Scroll type electric compressor

JP7632326B2Active Publication Date: 2025-02-19TOYOTA INDUSTRIES CORP
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Patent Information

Application Number
JP2022009986
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2022-01-26
Publication Date
2025-02-19
Estimated Expiration
2042-01-26

AI Technical Summary

Benefits of technology

【0014】 この発明によれば、スクロール型電動圧縮機の騒音振動を低減することができる。

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

To reduce noise vibration of a scroll type electric compressor.SOLUTION: An annular space 74 defined around a fixed scroll 25 by a step part 143, a second peripheral wall 142, a flange part 25f, and an outer peripheral wall 25c communicates with an oil storage chamber 50. Thus, the annular space 74 functions as an oil storage chamber. Therefore, a size of the existing oil storage chamber 50 can be reduced by the size of the annular space 74. Accordingly, a space of an existing discharge chamber 40 can be increased. Therefore, pulsation of a refrigerant discharged to the discharge chamber 40 can be suppressed.SELECTED DRAWING: Figure 4
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Description

[Technical field]

[0001] The present invention relates to an electric scroll compressor. [Background technology]

[0002] For example, as disclosed in Patent Document 1, a scroll type electric compressor includes a housing, a rotating shaft, and an electric motor. The rotating shaft is rotatably supported by the housing. The electric motor rotates the rotating shaft. The scroll type electric compressor includes a fixed scroll, an orbiting scroll, and a compression chamber. The fixed scroll includes a fixed base plate, a fixed spiral wall, and an outer circumferential wall. The fixed spiral wall and the outer circumferential wall stand up from the fixed base plate. The outer circumferential wall surrounds the fixed spiral wall. The orbiting scroll includes an orbiting spiral wall. The orbiting scroll meshes with the fixed spiral wall. The orbiting scroll revolves with the rotation of the rotating shaft. The compression chamber is partitioned and formed between the fixed spiral wall and the orbiting spiral wall. The compression chamber takes in and compresses a refrigerant from the outside. The scroll type electric compressor also includes a discharge chamber and an oil storage chamber. The refrigerant compressed in the compression chamber is discharged into the discharge chamber. The oil storage chamber stores oil separated from the refrigerant discharged to the discharge chamber. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] JP 2020-165362 A Summary of the Invention [Problem to be solved by the invention]

[0004] However, in such a scroll type electric compressor, it is desired to reduce noise and vibration of the scroll type electric compressor. Pulsation of the refrigerant discharged into the discharge chamber is one cause of the noise and vibration. Therefore, it is desired to have a means for increasing the capacity of the discharge chamber without increasing the size of the scroll type electric compressor, particularly the axial dimension of the rotating shaft. [Means for solving the problem]

[0005] The scroll type electric compressor that solves the above-mentioned problems includes a housing, a rotating shaft rotatably supported by the housing, an electric motor that rotates the rotating shaft, a fixed base plate, a fixed spiral wall standing from the fixed base plate, and a fixed scroll having an outer circumferential wall standing from the fixed base plate and surrounding the fixed spiral wall, an orbiting scroll having an orbiting spiral wall that meshes with the fixed spiral wall and revolves with the rotation of the rotating shaft, a compression chamber that is partitioned between the fixed spiral wall and the orbiting spiral wall and takes in a refrigerant from the outside and compresses it, a discharge chamber from which the refrigerant compressed in the compression chamber is discharged, and an oil storage chamber that stores oil separated from the refrigerant discharged to the discharge chamber. The housing has a discharge housing having an end wall, a first peripheral wall extending cylindrically from the end wall and abutting the fixed base plate, a ring-shaped step portion extending radially outward from the first peripheral wall about the rotating shaft, and a second peripheral wall extending cylindrically from the step portion to the opposite side from the first peripheral wall, the discharge chamber and the oil storage chamber being provided in a space partitioned by the end wall, the first peripheral wall, and the fixed base plate, the fixed scroll having an annular flange portion protruding radially from the outer peripheral wall and abutting the second peripheral wall, the step portion, the second peripheral wall, the flange portion, and the outer peripheral wall partitioning an annular space around the fixed scroll, and the annular space is connected to the discharge chamber or the oil storage chamber.

[0006] According to this, the annular space partitioned around the fixed scroll by the step portion, the second peripheral wall, the flange portion, and the outer peripheral wall communicates with the discharge chamber or the oil storage chamber, so that the annular space can function as the discharge chamber or the oil storage chamber. Therefore, for example, when the annular space functions as the discharge chamber, the space used as the discharge chamber inside the scroll type electric compressor can be enlarged. Therefore, the pulsation of the refrigerant discharged to the discharge chamber can be suppressed, and as a result, the noise vibration of the scroll type electric compressor can be reduced. Also, for example, when the annular space functions as the oil storage chamber, the existing oil storage chamber can be made smaller by the annular space, so that the space of the existing discharge chamber can be enlarged by that amount. Therefore, the pulsation of the refrigerant discharged to the discharge chamber can be suppressed, and as a result, the noise vibration of the scroll type electric compressor can be reduced.

[0007] In the above-mentioned scroll-type electric compressor, the annular space is connected to the oil storage chamber and is provided with a gasket that seals between the discharge housing and the fixed base plate, and the gasket has a throttling groove that connects the annular space to the oil storage chamber.

[0008] According to this, the annular space can function as an oil storage chamber. The annular space and the oil storage chamber communicate with each other through the throttle groove of the gasket. Therefore, the oil separated in the oil separation chamber is easily stored in the oil storage chamber. On the other hand, for example, consider a case where the oil stored in the oil storage chamber easily flows into the annular space through the throttle groove. Even in this case, since the pressure in the annular space is lower than the pressure in the oil storage chamber, the oil that flows out into the annular space is easily stored in the annular space. Therefore, in the operating range of the scroll type electric compressor, the oil can be stably stored in one of the oil storage chamber and the annular space. In addition, the gasket that seals between the discharge housing and the fixed base plate is suitable as a member that forms the throttle groove that communicates between the annular space and the oil storage chamber.

[0009] In the above-mentioned scroll-type electric compressor, the annular space is connected to the oil storage chamber, a connecting passage is formed in the fixed scroll to connect the annular space and the oil storage chamber, and a throttling member is preferably provided within the connecting passage.

[0010] According to this, the annular space can function as an oil storage chamber. The annular space and the oil storage chamber are connected by a connecting passage, and a throttle member is provided in the connecting passage. Therefore, the oil separated in the oil separation chamber is easily stored in the oil storage chamber. On the other hand, for example, consider a case where the operating conditions are such that the oil stored in the oil storage chamber easily flows to the annular space through the connecting passage. Even in this case, since the pressure in the annular space is lower than the pressure in the oil storage chamber, the oil that flows out to the annular space is easily stored in the annular space. Therefore, in the operating range of the scroll type electric compressor, the oil can be stably stored in one of the oil storage chamber and the annular space. Furthermore, the connecting passage connecting the annular space and the oil storage chamber is suitable as a location for providing a throttle member.

[0011] In the above-mentioned scroll-type electric compressor, the annular space communicates with the oil storage chamber and also communicates via a communication passage with a suction pressure region through which the refrigerant sucked into the compression chamber flows, and a connecting passage is formed in the fixed scroll to connect the annular space and the oil storage chamber, and a throttling member is preferably provided within the connecting passage.

[0012] This allows the annular space to function as an oil storage chamber. Also, because the pressure in the annular space is the same as the pressure in the oil storage chamber, the oil stored in the oil storage chamber flows smoothly into the annular space through the connecting passage. Furthermore, because a throttle member is provided in the connecting passage, the oil that flows into the annular space is stably stored in the annular space.

[0013] In the above scroll type electric compressor, the annular space may be in communication with the discharge chamber. According to this, the annular space can function as a discharge chamber, and therefore the space used as the discharge chamber inside the scroll-type electric compressor can be enlarged, and therefore the pulsation of the refrigerant discharged into the discharge chamber can be suppressed, resulting in a reduction in noise and vibration of the scroll-type electric compressor. Effect of the Invention

[0014] According to the present invention, it is possible to reduce noise and vibration of an electric scroll compressor. [Brief description of the drawings]

[0015] [Figure 1] 1 is a cross-sectional view of a scroll type electric compressor according to an embodiment. [Diagram 2] FIG. 2 is an exploded perspective view showing a part of the scroll type electric compressor. [Diagram 3] FIG. 2 is an exploded perspective view showing a part of the scroll type electric compressor. [Figure 4] FIG. 2 is an enlarged cross-sectional view showing a portion of the scroll type electric compressor. [Diagram 5] FIG. 4 is an enlarged cross-sectional view showing a portion of a scroll-type electric compressor according to another embodiment. [Figure 6] FIG. 4 is an enlarged cross-sectional view showing a portion of a scroll-type electric compressor according to another embodiment. [Figure 7] FIG. 4 is an enlarged cross-sectional view showing a portion of a scroll-type electric compressor according to another embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0016] Hereinafter, a scroll type electric compressor according to one embodiment will be described with reference to Figures 1 to 4. The scroll type electric compressor of the present embodiment is used, for example, in a vehicle air conditioner. (Overall configuration of the scroll type electric compressor 10) As shown in Fig. 1, the scroll type electric compressor 10 has a cylindrical housing 11. The housing 11 has a motor housing 12, a support housing 13, and a discharge housing 14. The motor housing 12, the support housing 13, and the discharge housing 14 are made of a metal material, for example, aluminum. The scroll type electric compressor 10 also has a rotating shaft 15. The rotating shaft 15 is accommodated in the housing 11.

[0017] (Regarding the motor housing 12) The motor housing 12 has a plate-shaped end wall 12a and a cylindrical peripheral wall 12b. The peripheral wall 12b extends cylindrically from the outer periphery of the end wall 12a. The axial direction of the peripheral wall 12b coincides with the axial direction of the rotating shaft 15. A plurality of female threaded holes 12c are formed in the open end of the peripheral wall 12b. For convenience of explanation, only one female threaded hole 12c is shown in FIG. 1. The motor housing 12 also has a suction port 12h for drawing in the refrigerant. The suction port 12h is formed in a portion of the peripheral wall 12b that is located on the end wall 12a side. The suction port 12h communicates between the inside and outside of the motor housing 12.

[0018] A cylindrical boss portion 12d is provided on the inner surface of the end wall 12a to protrude therefrom. A first end portion, which is one end portion in the axial direction of the rotating shaft 15, is inserted into the boss portion 12d. A rolling bearing 16 is provided between the inner peripheral surface of the boss portion 12d and the outer peripheral surface of the first end portion of the rotating shaft 15. The first end portion of the rotating shaft 15 is rotatably supported by the motor housing 12 via the rolling bearing 16.

[0019] (Regarding the shaft support housing 13) The journal housing 13 has a plate-shaped end wall 17 and a cylindrical peripheral wall 18. The peripheral wall 18 extends cylindrically from the outer periphery of the end wall 17. The axial direction of the peripheral wall 18 coincides with the axial direction of the rotary shaft 15. The journal housing 13 also has an annular flange wall 19. The flange wall 19 extends from an end of the outer periphery of the peripheral wall 18 opposite the end wall 17 toward the radially outward direction of the rotary shaft 15. The outer periphery of the flange wall 19 abuts against an open end of the peripheral wall 12b of the motor housing 12 in the axial direction of the rotary shaft 15. In more detail, the outer periphery of the flange wall 19 abuts against the peripheral wall 12b of the motor housing 12 via a seal member (not shown).

[0020] A plurality of bolt insertion holes 19a are formed in the outer periphery of the flange wall 19. Each bolt insertion hole 19a penetrates the flange wall 19 in the thickness direction. Each bolt insertion hole 19a in the flange wall 19 communicates with each female threaded hole 12c of the motor housing 12. For convenience of explanation, only one bolt insertion hole 19a is shown in FIG. 1.

[0021] The motor housing 12 and the journal housing 13 define a motor chamber 20 formed within the housing 11. Thus, the motor housing 12 defines the motor chamber 20 together with the journal housing 13. Refrigerant is drawn into the motor chamber 20 from a suction port 12h. Thus, the motor chamber 20 is a suction pressure region.

[0022] A circular through hole 17a is formed in the center of the end wall 17. The through hole 17a penetrates the end wall 17 in the thickness direction. The rotary shaft 15 is inserted through the through hole 17a. An end face 15e located on the second end side, which is the other end in the axial direction of the rotary shaft 15, is located inside the peripheral wall 18. A rolling bearing 21 is provided between the inner peripheral surface of the peripheral wall 18 and the outer peripheral surface of the rotary shaft 15. The rotary shaft 15 is rotatably supported by the journal housing 13 via the rolling bearing 21. Therefore, the journal housing 13 rotatably supports the rotary shaft 15. The rotary shaft 15 is rotatably supported by the housing 11.

[0023] (Regarding the electric motor 22) The scroll type electric compressor 10 includes an electric motor 22. The electric motor 22 is accommodated in the motor chamber 20. The electric motor 22 includes a cylindrical stator 23 and a cylindrical rotor 24. The rotor 24 is disposed inside the stator 23. The rotor 24 rotates integrally with the rotating shaft 15. The stator 23 surrounds the rotor 24. The rotor 24 includes a rotor core 24a fixed to the rotating shaft 15 and a plurality of permanent magnets (not shown) provided on the rotor core 24a.

[0024] The stator 23 has a cylindrical stator core 23a and a motor coil 23b. The stator core 23a is fixed to the inner circumferential surface of the peripheral wall 12b of the motor housing 12. The motor coil 23b is wound around the stator core 23a. The rotor 24 rotates when power controlled by a drive circuit (not shown) is supplied to the motor coil 23b, and the rotating shaft 15 rotates integrally with the rotor 24. Thus, the electric motor 22 rotates the rotating shaft 15.

[0025] (Regarding the fixed scroll 25 and the orbiting scroll 26) The scroll type electric compressor 10 includes a compression mechanism C1. The compression mechanism C1 includes a fixed scroll 25 and an orbiting scroll 26. Thus, the scroll type electric compressor 10 includes the fixed scroll 25 and the orbiting scroll 26. The orbiting scroll 26 revolves around the fixed scroll 25 as the rotating shaft 15 rotates.

[0026] As shown in FIG. 1 and FIG. 2, the fixed scroll 25 has a fixed base plate 25a, a fixed spiral wall 25b, and an outer peripheral wall 25c. The fixed base plate 25a is disk-shaped. A discharge port 25h is formed in the center of the fixed base plate 25a. The discharge port 25h is a circular hole. The discharge port 25h penetrates the fixed base plate 25a in the thickness direction. The fixed spiral wall 25b stands up from the fixed base plate 25a. The outer peripheral wall 25c stands up from the outer periphery of the fixed base plate 25a. The outer peripheral wall 25c surrounds the fixed spiral wall 25b. The outer peripheral surface of the outer peripheral wall 25c is a conical surface whose outer diameter increases with increasing distance from the fixed base plate 25a.

[0027] As shown in Figs. 2 and 3, the fixed scroll 25 has an annular flange portion 25f. The flange portion 25f protrudes in the radial direction from the end of the outer peripheral surface of the outer peripheral wall 25c opposite the fixed base plate 25a. A plurality of bolt insertion holes 25d are formed in the flange portion 25f. Each bolt insertion hole 25d penetrates the flange portion 25f in the thickness direction. As shown in Fig. 1, each bolt insertion hole 25d communicates with each bolt insertion hole 19a of the flange wall 19. Each bolt insertion hole 25d is arranged in a row at a predetermined interval in the circumferential direction of the flange portion 25f. For convenience of explanation, only one bolt insertion hole 25d is shown in Fig. 1.

[0028] As shown in Fig. 2, a plurality of passage recesses 25g are formed in the open end surface of the outer peripheral wall 25c. The plurality of passage recesses 25g are arranged in a line at a predetermined interval in the circumferential direction of the outer peripheral wall 25c. Each passage recess 25g opens to the open end surface of the outer peripheral wall 25c. Each passage recess 25g opens to the inner peripheral surface of the outer peripheral wall 25c.

[0029] As shown in Figures 1 and 3, a first discharge chamber forming recess 41 and a first oil storage chamber forming recess 51 are formed in an end surface 25e of the fixed base plate 25a. The discharge port 25h opens to the bottom surface of the first discharge chamber forming recess 41. As shown in Figure 1, the scroll type electric compressor 10 includes a valve mechanism 25v. The valve mechanism 25v is attached to the bottom surface of the first discharge chamber forming recess 41. The valve mechanism 25v is configured to be able to open and close the discharge port 25h.

[0030] The orbiting scroll 26 has an orbiting base plate 26a and an orbiting spiral wall 26b. The orbiting base plate 26a is disk-shaped. The orbiting base plate 26a faces the fixed base plate 25a. The orbiting spiral wall 26b stands up from the orbiting base plate 26a toward the fixed base plate 25a. The orbiting spiral wall 26b meshes with the fixed spiral wall 25b. The orbiting scroll 26 is located inside the outer peripheral wall 25c. The orbiting scroll 26 revolves inside the outer peripheral wall 25c. The tip surface of the fixed spiral wall 25b is in contact with the orbiting base plate 26a, and the tip surface of the orbiting spiral wall 26b is in contact with the fixed base plate 25a. The fixed base plate 25a, the fixed spiral wall 25b, the orbiting base plate 26a, and the orbiting spiral wall 26b define a compression chamber 27 that compresses the refrigerant. Therefore, the compression chamber 27 is defined between the fixed spiral wall 25b and the orbiting spiral wall 26b, and takes in and compresses the refrigerant from the outside.

[0031] The orbiting base plate 26a has a cylindrical boss portion 26c. The boss portion 26c protrudes from an end face 26e of the orbiting base plate 26a on the opposite side to the fixed base plate 25a. The axial direction of the boss portion 26c coincides with the axial direction of the rotating shaft 15. The orbiting base plate 26a also has a plurality of grooves 26d. The plurality of grooves 26d are formed around the boss portion 26c on the end face 26e of the orbiting base plate 26a. The plurality of grooves 26d are arranged at predetermined intervals in the circumferential direction of the rotating shaft 15. An annular ring member 28 is fitted into each groove 26d. A pin 29 is inserted into each ring member 28. Each pin 29 protrudes from an end face 13e of the journal housing 13 on the orbiting scroll 26 side.

[0032] (Regarding eccentric shaft 31) The scroll type electric compressor 10 includes an eccentric shaft 31. The eccentric shaft 31 protrudes toward the orbiting scroll 26 from a position on the end face 15e of the rotating shaft 15 that is eccentric with respect to the axis L1 of the rotating shaft 15. The eccentric shaft 31 is formed integrally with the rotating shaft 15. The axial direction of the eccentric shaft 31 coincides with the axial direction of the rotating shaft 15. The eccentric shaft 31 is inserted into the boss portion 26c.

[0033] (Regarding the balance weight 32 and bush 33) The scroll type electric compressor 10 includes a balance weight 32 and a bush 33. The bush 33 is fitted onto the outer circumferential surface of the eccentric shaft 31. The balance weight 32 is integrated with the bush 33. The balance weight 32 is formed integrally with the bush 33. The balance weight 32 is housed within the peripheral wall 18 of the journal housing 13. The orbiting scroll 26 is supported by the eccentric shaft 31 via the bush 33 and a rolling bearing 34 so as to be rotatable relative to the eccentric shaft 31.

[0034] The rotation of the rotary shaft 15 is transmitted to the orbiting scroll 26 via the eccentric shaft 31, the bush 33, and the rolling bearing 34, and the orbiting scroll 26 rotates on its axis. The pins 29 come into contact with the inner peripheral surfaces of the ring members 28, preventing the orbiting scroll 26 from rotating on its axis and allowing only the orbiting scroll 26 to revolve. As a result, the orbiting scroll 26 revolves while the orbiting scroll wall 26b comes into contact with the fixed scroll wall 25b, and the volume of the compression chamber 27 decreases, compressing the refrigerant. The orbiting scroll 26 revolves inside the outer peripheral wall 25c as the rotary shaft 15 rotates. The balance weight 32 counteracts the centrifugal force acting on the orbiting scroll 26 when the orbiting scroll 26 revolves, thereby reducing the amount of imbalance of the orbiting scroll 26.

[0035] (Regarding the suction passage 35) The scroll type electric compressor 10 has a suction passage 35. The suction passage 35 is formed by a suction groove 36, a suction port 37, and a passage recess 25g. A plurality of suction grooves 36 are formed in a part of the inner circumferential surface of the peripheral wall 12b of the motor housing 12. Each suction groove 36 opens at an open end of the peripheral wall 12b. A plurality of suction ports 37 are formed in the outer circumferential portion of the flange wall 19 of the journal housing 13. Each suction port 37 communicates with each suction groove 36 and each passage recess 25g. Each suction port 37 penetrates the flange wall 19 in the thickness direction.

[0036] The refrigerant in the motor chamber 20 passes through each of the suction grooves 36, each of the suction ports 37, and each of the passage recesses 25g, and is sucked into the compression chamber 27. Therefore, each of the suction grooves 36, each of the suction ports 37, and each of the passage recesses 25g is a suction pressure region through which the refrigerant flows to be sucked into the compression chamber 27. The refrigerant sucked into the compression chamber 27 is compressed in the compression chamber 27 by the revolution of the orbiting scroll 26.

[0037] (Regarding the discharge housing 14) As shown in FIG. 2, the discharge housing 14 has a plate-shaped end wall 140, a first peripheral wall 141, a step portion 143, and a second peripheral wall 142. The first peripheral wall 141 extends in a cylindrical shape from the outer periphery of the end wall 140. The inside of the first peripheral wall 141 is partitioned by a partition wall 144 into a second discharge chamber forming recess 42 and a second oil storage chamber forming recess 52. Therefore, the first peripheral wall 141 forms the second discharge chamber forming recess 42 and the second oil storage chamber forming recess 52. The second discharge chamber forming recess 42 has approximately the same shape as the first discharge chamber forming recess 41. The second oil storage chamber forming recess 52 has approximately the same shape as the first oil storage chamber forming recess 51.

[0038] The step portion 143 is annular and extends from the first peripheral wall 141 to the outside in the radial direction of the rotating shaft 15. The step portion 143 connects the first peripheral wall 141 and the second peripheral wall 142. The step portion 143 is a flat surface extending in the radial direction of the rotating shaft 15. The second peripheral wall 142 extends in a cylindrical shape from the step portion 143 to the opposite side to the first peripheral wall 141. The open end of the second peripheral wall 142 faces the flange portion 25f in the axial direction of the rotating shaft 15. A plurality of bolt insertion holes 145 are formed in the second peripheral wall 142. The plurality of bolt insertion holes 145 are arranged in a row at predetermined intervals in the circumferential direction of the rotating shaft 15. Each bolt insertion hole 145 communicates with the bolt insertion hole 25d of the flange portion 25f.

[0039] As shown in FIG. 1, the scroll type electric compressor 10 includes a through bolt B1. The through bolt B1 passes through the bolt insertion hole 145 of the discharge housing 14, the bolt insertion hole 25d of the fixed scroll 25, and the bolt insertion hole 19a of the journal housing 13 in this order, and is screwed into the female thread hole 12c. Therefore, the through bolt B1 penetrates the second peripheral wall 142 of the discharge housing 14, the flange portion 25f of the fixed scroll 25, and the flange wall 19 of the journal housing 13, and is screwed into the peripheral wall 12b of the motor housing 12. The discharge housing 14, the fixed scroll 25, the journal housing 13, and the motor housing 12 are fixed together in this order in the axial direction of the rotating shaft 15 by the through bolt B1. Therefore, the motor housing 12, the journal housing 13, the fixed scroll 25, and the discharge housing 14 are arranged in this order in the axial direction of the rotating shaft 15.

[0040] (Regarding Gasket 55) 2 and 3, the scroll type electric compressor 10 includes an annular gasket 55. The gasket 55 is a thin metal plate. The gasket 55 seals between the discharge housing 14 and the fixed base plate 25a. The gasket 55 is interposed between the outer periphery of the end face 25e of the fixed base plate 25a and the open end face of the first peripheral wall 141 of the discharge housing 14.

[0041] The gasket 55 has a discharge chamber communication hole 55a and an oil storage chamber communication hole 55b. The discharge chamber communication hole 55a and the oil storage chamber communication hole 55b are partitioned by a gasket partition wall 55c. The discharge chamber communication hole 55a has substantially the same shape as the first discharge chamber forming recess 41 and the second discharge chamber forming recess 42. The oil storage chamber communication hole 55b has substantially the same shape as the first oil storage chamber forming recess 51 and the second oil storage chamber forming recess 52. The gasket partition wall 55c has substantially the same shape as the partition wall 144 of the discharge housing 14. A through hole 55h is formed in the gasket partition wall 55c. The through hole 55h penetrates the gasket partition wall 55c in the thickness direction.

[0042] (Regarding the discharge chamber 40) The first discharge chamber forming recess 41 and the second discharge chamber forming recess 42 are in communication with each other via a discharge chamber communication hole 55a. The first discharge chamber forming recess 41 and the second discharge chamber forming recess 42 form a discharge chamber 40. Thus, the scroll type electric compressor 10 is provided with the discharge chamber 40. The refrigerant compressed in the compression chamber 27 is discharged into the discharge chamber 40.

[0043] (About the oil storage chamber 50) The first oil storage chamber forming recess 51 and the second oil storage chamber forming recess 52 communicate with each other via an oil storage chamber communication hole 55b. The first oil storage chamber forming recess 51 and the second oil storage chamber forming recess 52 define an oil storage chamber 50. The discharge housing 14, together with the fixed base plate 25a, therefore defines the discharge chamber 40 and the oil storage chamber 50. The discharge chamber 40 and the oil storage chamber 50 are provided in a space defined by the end wall 140, the first peripheral wall 141, and the fixed base plate 25a. The gap between the discharge chamber 40 and the oil storage chamber 50 is sealed by a gasket 55. The scroll type electric compressor 10 of this embodiment is mounted on a vehicle such that the oil storage chamber 50 is located below the discharge chamber 40.

[0044] (About the oil separation chamber 60) As shown in Fig. 1, the scroll type electric compressor 10 includes an oil separation chamber 60. The oil separation chamber 60 is formed inside the discharge housing 14. The oil separation chamber 60 is formed inside an elongated cylindrical outer cylinder 61 which is part of the end wall 140 of the discharge housing 14. A first end of the outer cylinder 61 serves as a discharge port 62 for discharging the refrigerant to the outside. The discharge port 62 is in communication with the oil separation chamber 60. Therefore, the oil separation chamber 60 is a discharge pressure region.

[0045] An inner cylinder 63 is fitted in the oil separation chamber 60. The axial direction of the inner cylinder 63 coincides with the radial direction of the rotating shaft 15. A first end of the inner cylinder 63 communicates with the discharge port 62. A second end of the inner cylinder 63 communicates with the side of the oil separation chamber 60 opposite the discharge port 62. As shown in Figs. 1 and 2, an introduction hole 64 is formed in the outer cylinder 61. The introduction hole 64 communicates between the discharge chamber 40 and the oil separation chamber 60. The introduction hole 64 introduces the refrigerant discharged into the discharge chamber 40 into the oil separation chamber 60.

[0046] An oil drain hole 65 is formed in the discharge housing 14. A first end of the oil drain hole 65 communicates with the oil separation chamber 60 on the opposite side to the discharge port 62. A second end of the oil drain hole 65 opens to the open end surface of the partition wall 144 of the discharge housing 14. The oil drain hole 65 communicates with the through hole 55h of the gasket 55. The oil separation chamber 60 communicates with the first oil storage chamber forming recess 51 via the oil drain hole 65 and the through hole 55h. Thus, the oil separation chamber 60 communicates with the oil storage chamber 50 via the oil drain hole 65 and the through hole 55h. Thus, the oil storage chamber 50 is a discharge pressure region.

[0047] The refrigerant compressed in the compression chamber 27 and discharged into the discharge chamber 40 through the discharge port 25h is introduced into the oil separation chamber 60 through the introduction hole 64. The refrigerant introduced into the oil separation chamber 60 swirls around the inner cylinder 63. As a result, centrifugal force is applied to the oil contained in the refrigerant, and the oil is separated from the refrigerant in the oil separation chamber 60. Therefore, the oil separation chamber 60 separates the oil contained in the refrigerant discharged into the discharge chamber 40.

[0048] The refrigerant from which the oil has been separated flows into the inner cylinder 63, passes through the inner cylinder 63, and flows out to an external refrigerant circuit (not shown) through the discharge port 62. The oil separated from the refrigerant in the oil separation chamber 60 flows by its own weight toward the oil drain hole 65, and is discharged into the oil storage chamber 50 through the oil drain hole 65 and the through hole 55h, and is stored in the oil storage chamber 50. Therefore, the oil storage chamber 50 stores the oil separated in the oil separation chamber 60.

[0049] (Regarding the first contact portion 71) As shown in FIG. 4, the outer periphery of the end face 25e of the fixed substrate 25a faces the open end face of the first peripheral wall 141 in the axial direction of the rotating shaft 15. The outer periphery of the end face 25e of the fixed substrate 25a is a first abutment portion 71 that abuts against the first peripheral wall 141. Therefore, the fixed substrate 25a has the first abutment portion 71 that abuts against the first peripheral wall 141. Specifically, the first abutment portion 71 abuts against the first peripheral wall 141 via the gasket 55. Therefore, the first peripheral wall 141 abuts against the fixed substrate 25a.

[0050] (Regarding the second contact portion 72) The flange portion 25f faces the open end surface of the second peripheral wall 142 in the axial direction of the rotary shaft 15. A portion of the flange portion 25f facing the open end surface of the second peripheral wall 142 is an annular second abutment portion 72 that abuts against the second peripheral wall 142. Thus, the fixed scroll 25 has an annular flange portion 25f that protrudes radially from the outer circumferential wall 25c and abuts against the second peripheral wall 142. Specifically, the second abutment portion 72 of the flange portion 25f abuts against the second peripheral wall 142 via a seal member 73. The seal member 73 is, for example, a thin metal plate.

[0051] (Regarding the annular space 74) The scroll type electric compressor 10 includes an annular space 74. The annular space 74 is defined around the fixed scroll 25 by the step portion 143, the second peripheral wall 142, the flange portion 25f, and the outer circumferential wall 25c. A gasket 55 seals between the discharge chamber 40 and the annular space 74. A seal member 73 seals between the annular space 74 and the outside.

[0052] (Regarding throttle groove 75) As shown in FIG. 2 and FIG. 3, the gasket 55 is formed with a throttle groove 75. The throttle groove 75 extends along the outer periphery of the gasket 55. The throttle groove 75 penetrates the gasket 55 in the thickness direction. A first end of the throttle groove 75 communicates with a lower space in the oil storage chamber 50. A second end of the throttle groove 75 opens to the outer periphery of the gasket 55 at a position 180 degrees away from the first end of the throttle groove 75 in the circumferential direction of the gasket 55. As shown in FIG. 4, the second end of the throttle groove 75 communicates with an upper space in the annular space 74. Thus, the throttle groove 75 communicates with the annular space 74 and the oil storage chamber 50. Thus, the annular space 74 communicates with the oil storage chamber 50.

[0053] (About passage 76) A communication passage 76 is formed in the outer peripheral wall 25c of the fixed scroll 25. The communication passage 76 extends in the axial direction of the outer peripheral wall 25c. A first end of the communication passage 76 opens to the outer peripheral surface of the outer peripheral wall 25c. The first end of the communication passage 76 communicates with a lower space in the annular space 74. A second end of the communication passage 76 opens to a bottom surface of one of the plurality of passage recesses 25g. The communication passage 76 communicates with the inside of one of the plurality of passage recesses 25g. Therefore, the annular space 74 communicates with the oil storage chamber 50 and communicates through the communication passage 76 with a suction pressure region through which the refrigerant sucked into the compression chamber 27 flows. Therefore, the annular space 74 is a suction pressure region.

[0054] (action) Next, the operation of this embodiment will be described. An annular space 74 defined around the fixed scroll 25 by the step portion 143, the second peripheral wall 142, the flange portion 25f, and the outer circumferential wall 25c is in communication with the oil storage chamber 50. Therefore, the annular space 74 functions as an oil storage chamber. Therefore, it is possible to reduce the size of the existing oil storage chamber 50 by the size of the annular space 74, and therefore it is possible to increase the space of the existing discharge chamber 40 by that amount. Therefore, pulsation of the refrigerant discharged into the discharge chamber 40 is suppressed.

[0055] For example, a compressor having an oil storage space only in the space under discharge pressure atmosphere has a problem that during high load operation with high discharge pressure, the stored oil is subjected to high discharge pressure and returned in an amount greater than necessary, resulting in communication between the suction chamber and the discharge chamber via the return oil passage, which may reduce efficiency. On the other hand, a compressor having an oil storage space only in the space under suction pressure atmosphere has a problem that during high speed operation with a large refrigerant flow rate, a large amount of separated oil cannot be returned to the oil storage chamber and is discharged to the outside from the discharge port, which may cause poor lubrication. The scroll type electric compressor 10 of this embodiment is less likely to have the above problem by having both the annular space 74, which is an oil storage space exposed to the suction pressure atmosphere, and the discharge chamber 40, which is an oil storage space exposed to the discharge pressure atmosphere.

[0056] (effect) The above embodiment can provide the following effects. (1) The annular space 74 defined around the fixed scroll 25 by the step portion 143, the second peripheral wall 142, the flange portion 25f, and the outer circumferential wall 25c communicates with the oil storage chamber 50. This allows the annular space 74 to function as an oil storage chamber. This allows the existing oil storage chamber 50 to be made smaller by the annular space 74, and therefore the space of the existing discharge chamber 40 can be made larger by that amount. This allows the pulsation of the refrigerant discharged to the discharge chamber 40 to be suppressed, and as a result, the noise and vibration of the scroll type electric compressor 10 can be reduced.

[0057] (2) The annular space 74 can function as an oil storage chamber. The annular space 74 and the oil storage chamber 50 communicate with each other via the throttle groove 75 of the gasket 55. Therefore, in the operating range of the scroll-type electric compressor 10, the oil can be stably stored in at least one of the oil storage chamber 50 and the annular space 74. In addition, the gasket 55 that seals between the discharge housing 14 and the fixed base plate 25a is suitable as a member that forms the throttle groove 75 that communicates between the annular space 74 and the oil storage chamber 50.

[0058] (3) For example, a compressor having an oil storage space only in the space under discharge pressure atmosphere has a problem that, during high-load operation with high discharge pressure, the stored oil is subjected to high discharge pressure and returned in an amount greater than necessary, resulting in communication between the suction chamber and the discharge chamber through the return oil passage, which may reduce efficiency. On the other hand, a compressor having an oil storage space only in the space under suction pressure atmosphere has a problem that, during high-speed operation with a large refrigerant flow rate, a large amount of separated oil cannot be returned to the oil storage chamber and is discharged to the outside from the discharge port, which may cause poor lubrication. The scroll-type electric compressor 10 of this embodiment has both the annular space 74, which is an oil storage space exposed to the suction pressure atmosphere, and the discharge chamber 40, which is an oil storage space exposed to the discharge pressure atmosphere. Therefore, the above problem can be made less likely to occur.

[0059] (4) The annular space 74 is a suction pressure region. This makes it possible to reduce the pressure difference between the annular space 74 and the outside, compared to when the annular space 74 is a discharge pressure region. This makes it easier to prevent oil from leaking out of the annular space 74 to the outside.

[0060] (5) Since the annular space 74 is defined around the fixed scroll 25, the capacity of the discharge chamber 40 can be increased without increasing the size of the scroll-type electric compressor 10, in particular, the axial dimension of the rotating shaft 15.

[0061] (Example of change) The above embodiment can be modified as follows: The above embodiment and the following modifications can be combined with each other to the extent that no technical contradiction occurs.

[0062] 5, a connecting passage 80 that connects the annular space 74 and the oil storage chamber 50 may be formed in the fixed scroll 25. A throttle member 81 may be provided in the connecting passage 80. In this case, the gasket 55 does not have a throttle groove 75. The throttle member 81 is, for example, a cylindrical member, and is fixed by being press-fitted into the connecting passage 80.

[0063] According to this, the annular space 74 can function as an oil storage chamber. The annular space 74 and the oil storage chamber 50 are connected by a connecting passage 80, and a throttle member 81 is provided in the connecting passage 80. Therefore, the oil separated in the oil separation chamber 60 is easily stored in the oil storage chamber 50. On the other hand, for example, a case is considered in which the oil stored in the oil storage chamber 50 is easily flowed to the annular space 74 through the connecting passage 80. Even in this case, since the pressure in the annular space 74 is lower than the pressure in the oil storage chamber 50, the oil that flows out to the annular space 74 is easily stored in the annular space 74. Therefore, in the operating range of the scroll type electric compressor 10, the oil can be stably stored in one of the oil storage chamber 50 and the annular space 74. In addition, the connecting passage 80 connecting the annular space 74 and the oil storage chamber 50 is suitable as a portion in which the throttle member 81 is provided.

[0064] As shown in Fig. 6, a connecting passage 80 that connects the annular space 74 and the oil storage chamber 50 may be formed in the fixed scroll 25. A throttle member 82 may be provided in the communicating passage 76. That is, in the embodiment shown in Fig. 5, instead of providing the throttle member 81 in the connecting passage 80, the throttle member 82 may be provided in the communicating passage 76. In this way, the annular space 74 becomes the discharge pressure region. In this manner, the annular space 74 may be the discharge pressure region.

[0065] This allows the annular space 74 to function as an oil storage chamber. In addition, because the pressure in the annular space 74 is the same as the pressure in the oil storage chamber 50, the oil stored in the oil storage chamber 50 flows smoothly into the annular space 74 via the connecting passage 80. In addition, because the throttle member 82 is provided in the communicating passage 76, the oil that flows into the annular space 74 is stably stored in the annular space 74.

[0066] As shown in FIG. 7, the annular space 74 may be connected to the discharge chamber 40. The discharge housing 14 is formed with a passage 83 that connects the discharge chamber 40 and the annular space 74. In this case, the fixed scroll 25 is formed with a through hole 84 that connects the throttle groove 75 and the passage recess 25g. The oil in the oil storage chamber 50 is returned to the passage recess 25g through the throttle groove 75 and the through hole 84. This allows the annular space 74 to function as a discharge chamber. Therefore, the space used as the discharge chamber inside the scroll type electric compressor 10 can be enlarged. This makes it possible to suppress pulsation of the refrigerant discharged to the discharge chamber, and as a result, the noise and vibration of the scroll type electric compressor 10 can be reduced.

[0067] In the embodiment, the outer peripheral surface of the outer peripheral wall 25c does not have to be a conical surface whose outer diameter increases with increasing distance from the fixed substrate 25a. For example, the outer peripheral surface of the outer peripheral wall 25c may extend in the axial direction of the rotation shaft 15. In short, as long as the annular space 74 is defined between the second peripheral wall 142 and the outer peripheral wall 25c by the step portion 143, the second peripheral wall 142, and the outer peripheral wall 25c, the shape of the outer peripheral surface of the outer peripheral wall 25c is not particularly limited.

[0068] In the above embodiment, the scroll type electric compressor 10 is used in a vehicle air conditioner, but the present invention is not limited to this. In short, the scroll type electric compressor 10 may be used in any application as long as it compresses a refrigerant, and the application of the scroll type electric compressor 10 may be changed as appropriate. [Explanation of symbols]

[0069] Reference Signs List 10...Scroll-type electric compressor, 11...Housing, 14...Discharge housing, 15...Rotating shaft, 22...Electric motor, 25...Fixed scroll, 25a...Fixed base plate, 25b...Fixed spiral wall, 25c...Outer peripheral wall, 25f...Flange portion, 26...Orbiting scroll, 26b...Orbiting spiral wall, 27...Compression chamber, 40...Discharge chamber, 50...Oil storage chamber, 55...Gasket, 74...Annular space, 75...Throttling groove, 76...Communicating passage, 80...Connecting passage, 81, 82...Throttling member, 140...End wall, 141...First peripheral wall, 142...Second peripheral wall, 143...Step portion.

Claims

1. Housing and a rotating shaft rotatably supported by the housing; an electric motor that rotates the rotary shaft; a fixed scroll including a fixed base plate, a fixed spiral wall standing from the fixed base plate, and an outer circumferential wall standing from the fixed base plate and surrounding the fixed spiral wall; an orbiting scroll having an orbiting scroll wall that meshes with the fixed scroll wall and revolves in accordance with the rotation of the rotary shaft; a compression chamber defined between the fixed spiral wall and the rotating spiral wall, which takes in a refrigerant from an outside and compresses it; a discharge chamber into which the refrigerant compressed in the compression chamber is discharged; an oil storage chamber that stores oil separated from the refrigerant discharged to the discharge chamber, the housing includes a discharge housing having an end wall, a first peripheral wall extending cylindrically from the end wall and contacting the fixed base plate, an annular step portion extending from the first peripheral wall toward the outside in the radial direction of the rotary shaft, and a second peripheral wall extending cylindrically from the step portion toward the opposite side to the first peripheral wall, the discharge chamber and the oil storage chamber are provided in a space partitioned by the end wall, the first peripheral wall, and the fixed base plate, the fixed scroll has an annular flange portion that protrudes radially from the outer circumferential wall and abuts against the second circumferential wall, an annular space is defined around the fixed scroll by the step portion, the second peripheral wall, the flange portion, and the outer peripheral wall; The scroll type electric compressor, wherein the annular space is in communication with the discharge chamber or the oil storage chamber.

2. The annular space is in communication with the oil reservoir, a gasket for sealing between the discharge housing and the fixed base plate; 2. The electric scroll compressor according to claim 1, wherein the gasket is formed with a throttle groove that connects the annular space and the oil reservoir.

3. The annular space is in communication with the oil reservoir, A connecting passage is formed in the fixed scroll, the connecting passage connecting the annular space and the oil storage chamber, 2. The scroll type electric compressor according to claim 1, wherein a throttle member is provided in the connecting passage.

4. the annular space communicates with the oil storage chamber and communicates through a communication passage with a suction pressure region through which the refrigerant drawn into the compression chamber flows, A connecting passage is formed in the fixed scroll, the connecting passage connecting the annular space and the oil storage chamber, 2. The scroll type electric compressor according to claim 1, wherein a throttle member is provided inside the communication passage.

5. 2. The electric scroll compressor according to claim 1, wherein the annular space communicates with the discharge chamber.

Citation Information

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