Locking unit and level corrector
Patent Information
- Application Number
- JP2025031049
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-09-09
AI Technical Summary
【0009】 本開示のロックユニットは、小径化を図りつつも、ロッドに対して十分な保持力を発生できる。
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Figure 2026144015000001_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to a lock unit and a level corrector.
Background Art
[0002] In a transfer system using a robot, a level corrector that causes the position of a suction pad to follow the shape of a workpiece is used to grip an inclined workpiece (Japanese Patent Laid-Open No. 2001-271858). The use of a level corrector eliminates the need for tilting operation of the robot arm, which can shorten the tact time and offers advantages such as eliminating the need for teaching man-hours corresponding to tilting.
Prior Art Literature
Patent Literature
[0003]
Patent Literature 1
Summary of the Invention
Problem to be Solved by the Invention
[0004] In a level corrector, since a plurality of lock units each holding a rod are arranged side by side, further reduction in diameter and weight of the lock units is desired.
[0005] However, when the lock unit is miniaturized, the diameter of the built-in lock piston is reduced, which restricts the thrust force, leading to a problem that the holding force for the rod becomes insufficient.
[0006] An object of the present disclosure is to solve the above problem.
Means for Solving the Problem
[0007] A first aspect of the present disclosure is a locking unit comprising: a cylinder tube having a first cylinder chamber and through which a rod is inserted along its axis; a first locking piston disposed in the first cylinder chamber and having a first tapered hole through which the rod is inserted; and a locking ring disposed between the first tapered hole and the rod, which restricts the movement of the rod by tightening the rod due to relative axial displacement with respect to the first tapered hole, wherein the locking ring has an inner surface parallel to the outer surface of the rod and an outer surface parallel to the inner surface of the first tapered hole, and comprises a plurality of locking pieces whose cross-section perpendicular to the axial direction is formed in an arc shape, wherein the angular range occupied by the plurality of locking pieces in the circumferential direction within the first tapered hole is less than 360°, and gaps are formed between the locking pieces that allow the movement of the locking pieces in the circumferential and radial directions.
[0008] A second aspect of the present disclosure is a level compensator comprising a rod and a plurality of locking units according to the first aspect through which the rod is inserted. [Effects of the Invention]
[0009] The locking unit of this disclosure can generate sufficient holding force on the rod while maintaining a small diameter. [Brief explanation of the drawing]
[0010] [Figure 1] Figure 1 is an explanatory diagram of the transport system according to the first embodiment. [Figure 2] Figure 2A is a perspective view of the locking unit according to the first embodiment, and Figure 2B is a side view of the locking unit in Figure 2A. [Figure 3] Figure 3 is a cross-sectional view of the locking unit along line III-III in Figure 2B (with the locking piston in the released position). [Figure 4] Figure 4A is a perspective view of the lock ring, and Figure 4B is a cross-sectional view along the line IVB-IVB in Figure 4A. [Figure 5]Figure 5 is a cross-sectional view of the locking unit along line III-III in Figure 2B (the locking piston is in the locked position). [Figure 6] Figure 6 is a cross-sectional view of the lock unit in the released position according to the second embodiment. [Figure 7] Figure 7 is a cross-sectional view of the locking unit in Figure 6 in the locked position. [Figure 8] Figure 8 is a perspective view of the locking unit according to the third embodiment. [Modes for carrying out the invention]
[0011] (First Embodiment) The transfer system 10 according to this embodiment, shown in Figure 1, comprises a plurality of suction pads 12, a level compensator 14 that supports the suction pads 12, a hand 16 that holds the level compensator 14, and a robot arm 18 that drives the hand 16. The suction pads 12 adhere to the surface of the workpiece W by negative pressure supplied through negative pressure piping (not shown). The level compensator 14 comprises a plurality of sets of rods 20 connected to the suction pads 12 and locking units 22 that can lock the rods 20. The level compensator 14 is mounted on the hand 16.
[0012] The transfer system 10 operates as follows. First, by driving the robot arm 18, a hand 16 equipped with multiple level compensators 14 and suction pads 12 is positioned on a workpiece W that has an incline or uneven surface. Then, the locks on the rods 20 by their respective lock units 22 are released. With the locks released, the rods 20 become displaceable. With the locks released, the robot arm 18 is driven, pressing the multiple rods 20 against the workpiece W, causing the suction pads 12 to contact the surface of the workpiece W and stop. As a result, the multiple suction pads 12 are positioned to conform to the surface of the workpiece W. Next, the level compensators 14 lock the rods 20 in the stopping position using the lock units 22. Then, the workpiece W is picked up through the suction pads 12, and by driving the robot arm 18, the workpiece W is transferred to a predetermined location.
[0013] Such a transfer system 10 is suitable for use in automated equipment lines in factories, etc. The level corrector 14 of this embodiment includes a miniaturized locking unit 22.
[0014] As shown in Figures 2A to 3, the locking unit 22 has a roughly rectangular parallelepiped-shaped cylinder tube 24 that extends axially. The cylinder tube 24 has a first cylinder chamber 26 that extends axially inside. A first collar 28 is attached to the first end 24a of the cylinder tube 24 in the first direction, and a second collar 30 is attached to the second end 24b of the cylinder tube 24 in the second direction. The first collar 28 seals the first end of the first cylinder chamber 26 in the first direction, and the second collar 30 seals the second end of the first cylinder chamber 26 in the second direction.
[0015] A lock port 32 is formed near the first end of the cylinder tube 24, communicating with the first region 26a on the first direction side of the first cylinder chamber 26. The lock port 32 is a port to which air is supplied when locking the rod 20. In addition, a release port 34 is formed near the second end of the cylinder tube 24, communicating with the second region 26b on the second direction side of the first cylinder chamber 26. The release port 34 is a port to which air is supplied when unlocking the rod 20.
[0016] The first collar 28 has a first through-hole 28a that penetrates axially through its center. The first through-hole 28a is configured to allow the rod 20 to be inserted through it. A packing 28b is attached to the inner circumference of the first through-hole 28a to prevent air leakage through the gap between the rod 20 and the first through-hole 28a. The first collar 28 has a first annular projection 28c that extends a short distance in a second direction outward from the first through-hole 28a. The first annular projection 28c restricts the stroke range of the first lock piston 36 in the first direction. A receiving recess 28d is formed radially inward of the first annular projection 28c. A lock ring retainer 38 fits into the receiving recess 28d.
[0017] The lock ring retainer 38 includes a base portion 38a, an extension portion 38b, and a through hole 38c. The base portion 38a fits into the accommodation recess 28d. The outer diameter of the extension portion 38b is smaller than the outer diameter of the base portion 38a, and has an outer diameter dimension that allows insertion into the first tapered hole 36a of the first lock piston 36. The extension portion 38b extends longer than the stroke range of the first lock piston 36 toward the second direction. The extension portion 38b has a smooth outer surface 38d. The through hole 38c extends along the axis and penetrates the lock ring retainer 38. The through hole 38c communicates with the first insertion hole 28a, and allows the rod 20 to pass through. The extension portion 38b of the lock ring retainer 38 prevents movement of the lock ring 42 in the first direction. Note that the lock ring retainer 38 may be formed integrally with the first collar 28.
[0018] The second collar 30 has a second insertion hole 30a penetrating in the axial direction at the center thereof. The second insertion hole 30a is configured to allow the rod 20 to pass therethrough. A packing 30b is attached to the inner peripheral portion of the second insertion hole 30a. The packing 30b prevents air leakage through the gap between the rod 20 and the second insertion hole 30a. The second collar 30 has a second annular projection 30c that extends shortly toward the first direction outside the second insertion hole 30a. The second annular projection 30c regulates the stroke range of the first lock piston 36 in the second direction. A lock cylinder portion 40 projects from the second annular projection 30c toward the first direction.
[0019] The lock cylinder portion 40 is formed integrally with the second collar 30. The axial length of the lock cylinder portion 40 is shorter than the axial length of the lock ring retainer 38. The outer diameter of the lock cylinder portion 40 has a dimension that allows insertion into the first tapered hole 36a of the first lock piston 36. The lock cylinder portion 40 regulates displacement of the lock ring 42 in the second direction. The lock cylinder portion 40 supports the lock ring 42 when the first lock piston 36 is displaced to the lock position.
[0020] A first lock piston 36 is housed inside the first cylinder chamber 26. The first lock piston 36 airtightly divides the first cylinder chamber 26 into a first region 26a and a second region 26b. The first lock piston 36 moves axially according to the pressure difference between the first region 26a and the second region 26b, displacing to a locked position or an unlocked position. The first lock piston 36 has a first tapered hole 36a, an inner circumferential packing 36b, an outer circumferential packing 36c, and a wear ring 36d.
[0021] The first tapered hole 36a is formed in a conical shape, with the smallest inner diameter near the end in the first direction and gradually increasing in diameter towards the second direction. The inner diameter of the first tapered hole 36a at the end in the first direction is slightly larger than the outer diameter of the extension portion 38b of the lock ring retainer 38. The extension portion 38b is inserted into a part of the first direction side of the first tapered hole 36a. Near the end in the second direction of the first tapered hole 36a, the lock cylinder portion 40 has an inner diameter into which it can be inserted. In the locked position of the first lock piston 36, the lock cylinder portion 40 is inserted into the first tapered hole 36a.
[0022] A smaller inclination angle of the inner circumferential surface 36e of the first lock piston 36, which forms the first tapered hole 36a, with respect to the central axis is preferable for generating a greater locking force. A suitable inclination angle is, for example, around 3°. A small inclination angle allows for both a smaller diameter for the first lock piston 36 and the generation of a large locking force.
[0023] The inner circumferential packing 36b is attached to the inner circumference of the first tapered hole 36a from the end in the first direction. The inner circumferential packing 36b contacts the outer surface 38d of the lock ring retainer 38, thereby preventing air leakage through the gap between the lock ring retainer 38 and the first tapered hole 36a. The inner circumferential packing 36b is positioned to be in contact with the lock ring retainer 38 throughout the entire stroke range of the first lock piston 36.
[0024] The outer circumferential packing 36c is positioned on the outer circumference of the first lock piston 36 and contacts the inner circumferential surface 24c of the cylinder tube 24. The wear ring 36d contacts the inner circumferential surface 24c of the cylinder tube 24, thereby suppressing vibration of the first lock piston 36 and enabling smooth movement.
[0025] A lock ring 42 is positioned inside the first tapered hole 36a. The lock ring 42 is a cylindrical member as a whole, and has an inner diameter portion 42a extending parallel to the rod 20 and an outer diameter portion 42b formed parallel to the inner circumferential surface 36e of the first lock piston 36 that forms the first tapered hole 36a. The axial displacement of the lock ring 42 is restricted by the lock ring retainer 38 and the lock cylinder portion 40. By changing its relative axial position with respect to the first lock piston 36, the lock ring 42 exerts a wedge effect and generates a locking force that restricts the movement of the rod 20.
[0026] The lock ring 42 is composed of a plurality of locking pieces 44 that are completely separated in the circumferential direction. As shown in Figures 4A and 4B, the lock ring 42 is composed of three locking pieces 44. However, the number of locking pieces 44 is not limited to three, and may be two or four or more.
[0027] Each locking piece 44 has an arc-shaped cross-section perpendicular to the axial direction. The inner circumferential surface 44a of the locking piece 44 is a curved surface having a radius of curvature approximately the same as the outer diameter of the rod 20 and extends parallel to the axial direction. The outer circumferential surface 44b of the locking piece 44 is a conical surface parallel to the first tapered hole 36a.
[0028] Within the first tapered hole 36a, the angular range occupied by the three locking pieces 44 in the circumferential direction is less than 360°. Therefore, gaps 44c are formed between adjacent locking pieces 44. The locking pieces 44 are displaceable in the circumferential direction within the first tapered hole 36a due to the gaps 44c. The circumferential length of the gaps 44c is not necessarily uniform in the circumferential direction and may be unevenly distributed at one point in the circumferential direction. The axial length of the locking pieces 44 is shorter than the axial length of the first tapered hole 36a.
[0029] The gap 44c also allows for radial displacement of the locking piece 44. Therefore, when the rod 20 is removed from the locking unit 22, some of the locking piece 44 may be displaced inward so as to approach the central axis. To enable smooth mounting of the rod 20 even in such cases, as shown in Figure 3, enlarged diameter portions 44d are formed at the first and second ends of the inner circumferential surface 44a of the locking piece 44. The enlarged diameter portions 44d are formed such that the radius of curvature (inner diameter) gradually widens from the axial center of the locking piece 44 towards the ends. The ends of the enlarged diameter portions 44d have dimensions (radius of curvature) that are located outside the outer diameter of the rod 20 so that the tip of the rod 20 can be smoothly guided into the locking ring 42 even when the locking piece 44 is displaced to its maximum extent inward.
[0030] The lock ring 42 is formed to be slightly shorter than the axial distance between the lock ring retainer 38 and the lock cylinder portion 40, and is slightly displaceable in the axial direction. This prevents malfunctions caused by sticking between the lock ring 42 and the first lock piston 36.
[0031] The lock unit 22 of this embodiment is configured as described above. The operation of the lock unit 22 will now be explained.
[0032] With the rod 20 inserted through the lock unit 22, supplying air to the release port 34 and discharging the air from the lock port 32 causes the first lock piston 36 to be displaced to the release position shown in Figure 3. In the release position, the lock piece 44 of the lock ring 42 is located in the larger diameter portion of the first tapered hole 36a, so no force acts to bias the lock piece 44 inward. Therefore, the rod 20 does not receive a large frictional force from the lock piece 44 and can slide smoothly in the axial direction.
[0033] Furthermore, when air is supplied to the lock port 32 and released from the release port 34, the first lock piston 36 is displaced to the locked position, as shown in Figure 5. The lock ring 42 is displaced relative to the first tapered hole 36a in a direction that reduces its diameter. As a result, the lock ring 42 is biased inward by the inner circumferential surface 36e of the first lock piston 36 which forms the first tapered hole 36a, and the rod is tightened. Since the outer circumferential surface 44b of the lock piece 44 is formed parallel to the inner circumferential surface 36e of the first lock piston 36, the entire axial area of the lock piece 44 is in surface contact with the inner circumferential surface 36e of the first lock piston 36.
[0034] Since each locking piece 44 is completely separated in the circumferential direction, each displaces in the radial direction without tilting with respect to the axial direction. The inner circumference of each locking piece 44 is pressed against the outer surface 20a of the rod 20 with a substantially uniform load distribution in the axial direction. At this time, the portion of the locking piece 44 that is pressed inward by the first locking piston 36 and the portion of the locking piece 44 that contacts the rod 20 coincide in the axial direction. With this configuration, the frictional force (locking force) between the locking piece 44 and the rod 20 is maximized, and a large locking force can be generated even with a limited thrust of the first locking piston 36.
[0035] The locking piece 44 described above is preferably made of a material with appropriate elasticity. For example, the locking piece 44 is preferably made of a resin material. In this case, by making the radius of curvature of the locking piece 44 smaller than the diameter of the outer surface 20a of the rod 20, the frictional force with the rod 20 can be reduced by configuring it so that only a part of the circumferential direction contacts the rod 20 in the released position. In the locked position, the locking piece 44 elastically deforms so that the entire inner surface 44a makes surface contact with the rod 20, thereby generating a large locking force. Note that the locking piece 44 is not limited to a resin material and may be made of metal or the like.
[0036] As described above, the locking unit 22 of this embodiment can generate a large locking force on the rod 20 while being made smaller in diameter.
[0037] (Second Embodiment) The lock unit 22A of this embodiment will now be described with reference to Figures 6 and 7. The lock unit 22A of this embodiment includes the same configuration as the lock unit 22 described with reference to Figures 2A to 5. In the lock unit 22A, components common to the lock unit 22 are denoted by the same reference numerals, and their detailed descriptions are omitted.
[0038] As shown in Figure 6, the lock unit 22A of this embodiment has a substantially rectangular parallelepiped-shaped cylinder tube 24A that extends long in the axial direction. The cylinder tube 24A has a first cylinder chamber 26 and a second cylinder chamber 26A that extend axially inside. A first collar 28 is attached to the first end 24a of the cylinder tube 24A in the first direction, and a second collar 30A is attached to the second end 24b of the cylinder tube 24A in the second direction. The first collar 28 seals the first end of the first cylinder chamber 26, and the second collar 30A seals the second end of the second cylinder chamber 26A in the second direction.
[0039] A lock port 32 is formed near the first end of the cylinder tube 24A, and a lock port 32A is formed near the second end of the cylinder tube 24A. The lock port 32A at the second end communicates with the second-direction region of the second cylinder chamber 26A. Air is supplied to the lock ports 32 and 32A when locking the rod 20. In addition, a release port 34 is formed in the axial center of the cylinder tube 24A, communicating with the second-direction portion of the first cylinder chamber 26 and the first-direction portion of the second cylinder chamber 26A. Air is supplied to the release port 34 when releasing the lock on the rod 20.
[0040] The first collar 28 has a first through hole 28a that penetrates axially through its center. The configuration of the first collar 28 is the same as that of the first collar 28 described with reference to Figure 3, so a detailed description is omitted. Furthermore, the second collar 30A of this embodiment has the same configuration as the first collar 28, and the second collar 30A is arranged by reversing the first collar 28 in the axial direction.
[0041] The lock unit 22A of this embodiment has an intermediate cover 46 in the center of the cylinder tube 24A. The intermediate cover 46 is positioned between the first cylinder chamber 26 and the second cylinder chamber 26A. However, the intermediate cover 46 does not airtightly separate the first cylinder chamber 26 and the second cylinder chamber 26A, and is installed to allow air to flow between them. In this embodiment, the intermediate cover 46 includes an axial hole 46a, an annular groove 46b, and a pair of locking cylinder portions 40. The axial hole 46a extends along the axis of the intermediate cover 46 and is configured to allow the rod 20 to pass through. The annular groove 46b is a groove formed circumferentially on the outer circumference of the intermediate cover 46 and engages with a positioning pin 48 inserted into the release port 34. The annular groove 46b and the positioning pin 48 fix the intermediate cover 46 in the axial direction.
[0042] The locking cylinder portion 40 extends from the intermediate cover 46 in a first direction and a second direction, respectively. The locking cylinder portion 40 supports the locking ring 42 when the first locking piston 36 or the second locking piston 36A is displaced to the locked position.
[0043] The first cylinder chamber 26 houses the first lock piston 36, and the second cylinder chamber 26A houses the second lock piston 36A. The first lock piston 36 and the second lock piston 36A are configured in the same way as the first lock piston 36 described with reference to Figure 3. The second lock piston 36A is positioned by reversing the axial direction of the first lock piston 36. Therefore, the second tapered hole 37 of the second lock piston 36A decreases in diameter as it approaches the second direction. That is, the diameter reduction direction of the second tapered hole 37 is opposite to that of the first tapered hole 36a. The second tapered hole 37 is formed with the same dimensions and inclination angle as the first tapered hole 36a, except that the diameter reduction direction is opposite.
[0044] A lock ring 42 is positioned inside the first lock piston 36 and the second lock piston 36A, respectively. The lock ring 42 is the same as the lock ring 42 described with reference to Figures 4A to 5, so a detailed explanation is omitted.
[0045] The lock unit 22A of this embodiment is configured as described above. The operation of the lock unit 22A will now be explained.
[0046] With the rod 20 inserted through the lock unit 22A, supplying air to the release port 34 and allowing the air to be discharged from the two lock ports 32 and 32A causes the first lock piston 36 and the second lock piston 36A to be displaced to the release position shown in Figure 6. In the release position, the lock ring 42 of the first lock piston 36 is located in the larger diameter portion of the first tapered hole 36a. Similarly, the lock ring 42 of the second lock piston 36A is located in the larger diameter portion of the second tapered hole 37. Therefore, no force acts to bias the lock rings 42 inward in the first lock piston 36 and the second lock piston 36A. As a result, the rod 20 does not receive a large frictional force from the lock rings 42 and can slide smoothly in the axial direction.
[0047] Furthermore, when air is supplied to the two lock ports 32 and 32A and discharged from the central release port 34, the first lock piston 36 and the second lock piston 36A are displaced to the locked position, as shown in Figure 7. In the locked position, the lock ring 42 of the first lock piston 36 and the lock ring 42 of the second lock piston 36A are biased inward, locking the rod 20.
[0048] As described above, the lock unit 22A of this embodiment can generate approximately twice the locking force compared to the lock unit 22 described with reference to Figures 2 to 5, without increasing its diameter. Furthermore, by sharing the release port 34 for the first cylinder chamber 26 and the second cylinder chamber 26A, the flow path configuration of the lock unit 22A can be simplified, and the number of tubes connected to the lock unit 22A can be reduced.
[0049] (Third embodiment) The following description of the lock unit 22B of this embodiment will be given with reference to Figure 8. The lock unit 22B is constructed by connecting two lock units 22, as described in Figures 2A to 5, in the axial direction. Components in the lock unit 22B that are common to the lock unit 22 are given the same reference numerals, and their detailed descriptions are omitted.
[0050] As shown in the figure, in the lock unit 22B, the two lock units 22 have connecting holes 24e formed at the first end 24a and the second end 24b. A connecting pin 50 is attached to the connecting hole 24e. Adjacent cylinder tubes 24 are connected axially by the connecting pin 50 attached to the connecting hole 24e. The cylinder tube 24 also has a lock port 32 and a release port 34.
[0051] The four corners of the cylinder tube 24 are formed with connecting holes 51 similar to the lock ports 32 and release ports 34. The connecting holes 51 do not penetrate the side walls of the cylinder tube 24 and do not communicate with the internal cylinder chamber. The connecting holes 51 are used to connect with other adjacent cylinder tubes 24. That is, a connecting plate 52 is attached to the connecting hole 51 through a fastening member such as a screw or bolt. Two lock units 22 are firmly connected through the connecting plate 52.
[0052] In this embodiment, the locking unit 22B can increase the locking force of the rod 20 without increasing its diameter by connecting multiple locking units 22 in the axial direction.
[0053] With regard to the above embodiments, the following additional information is disclosed.
[0054] (Note 1) The locking units (22, 22A, 22B) of this disclosure include a cylinder tube (24, 24A) having a first cylinder chamber (26) through which a rod (20) is inserted along its axis, a first locking piston (36) disposed in the first cylinder chamber and having a first tapered hole (36a) through which the rod is inserted, and a locking ring (42) disposed between the first tapered hole and the rod, which tightens the rod and restricts its movement due to relative axial displacement with respect to the first tapered hole. The lock ring comprises a plurality of lock pieces (44) having an inner surface (44a) parallel to the outer surface of the rod and an outer surface (44b) parallel to the inner surface (36e) of the first tapered hole, and having a cross section perpendicular to the axial direction that is formed in an arc shape, wherein the angular range occupied by the plurality of lock pieces in the circumferential direction within the first tapered hole is less than 360°, and a gap (44c) is formed between the lock pieces that allows movement of the lock pieces in the circumferential and radial directions.
[0055] This locking unit can generate a large locking force even when the thrust of the first locking piston is limited, thus allowing the diameter of the first locking piston to be reduced.
[0056] (Note 2) The locking unit described in Appendix 1, wherein the axial length of the locking piece is shorter than the axial length of the first tapered hole, and the entire axial area of the locking piece may be in surface contact with the inner circumferential surface of the first tapered hole at the locked position of the locking piston in which the movement of the rod is restricted. This locking unit can efficiently convert the thrust of the locking piston into a locking force.
[0057] (Note 3) The locking unit described in Appendix 2 is such that, at the locked position, the portion where the locking piece and the first tapered hole make surface contact and the portion where the locking piece and the rod make surface contact coincide in the axial direction, and the locking piece tightens the rod with a uniform load distribution in the axial direction. This locking unit can maximize the frictional force between the locking piece and the rod, and therefore can generate a greater locking force.
[0058] (Note 4) A locking unit according to any one of appendices 1 to 3 may have an enlarged diameter portion (44d) formed at the axial end of the inner circumferential surface of the locking piece, such that the radius of curvature gradually increases from the axial center of the locking piece toward the end. This locking unit allows for smooth insertion of the rod.
[0059] (Note 5) A locking unit as described in any one of the appendices 1 to 4, comprising: a locking cylinder portion (40) that restricts the axial displacement of the locking ring in response to the displacement of the first locking piston to the locked position; and a locking ring retainer (38) that restricts the axial displacement of the locking ring in response to the displacement of the locking piston to the released position, wherein the locking ring retainer may extend into the interior of the first tapered hole over a range that is longer in the axial direction than the stroke range of the locking piston. In this locking unit, when the first locking piston is displaced to the locked position, the area in which the first tapered hole can contact the entire outer circumference of the locking ring becomes larger. Therefore, the locking unit can efficiently generate a locking force without increasing the overall length of the first locking piston.
[0060] (Note 6) The locking unit described in Appendix 5 may include an inner circumferential packing (36b) that contacts the outer surface (38d) of the locking ring retainer and seals the gap between the rod and the first tapered hole. By providing an inner circumferential packing on the locking ring retainer, the overall length of the locking cylinder portion of this locking unit can be shortened, the entire area of the locking ring can contact the first locking piston in the locked position, and thrust can be efficiently converted into locking force.
[0061] (Note 7) A locking unit as described in any one of appendices 1 to 6, wherein the locking ring may be formed of a resin material. In this locking unit, by constructing the locking ring from an elastic resin material, the locking ring can exert a greater locking force.
[0062] (Note 8) A locking unit as described in any one of appendices 1 to 7, further comprising: a second cylinder chamber (26A) aligned axially with the first cylinder chamber; and a second locking piston (36A) disposed in the second cylinder chamber and having a second tapered hole (37) through which the rod is inserted, wherein the locking ring is provided between the second locking piston and the rod. This locking unit can double the locking force without increasing the diameter.
[0063] (Note 9) The locking unit described in Appendix 8 may have the diameter reduction direction of the first tapered hole and the diameter reduction direction of the second tapered hole in opposite directions. This locking unit simplifies the connection piping by sharing some ports.
[0064] (Note 10) The level compensator (14) of this disclosure comprises a rod and a plurality of locking units described in any one of appendices 1 to 9 through which the rod is inserted. This level compensator can accommodate a large number of locking units in a small area because it is designed to accommodate smaller diameter locking units.
[0065] While this disclosure has been described in detail, it is not limited to the individual embodiments described above. These embodiments can be added, replaced, modified, partially deleted, etc., in any way that does not depart from the gist of this disclosure or from the spirit of this disclosure derived from the claims and their equivalents. These embodiments can also be implemented in combination. For example, the order of operations and processes in the embodiments described above are given as examples only and are not limited thereto. The same applies when numerical values or mathematical formulas are used in the description of the embodiments described above. [Explanation of Symbols]
[0066] 14...Level corrector 20...Rod 22, 22A, 22B... Locking unit 24, 24A... Cylinder tube 26...First cylinder chamber 26A...Second cylinder chamber 36...First lock piston 36A...Second lock piston 36a...First tapered hole 37...Second tapered hole 38... Lock ring retainer 40... Lock cylinder part 42... Lock ring 44... Lock piece 44c…Gap
Claims
1. It has a first cylinder chamber and a cylinder tube through which a rod is inserted along its axis, A first lock piston is positioned in the first cylinder chamber and has a first tapered hole through which the rod is inserted, The device comprises a locking ring positioned between the first tapered hole and the rod, which tightens the rod and restricts its movement due to the relative axial displacement with respect to the first tapered hole, The aforementioned lock ring is The rod comprises a plurality of locking pieces having an inner surface parallel to the outer surface of the rod and an outer surface parallel to the inner surface of the first tapered hole, and having a cross-section perpendicular to the axial direction that is formed in an arc shape. A locking unit configured such that, within the first tapered hole, the angular range occupied by the plurality of locking pieces in the circumferential direction is less than 360°, and gaps are formed between the locking pieces that allow movement of the locking pieces in the circumferential and radial directions.
2. A locking unit according to claim 1, The axial length of the locking piece is shorter than the axial length of the first tapered hole. A locking unit in which, in the locked position of the first locking piston where the movement of the rod is restricted, the entire axial area of the locking piece is in surface contact with the inner circumferential surface of the first tapered hole.
3. A locking unit according to claim 2, wherein, in the locked position, the portion of the locking piece that makes surface contact with the first tapered hole and the portion of the locking piece that makes surface contact with the rod coincide in the axial direction, and the locking piece tightens the rod with a uniform load distribution in the axial direction.
4. A locking unit according to claim 1, wherein an enlarged diameter portion is formed at the axial end of the inner circumferential surface of the locking piece, such that the radius of curvature gradually increases from the axial center of the locking piece toward the end.
5. A locking unit according to claim 1, A locking cylinder portion that restricts the axial displacement of the locking ring in response to the displacement of the first locking piston to the locked position, The device comprises a lock ring retainer that restricts the axial displacement of the lock ring in response to the displacement of the first lock piston to the release position, The locking unit wherein the locking ring retainer extends into the first tapered hole over a range longer in the axial direction than the stroke range of the first locking piston.
6. A locking unit according to claim 5, wherein the first locking piston is provided with an inner circumferential packing that contacts the outer surface of the locking ring retainer and seals the gap between the rod and the first tapered hole.
7. A locking unit according to claim 1, wherein the locking ring is made of a resin material.
8. A locking unit according to claim 1, further The first cylinder chamber and the second cylinder chamber, which are aligned in the axial direction, The device comprises a second locking piston positioned in the second cylinder chamber and having a second tapered hole through which the rod is inserted, A locking unit having the locking ring between the second locking piston and the rod.
9. A locking unit according to claim 8, A locking unit in which the diameter reduction direction of the first tapered hole and the diameter reduction direction of the second tapered hole are in opposite directions.
10. Rod and, A level compensator comprising a plurality of locking units according to any one of claims 1 to 9 through which the rod is inserted.
Citation Information
Patent Citations
Braking device
JP2001271858A