Liquid dispensing device
Patent Information
- Application Number
- JP2021082070
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-05-14
- Publication Date
- 2025-02-19
- Estimated Expiration
- 2041-05-14
Smart Images

Figure 0007632051000002 
Figure 0007632051000003 
Figure 0007632051000004
Abstract
Description
Technical Field
[0001] The present invention relates to a liquid ejection device.
Background Art
[0002] In a liquid ejection device typified by an inkjet printer, for example, as disclosed in Patent Document 1 and Patent Document 2, there may be a configuration for circulating the liquid in a liquid ejection head that ejects a liquid such as ink.
[0003] The head described in Patent Document 1 includes a plurality of pressure generation chambers communicating with a nozzle opening, a first manifold and a second manifold communicating with the plurality of pressure generation chambers, and a bypass flow path connecting between these manifolds in a system different from the pressure generation chambers. Here, ink is supplied to the first manifold from an ink cartridge by the driving force of a pump. The ink flows from the first manifold into the second manifold via the pressure generation chamber or the bypass flow path, and then is circulated along a path that returns to the ink cartridge. In Patent Document 1, when the flow path resistance of the bypass flow path is R, the flow path resistance of the flow path connecting between the two manifolds including the pressure generation chamber is r, and the number of nozzle openings is N, R < r / N is satisfied.
[0004] The head described in Patent Document 2 includes a plurality of pressure chambers communicating with a nozzle, a supply-side common flow path that stores the liquid supplied to the pressure chambers through a liquid supply path, a circulation-side common flow path that stores the liquid recovered from the pressure chambers through a liquid circulation path, and a bypass flow path that allows the liquid to flow from the supply-side common flow path to the circulation-side common flow path. Here, when the flow path resistance of the bypass flow path is R, the number of pressure chambers is N, and the flow path resistance from the liquid supply path through the pressure chambers to the liquid circulation path is r, the relationship of r / N < R < r is satisfied.
Prior Art Documents
Patent Documents
[0005]
Patent Document 1
[0006] [Patent Document 2] JP 2010-214847 A Summary of the Invention [Problem to be solved by the invention]
[0007] In the above-mentioned configuration for circulating the liquid, even if the liquid is circulated at a relatively low flow rate, the increase in viscosity of the liquid can be suppressed. However, in order to remove air bubbles in the flow path, the flow rate of the circulated liquid needs to be increased. Conventionally, since the flow rate of the circulated liquid is constant, removing air bubbles in the flow path leads to an increase in the capacity of the pump. For this reason, conventionally, there is a problem in that it is not possible to reduce the viscosity of the ink or remove air bubbles while reducing costs. [Means for solving the problem]
[0008] In order to solve the above problems, a liquid ejection device according to a preferred embodiment of the present invention has a liquid ejection head having a plurality of individual flow paths each provided with a nozzle, a common supply flow path which supplies liquid to the plurality of individual flow paths, a common discharge flow path which discharges liquid from the plurality of individual flow paths, and a bypass flow path which bypasses the plurality of individual flow paths to connect the common supply flow path to the common discharge flow path, a circulation mechanism which circulates liquid so that the liquid supplied from the common supply flow path is discharged from the common discharge flow path through the plurality of individual flow paths or the bypass flow path, and a control unit which controls the operation of the circulation mechanism, wherein the control unit sets the flow rate per unit time of the liquid circulated by the circulation mechanism to a first flow rate during an ejection operation in which liquid is ejected from the liquid ejection head, and sets the flow rate per unit time of the liquid circulated by the circulation mechanism to a second flow rate which is greater than the first flow rate during a recovery operation in which the state of the liquid ejection head is restored.
[0009] A liquid ejection device according to another preferred aspect of the present invention has a liquid ejection head having a plurality of individual flow paths each provided with a nozzle, a common supply flow path which supplies liquid to each of the plurality of individual flow paths, a common discharge flow path which discharges liquid from each of the plurality of individual flow paths, and a bypass flow path which bypasses the plurality of individual flow paths and connects the common supply flow path to the common discharge flow path, a circulation mechanism which circulates liquid so that the liquid supplied from the common supply flow path is discharged from the common discharge flow path through the plurality of individual flow paths or the bypass flow path, and a control unit which controls the operation of the circulation mechanism, wherein the control unit sets a flow rate per unit time of the liquid circulated by the circulation mechanism to a first flow rate during an ejection operation in which liquid is ejected from the liquid ejection head, and sets a flow rate per unit time of the liquid supplied to the liquid ejection head to a third flow rate which is greater than the first flow rate during a filling operation in which liquid is filled into the liquid ejection head. [Brief description of the drawings]
[0010] [Figure 1] 1 is a schematic diagram illustrating an example of the configuration of a liquid ejection device according to an embodiment. [Diagram 2] 1 is a perspective view of a liquid ejection module having a liquid ejection head according to an embodiment. [Diagram 3] FIG. 3 is an exploded perspective view of the liquid ejection head shown in FIG. [Figure 4] FIG. 2 is a plan view showing a schematic diagram of a flow path in a head main body of the liquid ejection head. [Diagram 5] 2 is a cross-sectional view of a head main body of the liquid ejection head. FIG. [Figure 6] FIG. [Figure 7] FIG. 4 is a perspective view showing a flow path and a head main body provided in the holder. [Figure 8] 7 is a cross-sectional view taken along line AA in FIG. 6. [Figure 9] FIG. [Figure 10] 10 is a cross-sectional view taken along line BB in FIG. [Figure 11] 3 is an equivalent circuit diagram of a flow path provided in the liquid ejection head. [Figure 12] 5 is a flowchart illustrating an example of an operation of the liquid ejection device according to the embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0011] Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. Note that the dimensions and scale of each part in the drawings may differ from the actual dimensions and some parts are shown diagrammatically to facilitate understanding. Furthermore, the scope of the present invention is not limited to these embodiments unless otherwise specified in the following description to the effect that the present invention is limited thereto.
[0012] For convenience, the following description will be given using the mutually intersecting X-axis, Y-axis, and Z-axis as appropriate. Moreover, one direction along the X-axis is the X1 direction, and the direction opposite to the X1 direction is the X2 direction. The X1 direction or the X2 direction is an example of a "second direction." Similarly, the opposite directions along the Y-axis are the Y1 direction and the Y2 direction. The Y1 direction or the Y2 direction is an example of a "third direction." Moreover, the opposite directions along the Z-axis are the Z1 direction and the Z2 direction. The Z1 direction or the Z2 direction is an example of a "first direction."
[0013] Here, typically, the Z axis is a vertical axis, and the Z2 direction corresponds to the downward direction in the vertical direction. However, the Z axis does not have to be a vertical axis, and may be inclined with respect to the vertical axis. Also, the X axis, the Y axis, and the Z axis are typically mutually orthogonal, but are not limited thereto, and may intersect at an angle within a range of, for example, 80° to 100°. The "second direction" may be any direction orthogonal to the Z axis, for example, the Y1 direction or the Y2 direction. The "third direction" may be any direction orthogonal to both the "first direction" and the "second direction", for example, when the "second direction" is the Y1 direction or the Y2 direction, it is the X1 direction or the X2 direction.
[0014] 1. Embodiment 1-1.Liquid discharge device 100
[0015] 1 is a schematic diagram showing an example of the configuration of a liquid ejection device 100 according to an embodiment. The liquid ejection device 100 is an inkjet printing device that ejects ink, which is an example of a liquid, as droplets onto a medium M. The liquid ejection device 100 of this embodiment is a so-called line-type printing device in which a plurality of nozzles that eject ink are distributed across the entire range in the width direction of the medium M. The medium M is typically printing paper. Note that the medium M is not limited to printing paper, and may be a printing target made of any material, such as a resin film or fabric.
[0016] As shown in FIG. 1, liquid ejection device 100 has a liquid container 110, a control unit 120 which is an example of a “control section”, a transport mechanism 130, a liquid ejection module 140, and a circulation mechanism 150.
[0017] The liquid container 110 is a container that stores ink. Specific examples of the liquid container 110 include a cartridge that is detachable from the liquid ejection device 100, a bag-shaped ink pack made of a flexible film, and an ink tank that can be refilled with ink. The type of ink stored in the liquid container 110 is arbitrary.
[0018] Although not shown, the liquid container 110 of this embodiment includes a first liquid container and a second liquid container. The first liquid container stores a first ink. The second liquid container stores a second ink that is a different type from the first ink. For example, the first ink and the second ink are inks of different colors. It is to be noted that the first ink and the second ink may be the same type of ink.
[0019] The control unit 120 controls the operation of each element of the liquid ejection device 100. The control unit 120 includes, for example, one or more processing circuits such as a CPU (Central Processing Unit) or an FPGA (Field Programmable Gate Array), and one or more storage circuits such as a semiconductor memory. Various programs and various data are stored in the storage circuits. The processing circuits execute the programs and use the data appropriately to realize various controls.
[0020] The transport mechanism 130 transports the medium M in a direction DM under the control of the control unit 120. The direction DM in this embodiment is the Y2 direction. In the example shown in FIG. 1, the transport mechanism 130 includes a long transport roller along the X axis and a motor that rotates the transport roller. Note that the transport mechanism 130 is not limited to a configuration using a transport roller, and may be configured to use, for example, a drum or an endless belt that transports the medium M while adsorbing it to its outer circumferential surface by electrostatic force or the like.
[0021] The liquid ejection module 140 ejects ink supplied from the liquid container 110 via the circulation mechanism 150 from each of the multiple nozzles in the Z2 direction onto the medium M under the control of the control unit 120. The liquid ejection module 140 is a line head having multiple liquid ejection heads 10 arranged so that the multiple nozzles are distributed over the entire range of the medium M in the direction of the X axis. In other words, a collection of the multiple liquid ejection heads 10 constitutes a long line head extending in the direction along the X axis. An image is formed by ink on the surface of the medium M by ejecting ink from the multiple liquid ejection heads 10 in parallel with the transport of the medium M by the transport mechanism 130. Note that the multiple nozzles of one liquid ejection head 10 may be arranged so as to be distributed over the entire range of the medium M in the direction along the X axis. In this case, for example, the liquid ejection module 140 is composed of the single liquid ejection head 10.
[0022] The liquid container 110 is connected to the liquid ejection module 140 via a circulation mechanism 150. The circulation mechanism 150 is a mechanism that supplies ink to the liquid ejection module 140 and recovers ink discharged from the liquid ejection module 140 for resupply to the liquid ejection module 140 under the control of the control unit 120. The circulation mechanism 150 has, for example, a subtank for storing ink, a supply flow path for supplying ink from the subtank to the liquid ejection module 140, a recovery flow path for recovering ink from the liquid ejection module to the subtank, and a pump for appropriately flowing the ink. These are provided for each of the first liquid container and the second liquid container described above. The above operation of the circulation mechanism 150 can suppress an increase in the viscosity of the ink and reduce the retention of air bubbles in the ink.
[0023] 1-2. Liquid Discharge Module 140 FIG. 2 is a perspective view of a liquid ejection module 140 having a liquid ejection head 10 according to an embodiment. As shown in FIG. 2, the liquid ejection module 140 has a support 41 and a plurality of liquid ejection heads 10. The support 41 is a member that supports the plurality of liquid ejection heads 10. In the example shown in FIG. 2, the support 41 is a plate-like member made of metal or the like, and is provided with mounting holes 41a for mounting the plurality of liquid ejection heads 10. The plurality of liquid ejection heads 10 are inserted into the mounting holes 41a in a state of being aligned in a direction along the X-axis, and each liquid ejection head 10 is fixed to the support 41 by screwing or the like. In FIG. 2, two liquid ejection heads 10 are representatively illustrated. The number of liquid ejection heads 10 in the liquid ejection module 140 is arbitrary. In addition, the shape of the support 41 is not limited to the example shown in FIG. 2, and is arbitrary.
[0024] 1-3. Liquid ejection head 10 3 is an exploded perspective view of the liquid ejection head 10 shown in FIG. 3. As shown in FIG. 3, the liquid ejection head 10 has a flow path structure 11, a wiring board 12, a holder 13, a plurality of head bodies 14_1, 14_2, 14_3, 14_4, 14_5, and 14_6, a fixing plate 15, and a base 16. These are arranged in the Z2 direction in the order of the base 16, the flow path structure 11, the wiring board 12, the holder 13, a plurality of head bodies 14_1, 14_2, 14_3, 14_4, 14_5, and 14_6, and the fixing plate 15. Each part of the liquid ejection head 10 will be described below in order. Note that, hereinafter, each of the head bodies 14_1, 14_2, 14_3, 14_4, 14_5, and 14_6 may be referred to as the head body 14.
[0025] The flow path structure 11 is a structure in which a flow path is provided for causing ink to flow between the circulation mechanism 150 and a plurality of head bodies 14. As shown in Fig. 3, the flow path structure 11 is provided with a connection pipe 11a, a connection pipe 11b, a connection pipe 11c, a connection pipe 11d, and a hole 11e.
[0026] Here, although not shown in FIG. 3, flow paths such as a first supply flow path, a second supply flow path, a first discharge flow path, and a second discharge flow path are provided inside the flow path structure 11. The first supply flow path is a flow path for supplying the first ink to the multiple head bodies 14. The second supply flow path is a flow path for supplying the second ink to the multiple head bodies 14. A filter for capturing foreign matter and the like is installed midway through each of these supply flow paths. The first discharge flow path is a flow path for discharging the first ink from the multiple head bodies 14. The second discharge flow path is a flow path for discharging the second ink from the multiple head bodies 14. The flow paths of the flow path structure 11 will be described with reference to FIG. 9 and FIG. 10 described later.
[0027] The connecting tubes 11a, 11b, 11c, and 11d are tubes protruding in the Z1 direction. More specifically, the connecting tube 11a is a tube that constitutes a flow path for supplying the first ink to the first supply flow path. The connecting tube 11b is a tube that constitutes a flow path for supplying the second ink to the second supply flow path. On the other hand, the connecting tube 11c is a tube that constitutes a flow path for discharging the first ink from the first discharge flow path. The connecting tube 11d is a tube that constitutes a flow path for discharging the second ink from the second discharge flow path. The hole 11e is a hole for inserting a connector 12c described later.
[0028] The wiring board 12 is a mounting component for electrically connecting the head main bodies 14 and the collective substrate 16b described later. The wiring board 12 is, for example, a rigid wiring board. The wiring board 12 is disposed between the flow path structure 11 and the holder 13, and a connector 12c is provided on the surface of the wiring board 12 facing the flow path structure 11. The connector 12c is a connection component connected to the collective substrate 16b described later. The wiring board 12 is also provided with a plurality of holes 12a and a plurality of openings 12b. Each hole 12a is a hole for allowing the connection between the flow path structure 11 and the holder 13. Each opening 12b is a hole through which a wiring board 14h that connects the head main body 14 and the wiring board 12 is passed. The wiring board 14h is connected to the surface of the wiring board 12 facing the Z1 direction. The wiring board 14h is a member including wiring that is electrically connected to the piezoelectric elements 14e, which will be described later, and is, for example, an FPC (Flexible Printed Circuits) or a COF (Chip On Film).
[0029] The holder 13 is a structure that houses and supports a plurality of head bodies 14. The holder 13 is made of, for example, a resin material or a metal material. The holder 13 is in the form of a plate that extends in a direction perpendicular to the Z axis. The holder 13 is also provided with a connection pipe 13a, a connection pipe 13b, a plurality of connection pipes 13c, a plurality of connection pipes 13d, and a plurality of wiring holes 13e. Although not shown, a surface of the holder 13 facing the Z2 direction is provided with a plurality of recesses that house the plurality of head bodies 14.
[0030] In this embodiment, six head bodies 14_1 to 14_6 are held in the holder 13. These head bodies are arranged in the X2 direction in the order of head bodies 14_1, 14_4, 14_2, 14_5, 14_3, and 14_6. Here, the head bodies 14_1 to 14_3 are arranged at positions shifted in the Y1 direction with respect to the head bodies 14_4 to 14_6. However, the head bodies 14_1 to 14_6 have portions that overlap with each other when viewed in the X1 direction or the X2 direction. In addition, the arrangement directions DN of the multiple nozzles N of the head bodies 14_1 to 14_6, which will be described later, are parallel to each other. Furthermore, each of the head bodies 14_1 to 14_6 is arranged such that the arrangement direction DN is inclined with respect to the direction DM, which is the transport direction of the medium M.
[0031] Here, although not shown in FIG. 3, the holder 13 is provided with a first distribution supply flow path, a second distribution supply flow path, a plurality of first individual discharge flow paths, a plurality of second individual discharge flow paths, and a plurality of bypass flow paths. The first distribution supply flow path is a flow path having a branch for supplying the first ink to the plurality of head bodies 14. The second distribution supply flow path is a flow path having a branch for supplying the second ink to the plurality of head bodies 14. The first individual discharge flow path is provided for each head body 14 that discharges the first ink, and is a flow path for introducing the first ink discharged from the head body 14 into the first discharge flow path of the flow path structure 11. The second individual discharge flow path is provided for each head body 14 that discharges the second ink, and is a flow path for introducing the second ink discharged from the head body 14 into the second discharge flow path of the flow path structure 11. Two bypass flow paths are provided for each head body 14, and are detour flow paths that communicate with a first common liquid chamber R1 and a second common liquid chamber R2 described later. The flow paths of the holder 13 will be described later with reference to FIGS.
[0032] In this embodiment, of the head bodies 14_1 to 14_6, the first ink is supplied to the head bodies 14_1 to 14_3, and the second ink is supplied to the head bodies 14_4 to 14_6.
[0033] The connection pipes 13a, 13b, 13c, and 13d are tubular projections that protrude in the Z1 direction. More specifically, the connection pipe 13a is a tube that constitutes a flow path for supplying the first ink to the first distribution supply flow path, and is connected to the first supply flow path of the flow path structure 11. The connection pipe 13b is a tube that constitutes a flow path for supplying the second ink to the second distribution supply flow path, and is connected to the second supply flow path of the flow path structure 11. On the other hand, the connection pipe 13c is a tube that constitutes a flow path for discharging the first ink from the first individual discharge flow path, and is connected to the first discharge flow path of the flow path structure 11. The connection pipe 13d is a tube that constitutes a flow path for discharging the second ink from the second individual discharge flow path, and is connected to the second discharge flow path of the flow path structure 11. The wiring hole 13e is a hole through which the wiring board 14h that connects the head main body 14 and the wiring board 12 is passed.
[0034] Each head body 14 ejects ink. Specifically, although not shown in Fig. 3, each head body 14 has a plurality of nozzles that eject a first ink and a plurality of nozzles that eject a second ink. These nozzles are provided on a nozzle surface FN, which is the surface of each head body 14 that faces the Z2 direction. Details of the head body 14 will be described later with reference to Fig. 4.
[0035] The fixing plate 15 is a plate member for fixing the multiple head bodies 14 to the holder 13. Specifically, the fixing plate 15 is arranged in a state in which the multiple head bodies 14 are sandwiched between the fixing plate 15 and the holder 13, and is fixed to the holder 13 by adhesive. The fixing plate 15 is made of, for example, a metal material. The fixing plate 15 is provided with multiple openings 15a for exposing the nozzles of the multiple head bodies 14. In the example shown in FIG. 3, the multiple openings 15a are provided individually for each head body 14. Note that the openings 15a may be shared by two or more head bodies 14.
[0036] The base 16 is a member for fixing the flow path structure 11, the wiring board 12, the holder 13, the plurality of head bodies 14, and the fixed plate 15 to the aforementioned support 41. The base 16 has a body 16a, an assembly board 16b, and a cover 16c.
[0037] The main body 16a is fixed to the holder 13 by screwing or the like, thereby holding the flow path structure 11 and the wiring board 12 disposed between the base 16 and the holder 13. The main body 16a is made of, for example, a resin material or the like. The main body 16a has a plate-like portion facing the plate-like portion of the flow path structure 11 described above, and the plate-like portion is provided with a plurality of holes 16d into which the connecting pipes 11a, 11b, 11c, and 11d described above are inserted. The main body 16a also has a portion extending from the plate-like portion in the Z2 direction, and a flange 16e for fixing to the support 41 described above is provided at the tip of the portion.
[0038] The collective substrate 16b is a mounting component for electrically connecting the control unit 120 and the wiring substrate 12 described above. The collective substrate 16b is, for example, a rigid wiring substrate. The cover 16c is a plate-like member for protecting the collective substrate 16b and for fixing the collective substrate 16b to the main body 16a. The cover 16c is made of, for example, a resin material, and is fixed to the main body 16a by screws or the like.
[0039] 1-4. Head body 14 4 is a plan view showing a schematic diagram of a flow path of the head main body 14 of the liquid ejection head 10. For convenience, the following description will use the X-axis, Y-axis, and Z-axis as well as the V-axis and W-axis as appropriate. Furthermore, one direction along the V-axis is the V1 direction, and the direction opposite to the V1 direction is the V2 direction. Similarly, the directions opposite to each other along the W-axis are the W1 direction and the W2 direction.
[0040] Here, the V axis is an axis along the arrangement direction of the nozzles N described below, and is an axis obtained by rotating the Y axis around the Z axis at a predetermined angle. The W axis is an axis obtained by rotating the X axis around the Z axis at the predetermined angle. Therefore, the V axis and the W axis are typically perpendicular to each other, but are not limited to this, and may intersect at an angle within a range of, for example, 80° to 100°. The predetermined angle, i.e., the angle between the V axis and the Y axis or the angle between the W axis and the X axis, is, for example, within a range of 40° to 60°.
[0041] As shown in FIG. 4, the head body 14 is provided with a plurality of nozzles N, a plurality of individual flow paths P, a first common liquid chamber R1, and a second common liquid chamber R2. Here, the first common liquid chamber R1 and the second common liquid chamber R2 communicate with each other via the plurality of individual flow paths P. As shown by the two-dot chain line in FIG. 4, bypass flow paths BP1 and BP2 are connected to the first common liquid chamber R1 and the second common liquid chamber R2. The bypass flow paths BP1 and BP2 are flow paths that bypass the plurality of individual flow paths P to communicate the first common liquid chamber R1 and the second common liquid chamber R2, and are provided in the holder 13. Details of the bypass flow paths BP1 and BP2 will be described later with reference to FIG. 6, FIG. 7, and FIG. 8.
[0042] The head body 14 has a surface facing the medium M, and a plurality of nozzles N are provided on this surface as shown in Fig. 4. The plurality of nozzles N are arranged along the V axis. Each of the plurality of nozzles N ejects ink in the Z2 direction.
[0043] Here, a set of multiple nozzles N constitutes a nozzle row Ln. The multiple nozzles N are arranged at equal intervals at a predetermined pitch. The predetermined pitch is the distance between the centers of the multiple nozzles N in the direction along the V axis.
[0044] An individual flow path P communicates with each of the plurality of nozzles N. Each of the plurality of individual flow paths P extends along the W axis, and communicates with a different nozzle N. The plurality of individual flow paths P are arranged along the V axis.
[0045] As shown in FIG. 4, each individual flow path P has a pressure chamber Ca, a pressure chamber Cb, a nozzle flow path Nf, an individual supply flow path Ra1, an individual discharge flow path Ra2, a first communication flow path Na1, and a second communication flow path Na2.
[0046] Each of the pressure chambers Ca and pressure chambers Cb in each individual flow path P extends along the W axis and is a space in which ink ejected from a nozzle N communicating with the individual flow path P is stored. In the example shown in FIG. 4, the multiple pressure chambers Ca are arranged along the V axis. Similarly, the multiple pressure chambers Cb are arranged along the V axis. Note that, in each individual flow path P, the positions of the pressure chambers Ca and pressure chambers Cb in the direction along the V axis are the same in the example shown in FIG. 4, but may be different from each other. Note that, hereinafter, when there is no particular distinction between the pressure chambers Ca and pressure chambers Cb, they may each be referred to as "pressure chambers C."
[0047] A nozzle flow path Nf is disposed between the pressure chamber Ca and the pressure chamber Cb in each individual flow path P. Here, the pressure chamber Ca communicates with the nozzle flow path Nf via a first communication flow path Na1 extending along the Z axis. The pressure chamber Cb communicates with the nozzle flow path Nf via a second communication flow path Na2 extending along the Z axis.
[0048] In each individual flow path P, the nozzle flow path Nf is a space extending along the W axis. Furthermore, the multiple nozzle flow paths Nf are arranged along the V axis at intervals from one another. A nozzle N is provided in each nozzle flow path Nf. In each nozzle flow path Nf, ink is ejected from the nozzle N by changing the pressure in the pressure chambers Ca and Cb described above.
[0049] Each of the first communication flow path Na1 and the second communication flow path Na2 is a space extending along the Z axis. Note that the first communication flow path Na1 and the second communication flow path Na2 may be provided as necessary, and may be omitted.
[0050] A first common liquid chamber R1 and a second common liquid chamber R2 are connected to the individual flow paths P. Here, the pressure chamber Ca is connected to the first common liquid chamber R1 via an individual supply flow path Ra1 extending along the Z axis. The pressure chamber Cb is connected to the second common liquid chamber R2 via an individual discharge flow path Ra2 extending along the Z axis.
[0051] Each of the first common liquid chamber R1 and the second common liquid chamber R2 is a space extending along the V axis over the entire range in which the multiple nozzles N are distributed. Here, the first common liquid chamber R1 is connected to the end of each individual flow path P in the W2 direction. Ink to be supplied to each individual flow path P is stored in the first common liquid chamber R1. Meanwhile, the second common liquid chamber R2 is connected to the end of each individual flow path P in the W1 direction. Ink that is not used for ejection and is discharged from each individual flow path P is stored in the second common liquid chamber R2.
[0052] The first common liquid chamber R1 is provided with a supply port IO1, a discharge port IO3a, and a discharge port IO3b. The supply port IO1 is a conduit for introducing ink from a distribution supply flow path SP of the holder 13 to the first common liquid chamber R1. The discharge port IO3a is a conduit for discharging ink from the first common liquid chamber R1 to a bypass flow path BP1. The discharge port IO3b is a conduit for discharging ink from the first common liquid chamber R1 to a bypass flow path BP2. The distribution supply flow path SP is the first distribution supply flow path SP1 or the second distribution supply flow path SP2 described below.
[0053] Here, the distribution supply flow paths SP are connected to the circulation mechanism 150 via the supply flow paths CC of the flow path structure 11. Therefore, the flow path from the connection tube 11a or the connection tube 11b to the first common liquid chamber R1 is provided in common to the multiple pressure chambers C, and constitutes a common supply flow path CF1 that supplies ink to the multiple individual flow paths P. The supply flow path CC is the first supply flow path CC1 or the second supply flow path CC2 described below. Although not shown in FIG. 4, the common supply flow path CF1 also includes the first common liquid chamber R1, the distribution supply flow paths SP, and the supply flow paths CC, as well as the first filter chamber RF1 or the second filter chamber RF2 described below.
[0054] The second common liquid chamber R2 is provided with an outlet IO2, an inlet IO4a, and an inlet IO4b. The outlet IO2 is a conduit for discharging ink from the second common liquid chamber R2 to an individual discharge flow path DS of the holder 13. The inlet IO4a is a conduit for introducing ink from the bypass flow path BP1 to the second common liquid chamber R2. The inlet IO4b is a conduit for introducing ink from the bypass flow path BP2 to the second common liquid chamber R2. The individual discharge flow path DS is a first individual discharge flow path DS1 or a second individual discharge flow path DS2 described below.
[0055] Here, the individual discharge flow paths DS are connected to the circulation mechanism 150 via the discharge flow paths CM of the flow path structure 11. Therefore, the flow path from the second common liquid chamber R2 to the connecting tube 11a or the connecting tube 11b is provided in common to the multiple pressure chambers C, and constitutes a common discharge flow path CF2 that discharges ink from the multiple individual flow paths P. The discharge flow path CM is the first discharge flow path CM1 or the second discharge flow path CM2 described below.
[0056] Fig. 5 is a cross-sectional view of the head body 14 of the liquid ejection head 10. Fig. 5 shows a cross section of the head body 14 cut along a plane including the W axis and the Z axis. As shown in Fig. 5, the head body 14 has a nozzle substrate 14a, a flow path substrate 14b, a pressure chamber substrate 14c, a vibration plate 14d, a plurality of piezoelectric elements 14e, a case 14f, a protection plate 14g, and a wiring substrate 14h.
[0057] The nozzle substrate 14a, the flow path substrate 14b, the pressure chamber substrate 14c, and the vibration plate 14d are stacked in this order toward the Z1 direction. Each of these members extends along the V axis, and is manufactured, for example, by processing a single crystal silicon substrate using semiconductor processing technology. These members are also bonded to each other with an adhesive or the like. Note that another layer such as an adhesive layer or a substrate may be appropriately interposed between two adjacent members among these members.
[0058] The nozzle substrate 14a is provided with a plurality of nozzles N. Each of the plurality of nozzles N penetrates the nozzle substrate 14a and is a through hole that allows ink to pass through. The plurality of nozzles N are arranged in a direction along the V axis.
[0059] The flow path substrate 14b is provided with a portion of each of the first common liquid chamber R1 and the second common liquid chamber R2, and portions of the multiple individual flow paths P excluding the pressure chambers Ca and pressure chambers Cb. That is, the flow path substrate 14b is provided with the nozzle flow paths Nf, the first communication flow paths Na1, the second communication flow paths Na2, the individual supply flow paths Ra1, and the individual discharge flow paths Ra2.
[0060] A part of each of the first common liquid chamber R1 and the second common liquid chamber R2 is a space penetrating the flow path substrate 14b. A vibration absorber 14j that closes the opening of the space is provided on the surface of the flow path substrate 14b facing the Z2 direction.
[0061] The vibration absorber 14j is a layered member made of an elastic material. The vibration absorber 14j constitutes a part of the wall surface of each of the first common liquid chamber R1 and the second common liquid chamber R2, and absorbs pressure fluctuations in the first common liquid chamber R1 and the second common liquid chamber R2.
[0062] The nozzle flow path Nf is a space within a groove provided on the surface of the flow path substrate 14b facing the Z2 direction. Here, the nozzle substrate 14a constitutes a part of the wall surface of the nozzle flow path Nf.
[0063] Each of the first communication channel Na1 and the second communication channel Na2 is a space that penetrates the channel substrate 14b.
[0064] Each of the individual supply flow passages Ra1 and the individual discharge flow passages Ra2 is a space penetrating the flow passage substrate 14b. The individual supply flow passage Ra1 communicates the first common liquid chamber R1 with the pressure chamber Ca, and supplies ink from the first common liquid chamber R1 to the pressure chamber Ca. Here, one end of the individual supply flow passage Ra1 opens to the surface of the flow passage substrate 14b facing the Z1 direction. On the other hand, the other end of the individual supply flow passage Ra1 is the upstream end of the individual flow passage P, and opens to the wall surface of the first common liquid chamber R1 in the flow passage substrate 14b. On the other hand, the individual discharge flow passage Ra2 communicates the second common liquid chamber R2 with the pressure chamber Cb, and discharges ink from the pressure chamber Cb to the second common liquid chamber R2. Here, one end of the individual discharge flow passage Ra2 opens to the surface of the flow passage substrate 14b facing the Z1 direction. On the other hand, the other end of the individual discharge flow path Ra2 is the downstream end of the individual flow path P, and opens into the wall surface of the second common liquid chamber R2 in the flow path substrate 14b.
[0065] The pressure chamber substrate 14c is provided with pressure chambers Ca and pressure chambers Cb of the multiple individual flow paths P. Each of the pressure chambers Ca and pressure chambers Cb penetrates the pressure chamber substrate 14c, and is a gap between the flow path substrate 14b and the vibration plate 14d.
[0066] The vibration plate 14d is a plate-like member capable of elastically vibrating. The vibration plate 14d is, for example, a laminate including a first layer made of silicon oxide (SiO2) and a second layer made of zirconium oxide (ZrO2). Here, another layer such as a metal oxide may be interposed between the first layer and the second layer. Note that a part or the whole of the vibration plate 14d may be integrally formed with the pressure chamber substrate 14c using the same material. For example, the vibration plate 14d and the pressure chamber substrate 14c can be integrally formed by selectively removing a part in the thickness direction from an area corresponding to the pressure chamber C in a plate-like member of a predetermined thickness. Also, the vibration plate 14d may be formed of a layer of a single material.
[0067] A plurality of piezoelectric elements 14e corresponding to different pressure chambers C are provided on the surface of the vibration plate 14d facing the Z1 direction. Each piezoelectric element 14e is formed, for example, by laminating a first electrode and a second electrode facing each other and a piezoelectric layer disposed between the two electrodes. Each piezoelectric element 14e ejects ink in the pressure chamber C from the nozzle N by varying the pressure of the ink in the pressure chamber C. When a drive signal Com is supplied, the piezoelectric element 14e vibrates the vibration plate 14d as it deforms. As a result of this vibration, the pressure chamber C expands and contracts, and the pressure of the ink in the pressure chamber C varies.
[0068] The case 14f is a case for storing ink. The case 14f is provided with a space that constitutes the remainder of the first common liquid chamber R1 and the second common liquid chamber R2 other than the portion provided in the flow path substrate 14b for each of them.
[0069] The protective plate 14g is a plate-like member provided on the surface of the vibration plate 14d facing the Z1 direction, and protects the piezoelectric elements 14e and reinforces the mechanical strength of the vibration plate 14d. A space for accommodating the piezoelectric elements 14e is formed between the protective plate 14g and the vibration plate 14d.
[0070] The wiring board 14h is mounted on the surface of the diaphragm 14d facing the Z1 direction, and is a mounting component for electrically connecting the control unit 120 and the head body 14. For example, a flexible wiring board 14h such as an FPC (Flexible Printed Circuit) or an FFC (Flexible Flat Cable) is preferably used. The above-mentioned drive circuit 14i is mounted on the wiring board 14h.
[0071] In the head main body 14 having the above-described configuration, the operation of the circulation mechanism 150 described above causes ink to flow through the first common liquid chamber R1, the individual supply flow path Ra1, the pressure chamber Ca, the nozzle flow path Nf, the pressure chamber Cb, the individual discharge flow path Ra2, and the second common liquid chamber R2 in this order.
[0072] Furthermore, the piezoelectric elements 14e corresponding to both the pressure chambers Ca and Cb are simultaneously driven by the drive signal Com from the drive circuit 14i, thereby fluctuating the pressure in the pressure chambers Ca and Cb, and ink is ejected from the nozzles N in accordance with the pressure fluctuations. The operation of the circulation mechanism 150 will be described later with reference to FIG.
[0073] 1-5. Holder 13 Fig. 6 is a plan view of the holder 13. Fig. 7 is a perspective view showing the flow paths and head main body 14 provided in the holder 13. In Fig. 6, an example of the structure inside the holder 13 as viewed in the Z2 direction is shown by dashed lines. In Fig. 7, in addition to the flow paths of the holder 13 and the multiple head main bodies 14, a fixing plate 15 is also shown.
[0074] As shown in Figures 6 and 7, a first distribution supply flow path SP1, a second distribution supply flow path SP2, three first individual discharge flow paths DS1, three second individual discharge flow paths DS2, six bypass flow paths BP1, and six bypass flow paths BP2 are provided inside the holder 13.
[0075] The first distribution supply flow path SP1 is a flow path having three branched portions for supplying the first ink introduced into the connecting pipe 13a to the three head bodies 14. The second distribution supply flow path SP2 is a flow path having three branched portions for supplying the second ink introduced into the connecting pipe 13b to the three head bodies 14.
[0076] The first individual discharge flow path DS1 is provided for each head body 14 that uses the first ink, and is a flow path for discharging the first ink introduced from the head body 14 through the connecting tube 13c. The second individual discharge flow path DS2 is provided for each head body 14 that uses the second ink, and is a flow path for discharging the second ink introduced from the head body 14 through the connecting tube 13d.
[0077] Each of the bypass flow passages BP1 and BP2 is provided for each head body 14, and is a flow passage that communicates the first common liquid chamber R1 and the second common liquid chamber R2. However, the bypass flow passages BP1 and BP2 are located on opposite sides to each other with respect to the center of the first common liquid chamber R1 or the second common liquid chamber R2 in the direction along the X-axis. In the example shown in FIG. 6, the bypass flow passage BP1 is located in the V2 direction with respect to the bypass flow passage BP2. Also, each of the bypass flow passages BP1 and BP2 is U-shaped when viewed in the direction along the Z-axis.
[0078] Fig. 8 is a cross-sectional view taken along line AA in Fig. 6. In Fig. 8, in addition to the holder 13, the head body 14 and the fixing plate 15 are also shown. As shown in Fig. 8, the holder 13 is in the form of a plate extending in a direction perpendicular to the Z axis. The holder 13 has a layer 31 and a layer 32, which are laminated in this order in the Z2 direction. Each of the layer 31 and the layer 32 is made of, for example, a resin material, and is formed by injection molding. The layer 31 and the layer 32 are joined to each other by, for example, an adhesive.
[0079] The laminate consisting of the layer 31 and the layer 32 is provided with the above-mentioned flow paths of the holder 13, and the surface of the layer 32 facing the Z2 direction is provided with a recess 13f for accommodating the head main body 14. In the example shown in Fig. 8, the thickness of the layer 32 is thicker than the thickness of the layer 31. Therefore, the thickness of the layer 32 required for forming the recess 13f can be easily ensured.
[0080] Here, the first distribution supply flow path SP1 has a vertical flow path SPa and a horizontal flow path SPb. The vertical flow path SPa extends in a direction along the Z axis and is formed of a hole penetrating the layer 32. The horizontal flow path SPb extends in a direction perpendicular to the Z axis and is provided between the layer 31 and the layer 32. In the example shown in FIG. 8, the horizontal flow path SPb is formed of a groove provided on the surface of the layer 31 facing the Z2 direction and a groove provided on the surface of the layer 32 facing the Z1 direction. Although not shown in FIG. 8, the second distribution supply flow path SP2 is also formed in the same manner as the first distribution supply flow path SP1.
[0081] The bypass flow path BP1 has a first portion BP1a, a second portion BP1b, and a third portion BP1c. Each of the first portion BP1a and the second portion BP1b extends in a direction along the Z axis and is formed of a hole penetrating the layer 32. The third portion BP1c extends in a direction perpendicular to the Z axis and is provided between the layer 31 and the layer 32. In the example shown in FIG. 8, the third portion BP1c is formed of a groove provided on a surface of the layer 31 facing the Z2 direction and a groove provided on a surface of the layer 32 facing the Z1 direction.
[0082] Similarly, the bypass flow path BP2 has a first portion BP2a, a second portion BP2b, and a third portion BP2c. Each of the first portion BP2a and the second portion BP2b extends in a direction along the Z axis and is formed of a hole penetrating the layer 32. The third portion BP2c extends in a direction perpendicular to the Z axis and is provided between the layer 31 and the layer 32. In the example shown in Fig. 8, the third portion BP2c is formed of a groove provided on a surface of the layer 31 facing the Z2 direction and a groove provided on a surface of the layer 32 facing the Z1 direction.
[0083] 1-6. Flow path structure 11 Fig. 9 is a plan view of the flow path structure 11. In Fig. 9, an example of the structure inside the flow path structure 11 as viewed in the Z2 direction is indicated by dashed lines. As shown in Fig. 9, inside the flow path structure 11, a first supply flow path CC1, a second supply flow path CC2, a first exhaust flow path CM1, a second exhaust flow path CM2, a first filter chamber RF1, and a second filter chamber RF2 are provided.
[0084] The first supply flow path CC1 is a flow path for supplying the first ink introduced into the connecting tube 11a to the holder 13. Here, the first supply flow path CC1 communicates with the internal space of the connecting tube 11a via the first filter chamber RF1. The first supply flow path CC1 communicates with the outlet CE1 connected to the connecting tube 13a.
[0085] The second supply flow path CC2 is a flow path for supplying the second ink introduced into the connecting pipe 11b to the holder 13. Here, the second supply flow path CC2 communicates with the internal space of the connecting pipe 11b via the second filter chamber RF2. The second supply flow path CC2 communicates with the outlet CE2 connected to the connecting pipe 13b.
[0086] The first discharge flow path CM1 is a flow path for discharging the first ink from the holder 13 through the connecting tube 11c. The first discharge flow path CM1 is in communication with the inlet CI1 connected to the three connecting tubes 13c.
[0087] The second discharge flow path CM2 is a flow path for discharging the second ink from the holder 13 through the connecting pipe 11d. The second discharge flow path CM2 is in communication with the inlet CI2 connected to the three connecting pipes 13d.
[0088] Fig. 10 is a cross-sectional view taken along line BB in Fig. 9. Fig. 10 representatively illustrates a configuration corresponding to the connecting pipe 11a of the flow path structure 11. The configuration corresponding to the connecting pipe 11b is similar to the configuration corresponding to the connecting pipe 11a.
[0089] 10, the flow path structure 11 has a plate shape extending in a direction perpendicular to the Z axis. The flow path structure 11 has layers 21, 22, and 23, and a fixing member 24 and a filter 25 interposed between the layer 21 and the layer 22.
[0090] The layers 21, 22, and 23 are laminated in this order in the Z2 direction. Each of the layers 21, 22, and 23 is made of, for example, a resin material and formed by injection molding. The layers 21, 22, and 23 are bonded to each other by, for example, an adhesive. The thicknesses of the layers 21, 22, and 23 along the Z axis may be the same or different from each other.
[0091] The layer 21 is provided with a concave surface 21a, an inlet 21b, and a groove 21c. The concave surface 21a is provided on the surface of the layer 21 facing the Z2 direction, and constitutes a part of the wall surface of the first filter chamber RF1. In the example shown in FIG. 10, the concave surface 21a has a shape that is continuously deepened toward the inlet 21b. The inlet 21b is a through hole that opens to the concave surface 21a and communicates with the internal space of the connecting pipe 11a. In the example shown in FIG. 10, the connecting pipe 11a is integrally formed with the layer 21. Therefore, the connecting pipe 11a is made of a resin material like the layer 21. The groove 21c is provided along the outer periphery of the concave surface 21a on the surface of the layer 21 facing the Z2 direction, and constitutes a space that accommodates a part of the fixing member 24 described later. The groove 21c can also function as an escape portion for the adhesive.
[0092] The connecting pipe 11a may be formed separately from the layer 21. In this case, the connecting pipe 11a may be formed of a metal material or the like, and is fixed to the layer 21 by an adhesive or the like. The groove 21c may be provided as necessary, and may be omitted. Similarly to the connecting pipe 11a, the connecting pipes 11b to 11c may be formed integrally with the layer 21, or may be formed separately from the layer 21.
[0093] The layer 22 is provided with a recess 22a, a groove 22b, a hole 22c, and a hole 22d. The recess 22a is provided on a surface of the layer 22 facing the Z1 direction, and constitutes a space for accommodating a part of the fixing member 24 described later. The groove 22b is provided on a surface of the layer 22 facing the Z2 direction, and constitutes a part of the first supply flow path CC1. In the example shown in FIG. 10, the first supply flow path CC1 extends along the Y axis and has a shape having a part whose area in the XZ plane narrows in the Y2 direction. The hole 22c and the hole 22d are holes that open to the recess 22a and the groove 22b, respectively, and penetrate the layer 22. In the example shown in FIG. 10, the hole 22c is connected to the end of the groove 22b in the Y2 direction. The hole 22d is connected to the groove 22b at a position in the Y1 direction relative to the hole 22c.
[0094] A groove 23a is provided in the layer 23. The groove 23a is provided on a surface of the layer 23 facing the Z1 direction, and constitutes a part of the first supply flow path CC1. In the example shown in Fig. 10, the groove 23a has a shape extending along the Y axis. Note that in the example shown in Fig. 10, the first supply flow path CC1 is constituted by the groove 22b of the layer 22 and the groove 23a of the layer 23, but the first supply flow path CC1 may be constituted by one of the groove 22b and the groove 23a.
[0095] The fixing member 24 is a substantially plate-shaped member that fixes the filter 25 to at least one of the layers 21 and 22 and constitutes a part of the wall surface of the first filter chamber RF1. In the example shown in FIG. 10, the fixing member 24 is installed in the recess 22a described above. The fixing member 24 is made of, for example, a resin material and is formed by injection molding. Here, the filter 25 can be fixed to the fixing member 24 by forming the fixing member 24 by insert molding using the filter 25 as an insert part. Also, the fixing member 24 is fixed to at least one of the layers 21 and 22 by, for example, an adhesive.
[0096] In this way, by fixing filter 25 to at least one of layer 21 and layer 22 via fixing member 24, the range of materials to be selected for layers 21 and 22 can be broadened and unintended adhesion of adhesive to filter 25 can be reduced, compared to a configuration in which filter 25 is directly fixed to at least one of layers 21 and 22. The material of fixing member 24 may be the same as or different from the material of layers 21 and 22.
[0097] The fixed member 24 is provided with a bottom wall 24a, a frame portion 24b, a first outlet 24c, and a second outlet 24d.
[0098] The bottom wall 24a is provided on the surface of the fixing member facing the Z1 direction, and constitutes a part of the wall surface of the first filter chamber RF1. In the example shown in FIG. 10, the bottom wall 24a has a shape that is continuously deepened toward each of the first exhaust port 24c and the second exhaust port 24d. The frame portion 24b is an annular wall portion along the outer circumferential edge of the bottom wall 24a, and constitutes the side wall of the first filter chamber RF1. More specifically, a part of the inner circumferential surface of the frame portion 24b constitutes the side wall 24i of the downstream chamber RFb. In the example shown in FIG. 10, a part of the frame portion 24b is inserted into the groove 21c. This insertion positions the fixing member 24 with respect to the layer 21. In addition, a gap is formed between the outer circumferential surface of the frame portion 24b and the recess 22a. This gap can function as an escape portion for the adhesive. Each of the first exhaust port 24c and the second exhaust port 24d is a hole that opens in the bottom wall 24a and penetrates the fixing member 24. The first outlet 24c is connected to the aforementioned hole 22c and constitutes a first flow path C1 together with the hole 22c. The second outlet 24d is connected to the aforementioned hole 22d and constitutes a second flow path C2 together with the hole 22d.
[0099] The filter 25 is a plate- or sheet-shaped member that allows the ink to pass through while capturing foreign matter mixed into the ink. The filter 25 is made of, for example, metal fibers such as twill weave or plain weave. The filter 25 is not limited to a configuration using metal fibers, and may be made of, for example, resin fibers such as nonwoven fabric. The filter 25 is typically disposed so as to be parallel to the nozzle surface FN. However, the filter 25 may be provided so as to be inclined at an angle in the range of 0 degrees to 45 degrees with respect to the nozzle surface FN.
[0100] The filter 25 is fixed to the frame portion 24b of the fixing member 24. Here, the first filter chamber RF1 is divided into an upstream chamber RFa and a downstream chamber RFb by the filter 25. The upstream chamber RFa is located in the Z1 direction from the filter 25, and is a space whose wall surface is formed by the concave surface 21a. The downstream chamber RFb is located in the Z2 direction from the filter 25, and is a space whose wall surface is formed by the side wall 24i and the bottom wall 24a.
[0101] Fig. 11 is an equivalent circuit diagram of a flow path provided in the liquid ejection head 10. In Fig. 11, the flow path resistance of each portion of the flow path is shown.
[0102] As described above, the liquid ejection head 10 has a plurality of individual flow paths P, a common supply flow path CF1, a common discharge flow path CF2, and bypass flow paths BP1 and BP2. A nozzle N is provided in each of the individual flow paths P. The common supply flow path CF1 supplies ink, which is an example of a "liquid," to the individual flow paths P. The common discharge flow path CF2 discharges ink from the individual flow paths P. The bypass flow paths BP1 and BP2 bypass the individual flow paths P and connect the common supply flow path CF1 to the common discharge flow path CF2.
[0103] Here, the combined flow resistance Rs of the bypass flow paths BP1, BP2 and the individual flow paths P is greater than the flow path resistance Rin of the common supply flow path CF1 and is also greater than the flow path resistance Rout of the common discharge flow path CF2. Hereinafter, the effect of setting such a magnitude relationship among the combined flow path resistance Rs, the flow path resistance Rin, and the flow path resistance Rout will be described.
[0104] In the liquid ejection head 10, image quality can be improved by arranging the nozzles N at a high density, but this requires a high density of the individual flow paths P. Therefore, in order to improve image quality, the cross-sectional area of the individual flow paths P must be made small, and if the liquid ejection head 10 is not provided with bypass flow paths BP1 and BP2, the liquid cannot circulate sufficiently, and the viscosity of the ink cannot be suitably eliminated.
[0105] In response to this, by providing bypass flow paths BP1 and BP2 in the liquid ejection head 10 and reducing the flow path resistance RBP of the bypass flow paths BP1 and BP2, the combined flow path resistance Rs of the multiple individual flow paths P and the bypass flow paths BP1 and BP2 also becomes small, so that the ink viscosity can be suitably eliminated by increasing the total flow rate of the ink circulated by the circulation mechanism 150 to a certain extent. Note that the flow path resistance RBP is the combined flow path resistance of the bypass flow paths BP1 and the bypass flow paths BP2.
[0106] However, if the flow resistance RBP of the bypass flow paths BP1 and BP2 is made too small with only the emphasis on eliminating the viscosity of the ink, the combined flow resistance Rs of the multiple individual flow paths P and the bypass flow paths BP1 and BP2 becomes smaller than the flow resistance Rin of the common supply flow path CF1 or the flow resistance Rout of the common discharge flow path CF2. Then, the flow resistance of the flow paths in the liquid ejection head 10 is determined by the flow resistance Rin of the common supply flow path CF1 or the flow resistance Rout of the common discharge flow path CF2. On the other hand, each of the common supply flow path CF1 and the common discharge flow path CF2 is commonly connected to the multiple individual flow paths P. Therefore, in general, each of the common supply flow path CF1 and the common discharge flow path CF2 needs to have a flow rate that is somewhat large, and therefore the cross-sectional area must be made somewhat large. Therefore, the flow resistance Rin and the flow resistance Rout become somewhat small. As described above, if the flow path resistance RBP of the bypass flow paths BP1, BP2 is made too small, the flow path resistances Rin and Rout become the rate-limiting factor for the flow path resistance of the flow paths within the liquid ejection head 10. As a result of the flow path resistance Rin or flow path resistance Rout becoming small, the amount of ink circulated by the circulation mechanism 150 increases, resulting in the disadvantage that it is necessary to increase the capacity or number of pumps used in the circulation mechanism 150.
[0107] On the other hand, although there are the above-mentioned difficulties, if the flow path resistances Rin and Rout can be increased, it is possible to reduce the circulating flow rate of ink by the circulation mechanism 150. However, doing so will naturally reduce the amount of ink flowing through the individual flow paths P, and therefore the effect of eliminating the viscosity of the ink cannot be obtained favorably.
[0108] Therefore, in the liquid ejection head 10, the flow resistances of the bypass flow paths BP1 and BP2 are adjusted so that the combined flow path resistance Rs, which is the flow path resistance of the combined flow path consisting of the bypass flow paths BP1 and BP2 and the multiple individual flow paths P, is greater than the flow path resistance Rin of the common supply flow path CF1 and the flow path resistance Rout of the common discharge flow path CF2. By adjusting the flow path resistances of the bypass flow paths BP1 and BP2 in this manner, the overall circulating flow rate of ink by the circulation mechanism 150 does not need to be increased so much, so there is no need to increase the capacity or number of pumps used in the circulation mechanism 150. In addition, since the flow rate flowing through the individual flow paths P does not need to be reduced so much, the effect of eliminating the viscosity of the ink can also be preferably obtained.
[0109] Here, the combined flow resistance Rs of the bypass flow paths BP1, BP2 and the individual flow paths P is preferably 50% or more and 70% or less of the combined flow resistance Rall of the bypass flow paths BP1, BP2, the individual flow paths P, the common supply flow path CF1 and the common discharge flow path CF2, that is, the flow path resistance of the entire flow path of the liquid ejection head 10. As described above, when the combined flow path resistance Rs, which is the flow path resistance of the combined flow path consisting of the bypass flow paths BP1, BP2 and the individual flow paths P, is larger than the flow path resistance Rin of the common supply flow path CF1 and the flow path resistance Rout of the common discharge flow path CF2, the minimum and maximum values of the combined flow path resistance Rs are as follows, when examined in 1% units. The minimum value of the combined flow path resistance Rs is 34% of the combined flow path resistance Rall (the flow path resistances of the common supply flow path CF1 and the common discharge flow path CF2 are each 33%). Moreover, the maximum value of the combined flow path resistance Rs is 98% of the combined flow path resistance Rall (the flow path resistances of the common supply flow path CF1 and the common discharge flow path CF2 are each 1%). That is, if the combined flow resistance Rs is 34% or more and 98% or less of the combined flow resistance Rall, the effect of the present invention can be obtained. However, in reality, if the common supply flow path CF1 and the common discharge flow path CF2 become the flow rate limiting factor of the ink flow in the entire flow path of the liquid ejection head 10, even if the flow path resistances of the multiple individual flow paths P and the bypass flow paths BP1 and BP2 are adjusted as in each embodiment, there is a risk that the total flow rate of the ink cannot be suitably controlled. Therefore, it is preferable that the combined flow path resistance of the common supply flow path CF1 and the common discharge flow path CF2 is smaller than 50% of the combined flow path resistance Rall, in other words, that the combined flow path resistance Rs is 50% or more of the combined flow path resistance Rall. On the other hand, if the combined flow path resistance Rs is too large, the flow rate of the ink flowing through the multiple individual flow paths P and the bypass flow paths BP1 and BP2 is extremely limited, and as a result, there is a risk that the viscosity of the ink cannot be sufficiently eliminated depending on the type of ink. Specifically, if the combined flow path resistance Rs is 70% or less of the combined flow path resistance Rall, the viscosity of the ink can be suitably eliminated for various inks. That is, in the present invention, the combined flow path resistance Rs must be 34% or more and 98% or less of the combined flow path resistance Rall, and it is particularly preferable that it is 50% or more and 70% or less.The effect of setting the ratio at 50% or more and 70% or less can be obtained in Examples 2, 3, 4, 5, 6, 12, 13, 14, and 15 among the examples in Table 1 described later. These examples correspond to those marked with "A" in the "Other" column in Table 1.
[0110] Also, the flow resistance RBP of the bypass flow paths BP1 and BP2 is preferably smaller than the combined flow resistance RP of the individual flow paths P. Furthermore, the flow resistance RBP of the bypass flow paths BP1 and BP2 is more preferably 25% to 55% of the combined flow resistance RP of the individual flow paths P. If the flow resistance RBP of the bypass flow paths BP1 and BP2 is too small compared to the combined flow resistance RP of the individual flow paths P, too much ink flows into the bypass flow paths BP1 and BP2 compared to the individual flow paths P, and there is a concern that the total flow rate must be increased to remove air bubbles mixed into the individual flow paths P. On the other hand, if the flow resistance RBP of the bypass flow paths BP1 and BP2 is too large compared to the combined flow resistance RP of the individual flow paths P, the flow resistance of the individual flow paths P becomes relatively small, so that the cross-sectional area of the individual flow paths P becomes relatively large, and the density of the nozzles N becomes small, and there is a concern that a preferable image quality cannot be obtained. In order to favorably achieve both the high density of the nozzles N and the reduction of the total flow rate of the ink circulated by the circulation mechanism 150, it is preferable that the flow resistance RBP of the bypass flow paths BP1 and BP2 is smaller than the combined flow resistance RP of the multiple individual flow paths P. This effect can be obtained in Examples 1, 2, 3, 4, 5, 6, 7, 8, 9, 12, 13, 14, and 15 of the respective examples in Table 1 described later. These examples correspond to those marked with "B" in the "Other" column in Table 1. Furthermore, in order to more favorably achieve both the high density of the nozzles N and the reduction of the total flow rate of the ink circulated by the circulation mechanism 150, it is more preferable that the flow resistance RBP of the bypass flow paths BP1 and BP2 is 25% or more and 55% or less of the combined flow resistance RP of the multiple individual flow paths P. This effect can be obtained in Examples 2, 3, 4, 5, 6, 7, 12, 13, 14, and 15 of the respective examples in Table 1 described later. These examples correspond to those marked with "C" in the "Other" column in Table 1.
[0111] As described above, each of the multiple individual flow paths P includes a pressure chamber C that applies pressure to eject ink from the nozzle N, an individual supply flow path Ra1 that supplies ink to the pressure chamber C, and an individual discharge flow path Ra2 that discharges ink from the pressure chamber C.
[0112] Here, the flow path resistance RBP of the bypass flow paths BP1 and BP2 is preferably smaller than the combined flow path resistance RCa of the individual supply flow paths Ra1 included in the multiple individual flow paths P. In this case, the total flow rate of the ink circulated by the circulation mechanism 150 can be suitably reduced.
[0113] In addition, the flow resistance RBP of the bypass flow paths BP1 and BP2 is preferably smaller than the combined flow resistance RCb of the multiple individual discharge flow paths Ra2. In this case, the total flow rate of the ink circulated by the circulation mechanism 150 can be suitably reduced.
[0114] The effect of making the flow path resistance RBP of the bypass flow paths BP1, BP2 smaller than the combined flow path resistance RCa of the multiple individual supply flow paths Ra1 and the combined flow path resistance RCb of the multiple individual discharge flow paths Ra2 can be obtained in Examples 1, 2, 3, 4, 5, 6, 7, 12, 13, 14, and 15 among the examples in Table 1 described later. These examples correspond to those marked with "D" in the "Other" column in Table 1.
[0115] Furthermore, it is preferable that the flow resistance of each of the individual supply flow paths Ra1 included in the plurality of individual flow paths P and the flow resistance of each of the individual discharge flow paths Ra2 included in the plurality of individual flow paths P are approximately equal to each other. If the flow resistance of the individual supply flow path Ra1 and the individual discharge flow path Ra2 are different, even if the piezoelectric element 14e is driven in the same way, the flow (momentum) of the liquid will vary between the pressure chamber Ca and the pressure chamber Cb until it reaches the nozzle. Therefore, there is a risk that adjustment such as driving the piezoelectric element 14e differently between the pressure chamber Ca and the pressure chamber Cb will be required. By making these flow resistances approximately equal, this adjustment can be omitted. This effect can be obtained in Examples 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, and 11 among the respective examples in Table 1 described later. These examples correspond to those marked with "E" in the "Other" column in Table 1.
[0116] Further, the magnitude relationship between the flow resistance Rin of the common supply flow path CF1 and the flow resistance Rout of the common discharge flow path CF2 is not particularly limited, but it is preferable that the flow resistance Rin of the common supply flow path CF1 is larger than the flow resistance Rout of the common discharge flow path CF2. For example, when the filter 25, which is an element that increases the flow resistance as described above, is provided in the common supply flow path CF1 to collect foreign matter toward the nozzle N, the flow resistance Rin of the common supply flow path CF1 is likely to increase. On the other hand, since the common discharge flow path CF2 is downstream of the nozzle N, the effect of providing the filter 25 is lower than that of the common supply flow path CF1, and it is possible to reduce costs by not providing the filter 25. In this case, the flow resistance Rin is larger than the flow resistance Rout depending on the presence or absence of the filter. This effect can be obtained in Examples 1, 2, 3, 5, 7, 8, 9, 10, and 11 among the examples in Table 1 described later. These examples correspond to those with "F" in the "Other" column in Table 1.
[0117] The flow resistance RBP of the bypass flow paths BP1 and BP2 differs depending on the type of ink used, and is not particularly limited as long as it satisfies the magnitude relationship among the combined flow path resistance Rs, the flow path resistance Rin, and the flow path resistance Rout described above. For example, when the viscosity of the ink is 6.00 [m Pa / s], the flow path resistance RBP is 2.23×10 10 [N·s / m 5 ] or more 6.69×10 10 [N·s / m 5 If the flow path resistance RBP is within this range, it is possible to obtain bypass flow paths BP1 and BP2 that are suitable for use with general ink.
[0118] Furthermore, the combined flow path resistance Rs of the bypass flow paths BP1, BP2 and the individual flow paths P varies depending on the type of ink used, etc., and is not particularly limited as long as it satisfies the magnitude relationship among the combined flow path resistance Rs, the flow path resistance Rin, and the flow path resistance Rout as described above. For example, when the viscosity of the ink is 6.00 [m Pa / s], it is 1.67 × 10 10 [N·s / m 5 ] or more 5.02 x 10 10 [N·s / m 5 When the combined flow path resistance Rs is within this range, it is possible to obtain the bypass flow paths BP1, BP2 and the individual flow paths P that are suitable for use with general ink.
[0119] The flow channel resistance Rin of the common supply flow channel CF1 differs depending on the type of ink used, and is not particularly limited as long as it satisfies the magnitude relationship among the combined flow channel resistance Rs, the flow channel resistance Rin, and the flow channel resistance Rout described above. For example, when the viscosity of the ink is 6.00 [m Pa / s], the flow channel resistance Rin is 9.76×10 9 [N·s / m 5 ] or more 2.93 x 10 10 [N·s / m 5 If the flow channel resistance Rin is within this range, it is possible to obtain a common supply flow channel CF1 that is suitable for use with general ink.
[0120] Furthermore, the flow path resistance Rout of the common discharge flow path CF2 differs depending on the type of ink used, and is not particularly limited as long as it satisfies the magnitude relationship between the combined flow path resistance Rs, the flow path resistance Rin, and the flow path resistance Rout described above. For example, when the viscosity of the ink is 6.00 [m Pa / s], the flow path resistance Rout is 1.39×10 9 [N·s / m 5 ] or more 4.18×10 9 [N·s / m 5 If the flow channel resistance Rout is within this range, it is possible to obtain a common discharge flow channel CF2 that is suitable for use with general ink.
[0121] As described above, the bypass flow path BP1 has a first portion BP1a, a second portion BP1b, and a third portion BP1c. The first portion BP1a extends along the Z1 direction or the Z2 direction, which is an example of the "first direction," and connects to the common supply flow path CF1. The second portion BP1b extends along the Z1 direction or the Z2 direction, and connects to the common discharge flow path CF2. The third portion BP1c extends along a plane parallel to both the X1 direction or the X2 direction, which is an example of the "second direction," and the Y1 direction or the Y2 direction, which is an example of the "third direction," and connects to each of the first portion BP1a and the second portion BP1b. Here, the "first direction" is the direction in which ink is ejected from the nozzle N. The "second direction" is a direction perpendicular to the "first direction." The "third direction" is a direction perpendicular to both the "first direction" and the "second direction."
[0122] In such a bypass flow path BP1, since bent or curved portions are provided between the first portion BP1a and the third portion BP1c, and between the second portion BP1b and the third portion BP1c, there is an advantage that the flow path resistance can be easily increased. Also, at least a portion of the bypass flow paths BP1 and BP2 can be provided in the holder 13, which is a member different from the head main body 14. As described above, the bypass flow path BP2 has the first portion BP2a, the second portion BP2b, and the third portion BP2c, and is configured in the same manner as the bypass flow path BP1, and therefore has the same effect as the bypass flow path BP1.
[0123] Here, as described above, the third portion BP1c has a U-shape when viewed in the Z1 or Z2 direction. The third portion BP1c having such a shape has the advantage that it is easy to increase the flow path resistance.
[0124] Moreover, it is preferable that the flow resistance of each of the first portion BP1a and the second portion BP1b is larger than the flow resistance of the third portion BP1c. Since each of the first portion BP1a and the second portion BP1b extends along the Z1 direction or the Z2 direction, which is the thickness direction of the holder 13, it is relatively easy to accurately reduce the cross-sectional area. Therefore, by making the flow resistance of each of the first portion BP1a and the second portion BP1b larger than the flow resistance of the third portion BP1c, it is possible to easily manufacture the bypass flow path BP1 with the desired flow resistance.
[0125] As described above, the liquid ejection device 100 includes the liquid ejection head 10 and the control unit 120 which is an example of a “control unit” that controls the ink ejection operation by the liquid ejection head 10.
[0126] In this embodiment, the control unit 120 controls a discharge operation for discharging ink from the liquid discharge head 10, a recovery operation for recovering the state of the liquid discharge head 10, and a filling operation for filling the liquid discharge head 10 with ink. Here, the discharge operation is, for example, an operation of printing an image based on image information on the medium M by operating the liquid discharge head 10 based on the image information. The recovery operation is, for example, an operation of bringing the discharge characteristics of the ink by the liquid discharge head 10 closer to the target characteristics by eliminating thickening of the ink in the liquid discharge head 10 by operating the circulation mechanism 150. The filling operation is, for example, an operation of filling the liquid discharge head 10 with ink by operating the circulation mechanism 150 during initial use of the liquid discharge head 10.
[0127] Here, as described above, the liquid ejection device 100 has the circulation mechanism 150, and the control unit 120 controls the operation of the circulation mechanism 150. Specifically, the control unit 120 controls the operation of the circulation mechanism 150 so that the flow rate of ink per unit time by the circulation mechanism 150 during the recovery operation or the filling operation is greater than the flow rate of ink per unit time by the circulation mechanism 150 during the ejection operation. The operation of the liquid ejection device 100 will be described below.
[0128] Fig. 12 is a flowchart showing an example of the operation of the liquid ejection device 100 according to the embodiment. First, the control unit 120 determines whether or not an ejection operation command has been issued in step S1, as shown in Fig. 12. This command is issued, for example, by a user operating an input device such as an operation panel (not shown).
[0129] When an ejection operation is instructed, the control unit 120 sets the flow rate of ink per unit time by the circulation mechanism 150 to a first flow rate in step S2.
[0130] Thereafter, the control unit 120 performs a discharge operation in step S3. During this discharge operation, the control unit 120 controls the operation of the circulation mechanism 150 so as to achieve the first flow rate set in the above-mentioned step S2. Here, from the viewpoint of realizing stable discharge characteristics, it is preferable that the first flow rate is constant throughout the execution period of the discharge operation.
[0131] On the other hand, if there is no instruction to perform the discharge operation, or after the discharge operation is completed, the control unit 120 determines in step S4 whether or not there is an instruction to perform the recovery operation. This instruction is given, for example, by a user operating an input device such as an operation panel (not shown).
[0132] If a recovery operation is instructed, the control unit 120 sets the flow rate of ink per unit time by the circulation mechanism 150 to a second flow rate in step S5. This second flow rate is greater than the above-mentioned first flow rate.
[0133] Thereafter, the control unit 120 performs a recovery operation in step S6. During this recovery operation, the control unit 120 controls the operation of the circulation mechanism 150 so that the second flow rate is the second flow rate set in step S5 described above. This recovery operation is performed for a predetermined period until the ink ejection characteristics of the liquid ejection head 10 become desirable. Here, the second flow rate may be greater than the first flow rate, but is preferably at a level at which ink is not ejected from the nozzles N, and from the viewpoint of preventing ink ejection from the nozzles N, is preferably constant throughout the execution period of the recovery operation.
[0134] On the other hand, if there is no instruction to perform the recovery operation, or after the recovery operation is completed, the control unit 120 determines in step S7 whether or not there is an instruction to perform the filling operation. This instruction is given, for example, by a user operating an input device such as an operation panel (not shown).
[0135] When a filling operation is instructed, the control unit 120 sets the flow rate per unit time of ink by the circulation mechanism 150 to a third flow rate in step S8. This third flow rate is greater than the first flow rate described above. Here, the third flow rate may be the same as or different from the second flow rate, but is preferably equal to or greater than the second flow rate. In this case, it is possible to shorten the period required for the filling operation and prevent ink from leaking from the nozzles N during the recovery operation.
[0136] Thereafter, the control unit 120 performs a filling operation in step S9. During this filling operation, the control unit 120 controls the operation of the circulation mechanism 150 so as to achieve the third flow rate set in the above-mentioned step S8. This filling operation is performed for a predetermined period until the liquid ejection head 10 is filled with a predetermined amount of ink. Here, the third flow rate only needs to be greater than the first flow rate, and may be constant or may vary over the period during which the filling operation is performed.
[0137] On the other hand, if there is no instruction to start the filling operation, or after the filling operation is completed, the control unit 120 determines whether or not there is an instruction to end the filling operation in step S10. This instruction to end the filling operation is given, for example, by a user operating an input device such as an operation panel (not shown).
[0138] If there is no end instruction, the control unit 120 returns to step S1 described above, whereas if there is an end instruction, the control unit 120 ends the process.
[0139] As described above, the liquid ejection device 100 includes the liquid ejection head 10, the circulation mechanism 150, and the control unit 120, which is an example of a "control unit." The liquid ejection head 10 includes a plurality of individual flow paths P, a common supply flow path CF1, a common discharge flow path CF2, and bypass flow paths BP1 and BP2. A nozzle N is provided in each of the plurality of individual flow paths P. The common supply flow path CF1 supplies ink, which is an example of a "liquid," to the plurality of individual flow paths P. The common discharge flow path CF2 discharges ink from the plurality of individual flow paths P. The bypass flow paths BP1 and BP2 bypass the individual flow paths P to communicate the common supply flow path CF1 with the common discharge flow path CF2. The circulation mechanism 150 circulates the ink supplied from the common supply flow path CF1 so that the ink is discharged from the common discharge flow path CF2 through the plurality of individual flow paths P or the bypass flow paths BP1 and BP2. The control unit 120 controls the operation of the circulation mechanism 150.
[0140] Here, during an ejection operation in which ink is ejected from the liquid ejection head 10, the control unit 120 sets the flow rate per unit time of the ink circulated by the circulation mechanism 150 to a first flow rate, and during a recovery operation in which the state of the liquid ejection head 10 is restored, the control unit 120 sets the flow rate per unit time of the ink circulated by the circulation mechanism 150 to a second flow rate that is greater than the first flow rate. As described above, the ejection operation is an operation in which ink is ejected from the liquid ejection head 10. The recovery operation is an operation in which the state of the liquid ejection head 10 is restored.
[0141] In the above liquid ejection device, the flow rate per unit time of the ink circulated by the circulation mechanism 150 during the recovery operation is greater than that during the ejection operation. Therefore, during the ejection operation, the circulation mechanism 150 can be operated to the extent necessary to eject ink from the liquid ejection head 10 in an optimal manner by eliminating ink thickening, which greatly affects the ejection characteristics. On the other hand, during the recovery operation, the circulation mechanism 150 can be operated to the extent necessary to restore the state of the liquid ejection head 10 by removing air bubbles, etc. In this way, since the ink flow rate needs to be increased only when necessary, there is no need to increase the number of pumps used in the circulation mechanism 150 or to increase the pump capacity. As a result, it is possible to reduce the ink thickening and remove air bubbles while reducing the cost of the liquid ejection device.
[0142] Furthermore, during the filling operation, the control unit 120 sets the flow rate per unit time of the ink supplied to the liquid ejection head 10 to a third flow rate that is greater than the first flow rate. Therefore, during the filling operation, the circulation mechanism 150 can be operated to an extent necessary to fill the liquid ejection head 10 with ink. As described above, the filling operation is an operation for filling the liquid ejection head 10 with ink.
[0143] Here, when the third flow rate is equal to or greater than the second flow rate, it is possible to shorten the period required for the filling operation and prevent ink from leaking from the nozzles N during the recovery operation.
[0144] 2. Variations The above-mentioned exemplary embodiments may be modified in various ways. Specific modified embodiments that may be applied to the above-mentioned embodiments are exemplified below. Two or more embodiments selected from the following examples may be appropriately combined as long as they are not mutually contradictory.
[0145] 2-1. Variation 1 In the above-described embodiment, a configuration in which the combined flow path resistance Rs of the bypass flow paths BP1, BP2 and the multiple individual flow paths P is larger than the flow path resistance Rin of the common supply flow path CF1 is exemplified, but is not limited to this configuration. Therefore, the combined flow path resistance Rs of the bypass flow paths BP1, BP2 and the multiple individual flow paths P may be equal to or smaller than the flow path resistance Rin of the common supply flow path CF1. However, as described above, it is preferable that the combined flow path resistance Rs of the bypass flow paths BP1, BP2 and the multiple individual flow paths P is larger than the flow path resistance Rin of the common supply flow path CF1.
[0146] 2-2. Variation 2 In the above-mentioned embodiment, a configuration in which the combined flow resistance Rs of the bypass flow paths BP1, BP2 and the multiple individual flow paths P is larger than the flow path resistance Rout of the common discharge flow path CF2 is exemplified, but is not limited to this configuration. Therefore, the combined flow path resistance Rs of the bypass flow paths BP1, BP2 and the multiple individual flow paths P may be equal to or smaller than the flow path resistance Rout of the common discharge flow path CF2. However, as described above, it is preferable that the combined flow path resistance Rs of the bypass flow paths BP1, BP2 and the multiple individual flow paths P is larger than the flow path resistance Rout of the common discharge flow path CF2.
[0147] 2-3. Variation 3 In the above-described embodiment, a configuration in which the liquid ejection head 10 has six head bodies 14 is exemplified, but this configuration is not limited to this, and the number of head bodies 14 possessed by the liquid ejection head 10 may be 1 or more and 5 or less, or 7 or more.
[0148] 2-4. Variation 4 In the above-described embodiment, a configuration using a first ink and a second ink of different types is exemplified, but this is not limited to this configuration, and the number of types of ink used in the liquid ejection head 10 may be one type, or three or more types.
[0149] 2-5. Variation 5 The shape and other aspects of each part of the ink flow path in the liquid ejection head 10 are not limited to the above-mentioned forms, and may be changed as appropriate depending on, for example, the arrangement of the head body 14. In addition, the holders 13 of each part constituting the flow path and the flow path structure 11 may be integrally formed.
[0150] 2-6. Variation 6 The liquid ejection device 100 exemplified in each of the above-mentioned embodiments can be adopted in various devices such as facsimile machines and copy machines, in addition to devices dedicated to printing. However, the use of the liquid ejection device of the present invention is not limited to printing. For example, a liquid ejection device that ejects a solution of a color material is used as a manufacturing device for forming a color filter of a liquid crystal display device. Also, a liquid ejection device that ejects a solution of a conductive material is used as a manufacturing device for forming wiring and electrodes of a wiring board. EXAMPLES
[0151] Specific examples of the present invention will be described below, but the present invention is not limited to the following examples.
[0152] A. Manufacturing of liquid ejection heads A-1. Example 1 A liquid ejection head having the configuration shown in Fig. 3 to Fig. 10 was manufactured. Here, the combined flow resistance RCa of the individual supply flow paths included in the plurality of individual flow paths was 6.39 × 10 10 [N·s / m 5 The combined flow resistance RCb of the individual exhaust flow paths included in the multiple individual flow paths was 6.39 × 10 10 [N·s / m 5 The flow resistance of the bypass flow path was 3.12 × 10 10 [N·s / m 5 The combined flow resistance Rs of the bypass flow path and the multiple individual flow paths was 2.51 × 10 10 [N·s / m 5 The flow resistance Rin of the common supply flow path was 1.95 × 10 10 [N·s / m 5 The flow resistance of the common exhaust flow path was 1.12 × 10 10 [N·s / m 5] was the case.
[0153] These flow path resistances are listed after rounding off each value to the first decimal place when the sum of the combined flow path resistance Rs, flow path resistance Rin, and flow path resistance Rout of the common discharge flow path is taken as 100. The combined flow path resistance RCa of the individual supply flow paths was 115. The combined flow path resistance RCb of the individual discharge flow paths was 115. The flow path resistance RBP of the bypass flow path was 56. The combined flow path resistance Rs of the bypass flow path and the multiple individual flow paths was 45. The flow path resistance Rin of the common supply flow path was 35. The flow path resistance Rout of the common discharge flow path was 20.
[0154] Here, the combined flow path resistance RCa+RCb of the combined flow path resistance RCa of the multiple individual supply flow paths and the combined flow path resistance RCb of the multiple individual discharge flow paths was 229. Since the individual flow path P is composed of an individual supply flow path and an individual discharge flow path, the combined flow path resistance RCa+RCb is equal to the combined flow path resistance RP of the multiple individual flow paths P. Therefore, the flow path resistance RBP=56 of the bypass flow paths BP1 and BP2 is smaller than the combined flow path resistance RP=229 of the individual flow path P.
[0155] Furthermore, the ratio RBP / (RCa+RCb) of the flow resistance RBP of the bypass flow paths BP1 and BP2 to the combined flow resistance RP of the multiple individual flow paths P was 0.24. Therefore, the flow resistance RBP of the bypass flow paths BP1 and BP2 was less than 25% of the combined flow resistance RP of the individual flow paths P.
[0156] A-2. Examples 2 to 15 and Reference Examples 1 to 12 The liquid ejection heads of Examples 2 to 15 and Reference Examples 1 to 12 were manufactured in the same manner as in Example 1 described above, except that the combined flow resistance RCa, combined flow resistance RCb, flow resistance RBP, combined flow resistance Rs, flow resistance Rin and flow resistance Rout were set as shown in Table 1.
[0157] [Table 1]
[0158] B. Evaluation B-1. Flow rate evaluation The ink flow rate throughout the entire flow path of the liquid ejection head was evaluated according to the following criteria. A: The ink flow rate is appropriate. B: The ink flow rate is slightly higher. C: The ink flow rate is excessive. The evaluation results are shown in the "Total flow rate" column in Table 1.
[0159] B-2. Evaluation of thickening The increase in ink viscosity near the nozzles of the liquid ejection head was evaluated according to the following criteria. A: No thickening occurs. B: No problem in practical use, but there is a tendency for viscosity to increase. C: Problematic thickening occurs in practical use. The evaluation results are shown in the "Thickening" column in Table 1.
[0160] B-3. Overall evaluation The flow rate and viscosity increase were evaluated comprehensively according to the following criteria. A: There are no problems with the evaluation of both flow rate and viscosity increase. B: There is a problem with the evaluation of at least one of the flow rate and viscosity increase. The evaluation results are shown in the "Overall" column in Table 1.
[0161] B-4. Other evaluations Other evaluations of each example were performed according to the following criteria. A: The balance between ink viscosity and flow rate is particularly excellent. B: Achieving both nozzle density and total ink flow rate is optimal. C: It is more preferable to achieve a good balance between nozzle density and total ink flow rate. D: The total ink flow rate is particularly low. E: Reduce the variation between the two pressure chambers. F: Achieve both good foreign object collection performance and cost reduction. The results of this evaluation are shown in the "Other" column in Table 1. Note that this evaluation may satisfy multiple criteria, and the more criteria a product satisfies, the better its evaluation.
[0162] As can be seen from the results shown in Table 1, each of the examples obtained better results than each of the reference examples. Similar results were obtained for each of the ejection operation, recovery operation, and filling operation. Here, it was confirmed that when the ink flow rate per unit time for each of the recovery operation and filling operation was made larger than that for the ejection operation, air bubbles in the flow path could be suitably removed. [Explanation of symbols]
[0163] 10...liquid ejection head, 11...flow path structure, 11a...connecting tube, 11b...connecting tube, 11c...connecting tube, 11d...connecting tube, 11e...hole, 12...wiring board, 12a...hole, 12b...opening, 12c...connector, 13...holder, 13a...connecting tube, 13b...connecting tube, 13c...connecting tube, 13d...connecting tube, 13e...wiring hole, 13f...recess, 14...head body, 14_1...head body, 14_2...head body, 14_3...head body, 14_4...head body, 14_5...head body, 14_6...head body, 14a...nozzle substrate, 14b...flow path substrate, 14c...pressure chamber substrate , 14d... vibration plate, 14e... piezoelectric element, 14f... case, 14g... protective plate, 14h... wiring board, 14i... drive circuit, 14j... vibration absorber, 15... fixing plate, 15a... opening, 16... base, 16a... main body, 16b... assembly board, 16c... cover, 16d... hole, 16e... flange, 21... layer, 21a... concave surface, 21b... inlet, 21c... groove, 22... layer, 22a... concave portion, 22b... groove, 22c... hole, 22d... hole, 23... layer, 23a... groove, 24... fixing member, 24a... bottom wall, 24b... frame portion, 24c... first outlet, 24d... second outlet, 24i... side wall, 25... filter, 31... Layer, 32...layer, 41...support, 41a...mounting hole, 100...liquid ejection device, 110...liquid container, 120...control unit (control section), 130...transport mechanism, 140...liquid ejection module, 150...circulation mechanism, BP1...bypass flow path, BP1a...first part, BP1b...second part, BP1c...third part, BP2...bypass flow path, BP2a...first part, BP2b...second part, BP2c...third part, C...pressure chamber, C1...first flow path, C2...second flow path, CC...supply flow path, CC1...first supply flow path, CC2...second supply flow path, CE1...exhaust port, CE2...exhaust port, CF1...common supply flow path Path, CF2...common exhaust flow path, CI1...inlet, CI2...inlet, CM...exhaust flow path, CM1...first exhaust flow path, CM2...second exhaust flow path, Ca...pressure chamber, Cb...pressure chamber, Com...driving signal, DM...direction, DN...arrangement direction, DS...individual exhaust flow path, DS1...first individual exhaust flow path, DS2...second individual exhaust flow path, FN...nozzle surface, IO1...supply port, IO2...exhaust port, IO3a...exhaust port, IO3b...exhaust port, IO4a...inlet, IO4b...inlet, Ln...nozzle row, M...medium, N...nozzle, Na1...first connecting flow path, Na2...second connecting flow path, Nf...nozzle flow path, P...individual flow path,R1...first common liquid chamber, R2...second common liquid chamber, RBP...flow path resistance, RCa...combined flow path resistance, RCb...combined flow path resistance, RF1...first filter chamber, RF2...second filter chamber, RFa...upstream chamber, RFb...downstream chamber, RP...combined flow path resistance, Ra1...individual supply flow path, Ra2...individual discharge flow path, Rin...flow path resistance, Rout...flow path resistance, Rs...combined flow path resistance, S1...step, S10...step, S2...step, S3...step, S4...step, S5...step, S6...step, S7...step, S8...step, S9...step, SP...distribution supply flow path, SP1...first distribution supply flow path, SP2...second distribution supply flow path, SPa...vertical flow path, SPb...horizontal flow path.
Claims
1. a liquid ejection head including a plurality of individual flow paths each having a nozzle provided therein, a common supply flow path that supplies liquid to the plurality of individual flow paths, a common discharge flow path that discharges liquid from the plurality of individual flow paths, and a bypass flow path that bypasses the plurality of individual flow paths and connects the common supply flow path and the common discharge flow path; a circulation mechanism that circulates liquid so that the liquid supplied from the common supply flow path passes through the plurality of individual flow paths or the bypass flow path and is discharged from the common discharge flow path; A control unit that controls the operation of the circulation mechanism, The control unit is During an ejection operation in which liquid is ejected from the liquid ejection head, a flow rate per unit time of the liquid circulated by the circulation mechanism is set to a first flow rate; During a recovery operation for recovering a state of the liquid ejection head, a flow rate per unit time of the liquid circulated by the circulation mechanism is set to a second flow rate that is greater than the first flow rate, During a filling operation for filling the liquid into the liquid ejection head, a flow rate of the liquid supplied to the liquid ejection head per unit time period is set to a third flow rate that is equal to or greater than the second flow rate. A liquid ejection device comprising:
2. a combined flow resistance of the bypass flow path and the plurality of individual flow paths is greater than a flow resistance of the common supply flow path and is also greater than a flow resistance of the common discharge flow path; The liquid ejection device according to claim 1 .
3. A flow resistance of the bypass flow path is smaller than a combined flow resistance of the plurality of individual flow paths.
3. The liquid ejection apparatus according to claim 1, wherein the liquid ejection apparatus is a liquid ejection apparatus.
4. a direction in which liquid is ejected from the nozzle is a first direction; A direction perpendicular to the first direction is a second direction, When a direction perpendicular to both the first direction and the second direction is defined as a third direction, The bypass flow path is a first portion extending along the first direction and connected to the common supply channel; A second portion extending along the first direction and connected to the common discharge flow path; a third portion extending along a plane parallel to both the second direction and the third direction and connected to each of the first portion and the second portion; 4. The liquid ejection device according to claim 1, wherein the liquid ejection device is a liquid ejection device.
5. A liquid ejection head having a plurality of individual flow paths each provided with a nozzle, a common supply flow path which supplies liquid to the plurality of individual flow paths, a common discharge flow path which discharges liquid from the plurality of individual flow paths, and a bypass flow path which bypasses the plurality of individual flow paths and connects the common supply flow path and the common discharge flow path; a circulation mechanism that circulates liquid so that the liquid supplied from the common supply flow path passes through the plurality of individual flow paths or the bypass flow path and is discharged from the common discharge flow path; A control unit that controls the operation of the circulation mechanism, a direction in which liquid is ejected from the nozzle is a first direction; A direction perpendicular to the first direction is a second direction, When a direction perpendicular to both the first direction and the second direction is defined as a third direction, The bypass flow path is a first portion extending along the first direction and connected to the common supply channel; A second portion extending along the first direction and connected to the common discharge flow path; a third portion extending along a plane parallel to both the second direction and the third direction and connected to each of the first portion and the second portion; The third portion has a U-shape when viewed in the first direction, The control unit is During an ejection operation in which liquid is ejected from the liquid ejection head, a flow rate per unit time of the liquid circulated by the circulation mechanism is set to a first flow rate; During a recovery operation for recovering the state of the liquid ejection head, a flow rate per unit time of the liquid circulated by the circulation mechanism is set to a second flow rate that is greater than the first flow rate. A liquid ejection device comprising:
6. A liquid ejection head having a plurality of individual flow paths each provided with a nozzle, a common supply flow path which supplies liquid to the plurality of individual flow paths, a common discharge flow path which discharges liquid from the plurality of individual flow paths, and a bypass flow path which bypasses the plurality of individual flow paths and connects the common supply flow path and the common discharge flow path; a circulation mechanism that circulates liquid so that the liquid supplied from the common supply flow path passes through the plurality of individual flow paths or the bypass flow path and is discharged from the common discharge flow path; A control unit that controls the operation of the circulation mechanism, a direction in which liquid is ejected from the nozzle is a first direction; A direction perpendicular to the first direction is a second direction, When a direction perpendicular to both the first direction and the second direction is defined as a third direction, The bypass flow path is a first portion extending along the first direction and connected to the common supply channel; A second portion extending along the first direction and connected to the common discharge flow path; a third portion extending along a plane parallel to both the second direction and the third direction and connected to each of the first portion and the second portion; a flow resistance of each of the first portion and the second portion is greater than a flow resistance of the third portion; The control unit is During an ejection operation in which liquid is ejected from the liquid ejection head, a flow rate per unit time of the liquid circulated by the circulation mechanism is set to a first flow rate; During a recovery operation for recovering the state of the liquid ejection head, a flow rate per unit time of the liquid circulated by the circulation mechanism is set to a second flow rate that is greater than the first flow rate. A liquid ejection device comprising:
Citation Information
Patent Citations
Ink jet unit
CN106553448A
Liquid droplet ejection head and image forming apparatus
JP2010214847A
Liquid ejecting head and liquid ejecting apparatus
JP2013184372A
Liquid discharge device
JP2014180829A
Inkjet recording device
JP2017105079A