Offshore solar power generation module installation structure
The offshore solar power generation module installation structure and method improve efficiency and safety by using a slide rail, support device, and temporary brackets to assemble and slide modules, minimizing the need for large platforms and manual labor.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Utility models
- Current Assignee / Owner
- CCCC THIRD HARBOR ENGINEERING CO LTD
- Filing Date
- 2024-08-14
- Publication Date
- 2026-06-05
AI Technical Summary
The existing offshore solar power generation module installation methods require large installation areas, significant labor and material inputs, and pose high safety risks due to the use of temporary offshore work platforms.
An installation structure and method utilizing a slide rail on an offshore truss, a support device, a traction device, and temporary brackets to facilitate the assembly and sliding of solar power generation modules, reducing the need for large platforms and manual labor.
Enhances installation efficiency, reduces safety risks, and lowers labor and machinery costs while ensuring high operational safety and adaptability.
Smart Images

Figure 0003256105000001_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of installation of offshore solar power generation modules, and particularly relates to the installation structure of offshore solar power generation module members and the installation method of offshore solar power generation module members.
Background Art
[0002] Solar power generation is an important means of new energy utilization. Its main purposes are to improve the utilization rate of natural resources, reduce carbon emissions and pollutants, realize renewable energy, further improve the safety of energy utilization, relieve the pressure of peak power consumption, and better respond to energy crises. In the process of offshore solar power generation construction, the installation of brackets and solar panel members is an important point, which requires a lot of countermeasures and labor costs.
[0003] Currently, in the construction of offshore solar power generation modules, a method is adopted in which brackets are first installed and fixed on pile foundations, and then solar power generation panel members are installed using a temporary offshore work platform. The specific operation is as follows: First, a pile foundation is constructed by a pile driving ship. After the pile group of the installation work surface is completed, the entire bracket is installed, and finally, a temporary offshore work platform is installed. The temporary offshore work platform is mainly composed of footrests. Workers fix both ends of the footboard to the struts of the bracket and assemble and install the solar power generation panel members on the temporary work platform with the assistance of machinery. When this construction method is actually applied, the temporary work platform requires a large installation area, a large amount of personnel and materials input, low installation efficiency, and involves great risks in offshore operations, so it places a great burden on safety supervision and management.
Summary of the Invention
Problems to be Solved by the Invention
[0004] The technical problem to be solved by the present invention is to provide an installation structure for an offshore solar power generation module that integrally installs an offshore solar power generation module bracket and a solar power generation panel member in order to improve the installation efficiency and reduce the safety risk in view of the defects of the prior art.
[0005] Another technical problem that this invention aims to solve is to provide an installation method for installing offshore solar power generation modules using the above-described offshore solar power generation module installation structure. [Means for solving the problem]
[0006] The technical problem that this invention aims to solve is achieved by the following technical solution. This invention is an offshore solar power generation module installation structure. This structure comprises a slide rail for installation on an offshore truss, a support device for transporting the offshore solar power generation module, and a traction device for sliding the offshore solar power generation module along the slide rail. A support pulley that slides in cooperation with the slide rail is provided at the support end of the support device, and a temporary work platform for assembling the offshore solar power generation module is provided on one side of the slide rail on the offshore truss.
[0007] Furthermore, this structure includes a temporary bracket to assist in the installation of offshore solar power generation modules. The temporary bracket comprises a base bracket and an inclined bracket. One end of the inclined bracket is hinged to the base bracket, and the other end of the inclined bracket is connected to the base bracket via an adjustable support member. In addition, a temporary pulley that slides in cooperation with a slide rail is provided at the bottom of the base bracket.
[0008] The technical problems that this invention aims to solve can be further realized by the following technical solutions. In the above offshore solar power generation module installation structure, the towing device is a winch, the winch is provided at one end of a slide rail, and the towing end of the winch is used to connect to the solar power generation module.
[0009] The technical problems that this invention aims to solve can be further realized by the following technical solutions. In the above offshore solar power generation module installation structure, the support device is a jack, the jack is installed below the solar power generation module, and the support pulley is installed at the support end of the jack.
[0010] The technical problems that this invention aims to solve can be further realized by the following technical solutions. In the above offshore solar power generation module installation structure, the adjustable support member is a turnbuckle bolt, the upper pull rod of the turnbuckle bolt is hinged to an inclined bracket, and the lower pull rod of the turnbuckle bolt is hinged to a bottom bracket.
[0011] The technical problems that this invention aims to solve can also be further realized by the following technical solutions. The above-described offshore solar power generation module installation structure and offshore solar power generation module installation method are carried out in the following procedure.
[0012] (1) Using the installed offshore truss as a foundation, a temporary work platform will be set up on the nearshore side, and slide rails will be laid from the nearshore to the farshore.
[0013] (2) First, the solar power module bracket is assembled on a temporary work platform, and then a support device is installed on the bottom of the solar power module bracket. The height of the solar power module bracket is adjusted using the support device as needed to suspend the solar power module bracket, and then the solar power panels are laid on the solar power module bracket.
[0014] (3) Using a towing device, the solar power generation module is slid along the slide rail to a predetermined position, then the height of the solar power generation module bracket is adjusted using a support device, the entire solar power generation module is lowered onto the offshore truss, the solar power generation module bracket is bolted to the offshore truss, and finally the support device is removed.
[0015] (4) After installing the solar power generation modules in each row, the temporary work platform and slide rails located at that row's position are removed and moved to the installation position for the next row of solar power generation modules. By repeating this process, the offshore solar power generation modules can be installed.
[0016] The technical problems that this invention aims to solve can be further achieved by the following technical solutions. In the above offshore solar power generation module installation method, in step (2), if the length of the solar power generation module bracket is long, temporary brackets are installed on both sides of the bottom of the solar power generation module bracket, the solar power generation module bracket is auxiliaryly supported by the inclined bracket, and the height of the inclined bracket is adjusted by an adjustable support member.
[0017] Compared to conventional technology, this invention provides an offshore solar power module installation structure in which, first, a slide rail is laid on the top of a truss, then a temporary work platform is installed at one end, the solar power module bracket and solar power panel components are assembled together on the temporary work platform, then the entire assembly is moved to the slide rail, winches are installed at both ends of the slide rail, and the solar power module is pulled and controlled by the winches to slide it to the installation position and fix it in place. This results in high installation efficiency and low safety risk.
[0018] Compared to existing offshore solar power installation processes, this invention offers advantages such as higher efficiency and safety, improved operability, and savings in labor and machinery costs. It has significant practical importance in improving the efficiency of offshore solar power module installation work and ensuring the safety of construction team workers. [Brief explanation of the drawing]
[0019] [Figure 1] This is a schematic diagram of the structure of the present invention. [Figure 2] This is a diagram showing the usage state of the support device of the present invention. [Figure 3] This is a schematic diagram of the structure of the temporary bracket of the present invention. [Modes for carrying out the invention]
[0020] To further clarify the purpose, technical solution, and advantages of this invention, the technical solution in the embodiments of this invention is described below clearly and completely, along with the drawings of this invention. Naturally, the embodiments described are only a part of, not all, of the embodiments of this invention. All other embodiments that can be obtained by an ordinary person skilled in the art without creative work based on the embodiments of this invention are included within the scope of protection of this invention.
[0021] Referring to Figures 1-3, an installation structure for an offshore solar power module is shown, which comprises a slide rail 3 for installation on an offshore truss 1, a support device 6 for transporting the offshore solar power module 5, and a towing device 4 for sliding the offshore solar power module 5 along the slide rail 3. A support pulley 7 is installed at the support end of the support device 6, which slides in cooperation with the slide rail 3. The support device 6 can provide sufficient support force to support the weight of the solar power module and also has a height adjustment function, making it convenient to adjust to different water levels and installation requirements. The support device 6 is used to lift and move the solar power module. The support pulley 7 cooperates with the slide rail 3 to enable the sliding movement of the solar power module along the slide rail 3. Preferably, the support device 6 is a jack, installed at the bottom of the solar power module, and the support pulley 7 is installed at the support end of the jack. The jack is installed on the solar power module by bolts, facilitating disassembly and assembly. The slide rail 3 is used to provide a rail for sliding the solar power generation module, allowing the solar power generation module to be moved quickly to its installation position and improving efficiency. The traction device 4 is used to provide the power required to slide the solar power generation module, eliminating the need for manual pulling, reducing working intensity, and ensuring safety. The traction device 4 is a winch, installed at one end of the slide rail 3, and the traction end of the winch is connected to the solar power generation module.
[0022] The temporary workbench 2 for the assembly work of the offshore solar power generation module 5 is installed on the offshore truss 1 located on one side of the slide rail 3. The temporary workbench 2 is used to temporarily secure a stable working space for the assembly, commissioning, and temporary work of the solar power generation module. The workbench needs to be equipped with tools and protective equipment necessary to ensure the safety and work efficiency of the workers. To enhance the coordination with the installation of the solar power generation module, this structure also includes a temporary bracket for assisting in the installation of the offshore solar power generation module 5. The temporary bracket includes a bottom bracket 9 and an inclined bracket 8. One end of the inclined bracket 8 is connected to the bottom bracket 9 by a hinge, and the other end of the inclined bracket 8 is connected to the bottom bracket 9 through an adjustable support member 10. In addition, a temporary pulley 11 for sliding with the slide rail 3 is provided at the bottom of the bottom bracket 9. The temporary bracket functions in coordination with the installation of the long solar power generation module, and by supporting the solar power generation module assistively from both sides, it enhances the adaptability and stability of the solar power generation module and improves the accuracy and efficiency of the installation process. The adjustable support member 10 can flexibly adjust the angle and height of the inclined bracket 8 as needed to adapt to solar power generation modules of various shapes and sizes. Preferably, the adjustable support member 10 is a turnbuckle bolt, the upper pull rod of the turnbuckle bolt is connected to the inclined bracket 8 by a hinge, and the lower pull rod of the turnbuckle bolt is connected to the bottom bracket 9 by a hinge.
[0023] The present invention provides an offshore solar power generation module installation structure, which can be used in the construction of offshore solar power generation equipment, solves problems such as the large area of the temporary workbench 2 in the conventional installation process, difficult construction work, low efficiency, and high safety risks, and can further improve the installation efficiency and safety.
[0024] In use, first lay the slide rail 3 on the top of the truss, then install the temporary workbench 2 at one end, assemble the solar power generation module bracket and the solar power generation panel member integrally on the workbench, move the whole to the slide rail 3, and install winches at both ends. The winches are used to control the traction of the solar power generation module and slide it to the installation position for fixing.
[0025] Specifically, take the installation of the solar power generation module on the first line as an example. Based on the installed truss, install the temporary workbench 2 on the shore side and lay the slide rail 3 made of channel steel from the front to the back. Then, assemble the solar power generation module bracket unit on the temporary workbench 2. The solar power generation module bracket unit is divided into a long unit and a short unit, and the slide mechanisms of the two units are interchangeable and can be used alternately.
[0026] When installing the short unit, install a jack on the cross bar at the lower part of the solar power generation module bracket and install a support pulley 7 under the jack. At this time, the jack is in the jacked-up state, the legs of the solar power generation module bracket are in the suspended state, and the solar power generation panel member is laid on the upper part of the module bracket. After the overall assembly is completed, use the winch to pull the unit, slide it along the rail and move it to the predetermined installation position.
[0027] When installing the long unit, it is necessary to install temporary brackets at the cantilever positions on both sides of the solar power generation module bracket and adjust the height by controlling the expansion and contraction of the turnbuckle bolt to firmly support the solar power generation module bracket.
[0028] Move the solar power generation module to the predetermined position, make fine adjustments, then retract the jack, lower the solar power generation module onto the truss, and fix the solar power generation module bracket to the truss with bolts.
[0029] After installing one unit, the jack, slide rail 3, and temporary bracket used for it are removed and moved to the next unit for installation. The process of moving short and long units alternately is repeated until one line is completed.
[0030] The advantages of this invention are as follows: 1. Reduce personnel deployment and improve installation efficiency. 2. Advanced mechanization and good installation efficiency, 3. Effective reduction of safety risks and reduction of the burden of safety monitoring and management.
[0031] Compared to existing offshore solar power plant installation processes, this invention offers advantages such as high efficiency and safety, superior operability, and savings in labor and machinery costs. It has significant practical implications for improving the construction efficiency of offshore solar power plants and ensuring the safety of construction workers.
Claims
1. An offshore solar power generation module installation structure, The system comprises a slide rail for installation on an offshore truss, a support device for transporting offshore solar power generation modules, and a traction device for sliding the offshore solar power generation modules along the slide rail. A support pulley that slides in cooperation with the slide rail is provided at the support end of the support device, and a temporary work platform for assembling the offshore solar power generation module is provided on the offshore truss on one side of the slide rail. Furthermore, it also includes temporary brackets to assist in the installation of the offshore solar power generation modules. The offshore solar power generation module installation structure is characterized in that the temporary bracket comprises a bottom bracket and an inclined bracket, one end of the inclined bracket is connected to the bottom bracket by a hinge, the other end of the inclined bracket is connected to the bottom bracket via an adjustable support member, and a temporary pulley that slides in cooperation with the slide rail is provided at the bottom of the bottom bracket.
2. The offshore solar power generation module installation structure according to claim 1, characterized in that the towing equipment is a winch, the winch is installed at one end of the slide rail, and the towing end of the winch is connected to the solar power generation module.
3. The offshore solar power generation module installation structure according to claim 1 or 2, characterized in that the support device is a jack, the jack is attached to the bottom of the solar power generation module, and the support pulley is attached to the support end of the jack.
4. The offshore solar power generation module installation structure according to claim 1, characterized in that the adjustable support member is a turnbuckle bolt, the upper pull rod of the turnbuckle bolt is hinged to an inclined bracket, and the lower pull rod of the turnbuckle bolt is hinged to a bottom bracket.