Inductor components
Patent Information
- Application Number
- JP2025058549
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-10-14
AI Technical Summary
【0014】 本開示の一側面によれば、インダクタンス値の調整を容易に行うことができる。
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Figure 2026165903000001_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to an inductor component.
Background Art
[0002] Patent Document 1 discloses an inductor component that includes a base body having a mounting surface facing a circuit board, an upper surface opposite to the mounting surface, and a first end surface connecting the mounting surface and the upper surface, a first external electrode attached to the mounting surface of the base body, a second external electrode attached to the mounting surface of the base body so as to be spaced apart from the first external electrode in a length direction perpendicular to the end surface, and an inner conductor provided inside the base body, which extends linearly from the first external electrode toward the second external electrode in a plan view viewed from a thickness direction perpendicular to the mounting surface, with one end exposed from the mounting surface and connected to the first external electrode and the other end exposed from the mounting surface and connected to the second external electrode.
Prior Art Documents
Patent Documents
[0003]
Patent Document 1
Summary of the Invention
Problems to be Solved by the Invention
[0004] In inductor components, the inductance value (hereinafter referred to as "inductance value") is set by factors such as the length of the conductor constituting the inductor. There are cases where an inductor component with a low inductance value is required as an inductor component. In an inductor component with a low inductance value, adjustment of the inductance value is not easy.
[0005] One aspect of the present disclosure aims to provide an inductor component that allows easy adjustment of the inductance value.
Means for Solving the Problems
[0006] (1) An inductor component relating to one aspect of the present disclosure comprises a base body, a pair of terminal electrodes disposed on the base body, and an inductor disposed within the base body, wherein the inductor has a first conductor extending in one direction and having one end in one direction connected to one terminal electrode, a second conductor extending in one direction and having one end in one direction connected to the other terminal electrode, and a connecting conductor connecting the other end in one direction of the first conductor to the other end in one direction of the second conductor, wherein the cross-sectional area of the cross section perpendicular to at least one direction of the first conductor and the second conductor is greater than the cross-sectional area of the cross section perpendicular to the direction of extension of the connecting conductor.
[0007] In an inductor component relating to one aspect of this disclosure, the cross-sectional area of the section perpendicular to at least one direction of the first conductor and the second conductor is larger than the cross-sectional area of the section perpendicular to the extending direction of the connecting conductor. In this way, the inductance value of the inductor component can be reduced by making the cross-sectional area of at least one of the first conductor and the second conductor larger than the cross-sectional area of the connecting conductor. As a result, the inductor component allows for adjustment of the inductance value by the connecting conductor after reducing the inductance value. Therefore, the inductor component allows for easy adjustment (setting) of the inductance value.
[0008] (2) In the inductor component described in (1) above, multiple inductors are arranged within the element, and the multiple inductors may be electrically connected in parallel. In this configuration, the inductance value of the inductor component can be set by the number of inductors.
[0009] (3) In the inductor component described in (1) or (2) above, the base body may be made of a material that transmits light. In this configuration, the internal structure of the base body can be observed. Therefore, in the inductor component, it is possible to distinguish by visual inspection the surface of the base body other than the mounting surface on which the terminal electrodes are placed, based on the internal structure of the base body.
[0010] (4) In the inductor component described in (3) above, the base body has a mounting surface on which a pair of terminal electrodes are arranged, and a main surface facing the mounting surface in one direction, and the connecting conductor may be positioned on the base body closer to the main surface than the center in one direction. In this configuration, since the connecting conductor is positioned closer to the main surface than the center in one direction, the connecting conductor can be seen from the main surface side when the base body is made of a light-transmitting material. As a result, in the inductor component, it is possible to distinguish the surface of the base body other than the mounting surface on which the terminal electrodes are arranged by sight.
[0011] (5) In any one of the inductor components described in (1) to (4) above, the body has a mounting surface on which a pair of terminal electrodes are arranged, and a main surface facing the mounting surface in one direction, and the pair of terminal electrodes may be arranged only on the mounting surface. The pair of terminal electrodes may be so-called bottom terminals.
[0012] (6) In any one of the inductor components described in (1) to (5) above, the first conductor and the second conductor and the connecting conductor may have the same width. In this configuration, a sudden change in the cross-sectional area between the first conductor and the second conductor and the connecting conductor can be suppressed. This prevents a decrease in the Q value in the inductor component due to a sudden change in the cross-sectional area.
[0013] (7) In any one of the inductor components described in (1) to (6) above, the cross-sectional area of at least one of the first conductor and the second conductor may be 0.02 times or more the cross-sectional area perpendicular to one direction of the terminal electrode. In this configuration, abrupt changes in the cross-sectional area between at least one of the first conductor and the second conductor and the terminal electrode can be suppressed. As a result, the Q value of the inductor component can be suppressed from decreasing due to abrupt changes in the cross-sectional area. [Effects of the Invention]
[0014] According to one aspect of this disclosure, the inductance value can be easily adjusted. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] [Figure 1] Figure 1 is a perspective view of an inductor component according to a first embodiment. [Figure 2] Figure 2 is a view of the inductor component shown in Figure 1 as viewed from one end face side. [Figure 3] Figure 3 is a view of the inductor component shown in Figure 1 as viewed from one side face side. [Figure 4] Figure 4 is a view of the inductor component shown in Figure 1 as viewed from one main surface side. [Figure 5] Figure 5(a) is a view showing a cross section of a first pillar, Figure 5(b) is a view showing a cross section of a second pillar, and Figure 5(c) is a view showing a cross section of a connection conductor. [Figure 6] Figure 6 is a perspective view of an inductor component according to a second embodiment. [Figure 7] Figure 7 is a view of the inductor component shown in Figure 6 as viewed from one end face side. [Figure 8] Figure 8 is a view of the inductor component shown in Figure 6 as viewed from one side face side. [Figure 9] Figure 9 is a view of the inductor component shown in Figure 6 as viewed from one main surface side. [Figure 10] Figure 10(a) is a view showing a cross section of a first pillar, Figure 10(b) is a view showing a cross section of a second pillar, and Figure 10(c) is a view showing a cross section of a connection conductor. [Figure 11] Figure 11 is a perspective view of an inductor component according to a third embodiment. [Figure 12] Figure 12 is a view of the inductor component shown in Figure 11 as viewed from one end face side. [Figure 13] Figure 13 is a view of the inductor component shown in Figure 11 as viewed from one side face side. [Figure 14] Figure 14 is a view of the inductor component shown in Figure 11 as viewed from one main surface side. [Figure 15]FIG. 15(a) is a diagram showing a cross section of a first pillar, FIG. 15(b) is a diagram showing a cross section of a second pillar, and FIG. 15(c) is a diagram showing a cross section of a connection conductor. [Detailed Description of Embodiments]
[0016] Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. In the description of the drawings, the same or corresponding elements are denoted by the same reference numerals, and redundant descriptions are omitted.
[0017] [First Embodiment] FIG. 1 is a perspective view of an inductor component according to the first embodiment. FIG. 2 is a view of the inductor component shown in FIG. 1 as viewed from one end face side. FIG. 3 is a view of the inductor component shown in FIG. 1 as viewed from one side face side. FIG. 4 is a view of the inductor component shown in FIG. 1 as viewed from one main surface side. As shown in FIG. 1 to FIG. 4, the inductor component 1 includes an element body 2, a first terminal electrode 3, a second terminal electrode 4, and an inductor 5.
[0018] The element body 2 has a rectangular parallelepiped shape. The rectangular parallelepiped shape includes a rectangular parallelepiped shape in which corner portions and ridge portions are chamfered, and a rectangular parallelepiped shape in which corner portions and ridge portions are rounded. The element body 2 has, as outer surfaces, a pair of end faces 2a and 2b, a pair of main surfaces 2c and 2d, and a pair of side faces 2e and 2f. The end faces 2a and 2b face each other. The main surfaces 2c and 2d face each other. The side faces 2e and 2f face each other. Hereinafter, the facing direction of the end faces 2a and 2b is defined as a first direction D1, the facing direction of the main surfaces 2c and 2d is defined as a second direction (one direction) D2, and the facing direction of the side faces 2e and 2f is defined as a third direction D3. The first direction D1, the second direction D2, and the third direction D3 are substantially orthogonal to each other.
[0019] The end faces 2a and 2b extend in the second direction D2 to connect the main faces 2c and 2d. The end faces 2a and 2b also extend in the third direction D3 to connect the side faces 2e and 2f. The main faces 2c and 2d extend in the first direction D1 to connect the end faces 2a and 2b. The main faces 2c and 2d also extend in the third direction D3 to connect the side faces 2e and 2f. The side faces 2e and 2f extend in the first direction D1 to connect the end faces 2a and 2b. The side faces 2e and 2f also extend in the second direction D2 to connect the main faces 2c and 2d.
[0020] The main surface 2d is the mounting surface, and is the surface that faces other electronic equipment (e.g., a circuit board or inductor component) when mounting the inductor component 1 to other electronic equipment (e.g., a circuit board or inductor component) not shown. The end surfaces 2a and 2b are surfaces that are continuous with the mounting surface (i.e., the main surface 2d).
[0021] In the embodiment illustrated in Figure 1, the length of the base body 2 in the first direction D1 is longer than the length of the base body 2 in the second direction D2 and the length of the base body 2 in the third direction D3. The length of the base body 2 in the second direction D2 is shorter than the length of the base body 2 in the third direction D3. That is, in this embodiment, the end faces 2a, 2b, main faces 2c, 2d and side faces 2e, 2f are rectangular in shape. The length of the base body 2 in the second direction D2 may be equal to the length of the base body 2 in the third direction D3, or it may be longer than the length of the base body 2 in the third direction D3.
[0022] In this embodiment, "equivalent" means not only being equal, but also including slight differences or manufacturing tolerances within a predetermined range. For example, if multiple values fall within ±5% of the average of those multiple values, then those multiple values are defined as equivalent.
[0023] Element 2 is formed by stacking multiple elemental layers (insulating layers) in the second direction D2. In other words, the stacking direction of element 2 is the second direction D2. In the actual element 2, the multiple elemental layers may be integrated to the extent that the boundaries between them are not visible, or they may be integrated in such a way that the boundaries between them are visible.
[0024] The base body 2 has visible light transmittance (transparency). The base body 2 has a predetermined light transmittance. The base body 2 is formed of a transparent material. The base layer constituting the base body 2 may be, for example, a resin layer. The material of the base layer includes, for example, at least one selected from liquid crystal polymer, polyimide resin, crystalline polystyrene, epoxy resin, acrylic resin, bismalade resin, and fluororesin. The base layer may contain a filler. The filler may be, for example, an inorganic filler. An example of an inorganic filler is silica (SiO2). The base layer may not contain a filler.
[0025] The base layer may also contain a magnetic material. The magnetic material of the base layer may include, for example, a Ni-Cu-Zn ferrite material, a Ni-Cu-Zn-Mg ferrite material, or a Ni-Cu ferrite material. The magnetic material of the base layer may also contain, for example, an Fe alloy. The base layer may also contain, for example, a non-magnetic material. The non-magnetic material of the base layer may include, for example, a glass ceramic material or a dielectric material.
[0026] The first terminal electrode 3 and the second terminal electrode 4 are each provided on the base body 2. The first terminal electrode 3 and the second terminal electrode 4 are each positioned on the main surface 2d of the base body 2. The first terminal electrode 3 and the second terminal electrode 4 are provided on the base body 2 spaced apart from each other in the first direction D1. Specifically, the first terminal electrode 3 is positioned on the end face 2a side of the base body 2. The second terminal electrode 4 is positioned on the end face 2b side of the base body 2.
[0027] Each of the first terminal electrode 3 and the second terminal electrode 4 may, for example, have a rectangular shape. Each of the first terminal electrode 3 and the second terminal electrode 4 is positioned such that each side is aligned with the first direction D1 or the third direction D3. As shown in Figure 2, the surfaces of each of the first terminal electrode 3 and the second terminal electrode 4 are flush with the main surface 2d. That is, in this embodiment, neither the first terminal electrode 3 nor the second terminal electrode 4 protrudes from the main surface 2d. It can also be said that the first terminal electrode 3 and the second terminal electrode 4 are exposed to the main surface 2d. The first terminal electrode 3 and the second terminal electrode 4 are formed of a conductive material (for example, Cu).
[0028] Each of the first terminal electrode 3 and the second terminal electrode 4 may be provided with a plating layer (not shown) containing, for example, Ni, Sn, or Au, by electroplating or electroless plating. The plating layer may have, for example, a Ni plating film containing Ni that covers the first terminal electrode 3 and the second terminal electrode 4, and an Au plating film containing Au that covers the Ni plating film.
[0029] The inductor 5 is located within the main body 2. The inductor 5 has a first pillar (first conductor) 6, a second pillar (second conductor) 7, and a connecting conductor 8. The inductor 5 is constructed by electrically connecting the first pillar 6, the second pillar 7, and the connecting conductor 8. The inductor axis of the inductor 5 is provided along the third direction D3. The first pillar 6, the second pillar 7, and the connecting conductor 8 are made of a conductive material. In this embodiment, the first pillar 6, the second pillar 7, and the connecting conductor 8 are made of a material mainly composed of Cu. The first pillar 6, the second pillar 7, and the connecting conductor 8 are spaced apart from the end faces 2a, 2b, the main faces 2c, 2d, and the side faces 2e, 2f.
[0030] The first pillar 6 is positioned near the end face 2a of the base body 2 in the first direction D1. The first pillar 6 is positioned in the center in the third direction D3. The first pillar 6 extends along the second direction D2. In this embodiment, the first pillar 6 has a prismatic shape. The cross-sectional shape of the first pillar 6 (cross-sectional shape in the direction perpendicular to the second direction D2) is rectangular. The first pillar 6 can be constructed by stacking multiple pillar materials in the second direction D2. The pillar material is, for example, truncated square pyramidal. One end of the first pillar 6 (the end on the main surface 2d side) is connected to the first terminal electrode 3. The first pillar 6 is connected to the edge on the end face 2a side of the first terminal electrode 3. The other end of the first pillar 6 (the end on the main surface 2c side) is connected to the connecting conductor 8.
[0031] The second pillar 7 is positioned near the end face 2b of the base body 2 in the first direction D1. The second pillar 7 is positioned in the center in the third direction D3. The first pillar 6 and the second pillar 7 are positioned opposite each other in the first direction D1. The second pillar 7 extends along the second direction D2. In this embodiment, the second pillar 7 has a prismatic shape. The cross-sectional shape of the second pillar 7 (cross-sectional shape in the direction perpendicular to the second direction D2) is rectangular. The second pillar 7 can be constructed by stacking multiple pillar materials in the second direction D2. The pillar material is, for example, truncated square pyramidal. One end of the second pillar 7 is connected to the second terminal electrode 4. The second pillar 7 is connected to the edge of the second terminal electrode 4 on the end face 2b side. The other end of the second pillar 7 is connected to the connecting conductor 8.
[0032] The connecting conductor 8 is positioned closer to the main surface 2c of the base body 2. The connecting conductor 8 is positioned closer to the main surface 2c than the center of the second direction D2. The connecting conductor 8 extends along the first direction D1. The connecting conductor 8 connects the first pillar 6 and the second pillar 7. The connecting conductor 8 spans across the first pillar 6 and the second pillar 7. In this embodiment, the connecting conductor 8 has a prismatic shape. The cross-sectional shape of the connecting conductor 8 is rectangular. One end of the connecting conductor 8 in the direction of extension (the end on the end face 2a side) is connected to the other end of the first pillar 6. The other end of the connecting conductor 8 in the direction of extension (the end on the end face 2b side) is connected to the other end of the second pillar 7.
[0033] Figure 5(a) shows a cross-section of the first pillar 6, Figure 5(b) shows a cross-section of the second pillar 7, and Figure 5(c) shows a cross-section of the connecting conductor 8. The cross-sections of the first pillar 6 and the second pillar 7 shown in Figures 5(a) and 5(b) are planes perpendicular to the second direction D2. The cross-section of the connecting conductor 8 shown in Figure 5(c) is a plane perpendicular to the first direction D1.
[0034] In this embodiment, the width W1 of the first pillar 6, the width W2 of the second pillar 7, and the width W3 of the connecting conductor 8 are the same (W1=W2=W3). Widths W1, W2, and W3 are the widths in the third direction D3.
[0035] The cross-sectional area S1 of the first pillar 6 is the same as the cross-sectional area S2 of the second pillar 7. The cross-sectional area S1 of the first pillar 6 and the cross-sectional area S2 of the second pillar 7 are larger than the cross-sectional area S3 of the connecting conductor 8. The cross-sectional area S1 of the first pillar 6 is the cross-section at the smallest part of the first pillar 6. That is, the cross-sectional area S1 of the first pillar 6 is the cross-sectional area at the smallest part of the first pillar 6. The cross-sectional area S2 of the second pillar 7 is the cross-sectional area at the smallest part of the second pillar 7. That is, the cross-sectional area S2 of the second pillar 7 is the cross-sectional area at the smallest part of the second pillar 7.
[0036] The cross-sectional area S1 of the first pillar 6 is 0.02 times or more the cross-sectional area of the plane perpendicular to the second direction D2 of the first terminal electrode 3. The cross-sectional area S1 of the first pillar 6 is 0.02 times or more and 1.0 times or less the cross-sectional area of the first terminal electrode 3, and preferably 0.05 times or more and 1.0 times or less. The cross-sectional area S2 of the second pillar 7 is 0.02 times or more the cross-sectional area of the plane perpendicular to the second direction D2 of the second terminal electrode 4. The cross-sectional area S2 of the second pillar 7 is 0.02 times or more and 1.0 times or less the cross-sectional area of the second terminal electrode 4, and preferably 0.05 times or more and 1.0 times or less.
[0037] The inductor component 1 can be manufactured, for example, as follows: The base body 2 can be formed by laminating sheets that constitute the base body layer. The inductor 5 (first pillar 6, second pillar 7, connecting conductor 8) can be manufactured using photolithography. "Photolithography" refers to any method that processes a layer containing a photosensitive material into a desired pattern by exposure and development, and is not limited to the type of mask.
[0038] First, conductors constituting the connecting conductor 8 are formed on the sheet constituting the base layer using photolithography. Next, conductors constituting the first pillar 6 and the second pillar 7 are formed using photolithography, and then the sheet constituting the base layer is laminated. Subsequently, the sheet is polished by grinding to expose the conductors and flatten it. The first pillar 6 and the second pillar 7 are formed by repeating this process a predetermined number of times.
[0039] Next, the conductors constituting the first pillar 6 and the second pillar 7 are formed by photolithography, and then the sheet constituting the base layer is laminated. Subsequently, the sheet is polished by grinding to expose the conductors and flatten the sheet. Then, the first terminal electrode 3 and the second terminal electrode 4 are formed so as to connect to the first pillar 6 and the second pillar 7. Through the above steps, an inductor component 1 is obtained.
[0040] As explained above, in the inductor component 1 according to this embodiment, the cross-sectional area of the cross section S1 of the first pillar 6 and the cross-sectional area of the cross section S2 of the second pillar 7 are larger than the cross-sectional area of the cross section S3 of the connecting conductor 8. In this way, in the inductor component 1, the inductance value of the inductor 5 can be reduced by making the cross-sectional area of the cross section S1 of the first pillar 6 and the cross-sectional area of the cross section S2 of the second pillar 7 larger than the cross-sectional area of the connecting conductor 8. As a result, in the inductor component 1, the inductance value can be reduced and then adjusted by the connecting conductor 8. Therefore, the inductance value can be easily adjusted (set) in the inductor component 1.
[0041] In the inductor component 1 according to this embodiment, the base body 2 is made of a light-transmitting material. In this configuration, the internal structure of the base body 2 can be observed. Therefore, in the inductor component 1, based on the internal structure of the base body 2, it is possible to distinguish by visual inspection the surfaces of the base body 2 other than the main surface (mounting surface) 2d on which the first terminal electrode 3 and the second terminal electrode 4 are located.
[0042] In the inductor component 1 according to this embodiment, the connecting conductor 8 is positioned on the main body 2 closer to the main surface 2c than to the center in the second direction D2. In this configuration, because the connecting conductor 8 is positioned closer to the main surface 2c than to the center in the second direction D2, the connecting conductor 8 can be seen from the main surface 2c side when the main body 2 is made of a light-transmitting material. As a result, in the inductor component 1, it is possible to distinguish by sight the surfaces of the main body 2 other than the main surface 2d on which the first terminal electrode 3 and the second terminal electrode 4 are located.
[0043] In the inductor component 1 according to this embodiment, the width W1 of the first pillar 6, the width W2 of the second pillar 7, and the width W3 of the connecting conductor 8 are the same (W1=W2=W3). In this configuration, it is possible to suppress abrupt (sudden) changes in the cross-sectional area between the first pillar 6 and the connecting conductor 8, and between the second pillar 7 and the connecting conductor 8. As a result, the inductor component 1 can suppress a decrease in the Q value due to abrupt changes in the cross-sectional area.
[0044] In the inductor component 1 according to this embodiment, the cross-sectional area S1 of the first pillar 6 is 0.02 times or more the cross-sectional area of the plane perpendicular to the second direction D2 of the first terminal electrode 3. The cross-sectional area S2 of the second pillar 7 is 0.02 times or more the cross-sectional area of the plane perpendicular to the second direction D2 of the second terminal electrode 4. In this configuration, it is possible to suppress abrupt changes in the cross-sectional area between the first pillar 6 and the first terminal electrode 3, and between the second pillar 7 and the second terminal electrode 4. As a result, the inductor component 1 can suppress a decrease in the Q value due to abrupt changes in the cross-sectional area.
[0045] [Second Embodiment] Next, a second embodiment will be described. Figure 6 is a perspective view of an inductor component according to the second embodiment. Figure 7 is a view of the inductor component shown in Figure 6 from one end face side. Figure 8 is a view of the inductor component shown in Figure 6 from one side side. Figure 9 is a view of the inductor component shown in Figure 6 from one main surface side. As shown in Figures 6 to 9, the inductor component 1A comprises a base body 2, a first terminal electrode 3 and a second terminal electrode 4, and two inductors 10 and 20.
[0046] Inductors 10 and 20 are located within the main body 2. Inductors 10 and 20 are located side by side in the third direction D3. Inductors 10 and 20 are located with a predetermined distance between them in the third direction D3. Inductor 10 is located closer to side 2e in the third direction D3. Inductor 20 is located closer to side 2f in the third direction D3. Inductors 10 and 20 have the same configuration. Inductors 10 and 20 are electrically connected in parallel.
[0047] The inductor 10 has a first pillar (first conductor) 11, a second pillar (second conductor) 12, and a connecting conductor 13. The inductor 10 is constructed by electrically connecting the first pillar 11, the second pillar 12, and the connecting conductor 13. The inductor axis of the inductor 10 is provided along a third direction D3. The first pillar 11, the second pillar 12, and the connecting conductor 13 are made of a conductive material. In this embodiment, the first pillar 11, the second pillar 12, and the connecting conductor 13 are made of a material mainly composed of Cu. The first pillar 11, the second pillar 12, and the connecting conductor 13 are spaced apart from the end faces 2a, 2b, the main faces 2c, 2d, and the side faces 2e, 2f.
[0048] The first pillar 11 is positioned near the end face 2a of the base body 2 in the first direction D1. The first pillar 11 is positioned near the side surface 2e in the third direction D3. The first pillar 11 extends along the second direction D2. In this embodiment, the first pillar 11 has a prismatic shape. The cross-sectional shape of the first pillar 11 (cross-sectional shape in the direction perpendicular to the second direction D2) is rectangular. The first pillar 11 can be constructed by stacking multiple pillar materials in the second direction D2. The pillar material is, for example, truncated square pyramidal. One end of the first pillar 11 (one end: the end on the main surface 2d side) is connected to the first terminal electrode 3. The first pillar 11 is connected to the edge on the end face 2a side of the first terminal electrode 3. The other end of the first pillar 11 (the other end: the end on the main surface 2c side) is connected to the connecting conductor 13.
[0049] The second pillar 12 is positioned near the end face 2b of the base body 2 in the first direction D1. The second pillar 12 is positioned near the side surface 2e in the third direction D3. The first pillar 11 and the second pillar 12 are positioned opposite each other in the first direction D1. The second pillar 12 extends along the second direction D2. In this embodiment, the second pillar 12 has a prismatic shape. The cross-sectional shape of the second pillar 12 (cross-sectional shape in the direction perpendicular to the second direction D2) is rectangular. The second pillar 12 can be constructed by stacking multiple pillar materials in the second direction D2. The pillar material is, for example, truncated square pyramidal. One end of the second pillar 12 is connected to the second terminal electrode 4. The second pillar 12 is connected to the edge of the second terminal electrode 4 on the end face 2b side. The other end of the second pillar 12 is connected to the connecting conductor 13.
[0050] The connecting conductor 13 is positioned closer to the main surface 2c of the base body 2. The connecting conductor 13 is positioned closer to the main surface 2c than the center of the second direction D2. The connecting conductor 13 extends along the first direction D1. The connecting conductor 13 connects the first pillar 11 and the second pillar 12. The connecting conductor 13 spans across the first pillar 11 and the second pillar 12. In this embodiment, the connecting conductor 13 has a prismatic shape. The cross-sectional shape of the connecting conductor 13 is rectangular. One end of the connecting conductor 13 in the direction of extension (the end on the end face 2a side) is connected to the other end of the first pillar 11. The other end of the connecting conductor 13 in the direction of extension (the end on the end face 2b side) is connected to the other end of the second pillar 12.
[0051] The inductor 20 has a first pillar (first conductor) 21, a second pillar (second conductor) 22, and a connecting conductor 23. The inductor 20 is constructed by electrically connecting the first pillar 21, the second pillar 22, and the connecting conductor 23. The inductor axis of the inductor 20 is provided along a third direction D3. The first pillar 21, the second pillar 22, and the connecting conductor 23 are formed of a conductive material. In this embodiment, the first pillar 21, the second pillar 22, and the connecting conductor 23 are formed of a material mainly composed of Cu. The first pillar 21, the second pillar 22, and the connecting conductor 23 are spaced apart from the end faces 2a, 2b, the main faces 2c, 2d, and the side faces 2e, 2f.
[0052] The first pillar 21 is positioned near the end face 2a of the base body 2 in the first direction D1. The first pillar 21 is positioned near the side surface 2f in the third direction D3. The first pillar 21 extends along the second direction D2. In this embodiment, the first pillar 21 has a prismatic shape. The cross-sectional shape of the first pillar 21 (cross-sectional shape in the direction perpendicular to the second direction D2) is rectangular. The first pillar 21 can be constructed by stacking multiple pillar materials in the second direction D2. The pillar material is, for example, truncated square pyramidal. One end of the first pillar 21 (one end: the end on the main surface 2d side) is connected to the first terminal electrode 3. The first pillar 21 is connected to the edge on the end face 2a side of the first terminal electrode 3. The other end of the first pillar 21 (the other end: the end on the main surface 2c side) is connected to the connecting conductor 23.
[0053] The second pillar 22 is positioned near the end face 2b of the base body 2 in the first direction D1. The second pillar 22 is positioned near the side surface 2f in the third direction D3. The first pillar 21 and the second pillar 22 are positioned opposite each other in the first direction D1. The second pillar 22 extends along the second direction D2. In this embodiment, the second pillar 22 has a prismatic shape. The cross-sectional shape of the second pillar 22 (cross-sectional shape in the direction perpendicular to the second direction D2) is rectangular. The second pillar 22 can be constructed by stacking multiple pillar materials in the second direction D2. The pillar material is, for example, truncated square pyramidal. One end of the second pillar 22 is connected to the second terminal electrode 4. The second pillar 22 is connected to the edge of the second terminal electrode 4 on the end face 2b side. The other end of the second pillar 22 is connected to the connecting conductor 23.
[0054] The connecting conductor 23 is positioned closer to the main surface 2c of the base body 2. The connecting conductor 23 is positioned closer to the main surface 2c than the center of the second direction D2. The connecting conductor 23 extends along the first direction D1. The connecting conductor 23 connects the first pillar 21 and the second pillar 22. The connecting conductor 23 spans across the first pillar 21 and the second pillar 22. In this embodiment, the connecting conductor 23 has a prismatic shape. The cross-sectional shape of the connecting conductor 23 is rectangular. One end of the connecting conductor 23 in the direction of extension (the end on the end face 2a side) is connected to the other end of the first pillar 21. The other end of the connecting conductor 23 in the direction of extension (the end on the end face 2b side) is connected to the other end of the second pillar 22.
[0055] Figure 10(a) shows a cross-section of the first pillars 11 and 21, Figure 10(b) shows a cross-section of the second pillars 12 and 22, and Figure 5(c) shows a cross-section of the connecting conductors 13 and 23. The cross-sections of the first pillars 11 and 21 and the second pillars 12 and 22 shown in Figures 10(a) and 10(b) are planes perpendicular to the second direction D2. The cross-sections of the connecting conductors 13 and 23 shown in Figure 10(c) are planes perpendicular to the first direction D1.
[0056] In this embodiment, the width W11 of the first pillars 11, 21, the width W12 of the second pillars 12, 22, and the width W13 of the connecting conductors 13, 23 are the same (W11=W12=W13). Widths W11, W12, and W13 are the widths in the third direction D3.
[0057] The cross-sectional area S11 of the first pillars 11 and 21 is the same as the cross-sectional area S12 of the second pillars 12 and 22. The cross-sectional area S11 of the first pillars 11 and 21, and the cross-sectional area S12 of the second pillars 12 and 22 are larger than the cross-sectional area S13 of the connecting conductors 13 and 23. The cross-sectional area S11 of the first pillars 11 and 21 is the cross-section at the smallest area of the first pillars 11 and 21. That is, the cross-sectional area S11 of the first pillars 11 and 21 is the cross-sectional area at the smallest area of the first pillars 11 and 21. The cross-sectional area S12 of the second pillars 12 and 22 is the cross-sectional area at the smallest area of the second pillars 12 and 22. That is, the cross-sectional area S12 of the second pillars 12 and 22 is the cross-sectional area at the smallest area of the second pillars 12 and 22.
[0058] The cross-sectional area S1 of the first pillars 11 and 21 is at least 0.02 times the cross-sectional area of the plane perpendicular to the second direction D2 of the first terminal electrode 3. The cross-sectional area S1 of the first pillars 11 and 21 is at least 0.02 times and less than or equal to 1.0 times the cross-sectional area of the first terminal electrode 3, and preferably at least 0.05 times and less than or equal to 1.0 times. The cross-sectional area S2 of the second pillars 12 and 22 is at least 0.02 times the cross-sectional area of the plane perpendicular to the second direction D2 of the second terminal electrode 4. The cross-sectional area S2 of the second pillars 12 and 22 is at least 0.02 times and less than or equal to 1.0 times the cross-sectional area of the second terminal electrode 4, and preferably at least 0.05 times and less than or equal to 1.0 times.
[0059] As explained above, in the inductor component 1A according to this embodiment, the cross-sectional area S11 of the first pillars 11 and 21, and the cross-sectional area S12 of the second pillars 12 and 22 are larger than the cross-sectional area S13 of the connecting conductors 13 and 23. In this way, in the inductor component 1A, the inductance values of the inductors 10 and 20 can be reduced by making the cross-sectional areas of the first pillars 11 and 21, and the second pillars 12 and 22 larger than the cross-sectional areas of the connecting conductors 13 and 23. As a result, in the inductor component 1A, the inductance value can be reduced and then adjusted using the connecting conductors 13 and 23. Therefore, the inductance value can be easily adjusted (set) in the inductor component 1A.
[0060] [Third Embodiment] Next, a third embodiment will be described. Figure 11 is a perspective view of an inductor component according to the third embodiment. Figure 12 is a view of the inductor component shown in Figure 11 from one end face side. Figure 13 is a view of the inductor component shown in Figure 11 from one side side. Figure 14 is a view of the inductor component shown in Figure 11 from one main face side. As shown in Figures 11 to 14, the inductor component 1B comprises a base body 2, a first terminal electrode 3 and a second terminal electrode 4, and three inductors 30, 40, and 50.
[0061] Inductors 30, 40, and 50 are arranged within the main body 2. Inductors 30, 40, and 50 are arranged side by side in the third direction D3. Inductors 30, 40, and 50 are arranged with a predetermined distance between them in the third direction D3. Inductor 30 is located near side 2e in the third direction D3. Inductor 40 is located in the center in the third direction D3. Inductor 50 is located near side 2f in the third direction D3. Inductors 30, 40, and 50 have the same configuration. Inductors 30, 40, and 50 are electrically connected in parallel.
[0062] The inductor 30 has a first pillar (first conductor) 31, a second pillar (second conductor) 32, and a connecting conductor 33. The inductor 30 is constructed by electrically connecting the first pillar 31, the second pillar 32, and the connecting conductor 33. The inductor axis of the inductor 30 is provided along a third direction D3. The first pillar 31, the second pillar 32, and the connecting conductor 33 are formed of a conductive material. In this embodiment, the first pillar 31, the second pillar 32, and the connecting conductor 33 are formed of a material mainly composed of Cu. The first pillar 31, the second pillar 32, and the connecting conductor 33 are spaced apart from the end faces 2a, 2b, the main faces 2c, 2d, and the side faces 2e, 2f.
[0063] The first pillar 31 is positioned near the end face 2a of the base body 2 in the first direction D1. The first pillar 31 is positioned near the side surface 2e in the third direction D3. The first pillar 31 extends along the second direction D2. In this embodiment, the first pillar 31 has a prismatic shape. The cross-sectional shape of the first pillar 31 (cross-sectional shape in the direction perpendicular to the second direction D2) is rectangular. The first pillar 31 can be constructed by stacking multiple pillar materials in the second direction D2. The pillar material is, for example, truncated square pyramidal. One end of the first pillar 31 (one end: the end on the main surface 2d side) is connected to the first terminal electrode 3. The first pillar 31 is connected to the first terminal electrode 3 at the center position in the first direction D1. The other end of the first pillar 31 (the other end: the end on the main surface 2c side) is connected to the connecting conductor 33.
[0064] The second pillar 32 is positioned near the end face 2b of the base body 2 in the first direction D1. The second pillar 32 is positioned near the side surface 2e in the third direction D3. The first pillar 31 and the second pillar 32 are positioned opposite each other in the first direction D1. The second pillar 32 extends along the second direction D2. In this embodiment, the second pillar 32 has a prismatic shape. The cross-sectional shape of the second pillar 32 (cross-sectional shape in the direction perpendicular to the second direction D2) is rectangular. The second pillar 32 can be constructed by stacking multiple pillar materials in the second direction D2. The pillar material is, for example, truncated square pyramidal. One end of the second pillar 32 is connected to the second terminal electrode 4. The second pillar 32 is connected to the second terminal electrode 4 at the center position in the first direction D1. The other end of the second pillar 32 is connected to the connecting conductor 33.
[0065] The connecting conductor 33 is positioned closer to the main surface 2c of the base body 2. The connecting conductor 33 is positioned closer to the main surface 2c than the center of the second direction D2. The connecting conductor 33 extends along the first direction D1. The connecting conductor 33 connects the first pillar 31 and the second pillar 32. The connecting conductor 33 spans across the first pillar 31 and the second pillar 32. In this embodiment, the connecting conductor 33 has a prismatic shape. The cross-sectional shape of the connecting conductor 33 is rectangular. One end of the connecting conductor 33 in the direction of extension (the end on the end face 2a side) is connected to the other end of the first pillar 31. The other end of the connecting conductor 33 in the direction of extension (the end on the end face 2b side) is connected to the other end of the second pillar 32.
[0066] The inductor 40 has a first pillar (first conductor) 41, a second pillar (second conductor) 42, and a connecting conductor 23. The inductor 40 is constructed by electrically connecting the first pillar 41, the second pillar 42, and the connecting conductor 43. The inductor axis of the inductor 40 is provided along a third direction D3. The first pillar 41, the second pillar 42, and the connecting conductor 43 are made of a conductive material. In this embodiment, the first pillar 41, the second pillar 42, and the connecting conductor 43 are made of a material mainly composed of Cu. The first pillar 41, the second pillar 42, and the connecting conductor 43 are spaced apart from the end faces 2a, 2b, the main faces 2c, 2d, and the side faces 2e, 2f.
[0067] The first pillar 41 is positioned near the end face 2a of the base body 2 in the first direction D1. The first pillar 41 is positioned in the center in the third direction D3. The first pillar 41 extends along the second direction D2. In this embodiment, the first pillar 41 has a prismatic shape. The cross-sectional shape of the first pillar 41 (cross-sectional shape in the direction perpendicular to the second direction D2) is rectangular. The first pillar 41 can be constructed by stacking multiple pillar materials in the second direction D2. The pillar material is, for example, truncated square pyramidal. One end of the first pillar 41 (one end: the end on the main surface 2d side) is connected to the first terminal electrode 3. The first pillar 41 is connected to the first terminal electrode 3 at the center position in the first direction D1. The other end of the first pillar 41 (the other end: the end on the main surface 2c side) is connected to the connecting conductor 43.
[0068] The second pillar 42 is positioned near the end face 2b of the base body 2 in the first direction D1. The second pillar 42 is positioned in the center in the third direction D3. The first pillar 41 and the second pillar 42 are positioned opposite each other in the first direction D1. The second pillar 42 extends along the second direction D2. In this embodiment, the second pillar 42 has a prismatic shape. The cross-sectional shape of the second pillar 42 (cross-sectional shape in the direction perpendicular to the second direction D2) is rectangular. The second pillar 42 can be constructed by stacking multiple pillar materials in the second direction D2. The pillar material is, for example, truncated square pyramidal. One end of the second pillar 42 is connected to the second terminal electrode 4. The second pillar 42 is connected to the second terminal electrode 4 at the center in the first direction D1. The other end of the second pillar 42 is connected to the connecting conductor 43.
[0069] The connecting conductor 43 is positioned closer to the main surface 2c of the base body 2. The connecting conductor 43 is positioned closer to the main surface 2c than the center of the second direction D2. The connecting conductor 43 extends along the first direction D1. The connecting conductor 43 connects the first pillar 41 and the second pillar 42. The connecting conductor 43 spans across the first pillar 41 and the second pillar 42. In this embodiment, the connecting conductor 43 has a prismatic shape. The cross-sectional shape of the connecting conductor 43 is rectangular. One end of the connecting conductor 43 in the direction of extension (the end on the end face 2a side) is connected to the other end of the first pillar 41. The other end of the connecting conductor 43 in the direction of extension (the end on the end face 2b side) is connected to the other end of the second pillar 42.
[0070] The inductor 50 has a first pillar (first conductor) 51, a second pillar (second conductor) 52, and a connecting conductor 53. The inductor 50 is constructed by electrically connecting the first pillar 51, the second pillar 52, and the connecting conductor 53. The inductor axis of the inductor 50 is provided along a third direction D3. The first pillar 51, the second pillar 52, and the connecting conductor 53 are made of a conductive material. In this embodiment, the first pillar 51, the second pillar 52, and the connecting conductor 53 are made of a material mainly composed of Cu. The first pillar 51, the second pillar 52, and the connecting conductor 53 are spaced apart from the end faces 2a, 2b, the main faces 2c, 2d, and the side faces 2e, 2f.
[0071] The first pillar 51 is positioned near the end face 2a of the base body 2 in the first direction D1. The first pillar 51 is positioned near the side surface 2f in the third direction D3. The first pillar 51 extends along the second direction D2. In this embodiment, the first pillar 51 has a prismatic shape. The cross-sectional shape of the first pillar 51 (cross-sectional shape in the direction perpendicular to the second direction D2) is rectangular. The first pillar 51 can be constructed by stacking multiple pillar materials in the second direction D2. The pillar material is, for example, truncated square pyramidal. One end of the first pillar 51 (one end: the end on the main surface 2d side) is connected to the first terminal electrode 3. The first pillar 51 is connected to the first terminal electrode 3 at the center position in the first direction D1. The other end of the first pillar 51 (the other end: the end on the main surface 2c side) is connected to the connecting conductor 53.
[0072] The second pillar 52 is positioned near the end face 2b of the base body 2 in the first direction D1. The second pillar 52 is positioned near the side surface 2f in the third direction D3. The first pillar 51 and the second pillar 52 are positioned opposite each other in the first direction D1. The second pillar 52 extends along the second direction D2. In this embodiment, the second pillar 52 has a prismatic shape. The cross-sectional shape of the second pillar 52 (cross-sectional shape in the direction perpendicular to the second direction D2) is rectangular. The second pillar 52 can be constructed by stacking multiple pillar materials in the second direction D2. The pillar material is, for example, truncated square pyramidal. One end of the second pillar 52 is connected to the second terminal electrode 4. The second pillar 52 is connected to the second terminal electrode 4 at the center position in the first direction D1. The other end of the second pillar 52 is connected to the connecting conductor 53.
[0073] The connecting conductor 53 is positioned closer to the main surface 2c of the base body 2. The connecting conductor 53 is positioned closer to the main surface 2c than the center of the second direction D2. The connecting conductor 53 extends along the first direction D1. The connecting conductor 53 connects the first pillar 51 and the second pillar 52. The connecting conductor 53 spans across the first pillar 51 and the second pillar 52. In this embodiment, the connecting conductor 53 has a prismatic shape. The cross-sectional shape of the connecting conductor 53 is rectangular. One end of the connecting conductor 53 in the direction of extension (the end on the end face 2a side) is connected to the other end of the first pillar 51. The other end of the connecting conductor 53 in the direction of extension (the end on the end face 2b side) is connected to the other end of the second pillar 52.
[0074] Figure 15(a) shows a cross-section of the first pillars 31, 41, and 51; Figure 15(b) shows a cross-section of the second pillars 32, 42, and 52; and Figure 15(c) shows a cross-section of the connecting conductors 33, 43, and 53. The cross-sections of the first pillars 31, 41, and 51 and the second pillars 32, 42, and 52 shown in Figures 15(a) and 15(b) are planes perpendicular to the second direction D2. The cross-sections of the connecting conductors 33, 43, and 53 shown in Figure 15(c) are planes perpendicular to the first direction D1.
[0075] In this embodiment, the width W21 of the first pillars 31, 41, and 51, the width W22 of the second pillars 32, 42, and 52, and the width W23 of the connecting conductors 33, 43, and 53 are the same (W21=W22=W23). Widths W21, W22, and W23 are the widths in the third direction D3.
[0076] The cross-sectional area S21 of the first pillars 31, 41, and 51 is the same as the cross-sectional area S22 of the second pillars 32, 42, and 52. The cross-sectional area S21 of the first pillars 31, 41, and 51, and the cross-sectional area S22 of the second pillars 32, 42, and 52 are larger than the cross-sectional area S23 of the connecting conductors 33, 43, and 53. The cross-sectional area S21 of the first pillars 31, 41, and 51 is the cross-section at the smallest area of the first pillars 31, 41, and 51. That is, the cross-sectional area S21 of the first pillars 31, 41, and 51 is the cross-sectional area at the smallest area of the first pillars 31, 41, and 51. The cross-sectional area S22 of the second pillars 32, 42, and 52 is the cross-section at the smallest area of the second pillars 32, 42, and 52. In other words, the cross-sectional area S22 of the second pillars 32, 42, and 52 is the cross-sectional area of the smallest part of the second pillars 32, 42, and 52.
[0077] The cross-sectional area S1 of the first pillars 31, 41, and 51 is 0.02 times or more the cross-sectional area of the plane perpendicular to the second direction D2 of the first terminal electrode 3. The cross-sectional area S1 of the first pillars 31, 41, and 51 is 0.02 times or more and 1.0 times or less the cross-sectional area of the first terminal electrode 3, and preferably 0.05 times or more and 1.0 times or less. The cross-sectional area S2 of the second pillars 32, 42, and 52 is 0.02 times or more the cross-sectional area of the plane perpendicular to the second direction D2 of the second terminal electrode 4. The cross-sectional area S2 of the second pillars 32, 42, and 52 is 0.02 times or more and 1.0 times or less the cross-sectional area of the second terminal electrode 4, and preferably 0.05 times or more and 1.0 times or less.
[0078] As explained above, in the inductor component 1B according to this embodiment, the cross-sectional area S11 of the first pillars 11 and 21, and the cross-sectional area S12 of the second pillars 12 and 22 are larger than the cross-sectional area S13 of the connecting conductors 13 and 23. In this way, in the inductor component 1A, the inductance values of the inductors 10 and 20 can be reduced by making the cross-sectional areas of the first pillars 11 and 21, and the second pillars 12 and 22 larger than the cross-sectional areas of the connecting conductors 13 and 23. As a result, in the inductor component 1A, the inductance value can be reduced and then adjusted using the connecting conductors 13 and 23. Therefore, the inductance value can be easily adjusted (set) in the inductor component 1A.
[0079] While embodiments of this disclosure have been described above, this disclosure is not necessarily limited to the embodiments described above, and various modifications are possible without departing from its essence.
[0080] In the above embodiment, a configuration in which the first terminal electrode 3 and the second terminal electrode 4 are arranged only on the main surface 2d of the base body 2, i.e., a configuration in which they are bottom terminals, was described as an example. However, the first terminal electrode may be an L-shaped terminal arranged across the end surface 2a and the main surface 2d. Similarly, the second terminal electrode may be an L-shaped terminal arranged across the end surface 2b and the main surface 2d.
[0081] In the above embodiment, the first pillar 6 and the second pillar 7 have the same configuration, and an example was described in which the cross-sectional area of the cross section S1 of the first pillar 6 and the cross-sectional area of the cross section S2 of the second pillar 7 are the same. However, the first pillar 6 and the second pillar 7 may have different configurations. That is, the cross-sectional area of the cross section S1 of the first pillar 6 and the cross-sectional area of the cross section S2 of the second pillar 7 may be different. The same applies to the first pillars 11, 21 and the second pillars 12, 22, and the first pillars 31, 41, 51 and the second pillars 32, 42, 52.
[0082] In the above embodiment, a configuration in which the cross-sectional shapes of the first pillar, second pillar, and connecting conductor are rectangular was described as an example. However, the cross-sectional shapes of the first pillar, second pillar, and connecting conductor may be circular, polygonal, or any other shape.
[0083] In the above embodiment, a configuration in which the connecting conductor 8 extends in a straight line was described as an example. However, the connecting conductor 8 is not limited to being straight, but may be bent or curved. The same applies to connecting conductors 13, 23, 33, 43, and 53.
[0084] In the above embodiment, a configuration in which the connecting conductors 8, 13, 23, 33, 43, and 53 are positioned closer to the main surface 2c than the center in the second direction D2 was described as an example. However, the positions of the connecting conductors 8, 13, 23, 33, 43, and 53 are not limited.
[0085] In the above embodiment, a configuration in which the base body 2 is formed from a light-transmitting material was described as an example. However, the base body 2 does not have to be made from a light-transmitting material. That is, the base body 2 may be opaque. [Explanation of Symbols]
[0086] 1, 1A, 1B... Inductor component, 2... Base body, 2c... Main surface, 2d... Main surface (mounting surface), 5, 10, 20, 30, 40, 50... Inductor, 6, 11, 21, 31, 41, 51... First pillar (first conductor), 7, 12, 22, 32, 42, 52... Second pillar (second conductor), 8, 13, 23, 33, 43, 53... Connecting conductor, D2... Second direction (one direction), S1, S2, S3, S11, S12, S13, S21, S22, S23... Cross section, W1, W2, W3, W11, W12, W13, W21, W22, W23... Width.
Claims
1. The base body and, A pair of terminal electrodes arranged on the aforementioned body, The system comprises an inductor disposed within the aforementioned element, The aforementioned inductor is A first conductor that extends in one direction and has one end in that direction connected to one of the terminal electrodes, A second conductor that extends in one direction and has one end in that direction connected to the other terminal electrode, The first conductor has a connecting conductor that connects the other end in the one direction of the first conductor to the other end in the one direction of the second conductor, An inductor component in which the cross-sectional area of at least one of the first conductor and the second conductor perpendicular to the one direction is larger than the cross-sectional area of the connecting conductor perpendicular to the direction of extension.
2. Multiple inductors are arranged within the main body. The inductor component according to claim 1, wherein the plurality of inductors are electrically connected in parallel.
3. The inductor component according to claim 1 or 2, wherein the base body is made of a material that transmits light.
4. The aforementioned body has a mounting surface on which a pair of terminal electrodes are arranged, and a main surface facing the mounting surface in one direction. The inductor component according to claim 3, wherein the connecting conductor is positioned in the base body at a location closer to the main surface than the center in the one direction.
5. The aforementioned body has a mounting surface on which a pair of terminal electrodes are arranged, and a main surface facing the mounting surface in one direction. The inductor component according to claim 1 or 2, wherein the pair of terminal electrodes are arranged only on the mounting surface.
6. The inductor component according to claim 1 or 2, wherein at least one of the first conductor and the second conductor and the connecting conductor have the same width.
7. The inductor component according to claim 1 or 2, wherein the cross-sectional area of at least one of the first conductor and the second conductor is 0.02 times or more the cross-sectional area of the terminal electrode perpendicular to the one direction.
Citation Information
Patent Citations
inductor
JP2021052181A