Contact pins and inspection sockets
Patent Information
- Application Number
- JP2022111827
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-07-12
- Publication Date
- 2025-03-12
- Estimated Expiration
- 2042-07-12
AI Technical Summary
【0031】 本発明によれば、ICパッケージに対する接触信頼性を向上させることができる。
Smart Images

Figure 0007644366000001 
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Figure 0007644366000003
Abstract
Description
[Technical field]
[0001] The present invention relates to a contact pin and an inspection socket. [Background technology]
[0002] A ground pad called an E-Pad (Exposed Pad) is provided in the center of the back surface of peripheral IC packages such as QFP (Quad Flat Package) and QFN (Quad Flat Non-leaded package). A contact pin may be electrically connected to this E-Pad to provide grounding and / or may be thermally connected to dissipate heat.
[0003] Since there are limitations on the space available for mounting these contact pins, probe-type contact pins (eg, Patent Document 1) have traditionally been used. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Patent Publication No. 2021-42974 Summary of the Invention [Problem to be solved by the invention]
[0005] However, probe-type contact pins are composed of three or more parts, for example a plunger, a barrel, and a coil spring, and use an internal contact system (where the outer surface of the plunger comes into contact with the inner surface of the barrel), so there is a need to improve contact reliability.
[0006] SUMMARY OF THE PRESENT EMBODIMENTS An object of the present invention is to provide a contact pin and an inspection socket that can improve the contact reliability with an IC package. [Means for solving the problem]
[0007] In order to solve the above problems, the contact pin and the inspection socket of the present invention employ the following measures. That is, a contact pin according to a first aspect of the present invention includes a plurality of conductive contacts extending from a base end to a tip end, and an elastically deformable portion that is elastically expandable and contractible in the extending direction is formed between the base end and the tip end, and the plurality of contacts are: In a direction perpendicular to the extending direction are stacked adjacent to each other, In the extending direction The contacts are independently movable and adjacent to each other. In the stacking direction are in contact with each other.
[0008] According to the contact pin of this embodiment, the contacts are stacked adjacent to each other and are independently movable, so that when one contact is regarded as one contact, the contact pin can contact the IC package at multiple contacts. Also, the contact pin can follow distortions and variations in the extension direction (height). This can improve the contact reliability of the contact pin with the IC package. Furthermore, when each part is formed by pressing a plate material, it is possible to simplify the structure, reduce costs, and shorten delivery times.
[0009] In addition, a contact pin according to a second aspect of the present invention is the contact pin according to the first aspect, further comprising a compression linkage mechanism which, when one of the contacts is compressed by a predetermined amount, links the compressed contact with an adjacent contact in a compression direction, and an extension linkage mechanism which links the contact with the adjacent contact in an extension direction.
[0010] The contact pin of this embodiment is equipped with a compression interlocking mechanism that interlocks the compressed contact with an adjacent contact in the compression direction when one contact is compressed by a predetermined amount, so that the compressed contact is subjected to its own elastic force and the elastic force of the adjacent contact, thereby increasing the contact pressure of the contact against the IC package. In addition, since the connector is provided with an extension linkage mechanism that links a contact with an adjacent contact in the extension direction, even if adjacent contacts become stuck for some reason, the extended contact can resolve the stuck state. As described above, the compression linkage mechanism and the expansion linkage mechanism can improve the contact reliability of the contact pins with the IC package.
[0011] Furthermore, a contact pin according to a third aspect of the present invention is the contact pin according to the second aspect, in which the contacts whose base ends are positioned higher and lower in the extension direction are stacked alternately.
[0012] In the contact pin of this embodiment, contacts whose base ends are positioned at higher and lower heights in the extension direction are stacked alternately, so that the elastic force of the shorter contacts can be applied to the taller contacts.
[0013] A contact pin according to a fourth aspect of the present invention is the contact pin according to any one of the first to third aspects, further comprising a casing that bundles together a plurality of stacked contacts.
[0014] According to the contact pin of this aspect, since the contact pin is provided with a casing that bundles a plurality of stacked contacts, the handleability of the stacked contacts can be improved. Furthermore, by making the casing function as a guide for the contacts when they expand and contract, the straightness of the contacts can be improved.
[0015] A contact pin according to a fifth aspect of the present invention is the contact pin according to the fourth aspect, wherein the casing has a stopper that regulates the amount of compression of the contact.
[0016] According to the contact pin of this aspect, the casing has a stopper that limits the amount of compression of the contact, so that the contact can be prevented from being damaged due to excessive compression.
[0017] Furthermore, a contact pin according to a sixth aspect of the present invention is the contact pin according to the fourth or fifth aspect, wherein the casing has a notch cut out so as to expose the lower end of the elastic deformation portion.
[0018] In the contact pin according to this embodiment, the casing has a notch that exposes the lower end of the elastically deforming portion, so that even if solder or flux wicking occurs, the molten solder or flux flows to avoid the lower end of the elastically deforming portion. This prevents the lower end of the elastically deforming portion from becoming stuck to the solder or flux, thereby achieving the desired elasticity.
[0019] Furthermore, a contact pin according to a seventh aspect of the present invention is a contact pin according to the fourth or fifth aspect, wherein the casing has an area formed in a part of the part located below the elastic deformation portion of the contact, the area having a lower wettability than other parts.
[0020] In the contact pin of this embodiment, the casing has an area in a portion located below the elastic deformation portion of the contact that is less wettable than other portions. Therefore, even if solder wicking or flux wicking occurs, the molten solder or flux remains in the area of low wettability, and the elastic deformation portion of the contact does not become stuck to the solder or flux, thereby exhibiting the desired elasticity.
[0021] A contact pin according to an eighth aspect of the present invention is a contact pin according to any one of the first to seventh aspects, wherein the contact has a region formed below the elastic deformation portion which has a lower wettability than other portions.
[0022] In the contact pin of this embodiment, the contact has a region below the elastic deformation portion which is less wettable than other portions. Therefore, even if solder wicking or flux wicking occurs, the molten solder or flux remains in the region of low wettability, and the elastic deformation portion does not become stuck to the solder or flux, thereby exhibiting the desired elasticity.
[0023] A contact pin according to a ninth aspect of the present invention is a contact pin according to any one of the first to eighth aspects, wherein each of the contacts has a protrusion that protrudes toward an adjacent contact and makes contact with the contact.
[0024] According to the contact pin of this aspect, each contact has a protrusion that protrudes toward and comes into contact with an adjacent contact, so that a gap can be provided between the contacts by the protrusion.
[0025] Furthermore, a contact pin according to a tenth aspect of the present invention is a contact pin according to any one of the fourth to seventh aspects, wherein the casing has a first plate-shaped portion and a second plate-shaped portion that face each other and have the bundled contacts arranged between them, the first plate-shaped portion has a protrusion that protrudes toward the second plate-shaped portion, and the second plate-shaped portion has a protrusion that protrudes toward the first plate-shaped portion.
[0026] According to the contact pin of the present embodiment, the first plate-shaped portion has a protrusion protruding toward the second plate-shaped portion, and the second plate-shaped portion has a protrusion protruding toward the first plate-shaped portion, so that the protrusion can provide a gap between the casing and the contact.
[0027] Furthermore, a contact pin according to an eleventh aspect of the present invention is the contact pin according to the tenth aspect, and includes two of the casings, and when the casings are stacked on top of each other, the first plate-shaped portion of one of the casings faces the second plate-shaped portion of the other casing, and the second plate-shaped portions of each of the casings face the stacked contacts.
[0028] The contact pin of the present embodiment has two casings, and when the casings are stacked on top of each other, the first plate-shaped portion of one casing faces the second plate-shaped portion of the other casing, and the second plate-shaped portions of each casing face the stacked contacts, so that the protrusions can provide gaps between the casings and the contacts and between the casings themselves.
[0029] An inspection socket according to a twelfth aspect of the present invention includes a contact pin according to any one of the first to eleventh aspects, and a housing that receives the contact pin.
[0030] In addition, an inspection socket according to a 13th aspect of the present invention is a contact pin according to the 12th aspect, wherein the housing has an upper housing and a lower housing which define a space in which the elastic deformation portion of the contact pin is accommodated, and the contact pin is configured so that the elastic deformation portion is compressed by the upper housing and the lower housing. Effect of the Invention
[0031] According to the present invention, the contact reliability for the IC package can be improved. [Brief description of the drawings]
[0032] [Figure 1] FIG. 2 is a perspective view of an inspection socket. [Diagram 2] FIG. 2 is a plan view of the inspection socket. [Diagram 3]3 is a vertical cross-sectional view taken along line III-III shown in FIG. 2. [Figure 4] 11 is a longitudinal sectional view of the inspection socket with the movable housing pressed in. FIG. [Diagram 5] 1 is a vertical cross-sectional view of the testing socket in a state where an IC package is placed on a base and a movable housing is returned to its original position. FIG. [Figure 6] FIG. 2 is a perspective view of electrical contacts and thermal contacts stacked together; [Figure 7] FIG. [Figure 8] FIG. 2 is a perspective view of an electrical contact. [Figure 9] FIG. 2 is a perspective view of a thermal contact. [Figure 10] FIG. 2 is a perspective view of the electrical contacts and the thermal contacts arranged side by side (before being stacked). [Figure 11] FIG. 13 is an upper right perspective view of a proximal end portion of stacked electrical and thermal contacts; [Figure 12] FIG. 13 is an upper left perspective view of the proximal end portion of the stacked electrical and thermal contacts. [Figure 13] FIG. 2 is a front view of the proximal end portions of the stacked electrical and thermal contacts (before the electrical contacts are pressed down). [Figure 14] FIG. 2 is a front view of the proximal end portions of the stacked electrical and thermal contacts (after the electrical contacts have been pressed down). [Figure 15] FIG. 2 is a perspective view of the front side of the casing. [Figure 16] FIG. 2 is a perspective view of the rear side of the casing. [Figure 17] FIG. [Figure 18] FIG. 2 is a perspective view of the stacked electrical contacts and thermal contacts and the casing arranged side by side; [Figure 19] FIG. [Figure 20] FIG. [Figure 21]FIG. 2 is a front view of the electrical contact. [Figure 22] FIG. [Figure 23] FIG. [Figure 24] FIG. 13 is a front view comparing the base end portions of an electrical contact, a low profile thermal contact, and a high profile thermal contact. [Diagram 25] 1 is a table showing examples of contact combinations. [Figure 26] FIG. 2 is an upper right perspective view of a proximal end portion of a stacked electrical contact; [Figure 27] FIG. 13 is an upper right perspective view of the proximal end portion of the stacked electrical contacts and tall thermal contacts. [Figure 28] FIG. 13 is an upper right perspective view of the proximal end portions of stacked short and tall thermal contacts. [Figure 29] FIG. 11 is a perspective view of a casing according to a modified example. [Diagram 30] FIG. [Diagram 31] FIG. 11 is a perspective view of a casing according to a modified example. [Diagram 32] FIG. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0033] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A contact pin and an inspection socket according to an embodiment of the present invention will now be described with reference to the drawings.
[0034] [Test socket configuration] The inspection socket 10 is a device for electrically connecting the IC package 20 and a printed wiring board (inspection board). The IC package 20 is of a peripheral type, such as a QFP or a QFN.
[0035] As shown in FIGS. 1 to 5, an example test socket 10 includes a lower housing 11, an upper housing 12, a base 13, a movable housing 14, and contact pins 100.
[0036] The lower housing 11 is a component that is placed on a test board (not shown) and serves as a base for the test socket 10 .
[0037] As shown in FIGS. 1 and 3 to 5, the lower housing 11 has a lower recess 11a and a lower through-hole 11b formed therein. The lower recess 11 a is a portion in which a part of the contact pin 100 is housed, and is a depression having an opening facing the upper housing 12 . The lower through-hole 11b is a through-hole that extends downward from the bottom surface of the lower recess 11a and reaches the outside of the lower housing 11.
[0038] The upper housing 12 is a component that is installed from above the lower housing 11. The upper housing 12 is configured so that it can move closer to and away from the lower housing 11 in the vertical direction. Note that the upper housing 12 is biased upward by a biasing member (not shown), so that it is farthest from the lower housing 11 in an unloaded state (see Figures 3 and 5), and can be brought closer to the lower housing 11 by pushing it downward (see Figure 4).
[0039] An upper recess 12a and an upper through-hole 12b are formed inside the upper housing 12. The upper recess 12 a is a portion in which a contact pin 100 , which will be described later, is housed, and is a recess having an opening facing the lower housing 11 . The upper through-hole 12b is a through-hole that extends upward from the top surface of the upper recess 12a and reaches the outside of the upper housing 12.
[0040] The base 13 is a component on which the IC package 20 is placed, and is disposed above the upper housing 12. The base 13 is fixed to the lower housing 11 .
[0041] The movable housing 14 is a component that is installed above the base 13. The movable housing 14 is configured to be able to move toward and away from the lower housing 11 in the vertical direction. Note that the movable housing 14 is biased upward by a biasing member (not shown), so that it is farthest from the lower housing 11 in an unloaded state (see FIGS. 3 and 5), and can be brought close to the lower housing 11 by pushing it downward (see FIG. 4).
[0042] As shown in FIGS. 1 to 5, the movable housing 14 is formed with a package receiving portion 14a. The package receiving portion 14a is an opening through which the base 13 can be accessed from above.
[0043] As shown in FIG. 5, the contact pin 100 is a component that makes thermal and / or electrical contact with a pad (E-Pad) provided in the center of the back surface of the IC package 20. As shown in FIG. 3, the contact pin 100 is arranged in the inspection socket 10 with its central portion accommodated and held in the accommodation space 15 defined by the lower recess 11a and the upper recess 12a, its tip portion protruding from the lower through hole 11b, and its base end portion protruding from the upper through hole 12b. The detailed structure of the contact pin 100 will be described later.
[0044] As shown in FIGS. 1 to 5, a number of peripheral contact pins 16 are arranged around the periphery of the base 13 and are held by the lower housing 11 . The tips (upper ends) of the peripheral contact pins 16 are configured to be accommodated in the peripheral wall of the lower housing 11, away from the periphery of the base 13 toward the outside, by pushing the movable housing 14 toward the lower housing 11 (see FIG. 4). Also, the tips of the peripheral contact pins 16 are configured to protrude from the peripheral wall of the lower housing 11, close to the periphery of the base 13, by returning the movable housing 14 to its original position (see FIGS. 3 and 5).
[0045] When placing the IC package 20 on the inspection socket 10, first, as shown in Fig. 4, the movable housing 14 is pushed toward the lower housing 11 to separate the tips of the peripheral contact pins 16 from the periphery of the base 13. This ensures an opening above the base 13 that can receive the IC package 20.
[0046] Furthermore, when the movable housing 14 is pushed in, the upper housing 12 is also pushed toward the lower housing 11. Accordingly, the accommodation space 15 that accommodates the central portion of the contact pin 100 shrinks in the vertical direction. At this time, as the accommodation space 15 shrinks, the contact pin 100 (more specifically, the elastic deformation portions 112, 122, which will be described later) is compressed.
[0047] Next, as shown in FIG. 5, after placing the IC package 20 on the base 13, the movable housing 14 is returned to its original position. At this time, the tips of the peripheral contact pins 16 also return to their original positions, so that the tips of the peripheral contact pins 16 come into contact with the lead wires extending from the periphery of the IC package 20. At the same time, the IC package 20 is pressed against the base 13.
[0048] Furthermore, when the movable housing 14 returns to its original position, the upper housing 12 also returns to its original position. Accordingly, the accommodation space 15 that accommodates the central portion of the contact pin 100 expands in the vertical direction (returns to its original state). However, since the IC package 20 is placed on the base 13, the contact pins 100 (more specifically, the elastic deformation portions 112 and 122 described later) maintain a state in which they are compressed by the IC package 20.
[0049] Needless to say, the contact pin 100 can be applied to inspection sockets of other types than the above-mentioned inspection socket 10. Here, other types of inspection sockets refer to, for example, inspection sockets in which probe-type contact pins as peripheral contact pins are located below the IC package 20, and the IC package 20 is pushed in from above with a latch or pusher, causing the contact pins 100 and peripheral contact pins to come into contact with the terminals and lead wires of the IC package 20.
[0050] [Contact pin details] As shown in FIG. 6, the contact pin 100 has, for example, an electrical contact (contact) 110 and a thermal contact (contact) 120, which are alternately stacked. As shown in FIG. 7, the contact pin 100 may have a casing 140 that bundles the electrical contacts 110 and the thermal contacts 120 together. The terms "electrical" and "thermal" are used for convenience to distinguish types of contacts and are not intended to limit their uses.
[0051] <Electrical contacts> As shown in FIG. 8, the electrical contact 110 is a thin, plate-like component extending in a predetermined direction (the vertical direction in FIG. 8). The electrical contact 110 mainly serves the function of passing electricity through the contact pin 100 (electrical contact). The electrical contact 110 is conductive and is constructed by plating a base material of a Cu-based material (e.g., beryllium copper) with Ni as a base layer, and plating the surface of the Ni layer with Au-based material as the main component. Note that these materials are merely examples.
[0052] The electrical contact 110 has a base end side plate portion 111 located on the upper end side, an elastically deformable portion 112 located in the center, and a tip end side plate portion 113 located on the lower end side.
[0053] The base end side plate portion 111 is the portion that comes into contact with the IC package 20 . The base end side plate portion 111 has a rectangular enlarged portion 111a formed at the bottom, and has a generally inverted T-shaped outer shape.
[0054] An upper claw 111b, an upper notch 111c, a lower claw 111d, a lower notch 111e, and a contact protrusion 111f are formed in a portion of the base end side plate portion 111 above the enlarged portion 111a.
[0055] The upper claw 111b is a portion of the first side surface of the base end plate portion 111 that is bent in a direction perpendicular to the extension direction of the electrical contact 110. In the case of Fig. 8, the upper claw 111b is configured by bending a portion of the right side surface of the base end plate portion 111 towards the front.
[0056] The upper cutout 111c is a portion shaped as if the second side surface of the base end side plate portion 111 is partially cut out. In the case of FIG. 8, the upper cutout 111c is configured by partially cutting out the left side surface of the base end side plate portion 111. The upper cutout 111c is formed at a position approximately the same height as the upper claw 111b.
[0057] The lower claw 111d is a portion of the second side surface of the base end plate portion 111 bent in a direction perpendicular to the extension direction of the electrical contact 110 and in a direction opposite to the upper claw 111b. In the case of Fig. 8, the lower claw 111d is configured by bending a part of the left side surface of the base end plate portion 111 toward the back. The lower claw 111d is formed below the upper cutout 111c.
[0058] The lower cutout 111e is a portion shaped as if the first side surface of the base end side plate portion 111 is partially cut out. In the case of FIG. 8, the lower cutout 111e is configured by partially cutting out the right side surface of the base end side plate portion 111. The lower cutout 111e is formed at a position approximately the same height as the lower claw 111d.
[0059] The contact protrusions 111f are portions that protrude from the upper surface of the base end plate portion 111 in the extension direction of the electrical contacts 110. In FIG. 8, two substantially triangular contact protrusions 111f are formed on the upper surface of the base end plate portion 111. The contact protrusions 111f function to make physical contact with the IC package 20 at the electrical contacts 110. The shape and number of the contact protrusions 111f are not limited to those shown in FIG. 8, but from the viewpoint of increasing the contact pressure and ensuring contact reliability, it is preferable to configure the contact protrusions 111f so that the contact area with the IC package 20 is small.
[0060] On the surface of the base end side plate-shaped portion 111, protrusions 111g and protrusions 111h are formed in a staggered arrangement. The protrusion 111g is a portion that protrudes in the plate thickness direction from the surface of the base end side plate portion 111. The amount of protrusion of the protrusion 111g is smaller than the plate thickness of the electrical contact 110. The protrusion 111g is a portion that comes into contact with the surface of the base end side plate portion 121 of the adjacent thermal contact 120. The protrusion 111h is a portion that protrudes from the surface of the base end side plate portion 111 in the plate thickness direction and in the opposite direction to the protrusion 111g. The protrusion 111h protrudes by approximately the same amount as the protrusion 111g. The protrusion 111h is a portion that contacts the surface of the base end side plate portion 121 of the adjacent heat contact 120. The heat contact 120 that the protrusion 111h contacts is different from the heat contact 120 that the protrusion 111g contacts. In the case of FIG. 8, the protrusion 111g protrudes toward the front side, and the protrusion 111h protrudes toward the back side, but these protruding directions are merely examples.
[0061] The elastically deforming portion 112 is a portion that can be elastically expanded or compressed. In the case of Fig. 8, the elastically deforming portion 112 is a bellows-shaped leaf spring having an upper end 112a connected to the lower surface of the expanded portion 111a of the base end side plate portion 111 and a lower end 112b connected to the tip side plate portion 113 (more specifically, to the upper surface of the expanded portion 113a of the tip side plate portion 113). The shape of the elastic deformation portion 112 is not limited to a bellows-shaped leaf spring.
[0062] The tip side plate portion 113 is the portion that comes into contact with the test board. The tip side plate portion 113 has a rectangular enlarged portion 113a formed at its upper portion, and has a generally T-shaped outer shape.
[0063] An upper claw 113b, an upper notch 113c, a lower claw 113d, a lower notch 113e and a press-fit claw 113h are formed in the portion of the tip side plate portion 113 below the enlarged portion 113a.
[0064] The upper claw 113b is a portion of the first side surface of the tip side plate portion 113 that is bent in a direction perpendicular to the extension direction of the electrical contact 110. In the case of FIG. 8, the upper claw 113b is configured by bending a portion of the right side surface of the tip side plate portion 113 toward the front.
[0065] The upper cutout 113c is a portion shaped as if the second side surface of the tip side plate-shaped portion 113 is partially cut out. In the case of FIG. 8, the upper cutout 113c is configured by partially cutting out the left side surface of the tip side plate-shaped portion 113. The upper cutout 113c is formed at a position approximately the same height as the upper claw 113b.
[0066] The lower claw 113d is a portion of the second side surface of the tip side plate portion 113 bent in a direction perpendicular to the extension direction of the electrical contact 110 and in a direction opposite to the upper claw 113b. In the case of Fig. 8, the lower claw 113d is configured by bending a part of the left side surface of the tip side plate portion 113 toward the back. The lower claw 113d is formed below the upper cutout 113c.
[0067] The lower cutout 113e is a portion shaped as if the first side surface of the tip side plate-shaped portion 113 is partially cut out. In the case of FIG. 8, the lower cutout 113e is configured by partially cutting out the right side surface of the tip side plate-shaped portion 113. The lower cutout 113e is formed at a position approximately the same height as the lower claw 113d.
[0068] The press-fit claws 113h are protrusions formed below the enlarged portion 113a and above the upper notch 113c on at least one of the first side surface and the second side surface of the tip side plate-shaped portion 113. Depending on the space, the press-fit claws 113h may be formed below the upper notch 113c. The press-fit claws 113h serve to lock the electrical contacts 110 to the lower housing 11. If there is no need to lock the electrical contacts 110 to the lower housing 11, the press-fit claws 113h may be omitted.
[0069] On the surface of the tip side plate-shaped portion 113, protrusions 113i and protrusions 113j are formed in a staggered arrangement. The protrusion 113i is a portion that protrudes in the plate thickness direction from the surface of the tip side plate portion 113. The amount of protrusion of the protrusion 113i is smaller than the plate thickness of the electrical contact 110 and is approximately the same as the protrusion 111g of the base side plate portion 111. The protrusion 113i is a portion that comes into contact with the surface of the tip side plate portion 123 of the adjacent heat contact 120. The protrusion 113j is a portion that protrudes from the surface of the tip side plate portion 113 in the plate thickness direction and in the opposite direction to the protrusion 113i. The protrusion 113j protrudes by approximately the same amount as the protrusion 113i. The protrusion 113j is a portion that contacts the surface of the tip side plate portion 123 of the adjacent heat contact 120. The heat contact 120 that the protrusion 113j contacts is different from the heat contact 120 that the protrusion 113i contacts. In the case of FIG. 8, the protrusion 113i protrudes toward the front side, and the protrusion 113j protrudes toward the back side, but these protruding directions are merely examples.
[0070] The electrical contact 110 is formed, for example, by pressing a base material plate. This allows for mass production of electrical contacts 110 with high precision while minimizing variation between products.
[0071] <Thermal contact> As shown in Fig. 9, the thermal contact 120 is a thin plate-like component extending in a predetermined direction (the up-down direction in Fig. 9). Condition 1. Except for the upper portion of the base end side plate-shaped portion 121, the outer shape of the base end side plate-shaped portion 121 is substantially the same as that of the electrical contact 110 when turned over. The thermal contact 120 mainly performs the function of transmitting heat (thermal contact) in the contact pin 100 . The thermal contact 120 is electrically conductive and is constructed by plating a Cu-based material (e.g., beryllium copper) with Ni as a base layer, and plating the surface of the Ni layer with Au-based material as the main component. Note that these materials are merely examples.
[0072] The heat contact 120 has a base end side plate portion 121 located on the upper end side, an elastic deformation portion 122 located in the center, and a tip end side plate portion 123 located on the lower end side.
[0073] The base end side plate portion 121 is the portion that comes into contact with the IC package 20 . The base end side plate-like portion 121 has a rectangular enlarged portion 121a formed at the bottom, and has a generally inverted T-shaped outer shape.
[0074] An upper claw 121b, an upper cutout 121c, a lower claw 121d, and a lower cutout 121e are formed in a portion of the base end side plate portion 121 above the enlarged portion 121a.
[0075] The upper claw 121b is a portion shaped such that a part of the first side surface of the base end side plate portion 121 is bent in a direction perpendicular to the extending direction of the heat contact 120. In the case of FIG. 9, the upper claw 121b is configured by bending a part of the left side surface of the base end side plate portion 121 toward the back.
[0076] The upper cutout 121c is a portion shaped as if the second side surface of the base end side plate-shaped portion 121 is partially cut out. In the case of FIG. 9, the upper cutout 121c is configured by partially cutting out the right side surface of the base end side plate-shaped portion 121. The upper cutout 121c is formed at a height position approximately equal to that of the upper claw 121b.
[0077] The lower claw 121d is a portion formed by bending a part of the second side surface of the base end plate portion 121 in a direction perpendicular to the extending direction of the heat contact 120 and in a direction opposite to the upper claw 121b. In the case of Fig. 9, the lower claw 121d is formed by bending a part of the right side surface of the base end plate portion 121 toward the front. The lower claw 121d is formed below the upper cutout 121c.
[0078] The lower cutout 121e is a portion shaped as if the first side surface of the base-end side plate-shaped portion 121 is partially cut out. In the case of FIG. 9, the lower cutout 121e is configured by partially cutting out the left side surface of the base-end side plate-shaped portion 121. The lower cutout 121e is formed at a position approximately the same height as the lower claw 121d.
[0079] It should be noted that no portion equivalent to the contact protrusion 111f is formed on the upper surface of the base end side plate-shaped portion 121. In other words, the upper surface of the base end side plate-shaped portion 121 is formed in a flat shape.
[0080] On the surface of the base end side plate-shaped portion 121, a plurality of protrusions 121g and a plurality of protrusions 121h are formed in a staggered arrangement. The protrusion 121g is a portion that protrudes in the plate thickness direction from the surface of the base end side plate portion 121. The amount of protrusion of the protrusion 121g is smaller than the plate thickness of the thermal contact 120. The protrusion 121g is a portion that comes into contact with the surface of the base end side plate portion 111 of the adjacent electrical contact 110. The protrusion 121h is a portion that protrudes from the surface of the base end side plate portion 121 in the plate thickness direction and in the opposite direction to the protrusion 121g. The protrusion amount of the protrusion 121h is approximately the same as that of the protrusion 121g. The protrusion 121h is a portion that contacts the surface of the base end side plate portion 111 of the adjacent electrical contact 110. Note that the electrical contact 110 with which the protrusion 121h contacts is different from the electrical contact 110 with which the protrusion 121g contacts. In the case of FIG. 9, the protrusion 121g protrudes toward the front side, and the protrusion 121h protrudes toward the back side, but these protruding directions are merely examples. The shape, number and arrangement of each protrusion are not limited to those shown in the drawings.
[0081] The elastic deformation portion 122 is a portion that can be elastically expanded or compressed. In the case of Fig. 9, the elastic deformation portion 122 is a bellows-shaped leaf spring having an upper end 122a connected to the lower surface of the expanded portion 121a of the base end side plate portion 121 and a lower end 122b connected to the tip side plate portion 123 (more specifically, to the upper surface of the expanded portion 123a of the tip side plate portion 123). The shape of the elastic deformation portion 122 is not limited to a bellows-shaped leaf spring.
[0082] The tip side plate portion 123 is the portion that comes into contact with the test board. The tip side plate portion 123 has a rectangular enlarged portion 123a formed at its upper portion, and has a generally T-shaped outer shape.
[0083] An upper claw 123b, an upper notch 123c, a lower claw 123d, a lower notch 123e and a press-fit claw 123h are formed in a portion of the tip side plate portion 123 below the enlarged portion 123a.
[0084] The upper claw 123b is a portion of the first side surface of the tip side plate portion 123 that is bent in a direction perpendicular to the extending direction of the heat contact 120. In the case of Fig. 9, the upper claw 123b is configured by bending a part of the left side surface of the tip side plate portion 123 toward the back.
[0085] The upper cutout 123c is a portion shaped as if the second side surface of the tip side plate-shaped portion 123 is partially cut out. In the case of FIG. 9, the upper cutout 123c is configured by partially cutting out the right side surface of the tip side plate-shaped portion 123. The upper cutout 123c is formed at a position approximately the same height as the upper claw 123b.
[0086] The lower claw 123d is a portion shaped such that a part of the second side surface of the tip side plate portion 123 is bent in a direction perpendicular to the extending direction of the heat contact 120 and in a direction opposite to the upper claw 123b. In the case of Fig. 9, the lower claw 123d is configured by bending a part of the right side surface of the tip side plate portion 123 toward the front. The lower claw 123d is formed below the upper cutout 123c.
[0087] The lower cutout 123e is a portion shaped as if the first side surface of the tip side plate-shaped portion 123 is partially cut out. In the case of FIG. 9, the lower cutout 123e is configured by partially cutting out the left side surface of the tip side plate-shaped portion 123. The lower cutout 123e is formed at a position approximately the same height as the lower claw 123d.
[0088] The press-fit claws 123h are protrusions formed below the enlarged portion 123a and above the upper notch 123c on at least one of the first side surface and the second side surface of the tip side plate-shaped portion 123. Depending on the space, the press-fit claws 123h may be formed below the upper notch 123c. The press-fit claws 123h serve to lock the thermal contacts 120 to the lower housing 11. If there is no need to lock the thermal contacts 120 to the lower housing 11, the press-fit claws 123h may be omitted.
[0089] A plurality of protrusions 123i and a plurality of protrusions 123j are formed on the surface of the tip side plate-shaped portion 123 in a staggered arrangement. The protrusion 123i is a portion that protrudes in the plate thickness direction from the surface of the tip side plate portion 123. The amount of protrusion of the protrusion 123i is smaller than the plate thickness of the thermal contact 120 and is approximately the same as the protrusion 121g of the base side plate portion 121. The protrusion 123i is a portion that comes into contact with the surface of the tip side plate portion 113 of the adjacent electrical contact 110. The protrusion 123j is a portion that protrudes from the surface of the tip side plate portion 123 in the plate thickness direction and in the opposite direction to the protrusion 123i. The protrusion 123j protrudes by approximately the same amount as the protrusion 123i. The protrusion 123j is a portion that contacts the surface of the tip side plate portion 113 of the adjacent electrical contact 110. Note that the electrical contact 110 with which the protrusion 123j contacts is different from the electrical contact 110 with which the protrusion 123i contacts. In the case of FIG. 9, the protrusion 123i protrudes toward the front side, and the protrusion 123j protrudes toward the back side, but these protruding directions are merely examples. The shape, number and arrangement of each protrusion are not limited to those shown in the drawings.
[0090] The thermal contact 120 is formed, for example, by pressing a base material plate. This allows mass production of the thermal contacts 120 with high precision while minimizing variation between products.
[0091] The heat contact 130 described later has the same configuration as the heat contact 120, except for the dimensions of the base end side plate portion 131 (the height position of the upper end).
[0092] <Interlocking mechanism> The electrical contacts 110 and thermal contacts 120 configured as described above are alternately arranged in the plate thickness direction as shown in FIG. 10, and are stacked as shown in FIG.
[0093] At this time, in a state in which the electrical contacts 110 and the thermal contacts 120 are alternately stacked as shown in FIGS. 11 to 13, the contact pin 100 has the following structural features.
[0094] That is, the upper claw 111b fits into the adjacent upper notch 121c at the front, the upper claw 121b fits into the adjacent upper notch 111c at the back, the lower claw 111d fits into the adjacent lower notch 121e at the back, and the lower claw 121d fits into the adjacent lower notch 111e at the front.
[0095] At this time, as shown in Fig. 13, the lower claw 121d and the lower notch 111e are designed to have dimensions such that the lower end of the lower claw 121d contacts the lower end of the adjacent lower notch 111e in front when the positions of the upper surfaces of the enlarged portions 111a and 121a are aligned. In Fig. 13, the contact points between the notches and the claws are indicated by two-dot chain circles. Moreover, the upper claw 111b and the upper cutout 121c are designed to have dimensions such that they do not come into contact with each other when the positions of the upper surfaces of the enlarged portions 111a and 121a are aligned. Additionally, the upper claw 121b and the upper cutout 111c are designed to have dimensions such that they do not come into contact with each other when the positions of the upper surfaces of the enlarged portions 111a and 121a are aligned. Further, the lower claw 111d and the lower cutout 121e are designed to have dimensions such that they do not come into contact with each other when the positions of the upper surfaces of the enlarged portions 111a and 121a are aligned.
[0096] 11 to 13, when the upper surface of the expanded portion 111a and the upper surface of the expanded portion 121a are aligned, the upper end (the apex of the contact protrusion 111f) of the base end side plate portion 111 is located higher than the upper end (upper surface) of the base end side plate portion 121. In other words, the electrical contact 110 is designed to be taller than the thermal contact 120.
[0097] In addition, in Fig. 13, the cross-hatched area (component) is the heat contact 120. Also, the white area (component) displayed in part of the cross-hatched area is part of the electrical contact 110 adjacent to the cross-hatched heat contact 120. In other words, Fig. 13 shows three components from the back to the front: the electrical contact 110, the heat contact 120, and the other electrical contact 110. The same applies to Fig. 14.
[0098] As shown in FIG. 3, in the contact pin 100 configured as described above, the portion of the electrical contact 110 from the enlarged portion 111a to the enlarged portion 113a and the portion of the thermal contact 120 from the enlarged portion 121a to the enlarged portion 123a (these portions are collectively referred to as the "central portion of the contact pin 100") are accommodated in the accommodation space 15 defined by the lower recess 11a and the upper recess 12a.
[0099] At this time, the upper surfaces of the enlarged portions 111a and 121a are in contact with the top surface of the upper recess 12a and are aligned, and the lower surfaces of the enlarged portions 113a and 123a are in contact with the bottom surface of the lower recess 11a and are aligned. In this state, the elastic deformation portion 112 of the electrical contact 110 and the elastic deformation portion 122 of the thermal contact 120 are compressed, and the electrical contact 110 and the thermal contact 120 are shorter than their natural lengths. In other words, the electrical contact 110 and the thermal contact 120 are in a preloaded state. In this case, the elastic deformation portions 112 of the electrical contacts 110 and the elastic deformation portions 122 of the thermal contacts 120 are substantially equal to their natural lengths when housed in the housing space 15.
[0100] Furthermore, when the central portion of the contact pin 100 is accommodated in the accommodation space 15, the portion of the base end side plate portion 111 above the expansion portion 111a and the portion of the base end side plate portion 121 above the expansion portion 121a (these portions are collectively referred to as the "base end portion of the contact pin 100") are inserted into the upper through hole 12b of the upper housing 12, and the ends protrude from the upper housing 12.
[0101] Furthermore, when the central portion of the contact pin 100 is accommodated in the accommodation space 15, the portion of the tip side plate portion 113 below the expansion portion 113a and the portion of the tip side plate portion 123 below the expansion portion 123a (these portions are collectively referred to as the "tip portion of the contact pin 100") are inserted into the lower through hole 11b of the lower housing 11, and the ends protrude from the lower housing 11. Furthermore, when the press-fit claws 113h and 123h are formed, the press-fit claws 113h and 123h bite into the peripheral wall of the lower through-hole 11b, whereby the contact pin 100 is locked in the lower housing 11.
[0102] Next, the movement of the contact pin 100 will be described. As shown in Figure 13, when the upper surfaces of the expansion portions 111a and 121a are aligned, the upper end of the base end plate portion 111 is positioned higher than the upper end of the base end plate portion 121, so that when an attempt is made to attach the IC package 20 to the inspection socket 10 (see Figure 5), the electrical contacts 110 first come into contact with the IC package 20.
[0103] In the process after the electrical contacts 110 contact the IC package 20, the electrical contacts 110 and the thermal contacts 120 move as follows.
[0104] [When the electrical contact is pressed down (when the contact pin is compressed)] As shown in FIGS. 13 and 14, first, only the electrical contacts 110 are pressed down by the IC package 20, and the elastic deformation portions 112 are compressed. At this time, the electrical contacts 110 are movable independently of the thermal contacts 120. That is, the electrical contacts 110 slide relative to the thermal contacts 120 while only the electrical contacts 110 are being pressed down by the IC package 20.
[0105] Thereafter, when the electrical contact 110 is pressed down by a predetermined amount, the lower end of the upper claw 111b comes into contact with the lower end of the adjacent upper notch 121c at the front, and the upper end of the upper claw 121b comes into contact with the upper end of the adjacent upper notch 111c at the back. Also, as the electrical contact 110 descends, the lower end of the lower notch 111e moves away from the lower end of the lower claw 121d at the back. In FIG. 14, the contact points between the notches and the claws are indicated by two-dot chain circles.
[0106] In addition, the "predetermined amount" is determined by the distance between the lower end of upper claw 111b and the lower end of adjacent upper notch 121c (the distance between the lower end of upper claw 121b and the lower end of adjacent upper notch 111c) when the positions of the upper surfaces of expansion portion 111a and expansion portion 121a are aligned. Moreover, the “predetermined amount” is smaller than the final displacement amount of the electrical contact 110 pressed down by the IC package 20 .
[0107] Next, when the electrical contact 110 is pressed down further (i.e., when the electrical contact 110 is pressed down beyond a predetermined amount), the lower end of the upper claw 111b comes into contact with the lower end of the upper notch 121c and the upper end of the upper notch 111c comes into contact with the upper end of the upper claw 121b, so that the electrical contact 110 is pressed down further in conjunction with the thermal contact 120. That is, the electrical contact 110 and the thermal contact 120 move in conjunction with each other in the direction in which the electrical contact 110 is pressed down, from the time when the electrical contact 110 is pressed down beyond a predetermined amount.
[0108] When the electrical contact 110 and the thermal contact 120 work together, the electrical contact 110 receives not only the restoring force of its own elastic deformation portion 112, but also the restoring force of the elastic deformation portion 122 of the thermal contact 120 through the contact point. That is, the contact pressure of the electrical contact 110 against the IC package 20 increases, thereby improving electrical contact.
[0109] [When the electrical contact returns to its original position (when the contact pin is extended)] When the electrical contacts 110 return to their original positions after being depressed beyond a predetermined amount, the electrical contacts 110 and the thermal contacts 120 typically expand simultaneously to return to their original positions.
[0110] However, if the thermal contact 120 gets stuck (a phenomenon in which it gets caught) for some reason, only the electrical contact 110 will try to return to its original position, and as the electrical contact 110 extends, the lower end of the lower notch 111e will come into contact with the lower end of the lower claw 121d adjacent to it at the back. In this way, the stacked thermal contacts 120 receive the restoring force of the elastic deformation portions 112 of the electrical contacts 110 through the contact points. As a result, the thermal contact 120 returns to its original position in conjunction with the electrical contact 110. In other words, the stuck state of the thermal contact 120 is resolved.
[0111] Furthermore, even if the electrical contacts 110 become stuck for some reason, the lower end of the upper notch 121c is in contact with the lower end of the upper claw 111b adjacent to the rear, and the upper end of the upper claw 121b is in contact with the upper end of the upper notch 111c adjacent to the rear, so that the stuck electrical contacts 110 are subjected to the restoring force of the elastic deformation portion 122 of the thermal contact 120 through the contact points. As a result, the electrical contact 110 returns to its original position in conjunction with the thermal contact 120. In other words, the electrical contact 110 is no longer stuck.
[0112] In summary, the upper claw 111b inserted into the upper notch 121c, the upper claw 121b inserted into the upper notch 111c, the lower claw 111d inserted into the lower notch 121e, and the lower claw 121d inserted into the lower notch 111e form the following structure: (1) A mechanism (compression interlocking mechanism) that interlocks the electrical contact 110 and the adjacent thermal contact 120 in the compression direction when the electrical contact 110 is pressed down (compressed) by a predetermined amount, and (2) A mechanism (extension interlocking mechanism) that interlocks the electrical contact 110 and the adjacent thermal contact 120 in the extension direction when the electrical contact 110 returns to its original position after being pressed down beyond a predetermined amount. will be configured.
[0113] A similar interlocking mechanism can be adopted for the tip plate portion 113 of the electrical contact 110 and the tip plate portion 123 of the thermal contact 120.
[0114] During the process of compressing or expanding the contact pin 100, the stacked electrical contacts 110 and thermal contacts 120 may slide against each other. At this time, as shown in Figures 8 and 9, protrusions 111g and 111h provided on the base end plate portion 111, protrusions 121g and 121h provided on the base end plate portion 121, protrusions 113i and 113j provided on the tip end plate portion 113, and protrusions 123i and 123j provided on the tip end plate portion 123 function as follows.
[0115] 10, the base end plate portion 111 contacts the base end plate portion 121 adjacent to the rear at protrusion 111h. The base end plate portion 111 also contacts the base end plate portion 121 adjacent to the front at protrusion 111g. The base end plate portion 121 also contacts the base end plate portion 111 adjacent to the rear at protrusion 121h. The base end plate portion 121 also contacts the base end plate portion 111 adjacent to the front at protrusion 121g. Similarly, the tip side plate portion 113 contacts the tip side plate portion 123 adjacent to the back at the protrusion 113j. Moreover, the tip side plate portion 113 contacts the tip side plate portion 123 adjacent to the front at the protrusion 113i. Moreover, the tip side plate portion 123 contacts the tip side plate portion 113 adjacent to the back at the protrusion 123j. Moreover, the tip side plate portion 123 contacts the tip side plate portion 113 adjacent to the front at the protrusion 123i. Moreover, the protrusions have approximately the same protrusion amount.
[0116] 10, the projections 111h and 113j shown by two-dot chain lines indicate the state where the projections 111h and 113j of the adjacent electrical contacts 110 are in contact with each other. Also, the projections 121h and 123j shown by two-dot chain lines indicate the state where the projections 121h and 123j of the adjacent thermal contacts 120 are in contact with each other.
[0117] The protrusions 111h, 113j, 121h, and 123j are arranged so as not to interfere with each other when the electrical contact 110 and the thermal contact 120 are stacked. Similarly, although not shown, the protrusions 111g, 113i, 121g, and 123i are arranged so as not to interfere with each other when the electrical contact 110 and the thermal contact 120 are stacked.
[0118] By providing each protrusion in this manner, the sliding points on the base end plate portion 111 and the base end plate portion 121 are limited to each protrusion, so that sliding over a wide surface can be avoided and the sliding area can be reduced. Here, from the viewpoint of reducing the sliding area, it is preferable to tapere each protrusion (particularly protrusion 111g, protrusion 111h, protrusion 121g, and protrusion 121h) in the protruding direction, to make the protrusion hemispherical, or to shape the contact area as close to a point as possible.
[0119] Furthermore, by providing each protrusion, a gap is generated between the electrical contact 110 and the thermal contact 120. Then, the distance (gap size) between the electrical contact 110 and the thermal contact 120 can be determined by the amount of protrusion of each protrusion. By appropriately setting this gap, i.e., by appropriately setting the amount of protrusion of each protrusion, it is possible to prevent molten solder or flux from rising up the gap due to capillary action when mounting the inspection socket 10 on a printed wiring board.
[0120] Furthermore, by providing this gap, the electrical contact 110 and the thermal contact 120 are spaced apart in the plate thickness direction, so that the bending amount of each claw (upper claw 111b, lower claw 111d, upper claw 113b, lower claw 113d, upper claw 121b, lower claw 121d, upper claw 123b, and lower claw 123d) can be made large. If the bending amount is small, it may be difficult to bend each claw by press working, and the workability may deteriorate. Therefore, by ensuring the bending amount as much as possible, the workability by press working is improved.
[0121] Furthermore, by providing this gap, interference between the electrical contact 110 or the thermal contact 120 and a punch burr generated on the opposing thermal contact 120 or electrical contact 110 can be avoided.
[0122] Furthermore, by providing this gap, the deflection (movement in the plate thickness direction) of the elastic deformation portion 112 of the electrical contact 110 or the elastic deformation portion 122 of the thermal contact 120 can be absorbed by the gap.
[0123] By aligning the protrusion amounts of the protrusions, the electrical contacts 110 and the thermal contacts 120 become parallel to each other. In particular, the base end plate portions 111 and 121 become parallel to each other, and the tip end plate portions 113 and 123 become parallel to each other.
[0124] <Casing> The electrical contacts 110 and the thermal contacts 120 configured as above are bundled and held by a casing 140, as shown in FIG. The casing 140 is constructed by applying Ni plating as an undercoat to a base material of a Cu-based material (e.g., beryllium copper), and then applying plating mainly made of an Au-based material to the surface of the Ni layer. Note that these materials are merely examples, but the casing 140 has electrical conductivity equivalent to that of the electrical contacts 110 and the thermal contacts 120, and preferably has electrical conductivity that exceeds that.
[0125] As shown in FIGS. 15 to 17, the casing 140 has a first plate-shaped portion 141, a second plate-shaped portion (fixing piece) 142 opposed to the first plate-shaped portion 141, and a connecting plate-shaped portion 143 connecting them.
[0126] The first plate-shaped portion 141 is a plate-shaped portion that extends in the same direction as the electrical contacts 110 and the thermal contacts 120 . The first plate-shaped portion 141 has a movable piece 141d formed at the top, an enlarged portion 141b and a press-fit claw 141h formed at the center, and a protrusion 141a formed below the movable piece 141d.
[0127] As shown in Figure 17, the movable piece 141d has a bent portion that is convex toward the second plate portion 142 above the upper end of the second plate portion 142, and the bent portion elastically contacts the base end plate portion 111 of the electrical contact 110 or the base end plate portion 121 of the thermal contact 120 on the outermost surface.
[0128] As shown in FIG. 15 or 16, the enlarged portions 141b are portions where both side surfaces of the first plate-shaped portion 141 are partially enlarged in the width direction.
[0129] As shown in FIG. 15, the press-fit claws 141h are projections formed on both side surfaces of the first plate-shaped portion 141 below the enlarged portion 141b. The press-fit claws 141h serve to lock the casing 140 to the lower housing 11. If there is no need to lock the casing 140 to the lower housing 11, the press-fit claws 141h may be omitted.
[0130] The protrusion 141a has a vertically elongated shape extending from the vicinity of the base end of the movable piece 141d to the lower part of the first plate-shaped portion 141, and protrudes toward the second plate-shaped portion 142 side (the back side in FIG. 15). The protrusion 141a is a portion that comes into contact with the second plate-shaped portion 142 of the other casing 140 when the other casing 140 is placed on top of the other casing 140.
[0131] The second plate-shaped portion 142 is a plate-shaped portion that extends in the same direction as the electrical contacts 110 and the thermal contacts 120 . The second plate-shaped portion 142 is disposed opposite the first plate-shaped portion 141 . The second plate-shaped portion 142 is formed with a base end holding portion 142d at its upper portion, an enlarged portion 142b and a press-fitting claw 142h at its central portion, and a tip end holding portion 142e at its lower portion.
[0132] As shown in FIGS. 15 to 17, the base end holding portions 142d are claw-shaped portions that protrude from both side surfaces of the second plate-shaped portion 142 toward the first plate-shaped portion 141. As shown in FIGS.
[0133] As shown in FIG. 15 or 16, the enlarged portions 142b are portions where both side surfaces of the second plate-shaped portion 142 are partially enlarged in the width direction.
[0134] As shown in Figures 15 to 17, the tip holding portion 142e protrudes from the first side surface of the second plate-shaped portion 142 toward the first plate-shaped portion 141 (the front side in Figure 15) and is bent so that a portion of its end face is parallel to the second plate-shaped portion 142.
[0135] As shown in FIG. 16, the press-fit claws 142h are projections formed on both side surfaces of the second plate-shaped portion 142 below the enlarged portion 142b. The press-fit claws 142h serve to lock the casing 140 to the lower housing 11. If there is no need to lock the casing 140 to the lower housing 11, the press-fit claws 142h may be omitted.
[0136] The connecting plate-shaped portion 143 is a plate-shaped portion that connects the first side surface of the first plate-shaped portion 141 and the first side surface of the second plate-shaped portion 142 above the expanding portions 141b and 142b.
[0137] 17, a plurality of round projections 142a projecting toward the first plate portion 141 (the back side in FIG. 17) are formed on the inner side of the second plate portion 142 corresponding to the position of the tip plate portion 113 of the electrical contact 110 or the tip plate portion 123 of the thermal contact 120. The projections 142a project by approximately the same amount. The protrusion 142a is a portion that comes into contact with the tip plate portion 113 of the electrical contact 110 or the tip plate portion 123 of the thermal contact 120 on the outermost surface. The shape, number and arrangement of the protrusions 142a are not limited to those shown in the figures.
[0138] As shown in FIG. 18, it is preferable to prepare two casings 140 each having the above structure. Each casing 140 is fitted from the side of the electrical contacts 110 and the thermal contacts 120 so that the stacked electrical contacts 110 and thermal contacts 120 are inserted between the first plate-shaped portion 141 and the second plate-shaped portion 142. At this time, the second plate-shaped portion 142 of one casing 140 is overlapped on the inside of the first plate-shaped portion 141 of the other casing 140, and the second plate-shaped portion 142 of one casing 140 is overlapped on the inside of the first plate-shaped portion 141 of the other casing 140.
[0139] As a result, each casing 140 slidably holds the stacked electrical contacts 110 and thermal contacts 120 by each movable piece 141d. Also, each casing 140 guides the stacked electrical contacts 110 and thermal contacts 120 by the connecting plate portion 143, the base end holding portion 142d, and the tip end holding portion 142e to prevent the electrical contacts 110 and thermal contacts 120 from becoming displaced. 7, 19, and 20, the stacked electrical contacts 110 and thermal contacts 120 are bound together by two casings 140 while maintaining an appropriate contact pressure in the stacking direction. In addition, the casing 140 functions as a guide for the stacked electrical contacts 110 and thermal contacts 120, improving the linearity of the electrical contacts 110 and thermal contacts 120 as they expand and contract.
[0140] At this time, the casing 140 contacts the electrical contacts 110 and the thermal contacts 120 by the bent portion of the movable piece 141d and the protrusion 142a of the second plate-shaped portion 142 so as to bypass the elastic deformation portion 112 of the electrical contact 110 and the elastic deformation portion 122 of the thermal contact 120. 17, a path can be formed by casing 140 that bypasses elastic deformation portions 112 and 122, which are long and have high electrical and thermal resistances.
[0141] 18 and 19, when two casings 140 are stacked on top of each other, a protrusion 141a formed on a first plate-shaped portion 141 of one casing 140 comes into contact with a second plate-shaped portion 142 of the other casing 140, causing a gap to be generated between the first plate-shaped portion 141 (a portion excluding the protrusion 141a) of one casing 140 and the second plate-shaped portion 142 of the other casing 140. The distance between the first plate-shaped portion 141 of one casing 140 and the second plate-shaped portion 142 of the other casing 140 can be determined by the amount of protrusion of the protrusion 141a. By appropriately setting this gap, that is, by appropriately setting the amount of protrusion of projection 141a, it is possible to prevent molten solder or flux from rising through the gap due to capillary action.
[0142] Furthermore, by providing this gap, interference with burrs generated on the second plate-shaped portion 142 of another casing 140 opposing the first plate-shaped portion 141 can be avoided.
[0143] Furthermore, by forming the protrusion 141a from a position as close as possible to the movable piece 141d, the protrusion 141a can be brought into contact with the upper part of the second plate-shaped portion 142 of the other casing 140 that is the contact target (i.e., a position close to the IC package 20). By making the protrusion 141a vertically elongated, the contact area with the second plate-shaped portion 142 can be increased. This can improve the heat dissipation performance of the casing 140.
[0144] Here, in Figure 18, the protrusion 141a shown by a dashed double-dashed line on the second plate-shaped portion 142 of the left-hand casing 140 indicates the contact point with the protrusion 141a formed on the first plate-shaped portion 141 of the right-hand casing 140.
[0145] Furthermore, when the casing 140 holds the stacked electrical contacts 110 and thermal contacts 120, the protrusions 142a formed on the second plate-shaped portion 142 of the casing 140 come into contact with the electrical contacts 110 or the thermal contacts 120, creating a gap between the second plate-shaped portion 142 of the casing 140 (a portion excluding the protrusions 142a) and the electrical contacts 110 or the thermal contacts 120. The distance between the second plate-shaped portion 142 and the electrical contacts 110 or the thermal contacts 120 can be determined by the amount of protrusion of the protrusions 142a.
[0146] By appropriately setting this gap, that is, by appropriately setting the amount of protrusion of the projection 142a, it is possible to prevent the molten solder or flux from rising through the gap due to capillary action.
[0147] Furthermore, by providing this gap, the second plate-shaped portion 142 and the electrical contacts 110 or the thermal contacts 120 are spaced apart in the plate thickness direction, allowing the bending amount of the tip holding portion 142e that holds the electrical contacts 110 or the thermal contacts 120 to be increased. If the bending amount is small, it may be difficult to bend the tip holding portion 142e by press working, and workability may deteriorate. Therefore, by ensuring the bending amount as much as possible, workability by press working is improved.
[0148] Furthermore, by providing this gap, interference with burrs generated on the electrical contact 110 or the thermal contact 120 facing the second plate-shaped portion 142 can be avoided.
[0149] In addition, by providing this gap, the vibration (movement in the plate thickness direction) of the elastic deformation portion 112 of the electrical contact 110 or the elastic deformation portion 122 of the thermal contact 120 that faces the second plate-shaped portion 142 can be absorbed by the gap.
[0150] Here, the protrusion 142a shown by the two-dot chain line on the front heat contact 120 represents the contact point with the protrusion 142a formed on the second plate-shaped portion 142 of the casing 140 on the left side.
[0151] Although the number of casings 140 may be one, it is preferable to use two casings 140 from the viewpoints of stability of holding and function as a guide. Also, from the viewpoint of ensuring a large cross-sectional area of the bypass path, it is preferable to use two casings 140.
[0152] The casing 140 is formed, for example, by pressing a base plate material. This allows mass production of casings 140 with high precision while minimizing variation between products.
[0153] The contact pin 100 configured as above may have at least one of the following mechanisms.
[0154] <Mechanism to prevent excessive compression> 7, when the electrical contacts 110 and the thermal contacts 120 are pressed down, the lower surfaces of the enlarged portions 111a of the electrical contacts 110 and the lower surfaces of the enlarged portions 121a of the thermal contacts 120 may be configured to come into contact with the upper surface of the connecting plate portion 143 of the casing 140. In other words, the upper surface of the connecting plate portion 143 may be used as a stopper for the lower surfaces of the enlarged portions 111a and 121a. This makes it possible to regulate the amount of compression of the electrical contacts 110 and the thermal contacts 120, thereby preventing the electrical contacts 110 and the thermal contacts 120 from being damaged due to excessive compression.
[0155] <Mechanism to prevent solder / flux wicking (notch)> As shown in Figures 15, 16 and 20, in the assembled contact pin 100, notches 141c and 142c may be provided in the first plate-shaped portion 141 and the second plate-shaped portion 142 of the casing 140 so as to expose the lower end 112b of the elastic deformation portion 112 and the lower end 122b of the elastic deformation portion 122. In the case of FIG. 20, a notch 141c is formed in the first plate-shaped portion 141 immediately above the enlarged portion 141b, and a notch 142c is formed in the second plate-shaped portion 142 immediately above the enlarged portion 142b.
[0156] Notches 141c and 142c allow the molten solder or flux to flow away from lower end 112b of elastic deformation portion 112 and lower end 122b of elastic deformation portion 122, even if solder wicking or flux wicking occurs when soldering contact pin 100. As a result, the elastic deformation portions 112 and 122 are not fixed by solder or flux, and the desired elasticity is achieved.
[0157] <Mechanism to prevent solder / flux wicking (area R)> As shown in Fig. 21, a region R having a lower wettability than other regions may be provided on the surface of the tip side plate portion 113 of the electrical contact 110. In the case of Fig. 21, region R is provided in a portion of the tip side plate portion 113 below the enlarged portion 113a. As a result, even if solder wicking or flux wicking occurs when soldering the contact pin 100, the molten solder or flux remains in the region R, and the elastic deformation portion 112 is not stuck by the solder or flux, thereby exhibiting the desired elasticity. The region R may also be provided on the thermal contact 120 .
[0158] One method for reducing the wettability is to mask the portion corresponding to region R when plating the electrical contact 110 with an Au-based material, thereby exposing the underlying Ni layer in region R.
[0159] 22 and 23, in the casing 140, the surfaces of the first plate-shaped portion 141 and the second plate-shaped portion 142 may be provided with regions R that are less wettable than other regions, similar to the electrical contacts 110. It is preferable that region R be provided in a portion that is located below the elastic deformation portion 112 and the elastic deformation portion 122 when the casing 140 bundles the electrical contacts 110 and the thermal contacts 120, for example, a portion that is below the expanded portion 141b of the first plate-shaped portion 141 and a portion that is below the expanded portion 142b of the second plate-shaped portion 142.
[0160] [Contact pin combination] Up to this point, two types of contacts, the electrical contact 110 and the thermal contact 120 which is shorter than the electrical contact 110, have been described as examples. However, as shown in FIG. 24, it is also possible to prepare thermal contacts 130 having the same back as the electrical contacts 110, and then select and combine contacts from these as shown in the diagram of FIG. 25 to configure a contact pin 100 suited to the application.
[0161] The "back" refers to the distance from the upper surface of the enlarged portions 111a, 121a, 131a to the upper end of the base end side plate portions 111, 121, 131 as shown in FIG. For convenience, the thermal contact 130 may also be referred to as a "tall thermal contact 130."
[0162] <Electrical contacts only> As shown in FIG. 26, a contact pin 100 may be configured with all of the contacts being electrical contacts 110 . This contact pin 100 is used when the main purpose is to make electrical contact with an IC package 20 .
[0163] In this configuration, all of the electrical contacts 110 contact the IC package 20 .
[0164] At this time, since the electrical contacts 110 are movable independently of each other, even if there is distortion in the E-Pad of the IC package 20 or slight variation in the backs of the electrical contacts 110, the height can be adjusted to absorb this. Here, "slight variation" refers to variation within a range smaller than the distance between the bottom end of the upper claw 111b and the bottom end of the adjacent upper notch 111c.
[0165] Incidentally, since all of the electrical contacts 110 are aligned with respect to each other, the compression interlocking mechanism does not function.
[0166] <Electrical contact + thermal contact (low)> As already explained, as shown in FIG. 11, the contact pin 100 may be formed by combining an electrical contact 110 and a low-profile thermal contact 120. The contact pin 100 is used for the purpose of making electrical and thermal contact with an IC package 20 .
[0167] In this configuration, electrical contacts 110 contact IC package 20 .
[0168] At this time, the electrical contacts 110 are movable independently of one another within a predetermined range of depression, so that even if there is distortion in the E-Pad of the IC package 20 or slight variations in the backs of the electrical contacts 110, the heights can be adjusted to absorb these variations. Here, "slight variations" refers to variations within a range smaller than the distance between the bottom end of upper claw 111b and the bottom end of the adjacent upper notch 121c (the distance between the bottom end of upper claw 121b and the bottom end of the adjacent upper notch 111c). Furthermore, the compression interlocking mechanism increases the contact pressure of the electrical contacts 110 against the IC package 20, improving electrical contact, and the expansion interlocking mechanism prevents the electrical contacts from becoming stuck.
[0169] Although the thermal contacts 120 do not contact the IC package 20, heat from the IC package 20 is transferred to the thermal contacts 120 via the electrical contacts 110. Therefore, the thermal contacts 120 serve to increase the cross-sectional area of the heat transfer path, resulting in improved thermal performance.
[0170] <Electrical contact + thermal contact (high)> As shown in FIG. 27, a contact pin 100 may be formed by combining an electrical contact 110 with a tall thermal contact 130 . The contact pin 100 is used for the purpose of making electrical and thermal contact with an IC package 20 .
[0171] In this configuration, all of the electrical contacts 110 and all of the thermal contacts 130 contact the IC package 20 .
[0172] At this time, since the electrical contacts 110 and the thermal contacts 130 are movable independently of each other, even if the E-Pad of the IC package 20 is distorted or there is slight variation in the back of each electrical contact 110, the height can be adjusted to absorb this. Here, "slight variation" refers to a variation within a range smaller than the distance between the bottom end of the upper claw 111b and the bottom end of the adjacent upper notch 131c. Also, the thermal performance is improved because the thermal contacts 130 are in direct contact with the IC package 20. Furthermore, the thermal contacts 130 and the IC package 20 are in surface contact with each other, which is advantageous in terms of heat transfer efficiency.
[0173] Since the electrical contacts 110 and the thermal contacts 130 are all aligned with their backs, the compression interlocking mechanism does not function.
[0174] <Heat contact (low) + heat contact (high)> As shown in FIG. 28, a contact pin 100 may be formed by combining a short thermal contact 120 and a tall thermal contact 130 . The contact pin 100 is used for the purpose of making electrical and thermal contact with an IC package 20 .
[0175] In this configuration, the tall thermal contact 130 comes into contact with the IC package 20 .
[0176] At this time, the heat contacts 130 are movable independently of each other within a predetermined range of depression, so that even if there is distortion in the E-Pad of the IC package 20 or slight variation in the backs of the heat contacts 130, the height can be adjusted to absorb this. Here, "slight variation" refers to a variation within a range smaller than the distance between the bottom end of the upper claw 131b and the bottom end of the adjacent upper notch 121c. Furthermore, the compression interlock mechanism increases the contact pressure of the thermal contact 130 against the IC package 20, improving electrical contact, and the expansion interlock mechanism prevents the thermal contact 130 from becoming stuck.
[0177] Although the thermal contact 120 does not contact the IC package 20, heat from the IC package 20 is transferred to the thermal contact 120 via the thermal contact 130. Therefore, the thermal contact 120 serves to increase the cross-sectional area of the heat transfer path, resulting in improved thermal performance.
[0178] <Thermal contacts only> For example, the contact pin 100 may be configured with all of the contacts being low-profile thermal contacts 120 . This contact pin 100 is used when the main purpose is to provide thermal contact with the IC package 20 .
[0179] In this configuration, all of the thermal contacts 120 contact the IC package 20 .
[0180] At this time, since the heat contacts 120 are movable independently of each other, even if there is distortion in the E-Pad of the IC package 20 or slight variations in the backs of the heat contacts 120, the heights can be adjusted to absorb these variations. Here, "slight variations" refers to variations within a range smaller than the distance between the bottom end of the upper claw 121b and the bottom end of the adjacent upper notch 121c.
[0181] Since the thermal contacts 120 are all aligned, the compression interlocking mechanism does not function.
[0182] The same applies when the contact pin 100 is configured with all the contacts being the tall thermal contacts 130 .
[0183] [Casing modification] In addition to the casing 140 shown in FIG. 18, for example, a casing 240 shown in FIG. 29 or a casing 340 shown in FIG. 31 may be used to bundle the electrical contacts 110 and / or the thermal contacts 120.
[0184] <About Casing 240> As shown in FIG. 29, the casing 240 has a first plate-shaped portion 241, a second plate-shaped portion 242 opposed to the first plate-shaped portion 241, and a connecting plate-shaped portion 243 connecting them.
[0185] The first plate-shaped portion 241 is a plate-shaped portion that extends in the same direction as the thermal contacts 120 . The first plate-shaped portion 241 has a movable piece 241a formed at the top and an expanded portion 241b formed in the center.
[0186] The movable piece 241a has a tip portion inclined toward the second plate-shaped portion 242, and the tip portion elastically contacts the base end side plate-shaped portion 121 of the heat contact 120 on the outermost surface.
[0187] The enlarged portions 241b are portions in which part of both side surfaces of the first plate-shaped portion 241 is enlarged in the width direction, and come into contact with the enlarged portions 123a of the heat contacts 120 on the outermost surfaces.
[0188] The second plate-shaped portion 242 is a plate-shaped portion that extends in the same direction as the thermal contacts 120 . The second plate-shaped portion 242 has a movable piece 242a formed at the top and an expanded portion 242b formed in the center.
[0189] The movable piece 242a has a tip portion inclined toward the first plate-shaped portion 241, and the tip portion elastically contacts the base end side plate-shaped portion 121 of the heat contact 120 on the outermost surface.
[0190] The enlarged portions 242b are portions in which part of both side surfaces of the second plate-shaped portion 242 is enlarged in the width direction, and come into contact with the enlarged portions 123a of the heat contacts 120 on the outermost surfaces.
[0191] The connecting plate-shaped portion 243 is a plate-shaped portion that connects the first side surface of the first plate-shaped portion 241 and the first side surface of the second plate-shaped portion 242 below the expanding portions 241b and 242b.
[0192] The casing 240 configured as above is fitted from the side of the heat contacts 120 so that the stacked heat contacts 120 are inserted between the first plate-shaped portion 241 and the second plate-shaped portion 242, as shown in FIG. 30.
[0193] At this time, the first plate-shaped portion 241 is in contact with the heat contact 120 so as to bypass the elastic deformation portion 122 by the tip end portion of the movable piece 241a and the enlarged portion 241b. Further, the second plate-shaped portion 242 is in contact with the heat contact 120 so as to bypass the elastic deformation portion 122 by the tip end portion of the movable piece 242a and the enlarged portion 242b. This allows a path that bypasses the elastic deformation parts 112 and 122, which are long and have high electrical and thermal resistance, to be formed by the casing 240. Also, the variation in thickness of the stacked thermal contacts 120 can be efficiently absorbed.
[0194] In the contact pin 100 shown in FIG. 30, the casing 240 bundles only the thermal contacts 120, but like the casing 140, it may bundle the electrical contacts 110 or the thermal contacts 130, or a combination of these.
[0195] <About Casing 340> As shown in FIG. 31, the casing 340 has a first plate-shaped portion 341, a second plate-shaped portion 342 facing the first plate-shaped portion 341, and a connecting plate-shaped portion 343 connecting the first plate-shaped portion 341 and the second plate-shaped portion 342.
[0196] The first plate-shaped portion 341 is a plate-shaped portion that extends in the same direction as the thermal contacts 120 .
[0197] The first plate-shaped portion 341 has a bent portion at its tip that is convex toward the second plate-shaped portion 342 side, and the bent portion comes into contact with the tip side plate-shaped portion 123 of the heat contact 120 on the outermost surface.
[0198] The second plate-shaped portion 342 is a plate-shaped portion that extends in the same direction as the thermal contacts 120 .
[0199] The second plate-shaped portion 342 has a bent portion at its tip that is convex toward the first plate-shaped portion 341 side, and the bent portion comes into contact with the tip side plate-shaped portion 123 of the heat contact 120 on the outermost surface.
[0200] The connecting plate-shaped portion 343 is a plate-shaped portion that connects the upper surface of the first plate-shaped portion 341 and the upper side surface of the second plate-shaped portion 342 together. At this time, the first plate-shaped portion 341 and the second plate-shaped portion 342 are elastically connected to the connecting plate-shaped portion 343 .
[0201] The casing 340 configured as described above is fitted from above the heat contacts 120 so that the stacked heat contacts 120 are inserted between the first plate portion 341 and the second plate portion 342, as shown in FIG. At this time, the connecting plate portion 343 is in contact with the upper surfaces of all the heat contacts 120 .
[0202] In the contact pin 100 shown in FIG. 32, the casing 340 bundles only the thermal contacts 120, but it may also bundle the thermal contacts 130 or a combination of these.
[0203] According to this embodiment, the following effects are obtained. That is, since a plurality of contacts (for example, electrical contacts 110 and thermal contacts 120) are stacked adjacent to each other and are independently movable, when one contact is regarded as one contact point, the contact pin 100 can be brought into contact with the IC package 20 at multiple contact points. Also, it is possible to follow distortions and variations in height. This can improve the contact reliability of the contact pin 100 with the IC package 20.
[0204] Furthermore, when each part is formed by pressing a plate material, it is possible to simplify the structure, reduce costs, and shorten delivery times.
[0205] In addition, since it is equipped with a compression interlocking mechanism, for example, the electrical contact 110 is subjected to both its own elastic force and the elastic force of the adjacent thermal contact 120, thereby increasing the contact pressure of the electrical contact 110 against the IC package 20. In addition, since it is equipped with an extension linkage mechanism, even if, for example, the electrical contact 110 or the thermal contact 120 becomes stuck for some reason, the stuck state can be resolved by the extended electrical contact 110 or thermal contact 120. As described above, the compression-linked mechanism and the expansion-linked mechanism can improve the contact reliability of the contact pins 100 with respect to the IC package 20.
[0206] In addition, since the tall electrical contacts 110 and the low thermal contacts 120 are alternately stacked, the elastic force of the short thermal contacts 120 can be applied to the tall electrical contacts 110.
[0207] Furthermore, since the casing 140 is provided, the stacked electrical contacts 110 and thermal contacts 120 can be easily handled.
[0208] Furthermore, the casing 140 can function as a guide when the electrical contacts 110 and the thermal contacts 120 expand and contract, thereby improving the linearity of the electrical contacts 110 and the thermal contacts 120.
[0209] In addition, since the casing 140 has the notches 141c and 142c, even if solder wicking or flux wicking occurs, the molten solder or flux flows to avoid the lower end 112b of the elastic deformation portion 112 and the lower end 122b of the elastic deformation portion 122. As a result, the lower end 112b of the elastic deformation portion 112 and the lower end 122b of the elastic deformation portion 122 are not fixed by the solder or flux, and the desired elasticity is exhibited.
[0210] In addition, since the electrical contacts 110 and the thermal contacts 120 are formed with low wettability regions R, even if solder wicking or flux wicking occurs, the molten solder or flux remains in the low wettability regions R, and the lower ends 112b of the elastically deforming portions 112 and 122b of the elastically deforming portions 122 are not fixed by the solder or flux, thereby exhibiting the desired elasticity. The same is true for the casing 140.
[0211] Furthermore, since the electrical contact 110 is formed with protrusions 111g, 111h, 113i, and 113j, and the thermal contact 120 is formed with protrusions 121g, 121h, 123i, and 123j, a gap can be provided between the electrical contact 110 and the thermal contact 120 by each protrusion. The distance between the electrical contact 110 and the thermal contact 120 can be determined by the amount of protrusion of each protrusion. By appropriately setting this gap, that is, by appropriately setting the protruding amount of each projection, it is possible to prevent the molten solder or flux from rising through the gap due to capillary action. Furthermore, by providing this gap, the electrical contact 110 and the thermal contact 120 are spaced apart in the plate thickness direction, allowing the amount of bending of each claw to be large, improving workability by press working. Furthermore, by providing this gap, interference between the electrical contact 110 or the thermal contact 120 and a punch burr generated on the opposing thermal contact 120 or electrical contact 110 can be avoided. Furthermore, by providing this gap, the deflection (movement in the plate thickness direction) of the elastic deformation portion 112 of the electrical contact 110 or the elastic deformation portion 122 of the thermal contact 120 can be absorbed by the gap.
[0212] Furthermore, since the first plate-shaped portion 141 is formed with a protrusion 141a, the protrusion 141a can provide a gap between the first plate-shaped portion 141 and the second plate-shaped portion 142 of the other casing 140. The distance between the first plate-shaped portion 141 of one casing 140 and the second plate-shaped portion 142 of the other casing 140 can be determined by the amount of protrusion of the protrusion 141a. By appropriately setting this gap, that is, by appropriately setting the amount of protrusion of projection 141a, it is possible to prevent molten solder or flux from rising through the gap due to capillary action. Furthermore, by providing this gap, interference with burrs generated on the second plate-shaped portion 142 of another casing 140 opposing the first plate-shaped portion 141 can be avoided. Furthermore, by forming the protrusion 141a from a position as close as possible to the movable piece 141d, the protrusion 141a can be brought into contact with the upper part of the second plate-shaped portion 142 of the other casing 140 that is the contact target (i.e., a position close to the IC package 20). By making the protrusion 141a vertically elongated, the contact area with the second plate-shaped portion 142 can be increased. This can improve the heat dissipation performance of the casing 140.
[0213] Furthermore, since the second plate-shaped portion 142 has the protrusion 142a formed thereon, a gap can be provided between the second plate-shaped portion 142 and the electrical contact 110 or the thermal contact 120. The distance between the second plate-shaped portion 142 and the electrical contact 110 or the thermal contact 120 can be determined by the amount of protrusion of the protrusion 142a. By appropriately setting this gap, that is, by appropriately setting the amount of protrusion of the projection 142a, it is possible to prevent the molten solder or flux from rising through the gap due to capillary action. Furthermore, by providing this gap, the second plate-shaped portion 142 and the electrical contacts 110 or the thermal contacts 120 are spaced apart in the plate thickness direction, allowing the bending amount of the tip holding portion 142e that holds the electrical contacts 110 or the thermal contacts 120 to be increased. If the bending amount is small, it may be difficult to bend the tip holding portion 142e by press working, and workability may deteriorate. Therefore, by ensuring the bending amount as much as possible, workability by press working is improved. Furthermore, by providing this gap, interference with burrs generated on the electrical contact 110 or the thermal contact 120 facing the second plate-shaped portion 142 can be avoided. In addition, by providing this gap, the vibration (movement in the plate thickness direction) of the elastic deformation portion 112 of the electrical contact 110 or the elastic deformation portion 122 of the thermal contact 120 that faces the second plate-shaped portion 142 can be absorbed by the gap.
[0214] As long as the contact pin 100 according to this embodiment can replace a conventional probe pin, the object that the contact pin 100 comes into contact with is not limited. For example, the contact pin 100 may contact a solder ball terminal when the IC package 20 is a BGA (Ball Grid Array) or a land terminal when the IC package 20 is an LGA (Land Grid Array). [Explanation of symbols]
[0215] 10 Inspection socket 11 Lower housing 11a Lower recess 11b Lower through hole 12 Upper housing 12a Upper recess 12b Upper through hole 13 Pedestal 14 Movable housing 14a Package housing 15 Containment Space 16 Periphery Contact Pins 20 IC Package 100 Contact Pins 110 Electrical contacts (contacts) 111 Proximal plate-shaped part 111a Enlarged section 111b Upper claw 111c Upper notch 111d Lower claw 111e Lower notch 111f Contact protrusion 111g Protrusion (front side) 111h Protrusion (back side) 112 Elastically deformable part 112a top end 112b bottom end 113 Distal plate-shaped part 113a Enlarged section 113b Upper claw 113c Upper notch 113d Lower claw 113e Lower notch 113h Press-fit jaw 113i Protrusion (front side) 113j Protrusion (back side) 120 Thermal contact (contact) 121 Proximal plate-shaped part 121a Enlarged section 121b Upper claw 121c Upper notch 121d Lower claw 121e Lower notch 121g protrusion (front side) 121h Protrusion (rear side) 122 Elastically deformable part 122a top end 122b bottom end 123 Distal plate-shaped part 123a Enlarged section 123b Upper claw 123c Upper notch 123d Lower Claw 123e Lower notch 123h Press-fit jaw 123i Protrusion (front side) 123j Protrusion (back side) 130 Thermal contact (contact) 131 Proximal plate-shaped part 131a Enlarged section 131b Upper claw 131c Upper notch 131d Lower claw 131e Lower notch 140 Casing 141 First plate-shaped part 141a protrusion 141b Enlarged section 141c Notch 141d Movable piece 141h Press-fit jaw 142 Second plate-shaped portion (fixing piece) 142a protrusion 142b Enlarged section 142c Notch 142d Proximal holder 142e Tip holder 142h Press-fit jaw 143 Connection plate part 240 Casing 241 First plate-shaped part 241a Movable piece 241b Enlarged section 242 Second plate-shaped part 242a Movable piece 242b Enlarged section 243 Connection plate part 340 Casing 341 First plate-shaped part 342 Second plate-shaped part 343 Connection plate part
Claims
1. a plurality of conductive contacts extending from a base end to a tip end, and an elastically deformable portion that is elastically expandable and contractible in the extending direction is formed between the base end and the tip end; The contacts are stacked adjacent to each other in a direction perpendicular to the extending direction and are independently movable in the extending direction; Adjacent contacts are in contact with each other in the stacking direction.
2. a compression interlocking mechanism that, when one of the contacts is compressed by a predetermined amount, interlocks the compressed contact with the adjacent contact in a compression direction; an extension linkage mechanism that links the contact and the adjacent contact in an extension direction; The contact pin according to claim 1 , comprising:
3. The contact pin according to claim 2 , wherein the contacts whose base ends are higher and the contacts whose base ends are lower in the extension direction are alternately stacked.
4. 3. The contact pin according to claim 1, further comprising a casing that bundles a plurality of the stacked contacts.
5. 5. The contact pin according to claim 4, wherein the casing has a stopper for regulating an amount of compression of the contact.
6. The contact pin according to claim 4 , wherein the casing has a notch that is cut out to expose a lower end of the elastically deformable portion.
7. 5. The contact pin according to claim 4, wherein the casing has a region that is lower in wettability than other portions in a portion located below the elastically deforming portion of the contact.
8. 3. The contact pin according to claim 1, wherein the contact has a region below the elastically deformable portion that is lower in wettability than other portions of the contact.
9. 2. The contact pin according to claim 1, wherein each of the contacts has a protrusion that protrudes toward and contacts an adjacent contact.
10. the casing has a first plate-shaped portion and a second plate-shaped portion that face each other and between which the stacked contacts are disposed, The first plate-shaped portion has a protrusion protruding toward the second plate-shaped portion, The contact pin according to claim 4 , wherein the second plate-shaped portion has a protrusion that protrudes toward the first plate-shaped portion.
11. The present invention provides a method for manufacturing a gas turbine engine comprising: When the casings are overlapped with each other, The first plate-shaped portion of one of the casings faces the second plate-shaped portion of the other casing, The contact pin according to claim 10 , wherein the second plate-shaped portion of each of the casings faces the stacked contacts.
12. A plurality of contact pins according to claim 1 or 2; a housing for accommodating the contact pins; An inspection socket comprising:
13. the housing has an upper housing and a lower housing defining a space in which the elastically deformable portion of the contact pin is accommodated, 13. The inspection socket according to claim 12, wherein the contact pin is configured such that the elastic deformation portion is compressed by the upper housing and the lower housing.
Citation Information
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