Chain belt conveyor with anti-pinch structure
Patent Information
- Application Number
- JP2026514327
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-09-27
- Filing Date
- 2024-09-23
- Publication Date
- 2026-09-09
Smart Images

Figure 2026530652000001_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present invention relates to a chain belt conveyor with an improved structure, and more specifically, to a chain belt conveyor with improved structure and enhanced durability. BACKGROUND ART
[0002] Along with the development of modern technology, metal materials used in various fields have also achieved great development. While common steel materials were widely used in the past, in recent years, in order to improve the durability of mechanical parts such as those for automobiles, carbon steel containing carbon and various special steels with increased strength have been gradually adopted.
[0003] In order to handle such high-strength materials, peripheral equipment required for product production such as processing and conveying also need gradual improvement, which leads to the problem that the cost for modification or manufacturing of the peripheral equipment increases significantly.
[0004] For the same reason as described above, conveyors mainly used for conveying materials or products also cannot avoid such problems. In the case of chain-shaped conveyors, there has been a problem that high-strength conveyed objects are caught in the gaps between chains, inducing damage to the conveyor itself.
[0005] In particular, when high-strength material waste, scraps, aggregates or irregular fine chips generated after processing remain caught in the narrow gaps between hinges of the conveyor and the conveyor continues to rotate, wear progresses gradually, the gaps expand and eventually lead to damage, which has been a problem. SUMMARY OF THE INVENTION PROBLEM TO BE SOLVED BY THE INVENTION
[0006] The present invention has been conceived to solve the aforementioned problems, and an object of the present invention is to provide a chain belt conveyor that can prevent conveyed objects from being caught by changing the structure of each component.
[0007] Furthermore, an object of the present invention is to provide a chain belt conveyor with a structure that can prevent pinching while minimizing interference between components. [Means for solving the problem]
[0008] The present invention provides a conveyor configured by connecting multiple frames in order to solve the aforementioned technical problems, wherein each frame includes a plate-shaped base, pinholes formed on both ends of the base in a direction that connects to other adjacent frames and into which pins are connected, and pinhole covers formed extending from the base and formed to closely cover the outer circumferential surface of the pinholes of other adjacent frames, wherein the pinholes are formed at regular intervals in the longitudinal direction, include insertion openings that are hollowed out to form a closed curved surface, are connected coaxially with the pinholes of other adjacent frames, are connected so that the tips of the insertion openings are in contact, and multiple pinholes are connected alternately in a zigzag pattern, sharing one pin, and the pinhole covers are adjacent The pinhole cover slides in close contact with the outer surface of the pinhole of the adjacent frame, forming a certain gap with the adjacent frame, the pinhole extends to cover more than half of the portion exposed above, is formed to be the same as the spacing between the pinholes and the length of the pinhole, and is formed so that the end of the inner surface of the pinhole cover is in contact with the end of the outer surface of the pinhole, the frame forms the pinhole cover on the side other than the side on which the pinhole is formed with respect to the direction of travel of the conveyor, all frames forming the conveyor are of the same shape, and the base extends to have the same cross-section in the longitudinal direction and may further include a reinforced portion that is reinforced so that the central portion protrudes a certain amount. [Effects of the Invention]
[0009] The conveyor according to the present invention has the advantages of preventing the conveyed objects from getting caught due to structural improvements, minimizing wear caused by the conveyed objects, extending the lifespan of the conveyor, and relatively reducing the cost of the conveyor material in proportion to the strength of the conveyed objects.
[0010] Furthermore, the conveyor according to the present invention can be implemented by modifying conventionally used conveyors, and has the advantage of reducing the cost of improving the equipment according to the material of the conveyed object. [Brief explanation of the drawing]
[0011] [Figure 1] This is a perspective view showing a part of the conveyor according to the present invention. [Figure 2] This is a perspective view showing the frame of a conveyor according to the present invention. [Figure 3] This is a cross-sectional view of the conveyor according to the present invention. [Figure 4] This is a perspective view showing the side wing of a conveyor according to the present invention. [Figure 5] This is a front view showing the side wing of a conveyor according to the present invention. [Figure 6] These are perspective and enlarged views showing the frame of a conveyor according to another embodiment of the present invention.
[0012] <Best mode for carrying out the invention> The present invention relates to a conveyor configured by connecting multiple frames, wherein each frame includes a plate-shaped base, pinholes formed on both ends of the base in a direction that connects to other adjacent frames and into which pins are connected, and pinhole covers formed extending from the base and formed to closely cover the outer circumferential surface of the pinholes of other adjacent frames, wherein the pinholes are formed at regular intervals in the longitudinal direction, include insertion openings that are hollowed out to form a closed curved surface, are connected coaxially to the pinholes of other adjacent frames, are connected so that the tips of the insertion openings are in contact, multiple pinholes are connected alternately in a zigzag pattern, share one pin, and the pinhole covers are connected to the outer circumferential surface of the pinholes of other adjacent frames The pinhole cover slides in close contact with the outer surface of the pinhole, forming a certain gap with other adjacent frames, the pinhole extends to cover more than half of the portion exposed above, is formed to be the same as the spacing between the pinholes and the length of the pinhole, and is formed so that the end of the inner surface of the pinhole cover is in contact with the end of the outer surface of the pinhole, the frame forms the pinhole cover on the side other than the side on which the pinhole is formed with respect to the direction of travel of the conveyor, all frames forming the conveyor are the same shape, and the base extends to have the same cross-section in the longitudinal direction and may further include a reinforced portion that is reinforced so that the central portion protrudes a certain amount.
[0013] Furthermore, the pinhole cover may slide on the outer surface of the pinhole of an adjacent frame, forming a certain gap between it and the adjacent frame.
[0014] Furthermore, the pinholes are formed at regular intervals in the longitudinal direction, and the pinhole cover may be formed to be longer than the distance between the pinholes.
[0015] The system further includes side wings connected in a direction perpendicular to the connection direction of the frame, and the side wings can be extended to overlap with other adjacent side wings.
[0016] Further, the side wing may include a first jig and a second jig that extend from each other and form a step, wherein the first jig and the second jig may each include a jig hole coaxial with the pin hole at a lower end thereof.
[0017] Further, the side wing may include an inclined portion that connects the first jig and the second jig and forms a constant angle.
[0018] Further, a lower end of a side portion of the side wing may be in contact with the inclined portion of another adjacent side wing in a direction coupled to the frame.
[0019] Further, an upper end of a side portion of the side wing protrudes in a lateral direction, and may be in contact with the inclined portion of another adjacent side wing in a direction opposite to the direction coupled to the frame.
[0020] Further, an upper surface of the side wing may have a shape that gradually decreases in height in both directions.
[0021] Further, the side wing may further include a seating portion formed protruding at a lower portion, on which the frame is seated.
[0022] Further, the base may further include a reinforcing portion extending in a longitudinal direction and reinforced such that a central portion protrudes.
[0023] Further, the base may further include a protrusion distributed over the entire upper surface of the base and protruding upward.
[0024] Further, the present invention may further include a discharge hole formed from a side surface of the protrusion and penetrating to the other side surface of the base where the protrusion is formed.
[0025] Further, the base may further include a discharge hole distributed over the entire base and penetrating from an upper side to a lower side. MODE FOR CARRYING OUT THE INVENTION
[0026] The technical concept of the present invention will be described in more detail below with reference to the accompanying drawings. First, terms or words used in this specification and in the claims should not be interpreted in a way that is limited to their ordinary or dictionary meanings. Rather, based on the principle that inventors can appropriately define the concepts of terms to best describe their invention, they should be interpreted in a way that is consistent with the technical concept of the present invention. Therefore, it should be understood that the embodiments described herein and the configurations shown in the drawings represent only one of the most preferred embodiments of the present invention and do not represent the entire technical concept of the present invention; therefore, various modifications may exist that can substitute them at the time of filing.
[0027] Figure 1 is a perspective view showing a part of a conveyor 10 according to the present invention. As shown, the conveyor 10 may broadly include a frame 100, side wings 200, and a chain.
[0028] More specifically, the conveyor 10 may include a configuration in which multiple frames 100, side wings 200, and chains 300 of the same shape are connected. The frame 100 may include a configuration that allows it to be connected to other adjacent frames 100 in a plate-like configuration.
[0029] Furthermore, the side wings 200 are intended to prevent the conveyed objects being transported on the conveyor 10 from detaching to the side or from being caught in the components located on the side of the conveyor 10, and can be connected to the side of the multiple connected frames 100 in a direction perpendicular to the connection direction. In this case, the side wings 200 may be configured in a way that multiple side wings overlap and extend, as shown in the figure.
[0030] Furthermore, the chain 300 is configured to be connected to a drive device so that the conveyor 10 can rotate, and can be extended by being connected to the other side of the side wing 200 that is connected to the frame 100.
[0031] Figure 2 shows an exploded view of the frame 100 of the conveyor 10 according to the present invention. As shown, the frame 100 may include a base 110, a pinhole 120, and a pinhole cover 130.
[0032] More specifically, the frame 100 may include a flat, plate-shaped base 110. The base 110 may provide a space for the conveyed object to settle.
[0033] Furthermore, the pinholes 120 are hollowed out to accommodate pins, and can be formed on both ends of the base 110 in a direction that connects the frame 100 to other adjacent frames 100. In this case, the pinholes 120 may be formed at regular intervals in the longitudinal direction, and it is preferable that they be drilled so that their central axes coincide with each other, allowing one pin to be connected to each pinhole 120.
[0034] Furthermore, the pinhole cover 130 may be formed as an extension on the base 110. The pinhole cover 130 may be formed in the same direction as the pinhole 120. The pinhole cover 130 may be formed to closely cover the outer circumferential surface of the pinhole 120 of an adjacent frame 100. That is, when the multiple frames 100 are connected to each other, the pinhole cover 130 can serve to cover the gap formed between the pinhole 120 and the base 110, which are connected in a zigzag pattern. For this purpose, it is preferable that the pinhole cover 130 be formed to be longer than the distance between the pinholes 120, as shown in the figure.
[0035] Figure 3 shows a cross-section of the conveyor 10 according to the present invention. As described above, the frames 100 can be connected and joined in such a way that the pinholes 120 formed at regular intervals in the longitudinal direction and the pinholes 120 of adjacent frames 100 interlock in a zigzag pattern to align the insertion openings 121, and one pin is connected to the insertion opening 121.
[0036] In this case, it is preferable that the pinhole 120 and the insertion opening 121 are circular so that their angles can flexibly change as the entire conveyor 10 rotates.
[0037] At this time, in order to prevent the pinhole cover 130 from interfering with other adjacent frames 100 as the conveyor 10 rotates, it is preferable to form a certain gap A as shown in the figure. That is, the pinhole cover 130 can slide on the outer surface of the pinhole 120 as the conveyor 10 rotates in an arc shape that can be in close contact with the outer surface of the pinhole 120, and can be designed to form a gap A as shown to prevent interference during such operation.
[0038] Figure 4 shows an exploded view of the side wing 200 of the conveyor 10 according to the present invention. As shown in the figure, the side wing 200 may be formed such that the first jig 210 and the second jig 220 extend with a step D.
[0039] More specifically, the side wing 200 can form a step D in the form of a flat plate that is curved in a stepped manner. That is, the side wing 200 is formed to extend from the first jig 210 to the second jig 220 so that it can overlap and connect with other adjacent side wings 200, and can form a step D equal to the thickness of the first jig 210 and the second jig 220.
[0040] In this case, as an example, the side wing 200 may have jig holes 211 and 221 formed at the lower ends of the first jig 210 and the second jig 220, respectively. Preferably, the jig holes 211 and 221 are connected so as to be coaxial with the insertion opening 121 of the pinhole 120. That is, as described above, they can be connected together via the pin while being connected to the side of the frame 100.
[0041] Furthermore, the side wing 200 may have an inclined portion 201 at the position where the first jig 210 and the second jig 220 are connected. The inclined portion 201 extends in the longitudinal direction of the side wing 200 and may form a certain angle with the upper and lower surfaces of the side wing 200. This is to minimize the gap between side wings 200 that are connected adjacent to each other and rotate around the jig holes 211 and 221 while the conveyor 10 rotates.
[0042] Furthermore, the side wing 200 may further include a mounting portion 230 that protrudes in the direction to which the frame 100 is joined to the lower part. The mounting portion 230 is the place where the frame 100 is attached, and it is preferable that it is joined so as to be in contact with the lower surface of the frame 100. In other words, the mounting portion 230 is intended to distribute the load on the pin while reinforcing the gap between the frame 100 and the side wing 200, and this configuration makes the conveyor 10 more robust.
[0043] In this case, the anchoring portion 230 can be directly connected to the frame 100 as a modified example. That is, in addition to the connection by pins as described above, the side wing 200 can be connected to the side of the frame 100 by the anchoring portion 230 being directly fastened to the frame 100. Such modified examples may include embodiments in which the jig holes 211 and 221 are absent.
[0044] Figure 5 shows how the side wings 200 of the conveyor 10 according to the present invention are connected. As shown in the figure, the side wings 200 can be connected to other adjacent side wings 200 in a manner that they share the pins via jig holes 211 and 221. That is, the pin connected to the pin hole 120 can be connected in a manner that it penetrates both the jig hole 211 of the first jig 210 of the corresponding side wing 200 and the jig hole 221 of the second jig 220 of the adjacent other side wing 200.
[0045] In this case, it is preferable that the jig holes 211 and 221 are formed in a circular shape so that they can rotate around the pin. That is, the side wing 200 can rotate around the jig holes 211 and 221 relative to other adjacent side wings 200.
[0046] In this case, as described above, the side wings 200 may interfere with each other as they overlap and are connected with adjacent side wings 200 with a step difference. To prevent this, the side wings 200 may further include inclined portions 201 that form a certain angle with the upper and lower surfaces of the side wings 200.
[0047] In this case, the upper side end 202 of the side wing 200 may be formed to protrude laterally in order to minimize the gap with the inclined portion 201. Furthermore, the upper surface 202-1 of the side wing 200 has a shape that gradually decreases in height in both directions, so that when the side wing 200 rotates around the jig holes 211 and 221, interference with the inclined portion 201 of other adjacent side wings 200 can be prevented while maintaining a minimum gap.
[0048] In this case, it is preferable that the upper side end 202 of the side wing 200 contacts the inclined portion 201 in the direction opposite to the direction in which it is connected to the frame 100. This is to prevent the conveyed object from getting caught in the aforementioned gap.
[0049] Furthermore, the lower side end 203 of the side wing 200 can be designed to contact the inclined portion 201. This is a structure to prevent a gap from occurring in which the conveyed object is pinched on the inside in the direction in which it is coupled with the frame 100, for the same reasons as described above. Preferably, the lower side end 203 is curved so that when the side wing 200 rotates relative to the jig hole, the inclined portion 201 of an adjacent side wing 200 can come into contact with and slide against it.
[0050] Figure 6 shows frames 100 according to other embodiments of the present invention. As shown, the frame 100 may include at least one of a reinforcing portion 111, a projection 112, a discharge hole 113, and a projection hole 114 in which the projection and the discharge hole are joined.
[0051] Referring to Figure 6a, the base 110 may further include a reinforcing portion 111. The reinforcing portion 111 is for reinforcing the entire base 110 against twisting or bending when a transported object is subjected to force during dropping or transport, and may be formed to extend in the longitudinal direction of the base 110 and thicken the center of the base 110, as shown in the figure.
[0052] Furthermore, the base 110 may have a plurality of protrusions 112. These protrusions 112 may be formed in a dimple shape and distributed evenly across the upper surface of the base 110 that comes into contact with the conveyed material. The purpose of these protrusions 112 is to prevent chips generated during the cutting process and conveyed material from adhering to the flat upper surface of the base 110 due to cutting fluid or the like.
[0053] Referring to Figure 6b, the base 110 may have a plurality of discharge holes 113. The discharge holes 113 are for discharging unwanted liquids that fall along with the conveyed material such as cutting oil, and it is preferable that they are formed so that the liquid can be discharged downwards by penetrating from the base 110.
[0054] Referring to Figure 6c, the base 110 may include protruding holes 114, 114-1 in which the aforementioned protrusions and discharge holes are combined. The protruding holes 114, 114-1 protrude upward on the base 110, but can be designed to include a hole that penetrates through the protruding portion so that liquid is discharged downward. As an example, the protruding holes 114, 114-1 may form a hole that protrudes in a hemispherical shape and penetrates downward from the side, as shown in the figure. [Industrial applicability]
[0055] This invention relates to a chain belt conveyor with improved structure and increased durability, and has industrial applicability. [Explanation of Symbols]
[0056] 10: Conveyor 100: Frame 110: Bass 111: Reinforcement section 112:Protrusion 113: Discharge Hole 114, 114-1: Protruding Hole 120: Pinhole 121: Insertion port 130: Pinhole cover 200: Side Wing 201: Inclined part 202: Upper side 202-1:Top slope 203: Lower side 210: First Jig 220: Second Jig 211, 221: Jig Hole 230: Safeguard 300: Chain
Claims
1. In a conveyor composed of multiple interconnected frames, The aforementioned frame comprises a plate-shaped base and Formed on both ends of the base in a direction that connects to other adjacent frames, pinholes into which pins are connected, Includes a pinhole cover that extends from the base and is formed to closely cover the outer surface of the pinhole of an adjacent frame, The aforementioned pinholes are joined together in a zigzag pattern at regular intervals along the longitudinal direction. The aforementioned pinhole cover slides in close contact with the outer surface of the pinhole of an adjacent frame. The frame has a pinhole cover formed on the side other than the side where the pinhole is formed, with reference to the direction of travel of the conveyor, and all frames forming the conveyor are the same shape.
2. The conveyor according to claim 1, wherein the end of the inner circumferential surface of the pinhole cover and the end of the outer circumferential surface of the pinhole are formed to be in contact.
3. The conveyor according to claim 2, wherein the pinhole includes an insertion opening that is hollowed out to form a closed curved surface and is coupled coaxially with a pinhole of another adjacent frame.
4. The conveyor according to claim 3, wherein the pinhole cover extends to cover more than half of the portion of the pinhole that is exposed upward and is formed to be the same as the spacing between the pinholes and the length of the pinholes.
5. The conveyor according to claim 4, wherein the base further includes a reinforcing portion which is extended so that the cross-section is the same in the longitudinal direction and is reinforced so that the central portion protrudes a constant amount.
6. The system further includes side wings that are connected in a direction perpendicular to the connection direction of the frame, The conveyor according to claim 1, wherein the side wing extends so as to overlap with other adjacent side wings.
7. The side wing includes a first jig and a second jig that extend from each other and form a step, The conveyor according to claim 6, wherein the first jig and the second jig each include a jig hole coaxial with a pinhole at their lower ends.
8. The conveyor according to claim 7, wherein the side wing includes an inclined portion that connects the first jig and the second jig and forms a certain angle.
9. The conveyor according to claim 8, wherein the lower side end of the side wing is in contact with the inclined portion of another adjacent side wing in the direction in which it is coupled to the frame.
10. The conveyor according to claim 9, wherein the upper side end of the side wing protrudes laterally and contacts the inclined portion of another adjacent side wing connected to the frame in the opposite direction.
11. The conveyor according to claim 10, wherein the upper surface of the side wing has a shape that gradually decreases in height in both directions.
12. The conveyor according to claim 6, wherein the side wing further includes a mounting portion formed to protrude downward and to which the frame is attached.
13. The conveyor according to claim 1, wherein the base further includes protrusions distributed across the entire upper surface of the base and projecting upward.
14. The conveyor according to claim 13, further comprising a discharge hole formed from the side surface of the protrusion and penetrating to the other side surface of the base on which the protrusion is formed.
15. The conveyor according to claim 1, wherein the base further includes discharge holes distributed throughout the base and penetrating from top to bottom.