Manufacturing device and manufacturing method for fiber reinforced plastic molded products

The manufacturing device addresses fiber breakage and uneven distribution by separating long and short fiber inputs and using a lid with penetrating holes, enhancing the rigidity and strength of resin molded products.

JP7625447B2Active Publication Date: 2025-02-03HONDA MOTOR CO LTD
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Patent Information

Application Number
JP2021038962
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-03-11
Publication Date
2025-02-03
Estimated Expiration
2041-03-11

AI Technical Summary

Technical Problem

Conventional manufacturing devices for fiber-enhanced resin molded products often result in fiber breakage and uneven distribution, leading to reduced rigidity and strength of the final product due to the positioning of fiber input relative to the resin injection.

Method used

A manufacturing device with separate introduction units for long and short fibers, where long fibers are introduced downstream of the resin input and short fibers are introduced closer to the rear end of the screw, utilizing a heating cylinder with a lid containing multiple penetrating holes to prevent entanglement and ensure uniform distribution.

Benefits of technology

The solution enhances the rigidity and strength of the resin molded products by minimizing fiber breakage and ensuring homogeneous distribution of fibers, resulting in improved impact strength and appearance.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a manufacturing apparatus for a fiber-reinforced resin molded product having higher rigidity and strength than those of conventional products.SOLUTION: A fiber-reinforced resin molded product manufacturing apparatus 1 of the present invention includes: a heating barrel 2; a screw 3 inserted into the heating barrel 2; an injection part 8 provided on a tip side of the screw 3; a resin feeding part 4 for feeding a matrix resin into the heating barrel 2; a long fiber feeding part 6 for feeding a long fiber into the heating barrel 2; and a short fiber feeding part 5 for feeding a short fiber shorter than the long fiber into the heating barrel 2. The short fiber feeding part 5 is closer to a rear end of the screw 3 than the long fiber feeding part 6.SELECTED DRAWING: Figure 1
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Description

[Technical field]

[0001] The present invention relates to an apparatus and method for manufacturing a fiber-reinforced plastic molded product. [Background technology]

[0002] Conventionally, a known manufacturing device for fiber-reinforced plastic molded products has an inlet for molding material at the base end (rear end) of a heating barrel with a screw inserted inside, and an injection section for injecting molten molding material into a specified mold at the tip end of the heating barrel (see, for example, Patent Document 1). Unlike devices that use, for example, resin pellets that already contain fibers as the molding material, this manufacturing device feeds the fibers and resin separately into the inlet. According to this manufacturing apparatus, a resin molded product containing longer fibers can be obtained compared to a resin molded product obtained from resin pellets that already contain fibers. Such a resin molded product containing long fibers has higher rigidity and strength compared to a resin molded product containing short fibers. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] JP 2019-30977 A Summary of the Invention [Problem to be solved by the invention]

[0004] However, in conventional manufacturing equipment for fiber-reinforced plastic molded products (see, for example, Patent Document 1), fibers fed into an upstream inlet tend to break and shorten when mixed with the resin by the screw on the way to the downstream injection section. Therefore, in order to prevent fiber breakage during kneading, it may be possible to set the fiber inlet downstream of the resin inlet. However, if the fiber inlet is located downstream of the heating barrel, the fibers will not be distributed uniformly in the resin, which may result in a decrease in the rigidity and strength of the resulting resin molded product.

[0005] An object of the present invention is to provide an apparatus and method for manufacturing a fiber-reinforced plastic molded product having higher rigidity and strength than conventional ones. [Means for solving the problem]

[0006] The manufacturing device for fiber-reinforced plastic molded products that achieves the above object includes a heating barrel, a screw inserted inside the heating barrel, an injection unit provided on the tip side of the screw, a resin input unit that inputs a matrix resin inside the heating barrel, a long fiber input unit that inputs long fibers inside the heating barrel, and a short fiber input unit that inputs short fibers shorter than the long fibers inside the heating barrel, the short fiber input unit being closer to the rear end of the screw than the long fiber input unit. The long fiber input section is provided in a sealed container having a pressure reducing means. It is characterized by: In addition, a manufacturing apparatus for fiber-reinforced plastic molded products that achieves the above-mentioned object includes a heating barrel, a screw inserted inside the heating barrel, an injection section provided at the tip side of the screw, a resin feeding section for feeding matrix resin inside the heating barrel, a long fiber feeding section for feeding long fibers inside the heating barrel, and a short fiber feeding section for feeding short fibers shorter than the long fibers inside the heating barrel, wherein the short fiber feeding section is closer to the rear end of the screw than the long fiber feeding section, and the long fiber feeding port in the heating barrel is provided with a lid having a plurality of through holes through which the long fibers made of continuous fibers are inserted. The method for producing a fiber-reinforced plastic molded product that solves the above problems is a method for producing a fiber-reinforced plastic molded product, which comprises feeding a matrix resin, long fibers, and short fibers shorter than the long fibers into a heating barrel having an internal screw, and injecting the molding material formed from the heating barrel into a mold, The long fibers are fed into the heating barrel downstream of the feeding positions of the matrix resin and the short fibers. The long fibers are introduced into the heating barrel through a lid having a plurality of through holes through which the long fibers made of continuous fibers are inserted. It is characterized by: Effect of the Invention

[0007] According to the present invention, it is possible to provide an apparatus and a method for manufacturing a fiber-reinforced plastic molded product having higher rigidity and strength than conventional ones. [Brief description of the drawings]

[0008] [Figure 1] FIG. 1 is a configuration explanatory diagram of a manufacturing apparatus for a fiber-reinforced plastic molded product according to an embodiment of the present invention. [Figure 2A] FIG. 4 is an enlarged view of a main portion of a manufacturing apparatus for a fiber-reinforced plastic molded product according to a first modified example of the present invention. [Figure 2B] FIG. 2B is a plan view of the lid shown in FIG. 2A. [Figure 3A] FIG. 11 is an enlarged view of a main portion of a manufacturing apparatus for a fiber-reinforced plastic molded product according to a second modified example of the present invention. [Figure 3B] FIG. 3B is a cross-sectional view taken along line IIIb-IIIb of FIG. 3A. [Figure 4] FIG. 13 is an enlarged view of a main portion of a manufacturing apparatus for a fiber-reinforced plastic molded product according to a third modified example of the present invention. [Diagram 5] FIG. 13 is an enlarged view of a main portion of a manufacturing apparatus for a fiber-reinforced plastic molded product according to a fourth modified example of the present invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0009] Next, a manufacturing apparatus and a manufacturing method for a fiber-reinforced plastic molded product according to an embodiment of the present invention will be described in detail. The fiber-reinforced plastic molded product manufacturing apparatus of this embodiment (hereinafter sometimes simply referred to as "plastic molded product manufacturing apparatus") is mainly characterized in that the heater barrel is provided with a short fiber feeding section and a long fiber feeding section, and the short fiber feeding section is closer to the rear end of the screw than the long fiber feeding section. Note that the present invention will be specifically described below using a single-screw plastic molded product manufacturing apparatus as an example, but the present invention can also be applied to a twin-screw plastic molded product manufacturing apparatus.

[0010] <Resin molded product manufacturing equipment> Fig. 1 is a diagram illustrating the configuration of a resin molded product manufacturing apparatus 1 according to this embodiment. In the following description, the front-rear direction is based on the front-rear direction indicated by the arrow in Fig. 1, with the downstream side in the conveying direction of the molding material by a screw (described later) being the front side and the upstream side being the rear side. As shown in FIG. 1, the resin molded product manufacturing apparatus 1 includes a heating barrel 2, a screw 3, a resin feed section 4, a short fiber feed section 5, a long fiber feed section 6, an injection section 8, and a mold mechanism 10.

[0011] The heating barrel 2 includes a cylindrical cylinder 2a and a plurality of band heaters 2b arranged on the outer periphery of the cylinder 2a. As will be described in detail later, the heating barrel 2 is formed with an inlet 2c through which the matrix resin and short fibers are introduced, and an inlet 2d through which long fibers, which will be described later, are introduced.

[0012] The screw 3 rotates about its axis by a screw drive mechanism (not shown) so as to transport the molding material (described later) in the cylinder 2a toward the front, and also moves back and forth in the axial direction in accordance with a predetermined timing for injecting the molding material from the injection section 8. The screw 3 comprises, from the upstream side to the downstream side, a first stage 21 consisting of a first supply section 21a, a first compression section 21b, and a first metering section 21c, and a second stage 22 continuing downstream from the first stage 21, consisting of a second supply section 22a, a second compression section 22b, and a second metering section 22c. It should be noted that the screw 3 shown in FIG. 1 is shown diagrammatically for the convenience of drawing, and its shape differs from that of the actual screw.

[0013] The first supply section 21a supplies (feeds) a first molding material containing a matrix resin and short fibers, which will be described later, to the front of the heating barrel 2. The first molding material is heated in the first supply section 21a, and the thermoplastic resin contained in the first molding material melts and is plasticized. The first compression section 21b compresses the first molding material between itself and the heating barrel 2 by conveying the first molding material forward. The first metering section 21c feeds a predetermined amount of the first molding material forward in accordance with the rotation and back-and-forth movement of the screw 3, and applies a shear force to the first molding material between itself and the heating barrel 2. The first molding material passes through the first compression section 21b and the first metering section 21c while being heated by the band heater 2b and kneaded, and coupled with the shear heat in the first metering section 21c, turns into a resin composition having fluidity in which short fibers are uniformly dispersed in the matrix resin.

[0014] The second supply section 22a supplies (feeds) a second molding material, which is the first molding material conveyed from the first stage 21 to which long fibers, which will be described later, have been added, further forward in the heating barrel 2. The second compression section 22b compresses the second molding material between itself and the heating barrel 2 by conveying the second molding material forward. The second metering section 22c measures a predetermined amount of the second molding material to be injected in accordance with the rotation and forward and backward movement of the screw 3.

[0015] The resin input section 4 includes a hopper 4a, a feed screw 4b, and a chute 4c. The short fiber input section 5 includes a hopper 5a, a feed screw 5b, and a chute 5c. In this embodiment, the resin feed section 4 and the short fiber feed section 5 have a common feed opening 2c for the heating barrel 2. That is, the chute 4c of the resin feed section 4 and the chute 5c of the short fiber feed section 5 communicate with a common feed opening 2c via a mixing means 7 for mixing the matrix resin and short fibers that constitute the first molding material.

[0016] The mixing means 7 in this embodiment is composed of a confluence tank 7a to which the chutes 4c and 5c are both connected, and a screw mixing section 7b that is disposed between the confluence tank 7a and the input port 2c and mixes the matrix resin and short fibers from the confluence tank 7a. However, the mixing means 7 is not limited to this as long as it can mix the matrix resin and short fibers, and can be configured by disposing an agitator blade in the confluence tank 7a, for example.

[0017] In the present embodiment, the long fiber input section 6 is assumed to input the long fibers into the input opening 2d in the form of roving. Specifically, the long fiber input section 6 includes a fiber roll 6a for winding the continuous fibers, and a guide roller 6b for guiding the roving unwound from the fiber roll 6a toward the input opening 2d. The long fiber feeding section 6 is configured to feed the roving directly into the cylinder 2a through a feeding port 2d.

[0018] In this embodiment, the long fibers refer to fibers having an average fiber length longer than the average fiber length of the short fibers fed from the short fiber feeding section 5 into the cylinder 2a. Therefore, the long fiber input section 6 in this embodiment is not limited to supplying long fibers into the cylinder 2a in the form of roving (continuous fibers), but can also be configured, for example, as a hopper that inputs long fibers cut to a predetermined length into the input port 2d.

[0019] The injection section 8 is composed of a cylinder head 8a that houses therein a tip portion 8c of the screw 3 having a substantially cone shape. The injection section 8 is adapted to inject molding material into a die 11 of a die mechanism 10, which will be described next, through an injection port 8b formed at the tip of a cylinder head 8a.

[0020] The mold mechanism 10 includes a mold 11 and a mold clamping mechanism 12 . The mold 11 has a fixed die 11a and a movable die 11b. A cavity 11c that resembles the shape of a resin molded product 20 is formed between the fixed die 11a and the movable die 11b. An inlet 11a1 for a molding material is formed in the fixed die 11a. The injection section 8 injects the molding material into the cavity 11c through the inlet 11a1.

[0021] The mold clamping mechanism 12 has a fixed platen 12a to which the fixed mold 11a is attached, a movable platen 12b to which the movable mold 11b is attached, and tie bars 12c. The tie bars 12c support the fixed platen 12a at their ends and support the movable platen 12b so that it can move toward and away from the fixed platen 12a. Although not shown, the mold clamping mechanism 12 also has a mold opening / closing means for closing or opening the movable mold 11b against the fixed mold 11a with a predetermined load.

[0022] <Manufacturing method for resin molded products> Next, a method for manufacturing a resin molded product 20 (see FIG. 1) according to this embodiment will be described while showing the operation of the resin molded product manufacturing apparatus 1 (see FIG. 1). In the method for producing the resin molded product 20 according to this embodiment, first, a matrix resin is charged into the hopper 4a of the resin charging section 4, and short fibers are charged into the hopper 5a of the short fiber charging section 5. In this embodiment, the matrix resin is assumed to be nylon 6. The short fibers are assumed to be glass fibers.

[0023] However, the matrix resin is not limited thereto, and examples thereof include thermoplastic resins such as polypropylene, polyethylene, nylon 66, polystyrene, acrylic resin, acrylonitrile butadiene, polycarbonate, acrylonitrile-butadiene-styrene copolymer resin, polyphenylene sulfide resin, modified polyphenylene ether, polyester, polysulfone, liquid crystal polymer, polybutylene terephthalate, and polyacetal; and biodegradable resins such as polylactic acid (PLA) resin, polyhydroxyalkanoic acid (PHA) resin, polybutylene succinate (PBS), polybutylene adipate terephthalate (PBAT), starch polyester resin, cellulose acetate diacetate, polyvinyl alcohol (PVA), polyglycolic acid (PGA), polybutylene succinate adipate (PBSA), polybutylene adipate terephthalate (PBAT), and polyethylene terephthalate succinate (PETS). The shape of the matrix resin fed from the resin feed section 4 is not particularly limited, and may be, for example, in the form of pellets or particles.

[0024] Furthermore, the short fibers are not limited to glass fibers, and for example, carbon fibers, basalt fibers, metal fibers, silicon carbide fibers, cellulose fibers, aramid fibers, boron fibers, alumina fibers, etc. can be used. Moreover, recycled fibers can also be used as the staple fibers. In this embodiment, the average fiber length of the short fibers is assumed to be equal to or greater than the fiber diameter and less than 0.5 mm. The lower limit of the average fiber length is preferably about 14 μm for glass fibers and about 7 μm for carbon fibers, for example.

[0025] The matrix resin and the short fibers respectively fed from the resin feed section 4 and the short fiber feed section 5 are mixed with each other through the mixing means 7 to form a first molding material. Then, this first molding material is charged into the cylinder 2a through the charging port 2c. The first molding material is conveyed downstream in the cylinder 2a by the screw 3 in the cylinder 2a. As described above, the first molding material passes through the first stage 21 to become a plasticized resin composition in which short fibers are uniformly dispersed in the matrix resin.

[0026] Next, in this manufacturing method, long fibers are added to the first molding material after it has passed through the first stage. Specifically, as described above, the long fibers are fed from the long fiber feeding section 6 in the form of rovings directly into the cylinder 2a through the feeding port 2d. The long fibers may be of the same type as the short fibers, but may be of a different type to the short fibers, for example, glass fibers may be used as the short fibers and carbon fibers as the long fibers. When pre-cut long fibers are used, the average fiber length is preferably 0.5 mm or more and 30 mm or less. Then, the second molding material, which is the first molding material to which long fibers have been added, passes through the second stage 22 as described above, and becomes an injection molding material in which long fibers are dispersed in the first molding material.

[0027] Next, in this manufacturing method, a molding material in which short fibers and long fibers are dispersed in a matrix resin is injected into a mold 11 of a mold mechanism 10 via an injection part 8. Thereafter, the mold mechanism 10 closes and opens the mold with a predetermined load, thereby obtaining a desired resin molded product 20.

[0028] As described above, the manufacturing method for a resin molded product 20 (see FIG. 1) performed using the resin molded product manufacturing apparatus 1 (see FIG. 1) is a direct injection molding method in which a molding material formed by directly feeding a matrix resin, short fibers, and long fibers into a heating barrel 2 having a screw is injected into a mold 11 to obtain a resin molded product 20. And, as described above, a main feature of this manufacturing method is that the feeding of the long fibers into the heating barrel 2 is performed downstream of the feeding position of the short fibers.

[0029] The operation of the resin molded product manufacturing apparatus 1 in this embodiment is an example of conditions for manufacturing a resin molded product made of nylon 6 containing glass fiber, but the conditions can be appropriately set depending on the matrix resin and fibers used. (1) Temperature of cylinder upstream of screw: Near room temperature (2) Screw downstream cylinder temperature: 320°C or less (3) Screw back pressure: 0.1 to 10 MPa (4) Screw rotation speed: 420 min -1 below (5) Injection speed: 1300mm / sec or less (6) Injection pressure: 350MPa or less (7) Mold temperature: 40 to 180°C (8) Holding pressure: 150MPa or less (9) Cooling time: 30~100sec

[0030] <Action and effect> Next, the effects of the apparatus 1 for manufacturing a resin molded product and the method for manufacturing a resin molded product according to this embodiment will be described. In the resin molded product manufacturing apparatus 1 according to this embodiment, the short fiber feeding section 5 is closer to the rear end of the screw 3 than the long fiber feeding section 6. In other words, the long fibers are fed into the heating barrel 2 downstream of the feeding positions of the matrix resin and the short fibers. According to such an apparatus 1 for manufacturing resin molded products, the short fibers are mixed with the matrix resin from the rear end side of the screw 3 over a long period of time, improving homogeneity (dispersibility of the short fibers).

[0031] On the other hand, since long fibers are injected for a shorter time than short fibers, the crushing (shortening) of the long fibers is suppressed, and the presence rate of long fibers in the resin molded product is increased. The resulting resin molded product 20 combines the properties of long fibers, such as high rigidity and strength, high impact strength, and little sink marks, with the properties of short fibers, such as excellent appearance and fatigue strength.

[0032] In addition, in the resin molded product manufacturing apparatus 1, the resin feed section 4 and the short fiber feed section 5 have a common feed opening 2c for the heating barrel 2. According to the resin molded product manufacturing apparatus 1, by sharing the inlet 2c, the amount of heat dissipated from the inlet 2c can be reduced, and energy loss can be kept low. Also, by sharing the inlet 2c, the resin molded product manufacturing apparatus 1 promotes mixing of the matrix resin and the short fibers, improving the homogeneity of the short fibers in the obtained resin molded product 20.

[0033] The resin molded product manufacturing apparatus 1 also has a mixing means 7 for premixing the matrix resin and the short fibers before they are fed into the heating barrel 2. According to such a resin molded product manufacturing apparatus 1, even if there is a large difference in specific gravity between the matrix resin and the short fibers, or even if there is a bias in diameter and length among the short fibers contained in the input lot, the homogeneity of the short fibers in the obtained resin molded product 20 is improved by pre-mixing using the mixing means 7.

[0034] Although the embodiment of the present invention has been described above, the present invention is not limited to the above embodiment and can be embodied in various forms. Fig. 2A is an enlarged view of a main part of the resin molded product manufacturing apparatus 1 according to a first modified example of the present invention. Fig. 2B is a plan view of the lid 2d1 shown in Fig. 2A. In Fig. 2A, the same components as those in the resin molded product manufacturing apparatus 1 of the above embodiment (see Fig. 1) are denoted by the same reference numerals, and detailed description thereof will be omitted.

[0035] As shown in FIG. 2A, the apparatus 1 for manufacturing a resin molded product according to the first modified example has a lid 2d1 at the insertion port 2d, unlike the apparatus 1 for manufacturing a resin molded product according to the above embodiment. As shown in FIG. 2B, the lid 2d1 is made of a plate having a circular planar shape, and has a plurality of (four in this embodiment) through holes 2d2 corresponding to the number of the fiber rolls 6a (see FIG. 1). The through holes 2d2 are formed so as to be arranged at equal intervals on a line that is concentric with the periphery of the lid 2d1 in a plan view of the lid 2d1.

[0036] Generally, residual fiber bundles are a factor that causes quality degradation of molded products made of fiber-reinforced resin. Residual fiber bundles are, for example, rovings that are entangled and fed to the heating cylinder 2, and the fibers remain in the molded resin product as bundles. Residual fiber bundles can reduce the rigidity, strength, and impact strength of the molded resin product. Therefore, in order to suppress the generation of residual fiber bundles in the resin molded product, it is possible to design the kneading section of the screw 3 to be longer, for example. However, if the molding material is excessively kneaded by the screw 3, the long fibers will be broken and shortened.

[0037] In contrast, according to the resin molded product manufacturing apparatus 1 of the first modification, the continuous fibers (rovings) are fed into the heating barrel 2 (cylinder 2a) after passing through each of the multiple through holes 2d2 of the lid 2d1. This prevents the continuous fibers (rovings) fed into the heating barrel 2 (cylinder 2a) from becoming entangled with each other. The generation of fiber bundles in the molding material is suppressed. This reduces the amount of fiber bundles remaining in the resulting resin molded article, and more reliably results in the resin molded article having excellent rigidity, strength and impact strength.

[0038] Fig. 3A is an enlarged view of a main part of the apparatus 1 for manufacturing a resin molded product according to the second modified example. Fig. 3B is a cross-sectional view taken along line IIIb-IIIb in Fig. 3A. In Figs. 3A and 3B, the same components as those in the apparatus 1 for manufacturing a resin molded product according to the embodiment (see Fig. 1) and the first modified example (see Figs. 2A and 2B) are designated by the same reference numerals, and detailed description thereof will be omitted.

[0039] As shown in FIGS. 3A and 3B, the apparatus 1 for producing a resin molded product according to the second modified example has a plurality of long fiber inlets 2d arranged at equal intervals in the circumferential direction of the heating barrel 2. Incidentally, in the second modified example shown in FIGS. 3A and 3B, the four input ports 2d are arranged at 90 degree intervals in the circumferential direction of the heating barrel 2. According to the apparatus 1 for producing a resin molded product according to the second modified example, it is possible to more reliably suppress entanglement of the rovings in the long fiber input section 6. This more reliably reduces the amount of remaining fiber bundles in the obtained resin molded product, and the resin molded product has even greater rigidity, strength, and impact resistance. In addition, the resin molded product manufacturing apparatus 1 of the second modified example is assumed to have an inlet 2d having a lid 2d1 with a single through hole (not shown) formed therein, as shown in Figure 3A, but this lid 2d1 can also be a lid 2d1 having multiple through holes 2d2 as shown in Figure 2B.

[0040] Fig. 4 is an enlarged view of a main part of the apparatus 1 for manufacturing a resin molded product according to the third modified example. In Fig. 4, the same components as those in the apparatus 1 for manufacturing a resin molded product according to the embodiment (see Fig. 1), the first modified example (see Figs. 2A and 2B), and the second modified example (see Figs. 3A and 3B) are given the same reference numerals, and detailed description thereof will be omitted. As shown in FIG. 4, in the apparatus 1 for producing a resin molded product according to the third modified example, the long fiber feeding section 6 is provided in a sealed container 13 having a pressure reducing means 14 (eg, a vacuum pump or the like).

[0041] Generally, a factor that causes a deterioration in the quality of a molded product made of fiber-reinforced resin is the formation of voids in the fiber-reinforced resin. These voids can be generated by entrapment of air bubbles in the molding material when the fibers are mixed into the matrix resin. Such voids can reduce the rigidity, strength, and impact strength of the resin molded product 20.

[0042] In contrast, the apparatus 1 for manufacturing resin molded products according to the third modified example reduces the pressure inside the sealed container 13 using a pressure reducing means, thereby making it possible to prevent air bubbles from being entrained in the molding material when the long fibers are fed into the heating barrel 2. Furthermore, the apparatus 1 for manufacturing resin molded products according to the third modified example can also use the feed port 2d as a vent for volatile components generated in the molding material in the first stage 21 (see FIG. 1). According to the apparatus 1 for manufacturing a resin molded product according to the third modified example, the resin molded product obtained has even greater rigidity, strength, and impact resistance.

[0043] Fig. 5 is an enlarged view of a main part of the apparatus 1 for manufacturing a resin molded product according to a fourth modified example. In Fig. 5, the same components as those in the apparatus 1 for manufacturing a resin molded product according to the embodiment (see Fig. 1), the first modified example (see Figs. 2A and 2B), the second modified example (see Figs. 3A and 3B), and the third modified example (see Fig. 4) are given the same reference numerals, and detailed description thereof will be omitted. As shown in FIG. 5, the apparatus 1 for producing a resin molded product according to the fourth modified example has a heating means 15 for preheating the long fibers before they are fed into the heating barrel 2. The resin molded product manufacturing apparatus 1 according to the fourth modified example has a heating means 15 provided in a sealed container 13 having a pressure reducing means 14 in which the long fiber feed section 6 is disposed. As the heating means 15, for example, an electric heater, an infrared heater, or other convection type or radiation type heater can be suitably used.

[0044] The resin molded product manufacturing apparatus 1 according to the fourth modified example feeds the long fibers heated by the heating means 15 into the heating barrel 2. The resin molded product manufacturing apparatus 1 according to the fourth modified example prevents a drop in temperature of the molten resin composition when the long fibers are added to the high-temperature molten resin composition (first molding material) transported from the first stage 21 (see FIG. 1). This eliminates the need for a heating means for reheating the molding material to a target temperature and maintaining this temperature, making it possible to stabilize the heating conditions for the molding material and to make the resin molded product manufacturing apparatus 1 more compact. [Explanation of symbols]

[0045] 1. Fiber-reinforced plastic molding manufacturing equipment (plastic molding manufacturing equipment) 2 heating cylinder 2c Matrix resin and short fiber inlet 2d Long fiber inlet 2d1 Lid 2d2 through hole 3 Screw 4 Resin input section 5 Short fiber feed section 6 Long fiber feed section 7 Mixing means 8 Injection part 11 Mold 13. Airtight containers 14 Pressure reduction means 15 Heating means

Claims

1. A heating cylinder, A screw inserted into the inside of the heating barrel; An injection portion provided on the tip side of the screw; a resin injection section for injecting a matrix resin into the inside of the heating barrel; a long fiber input section for inputting long fibers into the inside of the heating barrel; a short fiber input section for inputting short fibers shorter than the long fibers into the heating barrel; having the short fiber input section is closer to the rear end of the screw than the long fiber input section; 2. The apparatus for manufacturing a fiber-reinforced plastic molded product, wherein the long fiber input section is provided in a sealed container having a pressure reducing means.

2. A heating cylinder; A screw inserted into the inside of the heating barrel; An injection portion provided on the tip side of the screw; a resin injection section for injecting a matrix resin into the inside of the heating barrel; a long fiber input section for inputting long fibers into the inside of the heating barrel; a short fiber input section for inputting short fibers shorter than the long fibers into the heating barrel; having the short fiber input section is closer to the rear end of the screw than the long fiber input section; A fiber-reinforced plastic molding manufacturing apparatus, characterized in that the long fiber inlet of the heating barrel is provided with a lid having a plurality of through holes through which the long fibers made of continuous fibers are inserted.

3. 2. The apparatus for manufacturing fiber-reinforced plastic molded products according to claim 1, wherein the heating barrel has a common inlet for feeding the matrix resin and the short fibers.

4. 4. The apparatus for producing a fiber-reinforced plastic molded product according to claim 3, further comprising a mixing means for premixing the matrix resin and the short fibers before they are introduced into the heating barrel.

5. 4. The apparatus for manufacturing a fiber-reinforced plastic molded product according to claim 1, wherein the heating barrel has a plurality of inlets for feeding the long fibers arranged in a circumferential direction of the heating barrel.

6. 6. The apparatus for manufacturing a fiber-reinforced plastic molded product according to claim 1, further comprising a heating means for preheating the long fibers before they are fed into the heating barrel.

7. A method for manufacturing a fiber-reinforced plastic molded product, comprising: feeding a matrix resin, long fibers, and short fibers shorter than the long fibers into a heating cylinder having an internal screw; and injecting the molding material from the heating cylinder into a mold; The long fibers are fed into the heating barrel downstream of the feeding positions of the matrix resin and the short fibers, respectively. A method for manufacturing a fiber-reinforced plastic molded product, characterized in that the long fibers are introduced into the heating barrel via a lid having a plurality of through holes through which the long fibers, which are made of continuous fibers, are inserted.

Citation Information

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