Semiconductor Device
A semiconductor device with a protection diode in a wide bandgap substrate addresses the challenge of thermal protection by ensuring the main transistor turns off at the maximum rated temperature, using a p-type anode and n-type drift layer configuration to manage hole injection efficiency for effective thermal protection.
Patent Information
- Application Number
- JP2021107968
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-06-29
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2041-06-29
AI Technical Summary
Existing semiconductor devices face challenges in protecting the main transistor from thermal destruction due to overcurrents, as thermistor elements with negative temperature characteristics struggle to respond sensitively to temperature changes, making it difficult to activate protective operations using the maximum rated operating temperature as a threshold.
Incorporating a protection diode with a specific p-type anode layer and n-type drift layer configuration within a wide bandgap semiconductor substrate, such as gallium oxide, to ensure low hole injection efficiency at steady temperatures and high efficiency at elevated temperatures, allowing the device to turn off the main transistor when the temperature exceeds the maximum rated operating temperature.
The semiconductor device effectively protects the main transistor by forcibly turning it off when the temperature exceeds the maximum rated operating temperature, preventing thermal destruction while maintaining normal operation at steady temperatures.
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Abstract
Description
[Technical field]
[0001] The technology disclosed in this specification relates to a semiconductor device. [Background technology]
[0002] An overcurrent may flow through a main transistor that constitutes a semiconductor device. For example, if a malfunction such as a short circuit occurs in a load connected to the main transistor, an overvoltage equivalent to the power supply voltage is applied to the main transistor, and the current flowing through the main transistor increases to a saturation current. If the state in which the saturation current flows continues, there is a risk that the main transistor will be thermally destroyed.
[0003] Patent Document 1 discloses a semiconductor device in which a thermistor element whose electrical resistance has a negative temperature characteristic is connected between the control terminal and the low-voltage side terminal of a main transistor. The thermistor element is arranged so as to be thermally coupled to the main transistor. When an overcurrent flows through the main transistor and the temperature of the main transistor rises, the temperature of the thermally coupled thermistor element also rises, and the electrical resistance value of the thermistor element decreases. This semiconductor device is configured so that when an overcurrent flows through the main transistor, the electrical resistance value of the thermistor element decreases, causing a short circuit between the control terminal and the low-voltage side terminal of the main transistor, and the main transistor is turned off. In this way, the semiconductor device of Patent Document 1 is configured so that when an overcurrent flows through the main transistor, the main transistor is forcibly turned off to protect the main transistor from thermal destruction. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Japanese Patent Application Publication No. 7-263459 Summary of the Invention [Problem to be solved by the invention]
[0005] In such a semiconductor device, it is desirable that the main transistor operates when the operating temperature is at a steady operating temperature, and that the main transistor quickly stops when the operating temperature becomes higher than the maximum rated operating temperature. That is, in such a semiconductor device, it is desirable that the protective operation is activated using the maximum rated operating temperature as a threshold value. Generally, a thermistor element has a small change in electrical resistance value with respect to a change in temperature. For this reason, in the technology of Patent Document 1, it is difficult for the thermistor element to respond with high sensitivity to temperature, and therefore it is difficult to activate the protective operation using the maximum rated operating temperature as a threshold value. This specification provides a technology that can activate the protective operation using the maximum rated operating temperature as a threshold value. [Means for solving the problem]
[0006] An embodiment of the semiconductor device disclosed in this specification may include a main transistor and a protective diode. The main transistor has a control terminal, a high-voltage side terminal, and a low-voltage side terminal. The protective diode is connected between the control terminal and the low-voltage side terminal of the main transistor. The protective diode has an anode connected to the control terminal of the main transistor, a cathode connected to the low-voltage side terminal of the main transistor, and is configured to be thermally coupled to the main transistor. The protective diode includes a semiconductor substrate having a p-type anode layer, an n-type cathode layer, and an n-type drift layer between the anode layer and the cathode layer and having a lower donor concentration than the cathode layer. In this semiconductor device, the acceptor concentration of the anode layer is Na, the Fermi level is Eρ, the valence band top energy is Ev, the energy difference between the energy level of the acceptor in the anode layer and the top of the valence band is ΔEa, and the electron concentration of the drift layer is n n- When the operating temperature is the steady-state operating temperature Tc, Na / (1+exp(ΔEa / kTc)exp(-(Eρ-Ev) / kTc)) <n n- When the operating temperature is higher than the maximum rated operating temperature Tm, Na / (1+exp(ΔEa / kTm)exp(-(Eρ-Ev) / kTm))>n n-In this semiconductor device, the protective diode is connected in a forward direction from the control terminal of the main transistor to the low-voltage side terminal. However, the protective diode is configured so that the hole concentration of the anode layer is lower than the electron concentration of the drift layer when the operating temperature is a steady operating temperature Tc. Therefore, the protective diode is configured so that the hole injection efficiency is low and a current does not substantially flow when the operating temperature is a steady operating temperature Tc. On the other hand, the protective diode is configured so that the hole concentration of the anode layer is higher than the electron concentration of the drift layer when the operating temperature is higher than the maximum rated operating temperature Tm. Therefore, the protective diode is configured so that the hole injection efficiency is high and a current flows when the operating temperature is higher than the maximum rated operating temperature Tm. In this way, in the above semiconductor device, the protective operation can be performed with the maximum rated operating temperature Tm as a threshold value.
[0007] In the semiconductor device of the above embodiment, the semiconductor substrate may be a wide band gap semiconductor. Furthermore, the semiconductor substrate may be gallium oxide. When the semiconductor substrate is gallium oxide, the acceptor contained in the anode layer may be bismuth or zinc. When the semiconductor substrate is a wide band gap semiconductor, the energy difference ΔEa between the energy level of the acceptor in the anode layer and the valence band edge is large. As a result, the semiconductor device satisfies the formula Na / (1+exp(ΔEa / kTc)exp(-(Eρ-Ev) / kTc)) at the steady-state operating temperature Tc. <n n- It becomes easier to satisfy. [Brief description of the drawings]
[0008] [Figure 1] 1 shows an equivalent circuit diagram of the semiconductor device of the present embodiment. [Diagram 2] 1 is a schematic cross-sectional view of a main portion of a protective diode of a semiconductor device according to an embodiment of the present invention; DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0009] As shown in FIG. 1, the semiconductor device 1 includes a main transistor 2 and a protective diode 3. The main transistor 2 and the protective diode 3 are formed in the same semiconductor substrate. The main transistor 2 is an n-channel field effect transistor, specifically an n-type MOSFET. The main transistor 2 has a gate terminal G which is a control terminal, a drain terminal D which is a high-voltage side terminal, and a source terminal S which is a low-voltage side terminal. The main transistor 2 may be an n-channel IGBT. The protective diode 3 has an anode electrically connected to the gate terminal G of the main transistor 2, and a cathode electrically connected to the source terminal S of the main transistor 2. In this way, the protective diode 3 is connected in a forward direction from the gate terminal G to the source terminal S of the main transistor 2.
[0010] As shown in FIG. 2, the protection diode 3 has a semiconductor substrate 10 , a cathode electrode 22 covering the back surface of the semiconductor substrate 10 , and an anode electrode 24 covering the front surface of the semiconductor substrate 10 .
[0011] The semiconductor substrate 10 is not particularly limited, and may be, for example, gallium oxide (Ga2O3). Alternatively, the semiconductor substrate 10 may be a wide band gap semiconductor such as a nitride semiconductor or silicon carbide. The semiconductor substrate 10 is a n + a cathode layer 12 of n-type; - The n-type drift layer 14 and the p-type anode layer 16 are disposed in the n-type n-channel region.
[0012] The cathode layer 12 is an n-type region containing a donor. The donor is not particularly limited, but may be, for example, silicon, tin, or germanium. The cathode layer 12 is provided in the back layer portion of the semiconductor substrate 10, disposed at a position exposed on the back surface of the semiconductor substrate 10, and in ohmic contact with the cathode electrode 22. As described above, the cathode electrode 22 is electrically connected to the source terminal S of the main transistor 2. The donor concentration of the cathode layer 12 is not particularly limited, but may be, for example, 10 18 ~10 20 cm -3 The thickness of the cathode layer 12 is not particularly limited, but may be, for example, 1 to 5 μm.
[0013] The drift layer 14 is an n-type region having a lower donor concentration than the cathode layer 12. The donor is not particularly limited, but may be, for example, silicon, tin, or germanium. The drift layer 14 is provided between the cathode layer 12 and the anode layer 16, and separates the cathode layer 12 from the anode layer 16. The donor concentration of the drift layer 14 is not particularly limited, but may be, for example, 10 13 ~10 17 cm -3 The thickness of the drift layer 14 is not particularly limited, but may be, for example, 5 to 10 μm.
[0014] The anode layer 16 is a p-type region containing an acceptor. The acceptor is not particularly limited, but may be, for example, bismuth or zinc. The anode layer 16 is provided in the surface layer portion of the semiconductor substrate 10, disposed at a position exposed on the surface of the semiconductor substrate 10, and in ohmic contact with the anode electrode 24. As described above, the anode electrode 24 is electrically connected to the gate terminal G of the main transistor 2. The acceptor concentration of the anode layer 16 is not particularly limited, but may be, for example, 10 18 ~10 20 cm -3 The thickness of the anode layer 16 is not particularly limited, but may be, for example, 1 to 5 μm.
[0015] The protective diode 3 is configured so that the hole concentration in the anode layer 16 is lower than the electron concentration in the drift layer 14 when the operating temperature is the steady operating temperature Tc, and the hole concentration in the anode layer 16 is higher than the electron concentration in the drift layer 14 when the operating temperature is higher than the maximum rated operating temperature Tm. Specifically, the protective diode 3 is configured so that the following formula 1 holds when the operating temperature is the steady operating temperature Tc, and the following formula 2 holds when the operating temperature is higher than the maximum rated operating temperature Tm.
[0016]
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number
[0017] Here, "Na" is the acceptor concentration in the anode layer 16, "Eρ" is the Fermi level, "Ec" is the conduction band bottom energy, "Ev" is the valence band top energy, "ΔEa" is the energy difference between the energy level of the acceptor in the anode layer 16 and the top of the valence band, "Nd" is the donor concentration in the drift layer 14, "ΔEd" is the energy difference between the energy level of the donor in the drift layer 14 and the conduction band bottom, and "k" is the Boltzmann constant.
[0018] The activation energy of the drift layer 14 is sufficiently low, and the donor concentration and the electron concentration of the drift layer 14 are substantially equal. Therefore, the electron concentration of the drift layer 14 is defined as "n n- " Then, formula 1 can be rewritten as formula 3 and formula 2 can be rewritten as formula 4.
[0019]
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number
[0020] In this way, the protective diode 3 is determined by the acceptor concentration Na in the anode layer 16, the energy difference ΔEa between the energy level of the acceptor in the anode layer 16 and the valence band edge, and the donor concentration Nd (i.e., the electron concentration n n- ) and are configured so that both of the above formula 3 and formula 4 hold.
[0021] Next, the operation of the semiconductor device 1 will be described. First, the behavior of the semiconductor device 1 during normal operation will be described. When a positive voltage is applied to the drain terminal D, the source terminal S is grounded, and a drive voltage that is more positive than the source terminal S is applied to the gate terminal G, the main transistor 2 turns on. When the operating temperature of the semiconductor device 1 is the steady operating temperature Tc, the formula 3 is established, and the hole concentration of the anode layer 16 is lower than the electron concentration of the drift layer 14. Therefore, when the operating temperature of the semiconductor device 1 is the steady operating temperature Tc, the hole injection efficiency of the protective diode 3 is low, and substantially no current flows through the protective diode 3. Therefore, since there is no short circuit between the gate terminal G and the source terminal S, the main transistor 2 can operate normally. In this way, even if the protective diode 3 is provided in the semiconductor device 1, the normal operation of the main transistor 2 is not hindered.
[0022] Next, the behavior of the semiconductor device 1 during abnormal operation will be described. When a malfunction such as a short circuit occurs in the load connected to the semiconductor device 1, an overcurrent flows through the main transistor 2. When an overcurrent flows through the main transistor 2, the temperature of the semiconductor substrate 10 rises. Therefore, the temperature of the protective diode 3 formed in the semiconductor substrate 10 also rises. When the operating temperature of the semiconductor device 1 is higher than the maximum rated operating temperature Tm, the formula 4 is established, and the hole concentration of the anode layer 16 is higher than the electron concentration of the drift layer 14. Therefore, when the operating temperature of the semiconductor device 1 is higher than the maximum rated operating temperature Tm, the hole injection efficiency of the protective diode 3 is high, and a current flows through the protective diode 3. Therefore, a short circuit occurs between the gate terminal G and the source terminal S, and the main transistor 2 is forcibly turned off. By forcibly turning off the main transistor 2, the temperature rise of the semiconductor substrate 10 stops, and the main transistor 2 is protected from thermal destruction.
[0023] As described above, when both of the above formulas 3 and 4 are satisfied, the semiconductor device 1 can perform a protective operation with the maximum rated operating temperature Tm as a threshold value.
[0024] The protective diode 3 is connected in the forward direction from the gate terminal G of the main transistor 2 toward the source terminal S. However, the protective diode 3 is configured so that, by satisfying the above formula 3, no current flows substantially when the operating temperature is the steady operating temperature Tc. In order to satisfy the above formula 3, it is desirable that the energy difference ΔEa between the energy level of the acceptor of the anode layer 16 and the valence band edge is large. Since the semiconductor substrate 10 of the protective diode 3 is a wide band gap semiconductor, the energy difference ΔEa is large. In particular, since the semiconductor substrate 10 of the protective diode 3 is gallium oxide, the energy difference ΔEa is extremely large. For example, when bismuth is used as the acceptor of the semiconductor substrate which is gallium oxide, the energy difference ΔEa becomes a large value of 0.8 eV. In this way, by using a wide band gap semiconductor for the semiconductor substrate 10, it is possible to easily satisfy the above formula 3. From this point of view, the energy difference ΔEa is not particularly limited, but may be, for example, 0.8 eV or more.
[0025] Although specific examples of the present invention have been described above in detail, these are merely examples and do not limit the scope of the claims. The technology described in the claims includes various modifications and variations of the specific examples exemplified above. Furthermore, the technical elements described in this specification or drawings exhibit technical utility alone or in various combinations, and are not limited to the combinations described in the claims at the time of filing. Furthermore, the technology exemplified in this specification or drawings can achieve multiple objectives simultaneously, and achieving one of these objectives is itself technically useful. [Explanation of symbols]
[0026] 1: Semiconductor device 2: Main transistor 3: Protective diode 10: Semiconductor substrate 12: Cathode layer 14: Drift layer 16: Anode layer 22: Cathode electrode 24: Anode electrode D: Drain terminal G: Gate terminal S: Source terminal
Claims
1. a main transistor having a control terminal, a high-side terminal and a low-side terminal; a protection diode connected between the control terminal and the low-voltage side terminal of the main transistor, the protection diode having an anode connected to the control terminal of the main transistor and a cathode connected to the low-voltage side terminal of the main transistor and configured to be thermally coupled to the main transistor; the protection diode includes a semiconductor substrate having a p-type anode layer, an n-type cathode layer, and an n-type drift layer between the anode layer and the cathode layer, the drift layer having a lower donor concentration than the cathode layer; The acceptor concentration in the anode layer is Na, the Fermi level is Eρ, the valence band top end energy is Ev, the energy difference between the energy level of the acceptor in the anode layer and the top end of the valence band is ΔEa, and the electron concentration in the drift layer is n n- When When the operating temperature is the steady-state operating temperature Tc, Α / (1+exc(ΔEa / kTc)exc(-(Eρ-・v) / kTc))<. n- Fulfilling When the operating temperature is higher than the maximum rated operating temperature Tm, Α / (1+exp(Δ・a / kTm)exp(-(・ρ-・v) / kエm))>^ n- The semiconductor device is configured to satisfy the above.
2. The semiconductor device according to claim 1 , wherein the semiconductor substrate is a wide band gap semiconductor.
3. The semiconductor device according to claim 2 , wherein the semiconductor substrate is made of gallium oxide.
4. 4. The semiconductor device according to claim 3, wherein the acceptor contained in said anode layer is bismuth or zinc.
Citation Information
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