Method for producing aromatic bisether compound

Abstract

The present invention addresses the problem of providing a novel method for industrially stably producing an aromatic bisether compound at a high yield. As a solution to the problem, provided is a production method that is for an aromatic bisether compound represented by formula (3), and that is characterized in that, during a reaction between an aromatic dihydroxy compound (1) represented by formula (1) and a halide (2) represented by formula (2), the amount of water in a reaction solution is in the range of 0.01-1.5 wt% with respect to the aromatic dihydroxy compound (1) in the reaction solution.

Description

[Technical field]

[0001] The present invention relates to a method for producing an aromatic bisether compound. [Background technology]

[0002] In recent years, polyester resins and polyester carbonate resins, which have a dicarboxylic acid component having an aromatic bisether skeleton as a polymerization component, have been expected to be used as raw materials for optical components such as optical disks, transparent conductive substrates, and optical filters because of their excellent optical properties such as high refractive index and low birefringence and high heat resistance. As a method for synthesizing a dicarboxylic acid component having an aromatic bisether skeleton, there are many known methods for reacting an aromatic dihydroxy compound with a halogen compound. For example, it has been reported that 2,2'-bis(2-ethoxycarbonylmethoxy)-1,1'-binaphthyl can be obtained by reacting 1,1'-binaphthalene-2,2'-diol with a halogenated acetate such as ethyl chloroacetate (Patent Documents 1 and 2). [Prior art documents] [Patent documents]

[0003] [Patent Document 1] JP 2018-059074 A [Patent Document 2] JP 2008-024650 A Summary of the Invention [Problem to be solved by the invention]

[0004] The prior art including the above Patent Documents 1 and 2 did not consider industrial production of the aromatic bisether compound according to the present invention. On the other hand, when the present inventors continuously produced the aromatic bisether compound according to the present invention on an industrial scale, a problem occurred in that the amount of impurities increased and the yield of the target compound decreased. The present inventors considered the decrease in the yield of the target compound as follows. That is, in the reaction using an inorganic base such as potassium carbonate for industrial production of an aromatic bisether compound, washing with water is required after the reaction to remove the inorganic base. If this washing operation is performed in the same reaction vessel in which the reaction was carried out, there is a risk that a certain amount of water will remain in the reaction vessel, and it was considered that if the reaction is carried out continuously on an industrial scale, the amount of water in the reaction system will increase from the second reaction onwards. The present invention has been made against the background of the above-mentioned circumstances, and an object of the present invention is to provide a new method for producing an aromatic bisether compound that can be industrially stably produced in high yield. [Means for solving the problem]

[0005] The present inventors have focused on the water remaining in the reaction vessel and investigated the effect of the amount of water in the reaction system on the reaction results. As a result, they have confirmed for the first time that when the reaction is carried out under conditions of increased water content, the etherification reaction rate actually slows down and the yield of the target compound decreases due to an increase in impurities. The present inventors have also found that aromatic bisether compounds can be produced industrially stably and in high yields by controlling the water content in the reaction liquid within a specific range, and have completed the present invention.

[0006] The present invention is as follows. 1. A method for producing an aromatic bisether compound represented by the following formula (3), characterized in that during the reaction of an aromatic dihydroxy compound (1) represented by the following formula (1) with a halide (2) represented by the following formula (2), the water content in the reaction liquid is in the range of 0.01% by weight or more and 1.5% by weight or less, based on the amount of the aromatic dihydroxy compound (1) in the reaction liquid. [ka] (In formula (1), Ar 1 and Ar 2 each independently represents an aryl group having 6 to 12 carbon atoms; R 1each independently represents a linear or branched alkyl group having 1 to 6 carbon atoms, or a cyclic alkyl group having 5 to 6 carbon atoms, each n independently represents an integer of 0 to 4, and X represents a single bond, an oxygen atom, a sulfur atom, a sulfonyl group, a carbonyl group, or a divalent group represented by the following formula (1a) or (1b): [ka] (In formulas (1a) and (1b), R 2 and R 3 each independently represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, a halogenated alkyl group having 1 to 10 carbon atoms, or an aryl group having 6 to 12 carbon atoms; R 2 and R 3 may be bonded to each other to form a cycloalkylidene group having 5 to 20 carbon atoms as a whole, and Ar 3 and Ar 4 each independently represents an aryl group having 6 to 12 carbon atoms, and * indicates the bonding position.) [ka] (In formula (2), Y represents a halogen atom, and A represents a linear or branched alkyl group having 1 to 10 carbon atoms, a cyclic alkyl group having 1 to 10 carbon atoms, or one group selected from the groups represented by the following formulas (2a) to (2d).) [ka] (In formula (2a), R 4 represents a linear or branched alkyl group having 1 to 6 carbon atoms, and in formula (2d), R 5 represents a hydroxyl group, a nitro group, an amino group, or a vinyl group, and R 6 represents a linear or branched alkyl group having 1 to 10 carbon atoms, a cyclic alkyl group having 1 to 10 carbon atoms, or a perfluoroalkyl group having 1 to 10 carbon atoms, m represents an integer of 0 to 4, and * represents the bonding position.) [ka] (In formula (3), Ar 1 , Ar2 , R 1 , n, X, and A are the same as those in formulas (1) and (2). Effect of the Invention

[0007] According to the present invention, an aromatic bisether compound can be stably produced on an industrial scale, and the target compound can be obtained in high yield. That is, the production method of the present invention is extremely useful in the industrial production of resin raw materials and the like. [Brief description of the drawings]

[0008] [Figure 1] FIG. 1 is a graph showing the relationship between the amount of water in the reaction system and the reaction yield of the compound represented by general formula (3), and the contents of the reaction intermediate (B') and hydrolyzate (B") relative to the amount of the compound represented by general formula (1) used in Examples 1 to 3 and Comparative Examples 1 to 3. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0009] The present invention will be described in detail below. The production method of the present invention is a method represented by the following reaction scheme. [ka] (In the formula, Ar 1 , Ar 2 , R 1 , n, X, Y, and A are the same as those in formulas (1) and (2).

[0010] <Aromatic dihydroxy compounds (1)> One of the starting materials used in the production method of the present invention is an aromatic dihydroxy compound represented by the following formula (1) (hereinafter referred to as "aromatic dihydroxy compound (1)"). [ka] (In formula (1), Ar 1 and Ar 2each independently represents an aryl group having 6 to 12 carbon atoms; R 1 each independently represents a linear or branched alkyl group having 1 to 6 carbon atoms, or a cyclic alkyl group having 5 to 6 carbon atoms, each n independently represents an integer of 0 to 4, and X represents a single bond, an oxygen atom, a sulfur atom, a sulfonyl group, a carbonyl group, or a divalent group represented by the following formula (1a) or (1b): [ka] (In formulas (1a) and (1b), R 2 and R 3 each independently represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, a halogenated alkyl group having 1 to 10 carbon atoms, or an aryl group having 6 to 12 carbon atoms; R 2 and R 3 may be bonded to each other to form a cycloalkylidene group having 5 to 20 carbon atoms as a whole, and Ar 3 and Ar 4 each independently represents an aryl group having 6 to 12 carbon atoms, and * indicates the bonding position.)

[0011] Ar in the above formula (1) 1 and Ar 2 each independently represents an aryl group having 6 to 12 carbon atoms, and specific examples thereof include a phenylene group, a naphthylene group, and a biphenylene group. Among these, a phenylene group and a naphthylene group are preferred, and Ar 1 and Ar 2 It is particularly preferable that both of are naphthylene groups. R in the above formula (1) 1 represents a linear or branched alkyl group having 1 to 6 carbon atoms, or a cyclic alkyl group having 5 to 6 carbon atoms. Among these, linear or branched alkyl groups having 1 to 6 carbon atoms, such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a t-butyl group, an n-pentyl group, a 2-methylpentyl group, or an n-hexyl group, are preferred, and a methyl group or an ethyl group is more preferred. In the above formula (1), n ​​represents an integer of 0 to 4, preferably an integer of 0 to 3, more preferably an integer of 0 to 2, further preferably 0 or 1, and particularly preferably 0. X in the above formula (1) is preferably a single bond or a divalent group represented by formula (1a) or formula (1b), more preferably a single bond or a divalent group represented by formula (1a), and particularly preferably a single bond.

[0012] When X in the above formula (1) is a single bond, the aromatic dihydroxy compound (1) is represented by the following formula (1-1). [ka] (In the formula, Ar 1 , Ar 2 , R 1 , n is the same as that in equation (1). Furthermore, Ar 1 and Ar 2 When both are phenylene groups, they are represented by the following formula (1-2). [ka] (In the formula, R 1 , n is the same as that in equation (1). In the above formula (1-2), the bonding position of the OH group is preferably the ortho-position or para-position relative to the bonding position between the phenylene groups, and the para-position is particularly preferred. R in the above formula (1-2) 1 The bonding position of the group represented by the following formula (I) is preferably the meta position with respect to the bonding position between the phenylene groups. In the above formula (1-1), Ar 1 and Ar 2 When both are naphthylene groups, it is represented by the following formula (1-3). [ka] (In the formula, R 1 , n is the same as that in equation (1). In the above formula (1-3), the bonding position of the OH group is preferably the 2-position or 4-position relative to the bonding positions of the phenylene groups, and particularly preferably the 2-position. R in the above formula (1-3) 1 The bonding position of the group represented by the following formula (I) is preferably the 3-position or 6-position, and more preferably the 3-position, relative to the bonding positions between the phenylene groups. In the above formula (1-1), Ar 1 and Ar 2 An example of a compound in which both are biphenylene groups is 3,3'-diphenyl-biphenyl-4,4'-diol.

[0013] Specific examples of the aromatic dihydroxy compound (1) in the present invention include biphenyl-4,4'-diol, 3,3'-dimethyl-biphenyl-4,4'-diol, 3,3'-diethyl-biphenyl-4,4'-diol, 3,3',5,5'-tetramethyl-biphenyl-4,4'-diol, 3,3',6,6'-tetramethyl-biphenyl-4,4'-diol, 3,3'-dimethyl-5,5'-di-t-butyl-biphenyl-4,4'-diol, 3,3',5,5'-tetra-t-butyl-biphenyl-4,4'-diol, 1,1'-binaphthalene-2,2'-diol, 2,2'-binaphthalene-1,1'-diol, and 3,3'-diphenyl-biphenyl-4,4'-diol. Among these, preferred are biphenyl-4,4'-diol, 3,3'-dimethyl-biphenyl-4,4'-diol, 3,3',5,5'-tetramethyl-biphenyl-4,4'-diol, and 1,1'-binaphthalene-2,2'-diol, and particularly preferred is 1,1'-binaphthalene-2,2'-diol represented by the following formula (A). [ka]

[0014] More preferred R when X in the above formula (1) is formula (1a) 2 and R 3is preferably hydrogen, an alkyl group having 1 to 6 carbon atoms, a halogenated alkyl group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms, more preferably hydrogen, an alkyl group having 1 to 4 carbon atoms, a trifluoromethyl group, or an aryl group having 6 to 8 carbon atoms, and particularly preferably hydrogen, an alkyl group having 1 to 4 carbon atoms, or a phenyl group. 2 and R 3 may be bonded to each other to form a cycloalkylidene group having 5 to 20 carbon atoms as a whole. The cycloalkylidene group having 5 to 20 carbon atoms may contain an alkyl group as a branched chain. The cycloalkylidene group preferably has 5 to 15 carbon atoms, more preferably has 6 to 12 carbon atoms, and particularly preferably has 6 to 9 carbon atoms. Specific examples of the cycloalkylidene group include a cyclopentylidene group (5 carbon atoms), a cyclohexylidene group (6 carbon atoms), a 3-methylcyclohexylidene group (7 carbon atoms), a 4-methylcyclohexylidene group (7 carbon atoms), a 3,3,5-trimethylcyclohexylidene group (9 carbon atoms), a cycloheptylidene group (7 carbon atoms), and a cyclododecanylidene group (12 carbon atoms). Preferred are a cyclohexylidene group (number of carbon atoms: 6), a 3-methylcyclohexylidene group (number of carbon atoms: 7), a 4-methylcyclohexylidene group (number of carbon atoms: 7), a 3,3,5-trimethylcyclohexylidene group (number of carbon atoms: 9), and a cyclododecanylidene group (number of carbon atoms: 12), and more preferred are a cyclohexylidene group (number of carbon atoms: 6), a 3,3,5-trimethylcyclohexylidene group (number of carbon atoms: 9), and a cyclododecanylidene group (number of carbon atoms: 12). In the above formula (1b), preferred Ar 3 and Ar 4 are each independently a benzene ring or a naphthalene ring, and Ar 3 and Ar 4 It is more preferable that both are benzene rings. For example, Ar 3 and Ar 4 When both are benzene rings, the group represented by formula (1b) is a fluorenylidene group.

[0015] <Halide (2)> One of the starting materials used in the production method of the present invention is a halide represented by the following formula (2) (hereinafter referred to as "halide (2)"). [ka] (In formula (2), Y represents a halogen atom, and A represents a linear or branched alkyl group having 1 to 10 carbon atoms, a cyclic alkyl group having 1 to 10 carbon atoms, or one group selected from the groups represented by the following formulas (2a) to (2d).) [ka] (In formula (2a), R 4 represents a linear or branched alkyl group having 1 to 6 carbon atoms, and in formula (2d), R 5 represents a hydroxyl group, a nitro group, an amino group, or a vinyl group, and R 6 represents a linear or branched alkyl group having 1 to 10 carbon atoms, a cyclic alkyl group having 1 to 10 carbon atoms, or a perfluoroalkyl group having 1 to 10 carbon atoms, m represents an integer of 0 to 4, and * represents the bonding position.)

[0016] In the above formula (2), Y represents a halogen atom, specifically, for example, a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom. Among these, a chlorine atom and a bromine atom are preferred, and a chlorine atom is particularly preferred. In the above formula (2), the linear or branched alkyl group of A having 1 to 10 carbon atoms is more preferably a linear or branched alkyl group having 1 to 4 carbon atoms, still more preferably a linear alkyl group having 1 to 4 carbon atoms, and particularly preferably a methyl group. Specific examples of the cyclic alkyl group of A having 5 to 10 carbon atoms include a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, a 1-adamantyl group, and a 2-adamantyl group. R in the above formula (2a) 4is more preferably a linear or branched alkyl group having 1 to 4 carbon atoms, further preferably a primary or secondary alkyl group having 1 to 4 carbon atoms, and particularly preferably an ethyl group. Specific examples of compound (2) in the case of a group represented by formula (2a) include, for example, methyl chloroacetate, ethyl chloroacetate, propyl chloroacetate, methyl bromoacetate, ethyl bromoacetate, propyl bromoacetate, methyl iodoacetate, ethyl iodoacetate, and propyl iodoacetate. R in the above formula (2d) 5 R is a hydroxyl group, a nitro group, an amino group, or a vinyl group, and is more preferably an amino group. 6 is more preferably an alkyl group having 1 to 6 carbon atoms, a halogenated alkyl group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms, still more preferably an alkyl group having 1 to 4 carbon atoms, a trifluoromethyl group, or an aryl group having 6 to 8 carbon atoms, and particularly preferably a methyl group, a trifluoromethyl group, or a phenyl group. m represents an integer of 0 to 4, preferably an integer of 0 to 3, more preferably an integer of 0 to 2, still more preferably 0 or 1, and particularly preferably 0. R in the above formula (2d) 5 The substitution position of is preferably the para or meta position relative to the bonding position of *, and particularly preferably the para position. 6 is R 5 When the substitution position of is para-position to the bonding position of *, it is preferably ortho-position to the bonding position of *, and R 5 When the substitution position of is meta-position relative to the bonding position of *, it is preferably para-position. Preferred embodiments in the above formula (2d) include, for example, the following groups. [ka] In the above formula (2), A is particularly preferably a group represented by formula (2a).

[0017] <Aromatic bisether compounds (3)> The target compound in the production method of the present invention is an aromatic bisether compound represented by the following formula (3) (hereinafter referred to as "aromatic bisether compound (3)"). [ka] (In formula (3), Ar 1 , Ar 2 , R 1 , n, X, and A are the same as those in formulas (1) and (2). Ar in the above formula (3) 1 , Ar 2 , R 1 Specific examples and suitable examples of A in the above formula (3) are the same as those in formula (2).

[0018] In the aromatic bisether compound represented by the above formula (3), when X is a single bond, which is a particularly preferred embodiment, the compound is represented by the following formula (3-1). [ka] (In the formula, Ar 1 , Ar 2 , R 1 , n, and A are the same as those in formulas (1) and (2). Further, the group represented by A is more specifically represented by, for example, the following formula (3-1-2a), formula (3-1-2b), formula (3-1-2c), or formula (3-1-2d). [ka]

[0019] Regarding the compound represented by the above formula (3-1), Ar 1 and Ar 2 When both are phenylene groups, the compound is represented by the following formula (3-2). [ka] (In the formula, R 1 , n, and A are the same as those in formulas (1) and (2). Further, the group represented by A is more specifically represented by, for example, the following formula (3-2-2a), formula (3-2-2b), formula (3-2-2c), or formula (3-2-2d). [ka] (In the formula, R 1 , n, R 4 , R 5 , R 6 , m is the same as that in formulas (1), (2a) and (2d).

[0020] Specific examples of the compound represented by the above formula (3-2-2a) include 4,4'-bis(2-methoxycarbonylmethoxy)-biphenyl, 4,4'-bis(2-ethoxycarbonylmethoxy)-biphenyl, 4,4'-bis(2-methoxycarbonylmethoxy)-3,3'-dimethyl-biphenyl, 4,4'-bis(2-ethoxycarbonylmethoxy)-3,3'-dimethyl-biphenyl, 4,4'-bis(2-methoxycarbonylmethoxy)-3,3'-diethyl-biphenyl, 4,4'-bis(2-ethoxycarbonylmethoxy)-3,3'-diethyl-biphenyl, 4,4'-bis(2-methoxycarbonylmethoxy)-3,3',5,5'-tetramethyl-biphenyl, 4,4'-bis(2-ethoxycarbonylmethoxy)- 3,3',5,5'-tetramethyl-biphenyl, 4,4'-bis(2-methoxycarbonylmethoxy)-3,3',6,6'-tetramethyl-biphenyl, 4,4'-bis(2-ethoxycarbonylmethoxy)-3,3',6,6'-tetramethyl-biphenyl, 4,4'-bis(2-methoxycarbonylmethoxy)-3,3'-dimethyl-5,5'-di-t-butyl-biphenyl, 4,4'-bis(2-ethoxycarbonylmethoxy)-3,3'-dimethyl-5,5'-di-t-butyl-biphenyl, 4,4'-bis(2-methoxycarbonylmethoxy)-3,3',5,5'-tetra-t-butylbiphenyl, 4,4'-bis(2-ethoxycarbonylmethoxy)-3,3',5,5'-tetra-t-butylbiphenyl, and the like. Among these, 4,4'-bis(2-methoxycarbonylmethoxy)-biphenyl, 4,4'-bis(2-ethoxycarbonylmethoxy)-biphenyl, 4,4'-bis(2-methoxycarbonylmethoxy)-3,3'-dimethyl-biphenyl, 4,4'-bis(2-ethoxycarbonylmethoxy)-3,3'-dimethyl-biphenyl, 4,4'-bis(2-methoxycarbonylmethoxy)-3,3',5,5'-tetramethyl-biphenyl, and 4,4'-bis(2-ethoxycarbonylmethoxy)-3,3',5,5'-tetramethyl-biphenyl are preferred.

[0021] Regarding the compound represented by the above formula (3-1), Ar 1 and Ar 2 In a particularly preferred embodiment, the compound in which both are naphthylene groups is represented by the following formula (3-3). [ka] (In the formula, R 1 , n, and A are the same as those in formulas (1) and (2). Furthermore, to be more specific about the group represented by A in the above formula (3-1), for example, the above formula (3-1) becomes compounds represented by the following formulas (3-3-2a), (3-3-2b), (3-3-2c), and (3-3-2d). [ka] (In the formula, R 1 , n is that of equation (1) and R 4 is that of equation (2a) and R 5 , R 6 , m is the same as that in equation (2d). Among these, the compound represented by the above formula (3-3-2a) in which A in formula (2) is a group represented by the above formula (2a) as in the above formula (2) is particularly preferred.

[0022] Regarding the compound represented by the above formula (3-1), Ar 1 and Ar 2When both are biphenylene groups, examples include compounds represented by the following formulae (3-4-2a), (3-4-2b), (3-4-2c), and (3-4-2d). [ka] (In the formula, R 4 , R 5、 R 6、 m is the same as that in formulas (2a) and (2d).

[0023] Among the aromatic bisether compounds (3) of the present invention, particularly preferred embodiments are compounds represented by the above formula (3-3-2a). Specific examples thereof include 2,2'-bis(2-methoxycarbonylmethoxy)-1,1'-binaphthyl, 2,2'-bis(2-ethoxycarbonylmethoxy)-1,1'-binaphthyl (compounds represented by the following formula (B)), 2,2'-bis(2-propoxycarbonylmethoxy)-1,1'-binaphthyl, and 2,2'-bis(2-pentoxycarbonylmethoxy)-1,1'-binaphthyl. [ka]

[0024] <Raw material consumption> In the production method of the present invention, the amount of the halide (2) used is not particularly limited as long as it is a theoretical value of 2.0 moles or more per mole of the aromatic dihydroxy compound (1) as the raw material. However, it is usually 2.0 moles or more, preferably in the range of 2.0 to 3.0 moles, more preferably in the range of 2.0 to 2.8 moles, and even more preferably in the range of 2.2 to 2.5 moles.

[0025] <Catalyst> In the production method of the present invention, in order to further improve the reaction efficiency, it is preferable to carry out the reaction in the presence of an iodide salt such as an alkali metal iodide or ammonium iodide. Specific examples include potassium iodide, sodium iodide, tetraalkylammonium iodide, tetraarylammonium iodide, tetraarylalkylammonium iodide, etc. These may be used alone or in combination of two or more kinds. The amount of the iodide salt used is preferably in the range of 2 to 20 parts by weight, more preferably in the range of 2 to 10 parts by weight, and further preferably in the range of 2 to 5 parts by weight, based on 100 parts by weight of the aromatic dihydroxy compound (1) as the raw material.

[0026] <Reaction solvent> As a solvent that can be used in the production method of the present invention, it is preferable to use an aprotic polar solvent. Specifically, for example, a chain aliphatic ketone having 5 to 8 carbon atoms, such as diethyl ketone (carbon number 5), methyl isobutyl ketone (carbon number 6), methyl amyl ketone (carbon number 7), and methyl hexyl ketone (carbon number 8), a chain nitrile solvent having 2 to 6 carbon atoms, such as acetonitrile and propanenitrile, an ether solvent such as diethyl ether and tetrahydrofuran (THF), an ester solvent such as ethyl acetate, dimethylformamide, and dimethylsulfoxide are more preferable from the viewpoint of reaction rate, and a chain aliphatic ketone having 5 to 8 carbon atoms, a chain nitrile solvent having 2 to 6 carbon atoms, dimethylformamide, and dimethylsulfoxide are more preferable because they have low solubility in water and facilitate a water washing treatment to remove a base used during the reaction, and a chain aliphatic ketone having 5 to 8 carbon atoms is further preferable, and a chain aliphatic ketone having 6 to 7 carbon atoms is particularly preferable. These solvents may be used alone or in a mixture of two or more kinds. The amount of the solvent used in the reaction is preferably in the range of 150 to 500 parts by weight, more preferably in the range of 150 to 350 parts by weight, and further preferably 150 to 250 parts by weight, relative to 100 parts by weight of the aromatic dihydroxy compound (1).

[0027] <base> In the production method of the present invention, it is preferable to phenoxidize (or naphthoxidize) the aromatic dihydroxy compound (1) with a base to increase the nucleophilicity and then react with the halide (2). Such a base is not particularly limited, but alkali metal carbonates such as lithium carbonate, sodium carbonate, and potassium carbonate, alkali metal hydrogencarbonates such as sodium hydrogencarbonate and potassium hydrogencarbonate, alkali metal hydroxides such as lithium hydroxide, sodium hydroxide, and potassium hydroxide, as well as organic bases such as triethylamine and pyridine can be suitably used. Among them, sodium carbonate and potassium carbonate are preferred. The amount of the base used is preferably 2.0 to 2.5 times by mole, more preferably 2.05 to 2.15 times by mole, per mole of the aromatic dihydroxy compound (1).

[0028] <Reaction temperature> The reaction temperature for reacting the aromatic dihydroxy compound (1) with the halide (2) is usually in the range of 50°C to 160°C, preferably in the range of 70°C to 130°C, and more preferably in the range of 90°C to 110°C. If the reaction temperature is high, the yield of the target compound, the aromatic bisether compound (3), decreases, particularly due to a decrease in yield caused by hydrolysis, which is undesirable. If the reaction temperature is low, the reaction rate decreases, which is undesirable. The reaction pressure is usually normal pressure, but depending on the boiling point of the aliphatic ketone solvent having 5 to 8 carbon atoms used, the reaction may be carried out under increased or reduced pressure so that the reaction temperature is within the above range.

[0029] <Moisture content> The water content of the reaction solution in the production method of the present invention is characterized by being in the range of 0.01% by weight to 1.5% by weight based on the aromatic dihydroxy compound (1), and by setting the water content in this range, the target compound, aromatic bisether compound (3), can be produced in a good reaction yield. The upper limit of the water content is more preferably in the range of 1.3% by weight or less, even more preferably in the range of 1.0% by weight or less, and particularly preferably in the range of 0.5% by weight or less.

[0030] According to the method of the present invention, it is possible to promote the production of an impurity, i.e., a monoether compound represented by the following formula (3'), which is a reaction intermediate of the target compound represented by the above formula (3), from the raw material and its consumption into the target compound, thereby making it possible to obtain the target compound efficiently with an excellent reaction yield. [ka] (In formula (3'), Ar 1 , Ar 2 , R 1 , n, X, and A are the same as those in formulas (1) and (2).

[0031] In the compound represented by the above formula (3'), when X is a direct bond, which is a particularly preferred embodiment, the compound is represented by the following formula (3'-1). [ka] (In formula (3'-1), Ar 1 , Ar 2 , R 1 , n, and A are the same as those in formulas (1) and (2). In addition, Ar 1 And Ar 2 is a particularly preferred embodiment. When both are naphthylene groups, the compound is represented by the following formula (3'-3). [ka] (In formula (3'-3), R 1 , n, and A are the same as those in formulas (1) and (2). When A is a group represented by formula (2a), the compound is represented by the following formula (3'-3-2a). [ka] (In formula (3'-3-2a), R 1 , n, R 4 is the same as that in equations (1) and (2a).

[0032] Specifically, for example, a reaction intermediate corresponding to the compound represented by the above formula (B) is a compound represented by the following formula (B'). [ka] In addition, when reacting a halide (2) where A in formula (2) is a group represented by formula (2a) with a compound represented by formula (1), if the water content in the reaction solution is high, the ester bond in the group is hydrolyzed to generate a by-product hydrolyzate as an impurity, as shown in the reaction formula below, further decreasing the reaction yield. However, by setting the water content in the reaction solution within the specific range of the present invention, the reaction yield of the target compound is significantly improved, which is particularly useful. [ka] As a result of undergoing hydrolysis as described above, among the compounds represented by the above formula (3), for example, the compound represented by formula (3-3-2a) becomes a compound represented by the following formula (3-3-2a"), which is one of the factors that cause a decrease in the reaction yield. [ka] (In formula (3-3-2a”), R 1 , n is the same as that in equation (1). Specifically, for example, the hydrolysate corresponding to the compound represented by the above formula (B) is a compound represented by the following formula (B″). [ka]

[0033] In the reaction of aromatic dihydroxy compound (1) with halide (2), the water content of the reaction liquid may be adjusted to a specific range, for example, by dehydration using a distillation operation, a dehydration method using a dehydrating agent, or a dehydration method using a membrane (e.g., a zeolite membrane) capable of separating water from the reaction mixture, such as a pervaporation method or a vapor permeation method. Among these, the dehydration method by distillation is preferred from the viewpoint of industrial operation simplicity. The conditions for performing the distillation operation vary depending on the type of solvent used and cannot be generalized, but the pressure may be either normal pressure or reduced pressure, and when performing under reduced pressure, the pressure is preferably in the range of 40 to 80 KPa, and the temperature is usually in the range of 70 to 120°C, preferably in the range of 90 to 100°C. On the other hand, when the water content is small, a method of adding water to the reaction liquid can be mentioned.

[0034] <Reaction complete> The end point of the reaction can be confirmed by liquid chromatography or gas chromatography analysis. The end point of the reaction is preferably the time when the unreacted aromatic dihydroxy compound (1) disappears and the increase in the target compound, the aromatic bisether compound (3), is no longer observed. The reaction time varies depending on the reaction conditions such as the reaction temperature, but is usually completed within about 1 to 30 hours. After the reaction is completed, water is added to the reaction solution, the mixture is stirred, and the mixture is left to stand to separate the aqueous layer. This washing operation is preferably carried out two or more times to remove inorganic salts in the reaction solution. The amount of water used in each washing operation is preferably in the range of 150 to 600 parts by weight, more preferably in the range of 200 to 400 parts by weight, based on 100 parts by weight of the aromatic dihydroxy compound (1) used. The temperature is preferably in the range of 60 to 100°C, more preferably in the range of 70 to 90°C. As for the stirring, it is sufficient that the oil layer is in sufficient contact with the aqueous layer, and although the required time varies depending on the apparatus, about 30 minutes is usually sufficient. It is preferable to purify and isolate the aromatic bisether compound (3), which is the target compound, from the oil layer after the washing operation. For example, the aromatic bisether compound (3), which is the target compound, can be obtained by performing post-treatment operations such as crystallization, filtration, distillation, and separation by column chromatography after the washing operation according to a conventional method. In order to further increase the purity, purification by distillation, recrystallization, and column chromatography may be carried out according to a conventional method. EXAMPLES

[0035] The present invention will be described in more detail below with reference to examples, but the present invention is not limited to these examples. The analysis method is as follows. <Analysis method> 1. Confirmation of the target compound concentration in the reaction solution, reaction yield, and reaction end point Measurement equipment: High-performance liquid chromatography analyzer (manufactured by Shimadzu Corporation) Pump: LC-20AD Column oven: CTO-20A Detector: SPD-20A Column: HALO-C18 Oven temperature: 50℃ Flow rate: 0.7mL / min Mobile phase: (A) acetonitrile, (B) 0.1 vol% phosphoric acid water Gradient conditions: (A) Volume % (time from start of analysis) 30%(0min)→100%(12min)→100%(15min) Detection wavelength: 280nm After the measurement under the above conditions, the reaction yield (%) of the target compound obtained in each of the examples and comparative examples was calculated using the liquid chromatography calibration curve of the target compound. As for the impurities, the content was calculated as the area percentage when the peak of the reaction solvent (methyl isobutyl ketone) was excluded from the measurement results under the above conditions. 2. Methods for analyzing moisture content Measuring equipment: Karl Fischer MKS-520 (Kyoto Electronics Manufacturing Co., Ltd.) The solution was titrated using 3 mg of Aquamicron titrant SS as a titrant, and the water content was measured by volumetric titration.

[0036] <Example 1> 30g of 1,1'-binaphthalene-2,2'-diol (A), 75g of methyl isobutyl ketone, 30.4g of potassium carbonate, and 0.6g of potassium iodide were charged into a four-neck flask, heated to 100°C, and stirred at the same temperature for 2 hours. After stirring, 30g of methyl isobutyl ketone was distilled out at a reduced pressure of 60-70KPa and a temperature of 90-100°C. The amount of water in the system at this time was 0.3% by weight based on the amount of 1,1'-binaphthalene-2,2'-diol used. After preparing a mixed solution of 28.2g of ethyl chloroacetate and 0.3g of N-methylpyrrolidone, this mixed solution was added dropwise while maintaining the temperature of the reaction solution at 90-100°C. The reaction formula at this time is shown below. After stirring for 10 hours, the reaction yield of the target compound, 2,2'-bis(2-ethoxycarbonylmethoxy)-1,1'-binaphthyl (B), was confirmed to be 99.1% using a high performance liquid chromatography calibration curve. In addition, it was confirmed that the content of the reaction intermediate (B') of (B) as impurities was 0.2%, and the content of 2,2'-bis(2-carboxymethoxy)-1,1'-binaphthyl (B"), which is a hydrolysis product of (B), was 0.3%. [ka]

[0037] <Example 2> 30 g of 1,1'-binaphthalene-2,2'-diol (A), 75 g of methyl isobutyl ketone, 30.4 g of potassium carbonate, and 0.6 g of potassium iodide were charged into a four-neck flask, heated to 100 ° C, and stirred at the same temperature for 2 hours. The amount of water in the system at this time was 0.6% by weight based on the amount of 1,1'-binaphthalene-2,2'-diol used. After preparing a mixed solution of 28.2 g of ethyl chloroacetate and 0.3 g of N-methylpyrrolidone, this mixed solution was added dropwise while maintaining the temperature of the reaction solution at 90 to 100 ° C. After stirring for 10 hours, the reaction yield of the target compound (B) was confirmed to be 98.2% using a high-performance liquid chromatography calibration curve. In addition, it was confirmed that the content of the reaction intermediate (B') as impurities was 0.4%, and the content of the hydrolyzate (B") was 1.1%.

[0038] <Example 3> 30 g of 1,1'-binaphthalene-2,2'-diol (A), 75 g of methyl isobutyl ketone, 30.4 g of potassium carbonate, and 0.6 g of potassium iodide were charged into a four-neck flask, heated to 100 ° C, and stirred at the same temperature for 2 hours. Water was added to the system so that the amount of water in the system was 1.3% by weight based on the amount of 1,1'-binaphthalene-2,2'-diol used. After preparing a mixed solution of 28.2 g of ethyl chloroacetate and 0.3 g of N-methylpyrrolidone, this mixed solution was added dropwise while maintaining the temperature of the reaction solution at 90 to 100 ° C. After stirring for 10 hours, the reaction yield of the target compound (B) was confirmed to be 93.8% using a high-performance liquid chromatography calibration curve. In addition, it was confirmed that the content of the reaction intermediate (B') as impurities was 2.9%, and the content of the hydrolyzate (B") was 1.5%.

[0039] <Comparative Example 1> 30 g of 1,1'-binaphthalene-2,2'-diol (A), 150 g of methyl isobutyl ketone, 30.4 g of potassium carbonate, and 0.6 g of potassium iodide were charged into a four-neck flask, heated to 100 ° C, and stirred at the same temperature for 2 hours. Water was added to the system so that the amount of water in the system was 2.0% by weight based on the amount of 1,1'-binaphthalene-2,2'-diol used. After the addition, a mixed solution of 28.2 g of ethyl chloroacetate and 0.3 g of N-methylpyrrolidone was prepared, and this mixed solution was added dropwise while maintaining the temperature of the reaction solution at 90 to 100 ° C. After stirring for 10 hours, the reaction yield of the target compound (B) was 83.8% by high performance liquid chromatography. In addition, it was confirmed that the content of the reaction intermediate (B') as impurities was 3.3%, and the content of the hydrolyzate (B") was 5.9%.

[0040] <Comparative Example 2> 30 g of 1,1'-binaphthalene-2,2'-diol (A), 150 g of methyl isobutyl ketone, 30.4 g of potassium carbonate, and 0.6 g of potassium iodide were charged into a four-neck flask, heated to 100°C, and stirred at the same temperature for 2 hours. Water was added to the system so that the amount of water in the system was 3.0% by weight based on the amount of 1,1'-binaphthalene-2,2'-diol used. After preparing a mixed solution of 28.2 g of ethyl chloroacetate and 0.3 g of N-methylpyrrolidone, this mixed solution was added dropwise while maintaining the temperature of the reaction solution at 90 to 100°C. After stirring for 10 hours, the reaction yield of the target compound (B) was confirmed to be 76.7% using a high-performance liquid chromatography calibration curve. In addition, it was confirmed that the content of the reaction intermediate (B') as impurities was 8.4% and the content of the hydrolyzate (B") was 4.1%.

[0041] <Comparative Example 3> The reaction was carried out in the same manner as in Comparative Example 1, except that water was added so that the water content in the system was 6.2% by weight based on the amount of 1,1'-binaphthalene-2,2'-diol used. Using a high performance liquid chromatography calibration curve, it was confirmed that the reaction yield of the target compound (B) was 68.6%. In addition, it was confirmed that the content of the reaction intermediate (B') as impurities was 15.8%, and the content of the hydrolyzate (B") was 6.7%. For the above-mentioned Examples 1 to 3 and Comparative Examples 1 to 3, the amount of water in the reaction system relative to the amount of the compound represented by general formula (1) used, the reaction yield of the target compound (B), and the contents of the reaction intermediate (B') and hydrolyzate (B"), which are impurities, are shown in Table 1 and FIG. 1.

[0042] [Table 1]

[0043] In Comparative Examples 1 to 3, which do not use the production method of the present invention, the reaction yield is low for industrial production of the compound represented by the general formula (3). This is because the content of the reaction intermediate is high, and the etherification reaction proceeds slowly. In addition, a large amount of hydrolyzate is also produced. On the other hand, according to the production method of the present invention, it was found that the reaction yield was significantly improved to over 90% due to the promotion of the etherification reaction, and the production of hydrolyzates was also significantly suppressed. For this reason, the production method according to the present invention is extremely useful in industrial production.

Claims

[Claim 1] A method for producing an aromatic bisether compound represented by the following formula (3-3), characterized in that when an aromatic dihydroxy compound (1) represented by the following formula (1-3) is reacted with a halide (2) represented by the following formula (2) in the presence of a chain aliphatic ketone having 5 to 8 carbon atoms, the water content in the reaction solution is in the range of 0.01% by weight or more and 1.5% by weight or less relative to the aromatic dihydroxy compound (1) in the reaction solution. 【Chemistry 1】 (In formula (1-3), R １ each independently represents a linear or branched alkyl group having 1 to 6 carbon atoms, or a cyclic alkyl group having 5 to 6 carbon atoms, and each n independently represents an integer of 0 to 4. 【Chemistry 2】 (In formula (2), Y represents a chlorine atom, and A represents a group represented by the following formula (2a).) 【Chemistry 3】 (In formula (2a), R ４ indicates a linear or branched alkyl group having 1 to 6 carbon atoms, and * indicates the bonding position.) 【Chemistry 4】 (In formula (3-3), R １ , n is the same as that in formula (1-3), and A is the same as that in formula (2).

Images