High flame-retardant product, method for manufacturing the same, and high flame-retardant long-fiber polypropylene composite material thereof

The long fiber polypropylene composite material addresses compatibility issues by incorporating reinforced and functional pellets with specific flame retardants and compatibilizers, achieving V0 grade flame retardancy and superior mechanical properties.

JP2026121335APending Publication Date: 2026-07-24NANYA PLASTICS CORP
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
NANYA PLASTICS CORP
Filing Date
2025-03-21
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Long fiber polypropylene composite materials suffer from poor compatibility between long fibers and polypropylene, limiting their mechanical properties and flame retardancy, which restricts their application.

Method used

A highly flame-retardant long fiber polypropylene composite material is developed using reinforced plastic pellets containing a first polypropylene raw material and long fiber raw material, with functional pellets comprising a second polypropylene raw material and a flame retardant, including a phosphorus nitrogen-based flame retardant, melamine polyphosphate, and zinc oxide, along with a compatibilizer like grafted polypropylene or a coupling agent to enhance compatibility.

Benefits of technology

The composite material achieves V0 grade flame retardancy under the UL94 standard with a burn time greater than 500 seconds, and improved mechanical properties due to enhanced compatibility and synergistic flame retardant effects.

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Abstract

The present invention provides a highly flame-retardant long-fiber polypropylene composite material, including reinforced plastic pellets and functional pellets. The present invention further provides a highly flame-retardant product manufactured from the highly flame-retardant long-fiber polypropylene composite material and a method for manufacturing the same. [Solution] The reinforced plastic pellets comprise a first polypropylene raw material and a long fiber raw material, and the functional pellets comprise a second polypropylene raw material and a flame retardant composition, the flame retardant composition comprising a phosphorus nitrogen-based flame retardant, polyphosphate melamine, and zinc oxide.
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