Superjunction semiconductor device
By separating the p-type column region from the channel stopper and reducing impurity concentration in the termination region, the superjunction semiconductor device addresses the breakdown voltage decrease issue, maintaining reliable operation and preventing electric field concentration.
Patent Information
- Application Number
- JP2022567017
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2020-12-04
- Filing Date
- 2021-12-03
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2041-12-03
AI Technical Summary
The conventional superjunction semiconductor devices face issues with a decrease in breakdown voltage due to electric field concentration near the channel stopper in the edge termination region, particularly when the p-type column region is made p-rich, leading to potential breakdown and avalanche current flow during voltage increase.
The superjunction semiconductor device incorporates a structure where the p-type column region in the termination region is separated from the channel stopper, reducing the impurity concentration in the termination region, and the p-type column width is narrowed towards the outer periphery, ensuring a uniform distance from the channel stopper, thereby preventing electric field concentration and maintaining breakdown voltage.
This design effectively relaxes the electric field near the channel stopper, preventing a decrease in breakdown voltage and ensuring reliable operation under varying voltage conditions.
Smart Images

Figure 0007710688000001 
Figure 0007710688000002 
Figure 0007710688000003
Abstract
Description
Technical Field
[0001] This invention relates to a superjunction semiconductor device.
Background Art
[0002] In a normal n-channel vertical MOSFET (Metal Oxide Semiconductor Field Effect Transistor), among a plurality of semiconductor layers formed in a semiconductor substrate, the n-type conductive layer (drift layer) is the semiconductor layer with the highest resistance. The electrical resistance of this n-type drift layer greatly affects the on-resistance of the entire vertical MOSFET. Reduction of the on-resistance of the entire vertical MOSFET can be achieved by thinning the thickness of the n-type drift layer and shortening the current path.
[0003] However, a vertical MOSFET also has a function of maintaining breakdown voltage because the depletion layer spreads up to the high-resistance n-type drift layer in the off state. Therefore, when the n-type drift layer is thinned to reduce the on-resistance, the spread of the depletion layer in the off state becomes shorter, so it easily reaches the breakdown electric field strength at a low applied voltage, and the breakdown voltage decreases. On the other hand, in order to increase the breakdown voltage of a vertical MOSFET, it is necessary to increase the thickness of the n-type drift layer, and the on-resistance increases. Such a relationship between on-resistance and breakdown voltage is called a trade-off relationship, and it is generally difficult to improve both of them in the trade-off relationship.
[0004] As a structure of a semiconductor device for solving the above problems, a superjunction (SJ: Super Junction) structure is known. For example, a MOSFET having a superjunction structure (SJ structure) (hereinafter, SJ-MOSFET) is known.
[0005] FIG. 24 is a plan view showing the structure of a conventional superjunction semiconductor device. As shown in FIG. 24, the SJ-MOSFET 140 includes an active region 130 and an edge termination region 131 surrounding the periphery of the active region 130. The active region 130 is a region where current flows when in the on state. The edge termination region 131 is a region that relaxes the electric field on the front surface side of the substrate of the drift region and maintains the breakdown voltage.
[0006] The SJ-MOSFET 140 has a parallel structure (hereinafter referred to as a parallel pn structure 119) in which p-type column regions 103 and n-type column regions 104 are alternately and repeatedly arranged in the active region 130 and the edge termination region 131. In the parallel pn structure 119, by making the amounts of impurities contained in the p-type column region 103 and the n-type column region 104 substantially equal, a pseudo non-doped layer can be created in the off state to achieve a high breakdown voltage.
[0007] FIG. 25 is a cross-sectional view showing the structure of a conventional superjunction semiconductor device. FIG. 25(a) is a Y-Y' cross-sectional view of FIG. 24. FIG. 25(b) is an X-X' cross-sectional view of FIG. 24. FIG. 25(c) is an X1-X1' cross-sectional view of FIG. 24. Also, FIG. 25(b) is a cross-sectional view of the portion A in FIG. 25(a). FIG. 25(c) is a cross-sectional view of the portion B in FIG. 25(a).
[0008] As shown in FIGS. 25(a) to 25(c), the SJ-MOSFET 140 is made of a wafer in which an n-type drift layer 102 is grown on an n-type semiconductor substrate 101 with a high impurity concentration. In the n-type drift layer 102, a p-type column region 103 that penetrates the n-type drift layer 102 from the wafer surface, extends in a direction perpendicular to the main surface of the substrate, and has a narrow width in a plane parallel to the main surface of the substrate, and an n-type column region 104 sandwiched between the p-type column regions 103 are alternately and repeatedly arranged in a plane parallel to the main surface of the substrate, having a parallel pn structure 119. In FIGS. 25(a) and 25(b), the p-type column region 103 reaches the n + -type semiconductor substrate 101, but it does not have to reach the n + -type semiconductor substrate 101. + type semiconductor substrate 101.
[0009] In the active region 130, a p-type base region 106 is provided on the parallel pn structure 119 of the SJ-MOSFET 140. Inside the p-type base region 106, an n + -type source region 107 is provided. A p + -type contact region may be provided inside the p-type base region 106. Also, a trench 118 is provided that penetrates the p-type base region 106 and the n + -type source region 107 and reaches the p-type column region 103. An n + -type source region 107 is arranged so as to be in contact with the side surface of this trench 118.
[0010] Also, inside the parallel pn structure 119, a first p + -type base region 114 is selectively provided so as to cover the entire bottom surface of the trench 118. On the surface layer opposite to the n + -type semiconductor substrate 101 side of the parallel pn structure 119, a second p + -type base region 115 is selectively provided.
[0011] The inner wall surface of the trench 118 is covered with a gate insulating film 109 formed of an oxide film or the like, and the trench 118 is filled with a gate electrode 110 formed on the surface of the gate insulating film 109. In this way, a trench gate structure is formed. Also, an ohmic electrode (not shown) is in electrical contact with the p-type base region 106 and the n + -type source region 107 through a contact hole formed in an interlayer insulating film (not shown).
[0012] And on the back surface side of the n + -type semiconductor substrate 101, a back surface electrode (not shown) electrically connected to the n + -type semiconductor substrate 101 is formed.
[0013] In the edge termination region 131, the p-type base region 106 and the second p +The type base region 115 is removed, a step (recessed on the drain side) is formed with the edge termination region 131 lower than the active region 130, and the parallel pn structure 119 is exposed on the bottom surface of the step. Note that this step is for removing the p-type base region 106 in the edge termination region 131 when the p-type base region 106 is formed by epitaxial growth, and is not necessary when the p-type base region 106 is formed by ion implantation.
[0014] Also, in the edge termination region 131, a JTE structure in which a plurality of p-type regions (here, two, the first JTE region 120 and the second JTE region 121) are arranged adjacent to each other is provided. Further, an n + type region 122 that functions as a channel stopper is provided outside the JTE structure (on the chip end side).
[0015] The first JTE region 120 and the second JTE region 121 are respectively selectively provided at the portions of the parallel pn structure 119 exposed on the bottom surface of the step. When a high voltage is applied, the lateral high voltage outside the active region 130 is ensured by the pn junction between the first JTE region 120, the second JTE region 121, and the n-type column region 104.
[0016] It is known that the SJ structure has a low avalanche tolerance in a design where the impurity amounts contained in the p-type column region 103 and the n-type column region 104 are substantially equal, the charge balance is achieved, and the static breakdown voltage is the highest. And in a state slightly deviated from the charge balance, particularly in a (p-rich) structure where the charge amount of the p-type column region 103 is more than the charge amount of the n-type column region 104, it is known that the avalanche tolerance is high. Also, in the depth direction of the SJ structure, by making it a (n-rich) structure where the charge amount of the n-type column region 104 is more than the charge amount of the p-type column region 103 on the surface side and on the substrate side (drain side), it is known that the margin for charge amount variation is improved or the avalanche tolerance is improved.
[0017] Also, when turning off the MOSFET and the SJ structure is depleted, the average positive charge density ρ(x) at a predetermined depth position of the SJ structure is represented by an upwardly convex and rightwardly rising curve, and a MOSFET capable of making the variation in switching characteristics when turned off smaller than before is known (see, for example, Patent Document 1 below). Further, in the longitudinal direction of the p-type column region, a semiconductor device is known in which the p-type column region does not reach the channel stopper, and the p-type column region is not provided under the channel stopper in the direction in which the n-type column region and the p-type column region are arranged (see, for example, Patent Document 2 below).
[0018] Also, in the peripheral region, a semiconductor device is known that includes a charge balance change region in which the amount of N-type charge in the superjunction structure gradually becomes larger than the amount of P-type charge as it goes in the outer peripheral direction of the cell region (see, for example, Patent Document 3 below). Further, in addition to an n-type drift layer that conducts a drift current in the on state and is depleted in the off state, and a p-type drift layer that is depleted in the off state, a semiconductor device is known that provides a second n-type drift layer and a second p-type drift layer formed in at least one of two directions orthogonal to each other in the junction termination region (see, for example, Patent Document 4 below). Further, a semiconductor device is known that forms a final edge structure including a plurality of N-type stacked semiconductor layers and two columns inserted in a plurality of stacked semiconductor layers formed by stacking a plurality of P-type doped regions, and in which the column closer to the high-voltage semiconductor device is deeper than the column farther from the device (see, for example, Patent Document 5 below). Further, a semiconductor device is known in which a p-type epitaxial buried layer and an n-type epitaxial layer pair are alternately arranged in a superjunction structure, a p-type lateral RESURF region is provided at the end portion, and each p-type epitaxial buried layer at the end portion has no p-type lateral RESURF region in at least a part of the surface portion and no overlap (see, for example, Patent Document 6 below).
Prior Art Documents
Patent Documents
[0019]
Patent Document 1
[0020] However, when the surface part is p-rich and a JTE structure is formed in the p-type column region 103, it becomes even more p-rich, making it difficult for the p-type column region 103 to be depleted. There is a risk that the electric field will concentrate easily between the p-type column region 103 and the channel stopper, resulting in a decrease in breakdown voltage.
[0021] Also, since the p-type column region 103 exists on the outer peripheral side of the edge termination region 131, when the p-type column region 103 is not completely depleted at a relatively low voltage and there is a neutral region of the source potential in the p-type column region 103, there is a concern that a high electric field will be applied between the drain potential and the channel stopper, resulting in a decrease in breakdown voltage.
[0022] Even in such a case, when a higher voltage is applied, the p-type column region 103 is completely depleted, so the electric field is relaxed. However, there is a concern that an avalanche current will flow during the voltage increase process. In particular, when it is made p-rich for improving the avalanche tolerance or when the surface side is made p-rich, the concern about this problem increases.
[0023] FIG. 26 is a diagram showing the spread of the depletion layer at a low voltage (Vds1) in the edge termination region of a conventional superjunction semiconductor device. FIG. 26(a) is a plan view, and FIG. 26(b) is a cross-sectional view taken along the line X-X' of FIG. 26(a). Here, the depletion layers on the n-type column region 104 side and the channel stopper side are not shown. The same applies to FIGS. 27(a) to 28(b). As shown in FIGS. 26(a) and 26(b), at a low drain-source voltage Vds1, the source-drain voltage is applied to the depletion layer 132 extending from the junction between the drain potential channel stopper (n + -type region 122) and the p-type column region 103. The breakdown voltage at this time is the breakdown voltage of the junction between the channel stopper (n + -type region 122) and the p-type column region 103.
[0024] FIG. 27 is a diagram showing the spread of the depletion layer at a medium voltage (Vds2) in the edge termination region of a conventional superjunction semiconductor device. FIG. 27(a) is a plan view, and FIG. 27(b) is a cross-sectional view taken along the line X-X' of FIG. 27(a). As shown in FIGS. 27(a) and 27(b), at a higher voltage Vds2, the depletion layer 132 extending from the junction between the p-type column region 103 and the n-type column region 104 is connected to the depletion layer 132 extending from the junction between the channel stopper (n + -type region 122) and the p-type column region 103.
[0025] FIG. 28 is a diagram showing the spread of the depletion layer at a high voltage (Vds3) in the edge termination region of a conventional superjunction semiconductor device. FIG. 28(a) is a plan view, and FIG. 28(b) is a cross-sectional view taken along the line X-X' of FIG. 28(a). As shown in FIGS. 28(a) and 28(b), if the voltage Vds2 is below the breakdown voltage of the junction between the channel stopper (n + -type region 122) and the p-type column region 103, when the drain-source voltage is increased to Vds3, the depletion layer 132 extending from the junction between the p-type column region 103 and the n-type column region 104 further spreads, and the distance between the neutral region 133 and the channel stopper (n + -type region 122) increases, so it does not break down at a low voltage. However, at a voltage lower than Vds2, the channel stopper (n +When the junction breakdown voltage between the p-type region 122 and the p-type column region 103 is exceeded, breakdown occurs at a low voltage. Problems are particularly likely to occur when the p-type region is made p-rich to increase the avalanche breakdown voltage or when the p-type region is made p-rich on the surface side.
[0026] Also, Figure 29 is a diagram showing the breakdown location at high temperature (175°C) of a 1200V class SJ-SiCMOSFET. Figures 29(a) and 29(b) are examples of different chips, and the breakdown location can be identified by observing light emission from the surface when the chip is +50% p-rich and at high temperature (175°C).
[0027] As shown by the arrow A in FIG. 29( a ), the first JTE region 120 is annular and surrounds the active region 130 , and the second JTE region 121 is annular and further surrounds the active region 130 . + It can be seen that light is emitted from the p-type column region 103 in the portion in contact with the n-type region 122. Also, as shown by the arrow B in FIG. 29(b), the n-type column region 103 outside the first JTE region 120 and the second JTE region 121 + It can be seen that light is emitted along the p-type region 122, and also outside the p-type column region 103. Also, as shown in Figures 29(a) and 29(b), it can be seen that light is not emitted along the top and bottom edges of the chip, but is emitted in the left and right directions of the chip, that is, at the longitudinal ends of the p-type column region 103. This is because + Since the p-type column region 103 overlapping with the drain region 122 is not directly connected to the source potential, the p-type column region 103 becomes floating due to the progress of depletion of the JTE regions 120, 121 at a low voltage, and even if a neutral region exists in the p-type column region 103, its potential is between the drain potential and the source potential, so no breakdown occurs.
[0028] In this way, in the structure of the SJ-MOSFET 140, the breakdown voltage decreases at high temperatures, and in the state where the breakdown voltage is decreased, the p-type column region 103 and the high concentration n +An electric field concentrates at the location where the p-type region 122 is in contact, resulting in breakdown. In SiC, Al is used as a p-type impurity, and Al has the shallowest acceptor level as a p-type. Also, in SiC, deep electron traps and hole traps exist, and it is known that particularly many deep electron traps and deep hole traps are generated by Al ion implantation. Therefore, it is considered that at room temperature, majority carriers trapped in deep traps are detrapped at high temperatures, causing the depletion layer to shrink.
[0029] In order to solve the problems caused by the above-described prior art, an object of the present invention is to provide a superjunction semiconductor device that can relax the electric field near the channel stopper and prevent a decrease in breakdown voltage in the edge termination region.
Means for Solving the Problem
[0030] In order to solve the above-described problems and achieve the object of the present invention, a superjunction semiconductor device according to the present invention has the following features. The superjunction semiconductor device includes an active region through which current flows, and a termination structure portion disposed outside the active region and having a breakdown voltage structure formed therein. The active region and the termination structure portion include a first semiconductor layer of a first conductivity type having a lower impurity concentration than the semiconductor substrate, provided on the front surface of the semiconductor substrate of the first conductivity type, and a striped first column of the first conductivity type and a striped second column of the second conductivity type provided on the surface of the first semiconductor layer, which are repeatedly arranged alternately in a direction parallel to the front surface, and a parallel pn structure. The termination structure portion includes a channel stopper disposed so as to surround the parallel pn structure in a plan view and provided on the surface layer of the parallel pn structure. In the longitudinal direction of the first column and the second column of the parallel pn structure, in a region in contact with the channel stopper, the product of the width of the second column and the impurity concentration of the second column is smaller than the product of the width of the first column and the impurity concentration of the first column.
[0032] In order to solve the above-described problems and achieve the object of the present invention, a superjunction semiconductor device according to the present invention has the following features. The superjunction semiconductor device includes an active region through which current flows, and a termination structure portion disposed outside the active region and having a breakdown voltage structure formed therein. The active region and the termination structure portion include a first semiconductor layer of a first conductivity type having a lower impurity concentration than the semiconductor substrate, provided on the front surface of the semiconductor substrate of the first conductivity type, and a parallel pn structure provided on the surface of the first semiconductor layer, in which stripe-shaped first columns of the first conductivity type and stripe-shaped second columns of the second conductivity type are repeatedly arranged alternately in a direction parallel to the front surface. The termination structure portion includes a channel stopper disposed so as to surround the parallel pn structure in a plan view. The second column of the parallel pn structure is provided apart from the channel stopper in the longitudinal direction of the second column. At an end portion in the longitudinal direction of the second column of the parallel pn structure, the product of the width and the impurity concentration of the second column is the same as or greater than the product of the width and the impurity concentration of the first column. In the longitudinal direction of the second column of the parallel pn structure where the second column is directly connected to the surface electrode potential, the distance from the channel stopper is uniform at a straight portion of the channel stopper, and at a corner portion of the channel stopper, it is the same as or longer than the distance of the straight portion. Each of the end portions in the longitudinal direction of the second column of the parallel pn structure is inclined in accordance with the curvature of the channel stopper at the corner portion of the channel stopper. The second column is a region deposited on the surface of the first semiconductor layer, and in the longitudinal direction of the second column, the second column and the channel stopper are separated by 0.4 μm or more.
[0036] Also, in the superjunction semiconductor device according to this invention, in the above-described invention, the active region includes a second semiconductor layer of a second conductivity type provided on the surface side of the parallel pn structure, a first semiconductor region of a first conductivity type selectively provided on the surface layer of the second semiconductor layer, a gate insulating film provided on the surface side of the second semiconductor layer and in contact with the second semiconductor layer, and a gate electrode provided on the surface side opposite to the surface in contact with the second semiconductor layer of the gate insulating film.
[0037] Also, in the superjunction semiconductor device according to this invention, in the above-described invention, the first column and the second column of the parallel pn structure do not reach the semiconductor substrate.
[0038] Also, in the superjunction semiconductor device according to this invention, in the above-described invention, the semiconductor substrate is composed of a wide bandgap semiconductor. Also, in the superjunction semiconductor device according to this invention, in the above-described invention, the channel stopper is of a first conductivity type. Also, in the superjunction semiconductor device according to this invention, in the above-described invention, the semiconductor substrate is a silicon carbide semiconductor, the first conductivity type is an n-type formed by adding nitrogen to the silicon carbide semiconductor, and the second conductivity type is a p-type formed by adding aluminum to the silicon carbide semiconductor.
[0039] According to the above-described invention, since the p-type column region (second column of the second conductivity type) in the terminal region second parallel pn structure is separated from the n-type region (channel stopper), the amount of p-type impurities in the terminal region second parallel pn structure is made less than the amount of p-type impurities in the active region parallel pn structure and the terminal region first parallel pn structure. As a result, in a state where a neutral region remains in the edge terminal region and the voltage is low, it is possible to prevent the electric field from concentrating on the overlapping portion of the channel stopper and the p-type column region, relax the electric field near the channel stopper, and prevent a decrease in breakdown voltage in the edge terminal region. +
Effect of the Invention
[0040] According to the superjunction semiconductor device of the present invention, it has the effect of relaxing the electric field near the channel stopper and preventing a decrease in breakdown voltage in the edge termination region.
Brief Description of the Drawings
[0041]
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 19
Fig. 20
Fig. 21
Fig. 22
Fig. 23
Fig. 24
Fig. 25
Fig. 26
Fig. 27
Fig. 28
Fig. 29
DETAILED DESCRIPTION OF THE INVENTION
[0042] Hereinafter, with reference to the accompanying drawings, a preferred embodiment of the superjunction semiconductor device according to the present invention will be described in detail. In this specification and the accompanying drawings, in a layer or region preceded by n or p, it means that electrons or holes are majority carriers, respectively. Also, + and - attached to n and p mean that they have a higher impurity concentration and a lower impurity concentration than the layer or region to which they are not attached, respectively. When the notations of n and p including + and - are the same, it indicates that they have a similar concentration, but the concentrations are not necessarily equal. In the following description of the embodiments and the accompanying drawings, the same components are denoted by the same reference numerals, and duplicate descriptions are omitted.
[0043] (Embodiment 1) The superjunction semiconductor device 40 according to the present invention is configured using a wide bandgap semiconductor. In Embodiment 1, a silicon carbide semiconductor device manufactured using, for example, silicon carbide (SiC) as the wide bandgap semiconductor will be described by taking a superjunction MOSFET as an example.
[0044] FIG. 1 is a plan view showing the structure of the superjunction semiconductor device according to Embodiment 1. As shown in FIG. 1, the SJ-MOSFET 40 includes an active region 30 and an edge termination region 31 surrounding the periphery of the active region 30. In FIG. 1, the region inside the dotted line C is the active region 30, and the region between the dotted line C and the dotted line D is the edge termination region 31.
[0045] The SJ-MOSFET 40 has a parallel structure (hereinafter referred to as a parallel pn structure 19) in which p-type column regions 3 and n-type column regions 4 are alternately and repeatedly arranged in the active region 30 and the edge termination region 31. In the parallel pn structure 19, by making the amounts of impurities contained in the p-type column region 3 and the n-type column region 4 substantially equal and achieving charge balance, a pseudo non-doped layer can be created in the off state to increase the breakdown voltage.
[0046] The parallel pn structure 19 is composed of an active region parallel pn structure 19a, a termination region first parallel pn structure 19b, and a termination region second parallel pn structure 19c. The termination region first parallel pn structure 19b is a portion of the parallel pn structure 19 on the active region 30 side in the longitudinal direction (x direction) of the p-type column region 3 and the n-type column region 4, and the termination region second parallel pn structure 19c is a portion of the parallel pn structure 19 on the outer peripheral side in the longitudinal direction (x direction).
[0047] FIG. 2 is a cross-sectional view of FIG. 1 showing the structure of the superjunction semiconductor device according to Embodiment 1. FIG. 2(a) is a Y-Y' cross-sectional view of FIG. 1. FIG. 2(b) is an X-X' cross-sectional view of FIG. 1. FIG. 2(c) is an X1-X1' cross-sectional view of FIG. 1. Also, FIG. 2(b) is a cross-section of the portion A in FIG. 2(a), and FIG. 2(c) is a cross-section of the portion B in FIG. 2(a). C and D in FIGS. 2(a) to 2(c) correspond to the positions of the dotted lines C and D in FIG. 1.
[0048] Figures 2(a) to 2(c) show a superjunction semiconductor device incorporating two unit cells (functional units of the device), but an actual superjunction semiconductor device incorporates more than two unit cells. The superjunction semiconductor device 40 shown in Figures 2(a) to 2(c) is a superjunction MOSFET having a MOS gate on the front surface (the surface on the p-type base region 6 side) of a semiconductor substrate made of silicon carbide (silicon carbide substrate: semiconductor chip).
[0049] The silicon carbide substrate is formed by epitaxially growing a silicon carbide layer to be an n-type drift layer 2 on the first main surface (front surface) of an n-type semiconductor substrate (semiconductor substrate of the first conductivity type) 1. + The MOS gate is composed of a p-type base region (second semiconductor layer of the second conductivity type) 6, an n-type source region (first semiconductor region of the first conductivity type) 7, a gate insulating film 9, and a gate electrode 10. + The MOS gate is composed of a p-type base region (second semiconductor layer of the second conductivity type) 6, an n-type source region (first semiconductor region of the first conductivity type) 7, a gate insulating film 9, and a gate electrode 10.
[0050] A parallel pn structure 19 is provided in the n-type drift layer 2. The parallel pn structure 19 is formed by alternately and repeatedly joining a p-type column region (second semiconductor region of the second conductivity type) 3 and an n-type region (n-type column region 4) sandwiched between the p-type column regions 3. The p-type column region 3 extends from the bottom surface of the p-type base region 6 (the surface on the n-type semiconductor substrate 1 side) through the n-type drift layer 2 to reach the surface of the n-type semiconductor substrate 1. + The p-type column region 3 extends from the bottom surface of the p-type base region 6 (the surface on the n-type semiconductor substrate 1 side) through the n-type drift layer 2 to reach the surface of the n-type semiconductor substrate 1. + As shown in FIG. 1, the planar shapes of the p-type column region 3 and the n-type column region 4 are stripe-shaped (rectangular).
[0051] A p-type base region 6 is provided in the surface layer on the source side (ohmic electrode side) of the n-type drift layer 2. A trench structure is formed on the first main surface side (p-type base region 6 side) of the silicon carbide substrate. Specifically, the trench 18 is formed in the n-type semiconductor substrate 1 side of the p-type base region 6. +On the side opposite to the <type semiconductor substrate 1> (the first main surface side of the silicon carbide substrate), it penetrates through the p-type base region 6 from the surface and reaches the p-type column region 3. Along the inner wall of the trench 18, a gate insulating film 9 is formed on the bottom and side walls of the trench 18, and a gate electrode 10 is formed inside the gate insulating film 9 in the trench 18. The gate electrode 10 is insulated from the n-type column region 4 and the p-type base region 6 by the gate insulating film 9. A part of the gate electrode 10 may protrude from above the trench 18 (the first main surface side) toward the ohmic electrode side.
[0052] Below the trench 18, a first p + type base region 14 may be provided, and the width of the first p + type base region 14 may be wider than the width of the trench 18. In the n of the parallel pn structure 19 + In the surface layer on the side opposite to the <type semiconductor substrate 1> (the first main surface side of the silicon carbide semiconductor substrate), a second p + type base region 15 may be selectively provided so as to be connected to the p-type base region 6. The first p + type base region 14 and the second p + type base region 15 are doped with, for example, aluminum.
[0053] The first p + type base region 14 and the second p + depth position of the drain side end of the type base region 15 is such that the pn junction between the first p + type base region 14 and the second p + type base region 15 and the n-type column region 4 is deeper on the drain side than the bottom surface of the trench 18, and can be variously changed according to the design conditions. The first p + type base region 14 and the second p + type base region 15 can prevent a high electric field from being applied to the gate insulating film 9 at the portion along the bottom surface of the trench 18.
[0054] Inside the p-type base region 6, an n + type source region 7 is selectively provided on the first main surface side of the substrate. Also, p +A type contact region (not shown) may be selectively provided. In this case, n + type source region 7 and p + type contact regions may be in contact with each other. p + The depth of the p-type contact region may be shallower or deeper than, for example, the n + type source region 7. Also, in the depth direction (x-axis direction) of the trench 18, p + type contact regions and n + type source regions 7 are provided side by side.
[0055] An interlayer insulating film (not shown) is provided so as to cover the gate electrode 10 embedded in the trench 18 on the entire first main surface side of the silicon carbide substrate. An ohmic electrode (not shown) is in contact with the n + type source region 7 and the p-type base region 6 through a contact hole opened in the interlayer insulating film. p + When a p-type contact region is provided, n + type source regions 7 and p + type contact regions are in contact. The ohmic electrode is electrically insulated from the gate electrode 10 by the interlayer insulating film. A source electrode pad (not shown) is provided on the ohmic electrode. A barrier metal (not shown) for preventing diffusion of metal atoms from the ohmic electrode toward the gate electrode 10 may be provided between the ohmic electrode and the interlayer insulating film.
[0056] n + A back surface electrode (not shown) is provided on the second main surface (back surface, that is, the back surface of the semiconductor substrate) of the n-type semiconductor substrate 1. The back surface electrode constitutes a drain electrode.
[0057] Also, as shown in FIGS. 2(a) to 2(c), the edge termination region 31 is provided with a junction termination extension (JTE) structure. In the edge termination region 31, the p-type base region 6 is removed throughout the region, and a step is formed on the front surface of the silicon carbide substrate such that the edge termination region 31 is lower than the active region 30 (recessed on the drain side), and the parallel pn structure 19 is exposed on the bottom surface of the step. Further, in the edge termination region 31, a plurality of p - -type low concentration regions (here, two, denoted as p - -type and p -- -type with reference numerals 20 and 21) are arranged adjacent to each other as a JTE structure, and a first JTE region 20 and a second JTE region 21 are provided. Also, an n + -type region 22 that functions as a channel stopper is provided outside (on the chip end side) of the second JTE region 21. A guard ring may be provided instead of the JTE structure. In FIG. 2(b), the p-type column region 3 terminates at the region covering the second JTE region 21, but as shown by the dotted line after ⇒ in FIG. 2(b), it may terminate between the second JTE region 21 and the n + -type region 22.
[0058] In Embodiment 1, the amount of p-type impurities in the second parallel pn structure 19c in the termination region is less than the amount of p-type impurities in the parallel pn structure 19a in the active region and the first parallel pn structure 19b in the termination region. The amount of p-type impurities in the second parallel pn structure 19c in the termination region is the product of the width w, the length l, the depth d, and the p-type impurity concentration of the p-type column region 3 existing in the second parallel pn structure 19c in the termination region (see FIGS. 1 and 2(a)). The amount of p-type impurities in the parallel pn structure 19a in the active region and the first parallel pn structure 19b in the termination region is the same.
[0059] In FIG. 1, in the longitudinal direction (x direction) of the p-type column region 3, which is orthogonal to the direction in which the p-type column region 3 and the n-type column region 4 are arranged, the p-type column region 3 in the second parallel pn structure 19c in the termination region is an n +It is separated from the p-type region 22 (see FIGS. 2(a) to 2(c)). The amount of p-type impurities in the second parallel pn structure 19c of the terminal region is less than the amount of p-type impurities in the active region parallel pn structure 19a and the first parallel pn structure 19b of the terminal region. In FIG. 1, an n-type region surrounds the outside of the dotted line D on the outer periphery of the edge terminal region 31. + The p-type region 22 is arranged.
[0060] For example, the end of the p-type column region 3 in the second parallel pn structure 19c of the terminal region may be on the active region 30 side from the end on the outer peripheral side of the second JTE region 21 (see FIG. 2(a)). Also, if the end of the p-type column region 3 in the second parallel pn structure 19c of the terminal region does not reach the n-type region 22 side, it may be on the n-type region 22 side from the second JTE region 21. + If it does not reach the n-type region 22 side, it may be on the n-type region 22 side from the second JTE region 21. + It may be on the n-type region 22 side.
[0061] FIG. 3 is a plan view of a simulation of the edge terminal region in the superjunction semiconductor device according to Embodiment 1. FIG. 3(a) is a plan view showing the spread of the depletion layer in the simulation of the low voltage (Vds1) in the edge terminal region. FIG. 3(b) is a cross-sectional view taken along the line X-X' of FIG. 3(a). As shown in FIGS. 3(a) and 3(b), at a low voltage Vds1, a source-drain voltage is applied to the depletion layer 32 extending from the junction between the n-type region (n-type column region 4) in contact with the drain potential channel stopper (n-type region 22) and the p-type column region 3. Since there is an n-type column region 4 between the p-type column region 3 and the channel stopper, the breakdown voltage between the channel stopper and the p-type column region 3 increases. + Since there is an n-type column region 4 between the p-type column region 3 and the channel stopper, the breakdown voltage between the channel stopper and the p-type column region 3 increases.
[0062] FIG. 4 is a plan view of a simulation of the edge terminal region in the superjunction semiconductor device according to Embodiment 1. FIG. 4(a) is a plan view showing the spread of the depletion layer in the simulation of the medium voltage (Vds2) in the edge terminal region. FIG. 4(b) is a cross-sectional view taken along the line X-X' of FIG. 4(a). As shown in FIGS. 4(a) and 4(b), when Vds is increased, the depletion layer 32 on the p-type column region 3 side spreads, and the distance between the neutral region 33 of the p-type column region 3 and the channel stopper spreads, so the electric field is relaxed.
[0063] FIG. 5 is a plan view simulating an edge termination region in the superjunction semiconductor device according to Embodiment 1. FIG. 5(a) is a plan view showing the spread of a depletion layer in a simulation of a high voltage (Vds3) in the edge termination region. FIG. 5(b) is a cross-sectional view taken along line X-X' of FIG. 5(a). As shown in FIGS. 5(a) and 5(b), when the voltage is increased from Vds2 to Vds3, the neutral region 33 rapidly retreats due to the effect of the SJ structure.
[0064] In this way, the impurity amount (charge amount) of the p-type column region 3 in the edge termination region 31 is reduced on the drain potential side (channel stopper side), and the edge termination region 31 is in an n-rich state. Therefore, in a low voltage state (Vds1) where a neutral region (region at source potential) remains in the edge termination region 31, it is possible to prevent the electric field from concentrating at the overlapping portion of the channel stopper and the p-type column region 3, relax the electric field near the channel stopper, and prevent a decrease in the breakdown voltage in the edge termination region 31.
[0065] (Method for manufacturing a superjunction semiconductor device according to Embodiment 1) Next, a method for manufacturing the superjunction semiconductor device 40 according to Embodiment 1 will be described. FIG. 6 is a cross-sectional view showing a state during the manufacture of the superjunction semiconductor device according to Embodiment 1.
[0066] First, an n-type semiconductor substrate 1 made of n-type single crystal 4H-SiC is prepared. Then, a lower n-type drift layer 2a made of silicon carbide is epitaxially grown while doping the surface of the n-type semiconductor substrate 1 with n-type impurities. The state up to this point is shown in FIG. 6(a). A substrate having an epitaxially grown layer such as the lower n-type drift layer 2a formed on the n-type semiconductor substrate 1 made of single crystal 4H-SiC is referred to as a single crystal 4H-SiC epitaxial substrate. + type semiconductor substrate 1 with an epitaxially grown layer such as the lower n-type drift layer 2a formed on it is referred to as a single crystal 4H-SiC epitaxial substrate. + type semiconductor substrate 1 is epitaxially grown while doping the surface of the n-type semiconductor substrate 1 with n-type impurities. The state up to this point is shown in FIG. 6(a). A substrate having an epitaxially grown layer such as the lower n-type drift layer 2a formed on the n-type semiconductor substrate 1 made of single crystal 4H-SiC is referred to as a single crystal 4H-SiC epitaxial substrate. + type semiconductor substrate 1, a substrate formed with an epitaxially grown layer such as the lower n-type drift layer 2a is called a single crystal 4H-SiC epitaxial substrate.
[0067] Next, on the surface of the lower n-type drift layer 2a, an ion implantation mask 34 having a predetermined opening is formed, for example, of an oxide film by photolithography. Then, p-type impurities are implanted into the opening of the oxide film to form the lower p-type column region 3a. The lower p-type column region 3a is formed so as to be separated from the n + -type region 22 (not shown) that functions as a channel stopper. The state up to this point is shown in FIG. 6(b). Next, the ion implantation mask 34 is removed.
[0068] Next, on the surfaces of the lower n-type drift layer 2a and the lower p-type column region 3a, an upper n-type drift layer 2b made of silicon carbide is epitaxially grown while doping with n-type impurities. The state up to this point is shown in FIG. 6(c). Next, on the surface of the upper n-type drift layer 2b formed here, an ion implantation mask 34 having a predetermined opening is formed, for example, of an oxide film by photolithography. Then, p-type impurities are implanted into the opening of the oxide film to form the upper p-type column region 3b. The upper p-type column region 3b is formed so as to be separated from the n + -type region 22 (not shown) that functions as a channel stopper, similar to the lower p-type column region 3a. The state up to this point is shown in FIG. 6(d). Next, the ion implantation mask 34 is removed.
[0069] Next, the processes of epitaxial growth in FIG. 6(c) and ion implantation in FIG. 6(d) are repeated a predetermined number of times to form the p-type column region 3 and the n-type column region 4. The lower p-type column region 3a and the upper p-type column region 3b become part of the p-type column region 3, and the lower n-type drift layer 2a and the upper n-type drift layer 2b become part of the n-type column region 4. Also, after forming the n-type column region 4, a part of the n-type column region 4 may be turned back to form the first p + -type base region 14 (not shown) and the second p + -type base region 15 (not shown). Note that the above is the so-called multi-epi method, but it may also be formed by the so-called trench refill method in which trenches are formed in a drift region of one conductivity type and an epitaxial layer containing impurities of the other conductivity type is grown in the trenches.
[0070] Next, the figures showing the steps in order are omitted. As shown in the cross-sectional view of FIG. 2(a), a p-type base region 6 doped with a p-type impurity such as aluminum is formed on the surfaces of the p-type column region 3 and the n-type column region 4. Next, by photolithography and etching, a step is formed, for example, at a depth of 0.3 μm on the surface of the p-type base region 6 in the edge termination region 31. In the edge termination region 31, the p-type base region 6 is removed to expose the n-type drift layer 2. Next, an ion implantation mask having a predetermined opening is formed on the surface of the p-type base region 6, for example, in a resist, an oxide film, a semiconductor film, or a stacked structure of an oxide film / semiconductor film. An n-type impurity such as phosphorus (P) is ion-implanted into this opening, and n + -type source region 7 is formed in a part of the surface of the p-type base region 6. Next, the ion implantation mask used for the formation of the n + -type source region 7 is removed. Next, in the same manner, an ion implantation mask having a predetermined opening is formed, and an n-type impurity is ion-implanted into a part of the surface of the n-type drift layer 2 to form an n + -type region 22. Next, the ion implantation mask used for the formation of the n + -type region 22 is removed. Note that the n + -type region 22 may be formed simultaneously with the n + -type source region 7 using the same mask.
[0071] Next, in the same manner, an ion implantation mask having a predetermined opening is formed, and a p-type impurity such as aluminum is ion-implanted into a part of the surface of the p-type base region 6 to form a p + -type contact region may be formed. p +The impurity concentration of the type - contact region is set to be higher than the impurity concentration of the p - type base region 6. Next, an ion - implantation mask having a predetermined opening is formed, for example, of an oxide film, on the step of the edge - termination region 31 and on the surface of the n - type drift layer 2 by photolithography. P - type impurities are ion - implanted into this opening to form a first JTE region 20 and a second JTE region 21 on a part of the step and the surface of the n - type drift layer 2. Next, the ion - implantation mask used for forming the first JTE region 20 and the second JTE region 21 is removed.
[0072] Next, heat treatment (annealing) is performed in an inert - gas atmosphere at about 1700 °C to activate the p - type column region 3, the n + - type source region 7, the p + - type contact region, etc. Note that, as described above, each ion - implanted region may be activated collectively by one heat treatment, or heat treatment may be performed each time ion implantation is carried out for activation.
[0073] Next, a trench - forming mask having a predetermined opening is formed, for example, of an oxide film, on the surface of the p - type base region 6 by photolithography. Next, a trench 18 that penetrates the p - type base region 6 and reaches the n - type column region 4 is formed by dry etching. The bottom of the trench 18 may reach the first p + - type base region 14 formed in the n - type column region 4. Next, the trench - forming mask is removed.
[0074] Before removing the trench - forming mask, isotropic etching for removing the damage of the trench 18, heat treatment or sacrificial oxidation for rounding the bottom of the trench 18 and the corners of the opening of the trench 18 may be performed in a state where the trench - forming mask is attached. Either isotropic etching or sacrificial oxidation may be performed alone. Also, sacrificial oxidation may be performed after isotropic etching. The trench - forming mask is removed simultaneously with the oxide film formed by sacrificial oxidation.
[0075] Next, the n +A gate insulating film 9 is formed along the surface of the p-type source region 7, and the bottom and side walls of the trench 18. This gate insulating film 9 may be formed by thermal oxidation at a temperature of about 1000 °C in an oxygen atmosphere. Further, this gate insulating film 9 may be formed by a method of deposition by a chemical reaction such as High Temperature Oxide (HTO).
[0076] When formed by thermal oxidation, the interface state density at the interface between the gate insulating film 9 and the semiconductor portion may be reduced by a heat treatment (Post Oxidation Anneal (POA) treatment). When the gate insulating film 9 is formed by a deposition method such as HTO, a post-deposition anneal (PDA) may be performed to reduce leakage current and improve the relative dielectric constant.
[0077] Next, a polycrystalline silicon layer doped with, for example, phosphorus atoms is provided on the gate insulating film 9. This polycrystalline silicon layer may be formed so as to fill the trench 18. The polycrystalline silicon layer is patterned by photolithography and left inside the trench 18 to form the gate electrode 10.
[0078] Next, for example, phosphorus glass is deposited to a thickness of about 1 μm so as to cover the gate insulating film 9 and the gate electrode 10 to form an interlayer insulating film (not shown). Next, a barrier metal (not shown) made of titanium (Ti) or titanium nitride (TiN) may be formed so as to cover the interlayer insulating film. The interlayer insulating film and the gate insulating film 9 are patterned by photolithography to form a contact hole exposing the p-type source region 7. When a p-type contact region is formed, contact holes exposing the p-type source region 7 and the p-type source region 7 are formed. Thereafter, a heat treatment (reflow) is performed to planarize the interlayer insulating film. + type source region 7 is exposed to form a contact hole. p + type contact region is formed, n + type source region 7 and n + type source region 7 is exposed to form a contact hole. Thereafter, a heat treatment (reflow) is performed to planarize the interlayer insulating film.
[0079] Next, a conductive film that will serve as an ohmic electrode (not shown) is provided within the contact hole and on the interlayer insulating film. This conductive film is selectively removed, leaving only the ohmic electrode within the contact hole, and the n + type source region 7 is brought into contact with the ohmic electrode. When a p + type contact region is formed, the n + type source region 7 and the p + type contact region are brought into contact with the ohmic electrode. Next, the ohmic electrodes other than those within the contact holes are selectively removed.
[0080] Next, for example, by a sputtering method, an electrode pad that will serve as a source electrode pad (not shown) is deposited on the ohmic electrode on the front surface of the silicon carbide semiconductor substrate and on top of the interlayer insulating film.
[0081] Next, a back electrode (not shown) such as nickel is provided on the second main surface of the n + type semiconductor substrate 1. After that, heat treatment is performed in an inert gas atmosphere at about 1000 °C to form a back electrode that makes an ohmic contact with the n + type semiconductor substrate 1. When the trench 18 is not formed, an n-type well region is formed in a part of the surface region of the p-type base region 6, the front surface side of the silicon carbide semiconductor substrate is thermally oxidized to form a gate insulating film 9, the p-type base region 6 and each region formed on the surface of the p-type base region 6 are covered with the gate insulating film 9, and a polycrystalline silicon layer is formed as a gate electrode 10 on the gate insulating film 9. The polycrystalline silicon layer is patterned and selectively removed, leaving the polycrystalline silicon layer on the portion sandwiched between the n + type source region 7 of the p-type base region 6 and the n-type well region, and an interlayer insulating film is formed so as to cover the gate electrode 10.
[0082] In the above-described epitaxial growth and ion implantation, as the n-type impurity (n-type dopant), for example, nitrogen (N), phosphorus (P), arsenic (As), antimony (Sb), etc. that become n-type with respect to silicon carbide may be used. As the p-type impurity (p-type dopant), for example, boron (B), aluminum (Al), gallium (Ga), indium (In), thallium (Tl), etc. that become p-type with respect to silicon carbide may be used. In this way, the silicon carbide semiconductor device shown in FIGS. 1 to 2(c) is completed.
[0083] As described above, according to the first embodiment, since the p-type column region in the second parallel pn structure of the terminal region is separated from the n + type region (channel stopper), the amount of p-type impurity in the second parallel pn structure of the terminal region is made less than the amount of p-type impurity in the active region parallel pn structure and the first parallel pn structure of the terminal region. As a result, in a state where a neutral region remains in the p column of the edge terminal region and the voltage is low, it is possible to prevent the electric field from concentrating on the overlapping portion of the channel stopper and the p-type column region, relax the electric field near the channel stopper, and prevent the breakdown voltage from decreasing in the edge terminal region.
[0084] (Second Embodiment) FIG. 7 is a plan view showing the structure of the superjunction semiconductor device according to the second embodiment. FIG. 8 is a cross-sectional view of FIG. 7 showing the structure of the superjunction semiconductor device according to the second embodiment. FIG. 8(a) is a Y-Y' cross-sectional view of FIG. 7. FIG. 8(b) is an X-X' cross-sectional view of FIG. 7. FIG. 8(c) is an X1-X1' cross-sectional view of FIG. 7.
[0085] As shown in FIG. 7, in the second embodiment, in the longitudinal direction (x direction) of the p-type column region 3, which is orthogonal to the direction in which the p-type column region 3 and the n-type column region 4 are arranged, the width w of the p-type column region 3 becomes narrower as it approaches the outer periphery. As a result, the amount of impurity in the p-type column region 3 of the edge terminal region 31 is reduced on the drain potential side (n that functions as a channel stopper) +In the (type region 22 side), it is reduced. Therefore, similar to the first embodiment, in the voltage state where a neutral region (a region at the source potential) remains in the edge termination region 31, the channel stopper (n + type region 22) and the p-type column region 3 can prevent the electric field from concentrating at the overlapping portion, relax the electric field near the channel stopper (n + type region 22), and prevent the breakdown voltage from decreasing in the edge termination region 31.
[0086] FIG. 9 is a plan view simulating the edge termination region in the superjunction semiconductor device according to the second embodiment. FIG. 9(a) is a plan view showing the spread of the depletion layer in the simulation of the low voltage (Vds1) in the edge termination region. FIG. 9(b) is a cross-sectional view taken along the line X-X' of FIG. 9(a). As shown in FIGS. 9(a) and 9(b), since the impurity amount at the end of the p-type column region 3 is small, at Vds1, the depletion layer 32 already extending from the junction between the p-type column region 3 and the n-type column region 4 is connected to the depletion layer 32 extending from the junction between the channel stopper and the p-type column region 3.
[0087] FIG. 10 is a plan view simulating the edge termination region in the superjunction semiconductor device according to the second embodiment. FIG. 10(a) is a plan view showing the spread of the depletion layer in the simulation of the medium voltage (Vds2) in the edge termination region. FIG. 10(b) is a cross-sectional view taken along the line X-X' of FIG. 10(a). As shown in FIGS. 10(a) and 10(b), when Vds is further increased, the end of the depletion layer 32 moves away from the channel stopper. Therefore, the electric field strength between the neutral region 33 at the source potential and the channel stopper at the drain potential does not increase, and it does not break down at a low voltage.
[0088] FIG. 11 is a diagram simulating the structure of the edge termination region of the superjunction semiconductor device according to Embodiment 2. FIG. 11(a) is a plan view showing the spread of the depletion layer in the simulation of the high voltage (Vds3) in the edge termination region. FIG. 11(b) is a cross-sectional view taken along the line X-X' of FIG. 11(a). As shown in FIGS. 11(a) and 11(b), when the voltage is increased from Vds2 to Vds3, due to the SJ effect, the neutral region 33 rapidly recedes.
[0089] (Method for manufacturing a superjunction semiconductor device according to Embodiment 2) The method for manufacturing the superjunction semiconductor device 40 according to Embodiment 2 is the method for manufacturing the superjunction semiconductor device 40 according to Embodiment 1, in which the p-type column region 3 is formed up to the lower region of the n-type region 22 that functions as a channel stopper, and in the longitudinal direction of the p-type column region 3, the width of the p-type column region 3 is narrowed as it approaches the outer periphery. + It can be manufactured by narrowing the width of the p-type column region 3 as it approaches the outer periphery in the longitudinal direction of the p-type column region 3.
[0090] As described above, according to Embodiment 2, in the longitudinal direction of the p-type column region, the width of the p-type column region becomes narrower as it approaches the outer periphery. As a result, the amount of p-type impurities in the second parallel pn structure in the termination region is made less than the amount of p-type impurities in the active region parallel pn structure and the first parallel pn structure in the termination region. Therefore, the same effects as those of Embodiment 1 can be obtained.
[0091] (Embodiment 3) FIG. 12 is a plan view showing the structure of the superjunction semiconductor device according to Embodiment 3. FIG. 13 is a cross-sectional view showing the structure of the superjunction semiconductor device according to Embodiment 3. FIG. 13(a) is a cross-sectional view taken along the line Y-Y' of FIG. 12. FIG. 13(b) is a cross-sectional view taken along the line X-X' of FIG. 12. FIG. 13(c) is a cross-sectional view taken along the line X1-X1' of FIG. 12.
[0092] As shown in FIG. 12, in Embodiment 3, in the longitudinal direction of the p-type column region 3, the p-type column region 3 in the second parallel pn structure 19c in the termination region functions as a channel stopper n +Separate from the type region 22, and in the longitudinal direction of the p-type column region 3, the width w of the p-type column region 3 becomes narrower as it approaches the outer periphery. That is, it has both the features of Embodiment 1 and the features of Embodiment 2.
[0093] As a result, similar to Embodiment 1 and Embodiment 2, in the state where a neutral region (region at the source potential) remains in the edge termination region 31 and the voltage is low, in the overlapping portion of the channel stopper (n + type region 22) and the p-type column region 3, it is possible to prevent the electric field from concentrating, relax the electric field near the channel stopper (n + type region 22), and prevent a decrease in the breakdown voltage in the edge termination region 31.
[0094] (Manufacturing method of the superjunction semiconductor device according to Embodiment 3) The manufacturing method of the superjunction semiconductor device 40 according to Embodiment 3 is the manufacturing method of the superjunction semiconductor device 40 according to Embodiment 1, in the longitudinal direction of the p-type column region 3, separating the p-type column region 3 from the n + type region 22 that functions as a channel stopper, and can be manufactured by narrowing the width of the p-type column region in the longitudinal direction as it approaches the outer periphery.
[0095] As described above, according to Embodiment 3, in the longitudinal direction of the p-type column region, the p-type column region in the second parallel pn structure of the termination region is separated from the n + type region that functions as a channel stopper, and in the longitudinal direction of the p-type column region, the width of the p-type column region becomes narrower as it approaches the outer periphery. As a result, the amount of p-type impurities in the second parallel pn structure of the termination region is made less than the amount of p-type impurities in the active region parallel pn structure and the first parallel pn structure of the termination region. Therefore, the same effects as those of Embodiment 1 and Embodiment 2 can be obtained.
[0096] (Embodiment 4) Since the plan view showing the structure of the superjunction semiconductor device according to Embodiment 4 is the same as FIG. 12, the description thereof is omitted. FIG. 14 is a cross-sectional view showing the structure of the superjunction semiconductor device according to Embodiment 4. FIG. 14(a) is a cross-sectional view taken along the line Y-Y' of FIG. 12. FIG. 14(b) is a cross-sectional view taken along the line X-X' of FIG. 12. FIG. 14(c) is a cross-sectional view taken along the line X1-X1' of FIG. 12.
[0097] As shown in FIGS. 14(a) to 14(c), in Embodiment 4, the p-type column region 3 and the n-type column region 4 have a so-called semi-SJ structure that does not reach the n + -type semiconductor substrate 1. For this reason, an n-type drift layer 2 exists between the parallel pn structure 19 and the n + -type semiconductor substrate 1. Also in Embodiment 4, similar to Embodiment 3, in the longitudinal direction of the p-type column region 3, the p-type column region 3 in the terminal region second parallel pn structure 19c is separated from the n + -type region 22 that functions as a channel stopper, and in the longitudinal direction of the p-type column region 3, the width of the p-type column region 3 is narrowed as it approaches the outer periphery.
[0098] Thereby, similar to Embodiment 3, in a state where a neutral region (a region at the source potential) remains in the edge termination region 31 and the voltage is low, it is possible to prevent the electric field from concentrating at the overlapping portion of the channel stopper and the p-type column region 3, relax the electric field near the channel stopper, and prevent a decrease in the breakdown voltage in the edge termination region 31.
[0099] (Manufacturing Method of Superjunction Semiconductor Device According to Embodiment 4) The manufacturing method of the superjunction semiconductor device 40 according to Embodiment 4 can be manufactured by forming the p-type column region 3 and the n-type column region 4 so as not to reach the n + -type semiconductor substrate 1 in the manufacturing method of the superjunction semiconductor device 40 according to Embodiment 3.
[0100] As described above, according to Embodiment 4, the p-type column region and the n-type column region are n +It has not reached the type semiconductor substrate 1. Even with the SJ structure of this shape, the same effects as in Embodiment 3 can be obtained.
[0101] Also, with the same structure as the conventional superjunction semiconductor device, the impurity concentration of the p-type column region 3 of the terminal region second parallel pn structure 19c may be decreased as it approaches the outer periphery in the longitudinal direction (x direction) of the p-type column region 3. Thereby, the amount of impurities in the p-type column region 3 of the edge terminal region 31 is reduced on the drain potential side (channel stopper side).
[0102] Also in this case, the same effects as in the above Embodiments 1 to 4 can be obtained. Further, in the above Embodiments 1 to 4, the impurity concentration of the p-type column region 3 may be decreased as it approaches the outer periphery.
[0103] (Embodiment 5) FIG. 15 is a top view showing an end portion in the longitudinal direction of a p-type column region set for simulation in the same manner as in FIGS. 3 to 5 and FIGS. 9 to 11 for the superjunction semiconductor device according to Embodiment 5. In Embodiment 5, in the longitudinal direction (x direction) of the n-type column region 4 and the p-type column region 3 of the parallel pn structure 19, in the region S in contact with the n + type region 22, it is n-rich. That is, in the region S, the product of the width of the n-type column region 4 and the impurity concentration of the n-type column region 4 is larger than the product of the width of the p-type column region 3 and the impurity concentration of the p-type column region 3.
[0104] For example, as shown in FIG. 15(a), with the impurity concentration of the n-type column region 4 and the impurity concentration of the p-type column region 3 being the same, in the vicinity of the region S where the parallel pn structure 19 is in contact with the n + type region 22, the width W2 of the p-type column region 3 may be made narrower than the width W1 of the n-type column region 4. Also, as shown in FIG. 15(b), with the impurity concentration of the n-type column region 4 and the impurity concentration of the p-type column region 3 being the same, in the region where the parallel pn structure 19 is in contact with the n +As approaching the region S in contact with the p-type region 22, the width W2 of the p-type column region 3 may be monotonically decreased. Also, the width W2 of the p-type column region 3 and the width W1 of the n-type column region 4 may be made the same, and the impurity concentration of the n-type column region 4 may be made higher than the impurity concentration of the p-type column region 3. Also, at the location where the p-type column region 3 near the surface contacts the high-concentration n + type region 22, since the electric field particularly concentrates, only near the surface of the region S in contact with the n + type region 22 may be n-rich.
[0105] Also, in Embodiment 5, as shown in FIG. 15(c), the p-type column region 3 of the parallel pn structure 19 may be provided at a distance L from the n + type region 22 in the longitudinal direction of the p-type column region 3. In this case, in the vicinity of the n + type region 22 of the edge termination region 31, the further away the distance L is, the more n-rich it becomes. By separating this distance L, at the longitudinal end of the p-type column region 3 of the parallel pn structure 19, it can be made p-rich in the same way as the active region. In this case, without changing the respective widths and impurity concentrations in the longitudinal direction of the p-type column region 3 and the longitudinal direction of the n-type column region 4, they can be made the same as the active region.
[0106] Therefore, as shown in FIG. 15(c), when the p-type column region 3 of the parallel pn structure 19 is separated from the n + type region 22 by a distance L in the longitudinal direction of the p-type column region 3, the impurity concentration of the n-type column region 4 and the impurity concentration of the p-type column region 3 may be made the same, and the width W2 of the p-type column region 3 may be made the same as or wider than the width W1 of the n-type column region 4 throughout the longitudinal direction of the p-type column region 3. Also, the width W2 of the p-type column region 3 and the width W1 of the n-type column region 4 may be made the same, and the impurity concentration of the n-type column region 4 may be made the same as or lower than the impurity concentration of the p-type column region 3. Also, at the location where the p-type column region 3 near the surface contacts the high-concentration n + type region 22, since the electric field particularly concentrates, only near the surface, the p-type column region 3 may be provided at a distance L from the n + type region 22.
[0107] Here, FIG. 16 is a graph showing the breakdown voltage reduction at high temperatures when the structure of FIG. 15(c) is used for a 1200V-class SJ-SiCMOSFET. In FIG. 16, the vertical axis represents the drain-source current I DS and the unit is A. The horizontal axis represents the drain-source voltage V DS and the unit is V. In FIG. 16, for a semi-SJ structure SiCMOSFET with a cell pitch of 5 μm, with V GS set to 0 V, the breakdown voltage reduction at room temperature (RT) and high temperature (175°C) is shown when the parallel pn structure 19 is made n-rich or p-rich.
[0108] FIG. 16(a) shows the case of 50% p-rich, FIG. 16(b) shows the case of 30% p-rich, FIG. 16(c) shows the case of 10% n-rich, and FIG. 16(d) shows the case of 50% n-rich. Here, 50% p-rich means that the product of the width and impurity concentration of the p-type column region 3 is 50% more, that is, 1.5 times the product of the width and impurity concentration of the n-type column region 4. The same applies to 30% p-rich, 10% n-rich, and 50% n-rich.
[0109] As shown in FIG. 16(a), in the case of 50% p-rich, when the temperature reaches high temperature (175°C), the breakdown voltage decreases by 58% compared to room temperature (RT). As shown in FIG. 16(b), in the case of 30% p-rich, when the temperature reaches high temperature (175°C), the breakdown voltage decreases by 26% compared to room temperature (RT). On the other hand, as shown in FIG. 16(c), in the case of 10% n-rich, and as shown in FIG. 16(d), in the case of 50% n-rich, it can be seen that there is no breakdown voltage reduction even at high temperature (175°C).
[0110] Therefore, in Embodiment 5, at the location where the p-type column region 3 is in contact with the high-concentration n + type region 22, in order to prevent the electric field from concentrating at high temperatures, as shown in FIGS. 15(a) and 15(b), in the longitudinal direction of the n-type column region 4 and the p-type column region 3, n +In the region S in contact with the n-type region 22, it is made n-rich. This reduces deep electron traps and deep hole traps generated by Al ion implantation, reduces the detrapping of majority carriers at high temperatures, and suppresses the shrinkage of the depletion layer. Therefore, the n that functions as a channel stopper + By making the intersecting portion of the n-type region 22 and the p-type column region 3 n-rich, the breakdown voltage drop at high temperature (175 °C) can be suppressed. The formation of the p-type column region 3 and the high-concentration n + The formation of the n-type region 22 becomes a separate process, and there is a variation in the formation position due to mask alignment with the end portion of the p-type column region 3 and the high-concentration n + In the longitudinal direction of the n-type column region 4 and the p-type column region 3, even if the contact position with the n + type region 22 is shifted due to manufacturing variations, since it is a portion made n-rich by changing the widths of the n-type column region 4 and the p-type column region 3, there is no influence on the suppression of the breakdown voltage drop, and since only the widths of the n-type column region 4 and the p-type column region 3 are changed, the degrees of freedom in design and manufacturing are high.
[0111] Also, as shown in Fig. 15(c), by separating the p-type column region 3 of the parallel pn structure 19 by a distance L in the longitudinal direction of the p-type column region 3 from the n + type region 22, the contact portion between the p-type column region 3 and the high-concentration n + type region 22 is eliminated, and breakdown in the vicinity of the n + type region 22, which is a channel stopper at high temperatures, can be prevented. When the active region is made into a p-rich structure to increase the avalanche tolerance, since the widths of the p-type column region 3 and the n-type column region 4 of the active region do not need to be changed up to the ends, the parallel pn structure can be formed with high accuracy.
[0112] Fig. 17 is a graph showing the relationship between Vds and C OSS of a full SJ-SiCMOSFET with a breakdown voltage of 3300 V class. In Fig. 17, the vertical axis represents the output capacitance C OSSis shown, and the unit is F. The horizontal axis represents the drain-source voltage Vds, and the unit is V. In FIG. 17, the relationship between Vds and C when the temperature of the SJ-SiCMOSFET is changed is shown. FIG. 17(a) shows the case at -55°C, FIG. 17(b) shows the case at 25°C, and FIG. 17(c) shows the case at 140°C. In FIG. 17, the cases where the operating frequency of the SJ-SiCMOSFET is 1 MHz, 100 kHz, 10 kHz, and 1 kHz are shown. OSS shows the relationship with, where FIG. 17(a) is the case at -55°C, FIG. 17(b) is the case at 25°C, and FIG. 17(c) is the case at 140°C. FIG. 17 shows the cases where the operating frequency of the SJ-SiCMOSFET is 1 MHz, 100 kHz, 10 kHz, and 1 kHz.
[0113] Also, FIG. 17 calculates with the impurity concentration of the p-type column region 3 being 6×10 16 / cm 3 , the impurity concentration of the n-type column region 4 being 3×10 16 / cm 3 , the width of the p-type column region 3 being 1.5 μm, the width of the n-type column region 4 being 3.5 μm, and the activation rate of the impurities implanted in the p-type column region 3 being 70%. Here, the activation rate is defined as the value obtained by dividing the integrated concentration obtained by integrating the true doping concentration over the region of the p-type column region 3 for the truly activated doping concentration distribution by the implant dose amount. Note that the true doping concentration can be obtained by well-known C-V (capacitance - applied voltage) measurement.
[0114] As shown in FIG. 17, at low temperatures (-55°C) and room temperature (25°C), C OSS decreases at high frequencies (1 MHz), but at high temperature (140°C), C OSS is the same at both high frequencies and low frequencies (1 kHz). This is because when there are deep levels, it cannot follow high frequencies, and the capacitance appears small. When the frequency is low, even deep traps (levels) can be followed, so the capacitance appears large. Also, when the temperature is increased, the response of the carriers improves, so the capacitance appears large at both high frequencies and low frequencies. Thus, when the temperature increases or the frequency decreases, the capacitance increases. An increase in capacitance means that the depletion layer shrinks. From this result as well, as shown in FIG. 15, it is preferable to make the intersecting portion of the n + -type region 22 that functions as a channel stopper and the p-type column region 3 n-rich.
[0115] FIG. 18 is a graph showing the relationship between the width of the p-type column region and the depletion voltage in an SJ-SiCMOSFET with a breakdown voltage of 3300 V class. In FIG. 18, the vertical axis represents the depletion voltage, and the unit is V. The horizontal axis represents the width of the p-type column region 3, and the unit is μm. FIG. 18 shows the cases where the activation rate of aluminum implanted in the p-type column region 3 is 70%, 90%, and 100%. The case where the activation rate is 100% is when formed by epitaxial growth, and the cases where the activation rates are 70% and 90% show the lower limit and upper limit when formed by ion implantation. The configuration of the SJ-SiCMOSFET in FIG. 18 is the same as the configuration of the SJ-SiCMOSFET in FIG. 17.
[0116] As shown in FIG. 18, as the width of the p-type column region 3 increases, that is, as it becomes p-rich, the depletion voltage increases, and as the activation rate increases, the depletion voltage increases. Therefore, in order to prevent breakdown in the vicinity of the n-type region 22 which is a channel stopper at high temperatures, the distance L between the p-type column region 3 and the n-type region 22 needs to be determined considering the activation rate. + type region 22 near breakdown, the distance L between the p-type column region 3 and the n + type region 22 needs to be determined considering the activation rate.
[0117] FIG. 19 is a graph showing the doping density dependence of the breakdown electric field. In FIG. 19, the vertical axis represents the breakdown electric field, and the unit is V / cm. The horizontal axis represents the doping density, and the unit is / cm 3 . In FIG. 19, for Si, 3C-SiC, 4H-SiC, and 6H-SiC, it shows how much they break down. From FIG. 19, in 4H-SiC, when the impurity concentration (doping density) of the p-type column region 3 is 6×10 16 / cm 3 , the breakdown electric field is 3×10 6 V / cm.
[0118] FIG. 20 shows the p-type column region and n in the case of an Al activation rate of 70% (the lower limit when formed by ion implantation). +It is a graph showing the relationship between the distance from the p-type region and the breakdown voltage. In FIG. 20, the vertical axis represents the breakdown voltage, with the unit of V. The horizontal axis represents the distance L between the p-type column region 3 and the n + type region 22, with the unit of μm. FIG. 20 is the result of calculation with the structure of the SJ-SiCMOSFET the same as that in FIG. 18. In FIG. 20, for the case where the breakdown electric field Emax is 3×10 6 V / cm, and since the breakdown electric field Emax in the horizontal direction may be 0.8 times that in the vertical direction, the cases of the breakdown electric field Emax×0.9 and Emax×0.8 are also calculated. Here, the horizontal and vertical directions refer to the directions with respect to the C-axis of the silicon carbide semiconductor substrate. In general planar-type MOSFETs or IGBTs of Si planes, C planes, m planes, or a-plane trench types, the depth direction is approximately the C-axis direction, and the longitudinal direction of the p-type column region 3 is perpendicular to the C-axis. Therefore, for the breakdown electric field Emax, the magnitude of the distance L is determined using the Emax in the horizontal direction. In FIG. 20, when the width of the p-type column region 3 is increased from 1.5 μm to +30% and +50% to make it p-rich, the depletion voltage of the p-type column region 3 is also shown by a straight line.
[0119] As shown in FIG. 20, when the impurity concentration of the p-type column region 3 is 6×10 16 / cm 3 and the Al activation rate is 70%, even in the case of Emax×0.8, when the distance L between the p-type column region 3 and the n + type region 22 is 0 μm, the p-type column region 3 is depleted, so the n + type region 22 does not break down. Therefore, when the Al activation rate exceeds 70%, the distance L between the p-type column region 3 and the n + type region 22 is set to be greater than 0 μm.
[0120] FIG. 21 is a graph showing the relationship between the distance between the p-type column region and the n + type region and the breakdown voltage in the case where the Al activation rate is 90% (the upper limit value when formed by ion implantation). In FIG. 21, the vertical axis represents the breakdown voltage, with the unit of V. The horizontal axis represents the distance between the p-type column region 3 and the n +Indicates the distance L from the p-type column region 3, with the unit being μm. Figure 21 shows the result calculated with the same configuration as in Figure 20.
[0121] As shown in Figure 21, when the impurity concentration of the p-type column region 3 is 6×10 16 / cm 3 , and the Al activation rate is 90%, in the case of the breakdown electric field Emax, when the width of the p-type column region 3 is +30%, if the distance L between the p-type column region 3 and the n + -type region 22 is 0.1 μm or less, breakdown occurs in the vicinity of the n + -type region 22. Therefore, it is preferable that the distance L between the p-type column region 3 and the n + -type region 22 is greater than 0.1 μm.
[0122] Also, in the case of the breakdown electric field Emax, when the width of the p-type column region 3 is +50%, if the distance L between the p-type column region 3 and the n + -type region 22 is 0.4 μm or less, breakdown occurs in the vicinity of the n + -type region 22. Also, when the lateral Emax is smaller than the longitudinal Emax, that is, in the case of Emax×0.8, the required distance further increases.
[0123] Figure 22 is a graph showing the relationship between the distance between the p-type column region and the n + -type region and the breakdown voltage in the case of an Al activation rate of 100%. An Al activation rate of 100% is, for example, the case when the p-type column region 3 is formed by epitaxial growth. In Figure 22, the vertical axis indicates the breakdown voltage, with the unit being V. The horizontal axis indicates the distance L between the p-type column region 3 and the n + -type region 22, with the unit being μm. Figure 22 shows the result calculated with the same configuration as in Figure 20.
[0124] As shown in Figure 22, when the impurity concentration of the p-type column region 3 is 6×10 16 / cm 3 , and the Al activation rate is 100%, in the case of the breakdown electric field Emax, when the width of the p-type column region 3 is +30%, if the distance L between the p-type column region 3 and the n + -type region 22 is 0.4 μm or less, the n +Breakdown occurs in the vicinity of the p-type region 22. Therefore, the distance L between the p-type column region 3 and the n + -type region 22 is preferably greater than 0.4 μm.
[0125] Also, in the case of the breakdown electric field Emax, when the width of the p-type column region 3 is +50%, if the distance L between the p-type column region 3 and the n + -type region 22 is 1.0 μm or less, breakdown occurs in the vicinity of the n + -type region 22. Therefore, the distance L between the p-type column region 3 and the n + -type region 22 is preferably greater than 1.0 μm. Also, when the lateral Emax is smaller than the longitudinal Emax, that is, in the case of Emax × 0.8, the required distance further increases.
[0126] FIG. 23 is a top view showing the configuration in the vicinity of the p-type column region and the n + -type region, with one of the four corners enlarged in a plan view of the planar structure of the superjunction semiconductor device according to Embodiment 5. The n + -type region 22 is provided so as to surround the active region 30 and is composed of a straight portion and a curved portion at the corner. As in the region indicated by the dotted line pointed to by S1 in FIG. 23, in the longitudinal direction of the p-type column region 3, the distance L1 by which the p-type column region 3 and the n + -type region 22 are separated is preferably uniform in the straight portion of the n + -type region 22. Also, the distance L2 by which the p-type column region 3 and the n + -type region 22 are separated at the corner of the n + -type region 22 is preferably the same as or longer than the distance L1 in the straight portion.
[0127] Also, as in the region indicated by the dotted line pointed to by S2 in FIG. 23, the end portion in the longitudinal direction of the p-type column region 3 is, at the corner of the n + -type region 22, inclined in accordance with the curvature of the n + -type region 22. Thereby, also at the corner portion, the distance by which the p-type column region 3 and the n + -type region 22 are separated becomes uniform.
[0128] (Manufacturing Method of Superjunction Semiconductor Device According to Embodiment 5) The manufacturing method of the superjunction semiconductor device 40 according to Embodiment 5 is the manufacturing method of the superjunction semiconductor device 40 according to Embodiment 1, in which, in the longitudinal direction of the p-type column region 3, the width of the p-type column region 3 is narrowed, or the p-type column region 3 is formed so as not to reach the n + type region 22, and it can be manufactured.
[0129] As described above, according to Embodiment 5, in the longitudinal direction of the n-type column region and the p-type column region, in the region in contact with the n + type region, it is n-rich. Thereby, deep electron traps and deep hole traps generated by Al ion implantation are reduced, the detrapping of majority carriers at high temperature is reduced, and the shrinkage of the depletion layer is suppressed. For this reason, by making the intersecting portion of the n + type region that functions as a channel stopper and the p-type column region n-rich, the breakdown voltage reduction at high temperature (175 ° C) can be suppressed. Also, by separating the p-type column region of the parallel pn structure by a distance L from the n + type region in the longitudinal direction of the p-type column region, the portion where the p-type column region is in contact with the high-concentration n + type region is eliminated, and breakdown in the vicinity of the n + type region that is a channel stopper at high temperature can be prevented.
[0130] In the above description of the present invention, the case where a MOS gate structure is formed on the first main surface of a silicon carbide substrate made of silicon carbide has been described as an example. However, the present invention is not limited to this, and various changes such as the plane orientation of the substrate main surface can be made. Further, in the present invention, in each embodiment, the first conductivity type is n-type and the second conductivity type is p-type. However, the present invention also holds true when the first conductivity type is p-type and the second conductivity type is n-type. Further, the present invention is applicable not only to a semiconductor device having a trench structure in which a channel is formed perpendicular to the substrate surface, but also to a planar structure in which a channel is formed parallel to the substrate surface. Further, in each of the above-described embodiments, the case where silicon carbide is used as a wide bandgap semiconductor has been described as an example. However, the same effects can be obtained when using a wide bandgap semiconductor other than silicon carbide such as gallium nitride (GaN), and silicon or the like other than a wide bandgap semiconductor. Further, in the present invention, the embodiment in which the trench 18 has a structure parallel to the longitudinal direction of the p-type column region 3 and the n-type column region 4 has been described. However, the same effect can be obtained even when the trench 18 has a structure perpendicular to the longitudinal direction of the p-type column region 3 and the n-type column region 4.
Industrial Applicability
[0131] As described above, the superjunction semiconductor device according to the present invention is useful for high breakdown voltage semiconductor devices used in power conversion devices, power supply devices such as various industrial machines, and the like.
Explanation of Signs
[0132] 1, 101 n + -type semiconductor substrate 2, 102 n-type drift layer 2a Lower n-type drift layer 2b Upper n-type drift layer 3, 103 p-type column region 3a Lower p-type column region 3b Upper p-type column region 4, 104 n-type column region 6, 106 p-type base region 7, 107 n + -type source region 9, 109 Gate insulating film 10, 110 Gate electrodes 14, 114 First p + -type base region 15, 115 Second p + -type base region 18, 118 Trench 19, 119 Parallel pn structure 19a Active region parallel pn structure 19b Terminal region first parallel pn structure 19c Terminal region second parallel pn structure 20, 120 First JTE region 21, 121 Second JTE region 22, 122 n + -type region 30, 130 Active region 31, 131 Edge termination region 32, 132 Depletion layer 33, 133 Neutral region 34 Mask for ion implantation 40, 140 SJ-MOSFET
Claims
1. A superjunction semiconductor device having an active region through which current flows and a termination structure portion disposed outside the active region and having a breakdown voltage structure, wherein the active region and the termination structure portion include a first semiconductor layer of a first conductivity type having a lower impurity concentration than the semiconductor substrate, provided on the front surface of a semiconductor substrate of the first conductivity type; a parallel pn structure in which a stripe-shaped first column of the first conductivity type and a stripe-shaped second column of the second conductivity type provided on the surface of the first semiconductor layer are repeatedly and alternately arranged in a direction parallel to the front surface; and are provided with the termination structure portion includes a channel stopper provided on the surface layer of the parallel pn structure and arranged so as to surround the parallel pn structure in a plan view; in the longitudinal direction of the first column and the second column of the parallel pn structure, in a region in contact with the channel stopper, a product of a width of the second column and an impurity concentration of the second column is smaller than a product of a width of the first column and an impurity concentration of the first column. The superjunction semiconductor device is characterized by this.
2. A superjunction semiconductor device having an active region through which current flows and a termination structure portion disposed outside the active region and having a breakdown voltage structure, wherein the active region and the termination structure portion include a first semiconductor layer of a first conductivity type having a lower impurity concentration than the semiconductor substrate, provided on the front surface of a semiconductor substrate of the first conductivity type; a parallel pn structure in which a stripe-shaped first column of the first conductivity type and a stripe-shaped second column of the second conductivity type provided on the surface of the first semiconductor layer are repeatedly and alternately arranged in a direction parallel to the front surface; and are provided with the termination structure portion includes a channel stopper arranged so as to surround the parallel pn structure in a plan view; the second column of the parallel pn structure is provided apart from the channel stopper in the longitudinal direction of the second column; at an end portion in the longitudinal direction of the second column of the parallel pn structure, a product of a width of the second column and an impurity concentration of the second column is the same as or greater than a product of a width of the first column and an impurity concentration of the first column; in the longitudinal direction of the second column directly connected to the surface electrode potential of the parallel pn structure, a distance separating from the channel stopper is uniform at a straight portion of the channel stopper, and at a corner portion of the channel stopper, it is the same as or longer than the distance of the straight portion. Each of the longitudinal ends of the second column of the parallel pn structure is inclined in accordance with the curvature of the channel stopper at the corner portion of the channel stopper. The second column is a region deposited on the surface of the first semiconductor layer. A superjunction semiconductor device, characterized in that in the longitudinal direction of the second column, the second column and the channel stopper are separated by 0.4 μm or more.
3. The active region is a second semiconductor layer of a second conductivity type provided on the surface side of the parallel pn structure, a first semiconductor region of a first conductivity type selectively provided on the surface layer of the second semiconductor layer, a gate insulating film provided on the surface side of the second semiconductor layer and in contact with the second semiconductor layer, a gate electrode provided on the surface side opposite to the surface in contact with the second semiconductor layer of the gate insulating film. The superjunction semiconductor device according to claim 1 or 2, characterized by comprising the above.
4. The superjunction semiconductor device according to any one of claims 1 to 3, characterized in that the first column and the second column of the parallel pn structure do not reach the semiconductor substrate.
5. The superjunction semiconductor device according to any one of claims 1 to 4, characterized in that the semiconductor substrate is composed of a wide bandgap semiconductor.
6. The superjunction semiconductor device according to any one of claims 1 to 5, characterized in that the channel stopper is of a first conductivity type.
7. The semiconductor substrate is a silicon carbide semiconductor, the first conductivity type is an n-type formed by adding nitrogen to the silicon carbide semiconductor, the second conductivity type is a p-type formed by adding aluminum to the silicon carbide semiconductor. The superjunction semiconductor device according to any one of claims 1 to 6, characterized by the above.
Citation Information
Patent Citations
Manufacture of integrated edge structure for high voltage semiconductor device and integrated edge structure
JP2000183350A
Semiconductor element and method for manufacturing the same
JP2003273355A
Semiconductor device and manufacturing method thereof
JP2010040973A
Power mosfet, IGBT and power diode
JP2013041920A
Silicon carbide semiconductor device manufacturing method
JP2015060841A