Work machine and remote operation support system
Patent Information
- Application Number
- JP2021002569
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-01-12
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2041-01-12
AI Technical Summary
【0061】 (効果) したがって、いったん実機切替スイッチ81がOFFからONに切り替えられると、実機制御装置400の電源ON状態および電源OFF状態の切り替えが、当該実機制御装置400自身によって制御される状態になり、遠隔操作の終了後に作業機械40の側で通信を待機されない。
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to a work machine, such as a hydraulic excavator, as an object to be remotely operated. [Background technology]
[0002] A method has been proposed for controlling the operation of a work machine such as a hydraulic excavator by remote operation using a remote control device as well as actual operation by an operator on board the work machine (see, for example, Patent Document 1). The operator switches an actual machine changeover switch, which switches between actual machine operation and remote operation, on the work machine to the remote control side or the actual machine control side, making it possible to control the operation of the work machine in accordance with the remote operation using the remote control device and the actual machine operation. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Japanese Patent Application Publication No. 7-71281 Summary of the Invention [Problem to be solved by the invention]
[0004] However, after the actual machine changeover switch is switched to the remote control side, the work machine can be remotely operated by the remote control device. However, after the remote operation of the work machine is completed, communication is put on hold on the work machine side until the actual machine changeover switch is switched from the remote control side to the actual machine control side, resulting in a waste of energy such as electricity for communication. SUMMARY OF THE PRESENT DISCLOSURE In view of the above, an object of the present invention is to provide a work machine etc. that allows the power supply state and power supply cut-off state of an actual machine control device to be switched without switching an actual machine changeover switch ON / OFF. [Means for solving the problem]
[0005] The working machine of the present invention comprises: A work machine whose operation is controlled based on communication with a remote control device, The work machine includes: Actual power supply and A real-machine changeover switch capable of switching between a state in which an upstream path connected from the real-machine power source to the real-machine changeover switch and a downstream path connected to the real-machine changeover switch are connected, and a state in which the upstream path and the downstream path are not connected. Actual machine changeover switch, A function of providing a power supply terminal and a ground terminal, and switching the ground terminal between grounded and ungrounded in response to a command from the remote control device a function of controlling an operation of the work machine, including an operation of a work mechanism provided in the work machine, in response to an operation command received through communication with the remote control device; A real machine control device having Between a pair of excitation terminals When there is no power The pair of relay terminals is disconnected When the pair of excitation terminals is energized, the pair of relay terminals is a four-pole relay configured to be connected to Between a pair of excitation terminals When there is no power A connection is made between the reference relay terminal and the first relay terminal; When a current is flowing between the pair of excitation terminals a five-pole relay configured to connect between the reference relay terminal and a second relay terminal; The actual power supply 、 The upstream path, The actual machine changeover switch, The downstream path, The five-pole relay is connected to the power supply terminal of the actual machine control device via the reference relay terminal and the first relay terminal in this order, The power supply terminal of the actual machine control device is connected to the pair of relay terminals of the four-pole relay and a first diode in a forward direction in this order, The relay is grounded in this order via the pair of relay terminals of the four-pole relay, the second diode in the forward direction, and the pair of excitation terminals of the five-pole relay; The electric current is connected to the ground terminal of the actual machine control device via the pair of excitation terminals of the 4-pole relay, and is connected to the ground terminal of the actual machine control device via the actual machine changeover switch, the reference relay terminal and the second relay terminal of the 5-pole relay, and a third diode in a forward direction in this order. The upstream excitation terminal of the pair of excitation terminals of the five-pole relay Connected to And, The actual machine control device, The above a first power supply path from the real machine power source to the real machine control device through the upstream path, the real machine changeover switch, the downstream path, the reference relay terminal, the first relay terminal, and the power supply terminal in that order, which is formed in response to the real machine changeover switch switching the upstream path and the downstream path from a disconnected state to a connected state, by switching the ground terminal from a non-grounded state to a grounded state, thereby forming a second power supply path that supplies power from the real machine power source to the real machine control device through the pair of relay terminals, the first diode, and the power supply terminal in that order, and blocking the first power supply path by forming the second power supply path; execute a function of controlling an operation of the work machine, including an operation of a work mechanism provided in the work machine, in response to an operation command received by communication with the remote operation device based on power supply via the second power supply path; When remote operation of the work machine by the remote operation device is completed, the second power supply path is cut off by switching the ground terminal from a grounded state to a non-grounded state. do. [Brief description of the drawings]
[0006] [Figure 1] 1 is an explanatory diagram relating to the configuration of a remote operation support system according to an embodiment of the present invention; [Diagram 2] FIG. 2 is an explanatory diagram relating to the configuration of a remote control device. [Diagram 3] FIG. 2 is an explanatory diagram relating to the configuration of a work machine. [Figure 4] FIG. 2 is an explanatory diagram relating to the configuration of a power control device in a work machine. [Diagram 5] FIG. 2 is an explanatory diagram of basic functions of the operation support system. [Figure 6] FIG. [Figure 7] FIG. 4 is an explanatory diagram regarding a power supply start procedure of the power control device. [Figure 8] FIG. 4 is an explanatory diagram regarding a procedure for stopping power supply by a power control device. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0007] (Configuration of remote operation support system) The remote operation support system as one embodiment of the present invention shown in Fig. 1 is composed of a remote operation support server 10 and a work machine 40. The remote operation support system may be composed of a remote operation device 20 for remotely operating the work machine 40, in addition to the remote operation support server 10 and the work machine 40. The remote operation support server 10, the remote operation device 20 and the work machine 40 are configured to be able to communicate with each other via a network. The mutual communication network of the remote operation support server 10 and the remote operation device 20 and the mutual communication network of the remote operation support server 10 and the work machine 40 may be the same as or different from each other.
[0008] The components of the present invention "recognize" information, which is a concept that encompasses any computational process for making the information available for subsequent computational processes, such as receiving the information, reading the information from a storage device, searching for the information from a database, measuring the information, determining, judging, estimating or predicting the information based on basic information received or otherwise, and storing the information in a storage device.
[0009] (Configuration of remote operation support server) The remote operation support server 10 includes a database 102, a first support processing element 121, and a second support processing element 122. The database 102 stores captured image data and the like. The database 102 may be configured as a database server separate from the remote operation support server 10. Each support processing element is configured as an arithmetic processing device (a single-core processor or a multi-core processor or a processor core constituting the same), reads necessary data and software from a storage device such as a memory, and executes arithmetic processing (described later) on the data in accordance with the software.
[0010] (Configuration of remote control device) The remote operation device 20 includes a remote control device 200, a remote input interface 210, and a remote output interface 220. The remote control device 200 is configured with an arithmetic processing device (a single-core processor or a multi-core processor or a processor core constituting the same), reads necessary data and software from a storage device such as a memory, and executes arithmetic processing on the data according to the software.
[0011] The remote input interface 210 includes a remote control mechanism 211. The remote output interface 220 includes a video output device 221, an audio output device 222, and a remote wireless communication device 223.
[0012] The remote operation mechanism 211 includes a traveling operation device, a slewing operation device, a boom operation device, an arm operation device, and a bucket operation device. Each operation device has an operation lever that receives a rotation operation. The operation lever (travel lever) of the traveling operation device is operated to move the lower traveling body 410 of the work machine 40. The travel lever may also serve as a travel pedal. For example, a travel pedal fixed to the base or lower end of the travel lever may be provided. The operation lever (slewing lever) of the slewing operation device is operated to move a hydraulic slewing motor that constitutes the slewing mechanism 430 of the work machine 40. The operation lever (boom lever) of the boom operation device is operated to move the boom cylinder 442 of the work machine 40. The operation lever (arm lever) of the arm operation device is operated to move the arm cylinder 444 of the work machine 40. The operation lever (bucket lever) of the bucket operation device is operated to move the bucket cylinder 446 of the work machine 40.
[0013] The operating levers constituting the remote control mechanism 211 are arranged around a seat St on which the operator sits, as shown in Fig. 2. The seat St is in the form of a high-back chair with armrests, but may be in the form of a low-back chair without a headrest, or in the form of a chair without a backrest, or in any other form on which the operator can sit.
[0014] A pair of left and right travel levers 2110 corresponding to the left and right crawlers are arranged side by side in front of the seat St. One operation lever may serve as multiple operation levers. For example, the left operation lever 2111 provided in front of the left frame of the seat St shown in FIG. 2 may function as an arm lever when operated in the front-rear direction, and may function as a rotation lever when operated in the left-right direction. Similarly, the right operation lever 2112 provided in front of the right frame of the seat St shown in FIG. 2 may function as a boom lever when operated in the front-rear direction, and may function as a bucket lever when operated in the left-right direction. The lever pattern may be arbitrarily changed by an operation instruction from the operator.
[0015] 2, the image output device 221 is composed of a central image output device 2210, a left image output device 2211, and a right image output device 2212, each having a substantially rectangular screen arranged in front of the seat St, diagonally forward to the left, and diagonally forward to the right. The shapes and sizes of the screens (image display areas) of the central image output device 2210, the left image output device 2211, and the right image output device 2212 may be the same or different.
[0016] As shown in Fig. 2, the right edge of the left image output device 2211 is adjacent to the left edge of the central image output device 2210 such that the screens of the central image output device 2210 and the left image output device 2211 form an inclination angle θ1 (e.g., 120°≦θ1≦150°). As shown in Fig. 2, the left edge of the right image output device 2212 is adjacent to the right edge of the central image output device 2210 such that the screens of the central image output device 2210 and the right image output device 2212 form an inclination angle θ2 (e.g., 120°≦θ2≦150°). The inclination angles θ1 and θ2 may be the same or different.
[0017] The screens of the central image output device 2210, the left image output device 2211, and the right image output device 2212 may be parallel to the vertical direction or may be inclined relative to the vertical direction. At least one of the central image output device 2210, the left image output device 2211, and the right image output device 2212 may be composed of a plurality of divided image output devices. For example, the central image output device 2210 may be composed of a pair of image output devices adjacent to each other vertically, each having a substantially rectangular screen.
[0018] The number of image output devices constituting the image output device 221 may be changed arbitrarily. For example, the image output device 221 may be composed of one image output device having a curved or bent surface so as to surround the sheet St from the front. The image output device 221 may be composed of four or more planar image output devices arranged consecutively in the horizontal direction so as to surround the sheet St from the front.
[0019] The sound output device 222 is composed of one or more speakers, and is composed of a central sound output device 2220, a left sound output device 2221, and a right sound output device 2222, which are arranged behind the seat St, at the rear of the left armrest, and at the rear of the right armrest, respectively, as shown in Fig. 2. The specifications of the central sound output device 2220, the left sound output device 2221, and the right sound output device 2222 may be the same or different.
[0020] (Work machine configuration) The work machine 40 is equipped with an actual machine control device 400, an actual machine input interface 41, an actual machine output interface 42, and a work mechanism 440. The actual machine control device 400 is configured with an arithmetic processing device (a single-core processor or a multi-core processor or a processor core constituting the same), reads necessary data and software from a storage device such as a memory, and executes arithmetic processing on the data in accordance with the software.
[0021] The work machine 40 is, for example, a crawler excavator (construction machine), and as shown in Fig. 3, includes a crawler-type lower traveling body 410 and an upper rotating body 420 that is rotatably mounted on the lower traveling body 410 via a rotating mechanism 430. The work machine 40 includes an engine 460 as a drive source. A cab 424 (operator's compartment) is provided on the front left side of the upper rotating body 420. A work mechanism 440 is provided in the front center of the upper rotating body 420.
[0022] The real machine input interface 41 includes a real machine operation mechanism 411, a real machine imaging device 412, and a positioning device 414. The real machine operation mechanism 411 includes a plurality of operation levers arranged around a seat arranged inside the cab 424 in the same manner as the remote control mechanism 211. A drive mechanism or robot that receives a signal according to the operation mode of the remote control lever and moves the real machine operation lever based on the received signal is provided in the cab 424. The real machine imaging device 412 is installed, for example, inside the cab 424, and images the environment including at least a part of the working mechanism 440 through the front window and a pair of left and right side windows. A part or all of the front window and the side windows may be omitted. The positioning device 414 is configured with a GPS and, if necessary, a gyro sensor or the like.
[0023] The real device output interface 42 includes a real device wireless communication device 422 .
[0024] 3, a working mechanism 440 as a working mechanism includes a boom 441 mounted on the upper rotating body 420 so as to be able to rise and fall, an arm 443 rotatably connected to the tip of the boom 441, and a bucket 445 rotatably connected to the tip of the arm 443. A boom cylinder 442, an arm cylinder 444, and a bucket cylinder 446 each composed of an extendable hydraulic cylinder are mounted on the working mechanism 440.
[0025] The boom cylinder 442 is interposed between the boom 441 and the upper rotating body 420 so as to extend and retract when supplied with hydraulic oil to rotate the boom 441 in the hoisting direction. The arm cylinder 444 is interposed between the arm 443 and the boom 441 so as to extend and retract when supplied with hydraulic oil to rotate the arm 443 about a horizontal axis relative to the boom 441. The bucket cylinder 446 is interposed between the bucket 445 and the arm 443 so as to extend and retract when supplied with hydraulic oil to rotate the bucket 445 about a horizontal axis relative to the arm 443.
[0026] As shown in FIG. 4, the work machine 40 is equipped with an actual machine power supply 80, an actual machine changeover switch 81, a five-pole relay 82, and a four-pole relay 84.
[0027] The actual device power supply 80 is composed of, for example, a secondary battery such as a lithium ion battery and / or a fuel cell and / or a capacitor.
[0028] The actual machine changeover switch 81 is a switch for enabling remote operation of the work machine 40 by the remote operation device 20. The actual machine changeover switch 81 is provided in the cab 424, for example.
[0029] 4, the actual machine control device 400 includes a switch terminal 480, a power supply terminal 481, and a ground terminal 482. The actual machine control device 400 has a function of switching the ground terminal 482 between grounded and ungrounded in response to a command from the remote operation device 20.
[0030] 4, the five-pole relay 82 is configured so that when no current flows between a pair of excitation terminals 823 and 824, the reference relay terminal 820 and the first relay terminal 821 are connected, whereas when current flows between the pair of excitation terminals 823 and 824, the reference relay terminal 820 and the second relay terminal 822 are connected. Of the pair of excitation terminals 823 and 824, the excitation terminal 824 located downstream as viewed from the actual device power supply 80 is grounded.
[0031] As shown in FIG. 4, the four-pole relay 84 is configured such that when no current flows between the pair of excitation terminals 843 and 844, the pair of relay terminals 840 and 842 is disconnected, whereas when current flows between the pair of excitation terminals 843 and 844, the pair of relay terminals 840 and 842 is connected.
[0032] As shown in FIG. 4, the real machine power supply 80 is connected to the switch terminal 480 of the real machine control device 400 via the real machine changeover switch 81. The real machine power supply 80 is connected to the power supply terminal 481 of the real machine control device 400 via the real machine changeover switch 81, the reference relay terminal 820 and the first relay terminal 821 of the 5-pole relay 82 in this order. The real machine power supply 80 is connected to the power supply terminal 481 of the real machine control device 400 via a pair of relay terminals 840, 842 of the 4-pole relay 84 and a first diode 881 in the forward direction in this order. The real machine power supply 80 is connected to the excitation terminal 823 of the pair of excitation terminals 823, 824 of the 5-pole relay 82, which is located upstream from the real machine power supply 80, via a pair of relay terminals of the 4-pole relay 84 and a second diode 882 in the forward direction in this order. The real machine power supply 80 is connected to the ground terminal 482 of the real machine control device 400 via a pair of excitation terminals 843, 844 of the 4-pole relay 84. The actual machine power supply 80 is connected between the second diode 882 and the upstream excitation terminal 823 of the five-pole relay 82, in order via the actual machine changeover switch 81, the reference relay terminal 820 and the second relay terminal 822 of the five-pole relay 82, and the forward third diode 883.
[0033] (Functions of the remote operation support system) The basic functions of the remote operation support system having the above configuration will be described with reference to the flowchart shown in Fig. 5. In the flowchart, a block "C●" is used for the sake of simplicity, and means transmission and / or reception of data, and a conditional branch in which processing in a branching direction is executed on the condition that the data is transmitted and / or received. The received data is stored in a storage device consisting of a database 102 and / or a non-volatile or volatile memory.
[0034] In the remote operation device 20, it is determined whether or not a designation operation has been performed by the operator through the remote input interface 210 (FIG. 5 / STEP 210). The "designation operation" is, for example, an operation such as tapping on the remote input interface 210 for the operator to designate the work machine 40 that he or she intends to remotely operate. If the determination result is negative (FIG. 5 / STEP 210...NO), the series of processes ends. On the other hand, if the determination result is positive (FIG. 5 / STEP 210...YES), an environment confirmation request is transmitted to the remote operation support server 10 through the remote wireless communication device 222 (FIG. 5 / STEP 212).
[0035] When the environment confirmation request is received in the remote operation support server 10, the first support processing element 121 transmits the environment confirmation request to the corresponding work machine 40 (FIG. 5 / C110).
[0036] When the work machine 40 receives an environment confirmation request through the actual machine wireless communication device 422 (FIG. 5 / C410), the actual machine control device 400 acquires a captured image through the actual machine imaging device 412 (FIG. 5 / STEP 410). Here, image processing may be performed by the actual machine control device 400 or an image processing device constituting the actual machine control device 400. The captured image data that has been subjected to the image processing is transmitted to the remote operation device 10 by the actual machine control device 400 through the actual machine wireless communication device 422 (FIG. 5 / STEP 412).
[0037] In the remote operation support server 10, when the first support processing element 121 receives captured image data (FIG. 5 / C112), the second support processing element 122 transmits environmental image data corresponding to the captured image to the remote operation device 20 (FIG. 5 / STEP 110). The environmental image data is not only the captured image data itself, but also image data representing a simulated environmental image generated based on the captured image. When the image processing device 30 is configured by the remote operation support server 10, the captured image data may be subjected to image processing by the image processing device 30 to generate the environmental image data.
[0038] When the remote operation device 20 receives environmental image data through the remote wireless communication device 222 (FIG. 5 / C210), the remote control device 200 outputs an environmental image corresponding to the environmental image data to the image output device 221 (FIG. 5 / STEP 214).
[0039] As a result, for example, as shown in Fig. 6, an environmental image in which a boom 441, an arm 443, and a pile of rubble or earth and sand (which is the target of work by the bucket 445) that are part of the working mechanism 440 are reflected in front of the cab 424 through a window frame that is composed of a right window frame Q1, an upper window frame Q2, a left window frame Q3, and a lower window frame Q4 that define the cab 424, is output to the image output device 421. By image processing of the captured image or by adjusting the angle of view of the imaging device 412, the environmental image may be generated so that at least a part of the window frames Q1 to Q4 is not reflected. If the imaging device 421 is provided outside the cab 424 and not inside it, it is possible to obtain a captured image, and therefore an environmental image, in which components of the cab 424, such as the window frames Q1 to Q4, are not reflected.
[0040] In the remote operation device 20, the operation mode of the remote operation mechanism 211 is recognized by the remote control device 200 (FIG. 5 / STEP 216), and a remote operation command corresponding to the operation mode is transmitted to the remote operation support server 10 via the remote wireless communication device 222 (FIG. 5 / STEP 218).
[0041] In the remote operation support server 10, when the second support processing element 122 receives the remote operation command, the first support processing element 121 transmits the remote operation command to the work machine 40 (FIG. 5 / C114).
[0042] In the work machine 40, when an operation command is received by the actual machine control device 400 via the actual machine wireless communication device 422 (FIG. 5 / C412), the operation of the work mechanism 440 and the like is controlled (FIG. 5 / STEP 414). For example, the work of scooping up soil in front of the work machine 40 with the bucket 445, rotating the upper rotating body 410, and dropping the soil from the bucket 445 is performed.
[0043] (Work machine functions) According to the working machine 40 having this configuration, in the initial state, as shown in Fig. 4, the actual machine changeover switch 81 is OFF, the reference relay terminal 820 and the first relay terminal 821 of the 5-pole relay 82 are connected, and the pair of relay terminals 840, 842 of the 4-pole relay 84 are not connected. Here, as shown in Fig. 7, when the actual machine changeover switch 81 is switched from OFF to ON (see Fig. 7 / arc arrow S11), a first power supply path is formed from the actual machine power source 80 to the actual machine control device 400 through the actual machine changeover switch 81 in the ON state, the reference relay terminal 820 of the 5-pole relay 82, the first relay terminal 821, and the power supply terminal 481 in this order (see Fig. 7 / dotted dashed line arrow X1). As a result, the actual machine control device 400 transitions from a power supply cutoff state to a power supply state.
[0044] Thereafter, the supply of power from the real machine power supply 80 via the real machine changeover switch 81 in the ON state and the switch terminal 480 is detected by the real machine control device 400 as the real machine changeover switch 81 being switched from OFF to ON (see FIG. 7 / solid line arrow X2). In response to the detection result, the real machine control device 400 switches the ground terminal 482 from a non-grounded state to a grounded state (see FIG. 7 / circular arc arrow S12).
[0045] As a result, a current flows between the pair of excitation terminals 843, 844 of the 4-pole relay 84 from the real machine power supply 80 (see dashed arrow X3 in FIG. 7), and accordingly the pair of relay terminals 840, 842 of the 4-pole relay 84 are switched from a non-connected state to a connected state (see circular arc arrow S13 in FIG. 7). This forms a second power supply path from the real machine power supply 80 to the real machine control device 400, passing through the pair of relay terminals 840, 842 of the 4-pole relay 84, the first diode 881 in the forward direction, and the power supply terminal 481 in this order (see dashed double-dashed arrow X4 in FIG. 7).
[0046] Also, a current flows from the actual device power supply 80 through a pair of relay terminals 840, 842 of the 4-pole relay 84 and a second diode 882 in the forward direction between a pair of excitation terminals 823, 824 of the 5-pole relay 82 (see dashed arrow X5 in FIG. 7), and in response to this, the connection destination of the reference relay terminal 820 of the 5-pole relay 82 is switched from the first relay terminal 821 to the second relay terminal 822 (see arc arrow S14 in FIG. 7). As a result, a current flows from the second relay terminal 822 of the 5-pole relay 82 through the third diode 883 through a pair of excitation terminals 843, 844 of the 5-pole relay 82, and the 5-pole relay 82 enters a self-excited state (see dotted arrow X6 in FIG. 7).
[0047] In addition, the first power supply path (see FIG. 7 / dotted dashed line arrow X1) is cut off, while the second power supply path (see FIG. 7 / two-dotted dashed line arrow X4) that does not go through the actual device changeover switch 81 is maintained.
[0048] Therefore, the power ON state of the real machine controlling device 400 is maintained as it is. Then, the switching between the power ON state and the power OFF state of the real machine controlling device 400 is controlled only by the real machine controlling device 400 itself.
[0049] Specifically, when the remote control device 20 issues a power OFF command to the actual machine control device 400, as shown in FIG. 8, the actual machine control device 400 switches the ground terminal 482 from a grounded state to a non-grounded state (see FIG. 8 / arc arrow S21).
[0050] In response to this, current (see dashed arrow X3 in FIG. 7) stops flowing between the pair of excitation terminals 843, 844 of the 4-pole relay 84, and the pair of relay terminals 840, 842 of the 4-pole relay 84 are switched from a connected state to a disconnected state (see circular arc arrow S22 in FIG. 8). As a result, the second power supply path (see dashed double-dashed arrow X4 in FIG. 7) from the real power supply 80 to the real machine control device 400 via the pair of relay terminals 840, 842 of the 4-pole relay 84 and the first diode 881 in the forward direction is cut off, and the real machine control device 400 is switched from power ON to power OFF. In addition, current (see dashed arrow X5 in FIG. 7) stops flowing between the pair of excitation terminals 823, 824 of the 5-pole relay 82 via the pair of relay terminals 840, 842 of the 4-pole relay 84 and the second diode 882 in the forward direction.
[0051] In the remote operation support system configured as described above, when remote operation of the work machine 40 by the remote operation device 20 is completed, the remote operation device 20 issues a power OFF command to the actual machine control device 400. The power OFF command may be issued manually by an operator or automatically.
[0052] For example, when remote operation of the work machine 40 by the remote operation device 20 is terminated, an operation by the operator to issue a power OFF command may be received by the remote input interface 210, thereby issuing a power OFF command.
[0053] In addition, for example, a power OFF command may be issued when it is determined that a specified task has been completed by remotely operating the work machine 40 using the remote operation device 20, or a power OFF command may be issued when it is determined that no operation has been performed on the remote operation mechanism 211 for a specified continuous period of time.
[0054] As a result, in conjunction with the end of remote operation of the work machine 40 by the remote operation device 20, a power OFF command is issued to the actual machine control device 400, and the second power supply path to the actual machine control device 400 is cut off.
[0055] Thereafter, when the actual machine changeover switch 81 is switched from ON to OFF (see FIG. 8 / arc arrow S23), current (see FIG. 7 / dotted arrow X6) stops flowing from the actual machine power supply 80 to the pair of excitation terminals 823, 824 of the 5-pole relay 82, and accordingly the connection destination of the reference relay terminal 820 of the 5-pole relay 82 is switched from the second relay terminal 822 to the first relay terminal 821 (see FIG. 8 / arc arrow S24). As a result, the work machine 40 returns to the initial state as shown in FIG. 7.
[0056] When returning to the initial state, the actual machine changeover switch 81 is switched from OFF to ON again (see FIG. 7 / arc arrow S11), and a second power supply path to the actual machine control device 400 is formed (see FIG. 7 / dotted dashed arrow X4).
[0057] In this embodiment, after the real machine control device 400 switches the ground terminal 482 from a grounded state to a non-grounded state, a pair of relay terminals 840, 842 of the 4-pole relay 84 are switched from a connected state to a non-connected state, and then the real machine changeover switch 81 is switched from ON to OFF, the connection destination of the reference relay terminal 820 of the 5-pole relay 82 is switched from the second relay terminal 822 to the first relay terminal 821 (see Figure 8 / arc arrows S21 → S22 → S23 → S24), but the order of switching can also be changed.
[0058] For example, first, when the real machine changeover switch 81 is switched from ON to OFF (see FIG. 8 / arc arrow S23), the real machine control device 400 detects that the real machine operation switch 81 has been switched from ON to OFF, and that power (see FIG. 7 / solid line arrow X2) is no longer supplied from the real machine power supply 80 via the switch terminal 480. In response to this detection result, the real machine control device 400 switches the ground terminal 482 from a grounded state to a non-grounded state (see FIG. 8 / arc arrow S21). In response to this, current (see FIG. 7 / dashed line arrow X3) no longer flows from the real machine power supply 80 to a pair of excitation terminals 843, 844 of the four-pole relay 84, and the pair of relay terminals 840, 842 of the four-pole relay 84 is switched from a connected state to a non-connected state (see FIG. 8 / arc arrow S22). As a result, the second power supply path (see FIG. 7 / chain line arrow X4) from the real machine power supply 80 to the real machine control device 400, which passes through the pair of relay terminals 840, 842 of the 4-pole relay 84 and the first diode 881 in the forward direction in this order, is cut off, and the real machine control device 400 is switched from power-on to power-off. Also, no current (see FIG. 7 / dashed line arrow X5) flows between the pair of excitation terminals 823, 824 of the 5-pole relay 82 from the real machine power supply 80 through the pair of relay terminals 840, 842 of the 4-pole relay 84 and the second diode 882 in the forward direction.
[0059] Then, in response to the current (see dotted arrow X6 in FIG. 7) no longer flowing between the pair of excitation terminals 823, 824 of the five-pole relay 82 from the actual power source 80, the connection destination of the reference relay terminal 820 of the five-pole relay 82 is switched from the second relay terminal 822 to the first relay terminal 821 (see arc arrow S24 in FIG. 8). As a result, the work machine 40 returns to its initial state.
[0060] That is, in response to the switching of the real machine changeover switch 81 from ON to OFF, the real machine control device 400 switches the ground terminal 482 from a grounded state to a non-grounded state, and then the pair of relay terminals 840, 842 of the 4-pole relay 84 are switched from a connected state to a non-connected state, and further the connection destination of the reference relay terminal 820 of the 5-pole relay 82 is switched from the second relay terminal 822 to the first relay terminal 821 (see FIG. 8 / arc arrows S23→S21→S22→S24). Thus, both the first power supply path (see FIG. 7 / dotted dashed arrow X1) and the second power supply path (see FIG. 7 / double-dotted dashed arrow X4) are cut off.
[0061] (effect) Therefore, once the actual machine changeover switch 81 is switched from OFF to ON, the switching between the power ON state and the power OFF state of the actual machine control device 400 is controlled by the actual machine control device 400 itself, and communication is not awaited on the side of the work machine 40 after remote operation is terminated.
[0062] That is, when the remote operation of the work machine 40 by the remote operation device 20 ends, the second power supply path to the actual machine control device 400 is immediately cut off, so that energy such as power for communication is not wasted.
[0063] This makes it possible to cut off the power supply path to the actual machine control device 400 without the operator having to go to the work machine 40 and turn the actual machine changeover switch 81 from ON to OFF.
[0064] In order to remotely operate the work machine 40 again after the power supply path to the actual machine control device 400 has been cut off, the worker must go to the work machine 40 and switch the actual machine changeover switch 81 from ON to OFF. However, before remotely operating the work machine 40, the worker must go to the work machine 40 and inspect the work machine 40, and the operation of switching the actual machine changeover switch 81 can be included in this inspection operation, so it does not increase the burden on the worker.
[0065] In addition, even if an operator goes to the work machine 40 and turns the actual machine changeover switch 81 from ON to OFF, when the actual machine changeover switch 81 is switched from ON to OFF, both the first power supply path (see FIG. 7 / dashed line arrow X1) and the second power supply path (see FIG. 7 / dashed line arrow X4) are cut off.
[0066] (Another embodiment of the present invention) At least some of the functional elements of the remote support processing server 10 may be configured by the remote operation device 20 and / or the work machine 40. For example, the first support processing element 121 may be configured by the remote control device 200 and / or the actual machine control device 400 as the first arithmetic processing device. The second support processing element 221 may be configured by the remote control device 200 and / or the actual machine control device 400 as the second arithmetic processing device. When the functional elements of the remote operation support server 10 are mounted on the remote operation device 20, information may be communicated by wired communication through a wired network mounted on the remote operation device 20 instead of the wireless communication in the above embodiment. Similarly, when the functional elements of the remote operation support server 10 are mounted on the work machine 40, information may be communicated by wired communication through a wired network mounted on the work machine 40 instead of the wireless communication in the above embodiment.
[0067] Depending on whether the actual machine changeover switch 81 is ON / OFF, operation The operation control of the work machine 40 in response to remote control by an operator using the remote control mechanism 211 in the device 20, and the operation control of the work machine 40 Toor operational control of the work machine 40 in response to remote operation using the remote operation mechanism 211 by an operator in the remote control mode using the actual machine operation mechanism 411. For example, when the actual machine changeover switch 81 is switched ON, operational control of the work machine 40 in response to remote operation using the remote operation mechanism 211 is enabled, and when the actual machine changeover switch 81 is switched OFF, operational control of the work machine 40 in response to remote operation using the remote operation mechanism 211 is disabled. As a result, when an operator aboard the work machine 40 is operating the actual machine, by switching the actual machine changeover switch 81 OFF, the operation of the work machine 40 is prevented from being influenced or interfered with by the remote operation.
[0068] The actual machine control device 400 may control the operation of the engine 460 in response to an operation command and an operation prohibition command for the engine 460, which are commands from the remote control device 20. In this way, the actual machine control device 400, for example, stops only the engine 460 while maintaining the ground terminal 482 in a grounded state, or switches the ground terminal 482 to a non-grounded state and further stops the engine 460.
[0069] For example, there are cases where remote operation of the work machine 40 by the remote control device 20 is interrupted. In such a case, if the first power supply path (see FIG. 7 / dashed-dotted arrow X1) and the second power supply path (see FIG. 7 / dashed-dotted arrow X4) to the actual machine control device 400 are cut off, it becomes necessary for an operator to go to the work machine 40 and switch the actual machine changeover switch 81 from ON to OFF in order to return the work machine 40 to the initial state shown in FIG. 7, and remote operation of the work machine 40 by the remote control device 20 cannot be quickly resumed. Therefore, when remote operation of the work machine 40 by the remote control device 20 is interrupted, a command to prohibit operation of the engine 460 is sent as a command from the remote control device 20, thereby temporarily stopping the operation of the engine 460 and preventing fuel from being wasted. When remote operation of the work machine 40 by the remote control device 20 is to be resumed, a command to operate the engine 460 is sent as a command from the remote control device 20, thereby sending the engine 460 again, thereby enabling remote operation of the work machine 40 by the remote control device 20 to be quickly resumed without the operator having to go to the work machine 40.
[0070] Furthermore, when remote operation of the work machine 40 by the remote operation device 20 is terminated, the first power supply path (see dashed dotted line arrow X1 in FIG. 7) and the second power supply path (see dashed dotted line arrow X4 in FIG. 7) to the actual machine control device 400 are cut off, so that the work machine 40 is placed in a non-operated state. As a result, when remote operation of the work machine 40 by the remote operation device 20 is terminated, a command to disable operation of the engine 460 is automatically sent as a command from the remote operation device 20, thereby making it possible to stop the operation of the engine 460. [Explanation of symbols]
[0071] 10. Remote operation support server, 20. Remote operation device, 40. Work machine, 80. Actual machine power supply, 81. Actual machine changeover switch, 82. 5-pole relay, 84. 4-pole relay, 102. Database, 121. First support processing element, 122. Second support processing element, 200. Remote control device, 210. Remote input interface, 211. Remote operation mechanism, 220. Remote output interface, 221. Image output device, 222. Sound output device, 400. Actual machine control device, 410. Actual machine input interface, 420. Actual machine output interface 424: Cab (operating compartment), 440: Work mechanism, 445: Bucket (working part), 460: Engine, 480: Switch terminal, 481: Power supply terminal, 482: Ground terminal, 820: Reference relay terminal, 821: First relay terminal, 822: Second relay terminal, 823: Upstream excitation terminal, 824: Downstream excitation terminal, 840: Upstream relay terminal, 842: Downstream relay terminal, 843: Upstream excitation terminal, 844: Downstream excitation terminal, 881: First diode, 882: Second diode, 883: Third diode.
Claims
1. A work machine whose operation is controlled based on communication with a remote control device, The work machine includes: Actual power supply and a real machine changeover switch capable of switching between a state in which an upstream path connected from the real machine power source to the real machine changeover switch and a downstream path connected to the real machine changeover switch are connected, and a state in which the upstream path and the downstream path are not connected; an actual machine control device including a power supply terminal and a ground terminal, a function of switching between grounding and non-grounding of the ground terminal in response to a command from the remote control device, and a function of controlling the operation of the work machine, including the operation of a work mechanism provided in the work machine, in response to an operation command received through communication with the remote control device; a four-pole relay configured such that a pair of relay terminals is disconnected when no current is conducted between a pair of excitation terminals, and a pair of relay terminals is connected when current is conducted between the pair of excitation terminals; a five-pole relay configured such that when no current flows between a pair of excitation terminals, a reference relay terminal and a first relay terminal are connected, and when current flows between the pair of excitation terminals, the reference relay terminal and the second relay terminal are connected; The actual power supply is: the power supply terminal of the actual machine control device is connected via the upstream path, the actual machine changeover switch, the downstream path, the reference relay terminal of the five-pole relay, and the first relay terminal in this order; the pair of relay terminals of the four-pole relay and a first diode in a forward direction are sequentially connected to the power supply terminal of the actual machine control device; The relay is grounded in this order via the pair of relay terminals of the four-pole relay, the second diode in the forward direction, and the pair of excitation terminals of the five-pole relay; the ground terminal of the actual machine control device is connected via the pair of excitation terminals of the four-pole relay, and is connected to the upstream excitation terminal of the pair of excitation terminals of the five-pole relay via the actual machine changeover switch, the reference relay terminal and the second relay terminal of the five-pole relay, and a third diode in a forward direction in this order; The actual machine control device, a first power supply path from the real machine power source formed in response to the real machine changeover switch switching the upstream path and the downstream path from a disconnected state to a connected state, the first power supply path passing through the upstream path, the real machine changeover switch, the downstream path, the reference relay terminal, the first relay terminal, and the power supply terminal in that order, switches the ground terminal from a non-grounded state to a grounded state in response to power supply to the real machine control device from the real machine power source via the pair of relay terminals, the first diode, and the power supply terminal in that order, and the first power supply path is interrupted by the formation of the second power supply path; execute a function of controlling an operation of the work machine, including an operation of a work mechanism provided in the work machine, in response to an operation command received by communication with the remote operation device, based on power supply via the second power supply path; a work machine that, when remote operation of the work machine by the remote operation device is terminated, switches the ground terminal from a grounded state to a non-grounded state, thereby cutting off the second power supply path.
2. In the work machine according to claim 1, the actual machine power supply is connected to a switch terminal of the actual machine control device via the upstream path, the actual machine changeover switch, and the downstream path in this order; The actual machine control device detects that power has been supplied from the actual machine power source to the switch terminal in response to power supply to the actual machine control device through the first power supply path, and forms the second power supply path by switching the ground terminal from a non-grounded state to a grounded state in response to the detection, and cuts off the first power supply path by forming the second power supply path.
3. 3. The working machine according to claim 1 or 2, The actual machine changeover switch is configured to selectively switch between operation control of the work machine in response to remote operation by an operator at the remote operation device and operation control of the work machine in response to actual machine operation by an operator at the work machine.
4. In the working machine according to any one of claims 1 to 3, The working machine, wherein the actual machine control device controls the operation of an engine, which is a drive source of the working machine, in response to a command to operate the engine and a command to inhibit operation of the engine, as the commands from the remote control device.
5. A remote operation support system comprising: a work machine according to any one of claims 1 to 4; and a remote operation device having a mutual communication function with said work machine.
Citation Information
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