Dual-end reactive polymers, polyacrylic polymers, crosslinked polyacrylic polymers, cyclic polymers, and cyclic graft polymers
The cationic polymerization initiator represented by general formula (A) enables the synthesis of both-end-reactive polymers, which are polymerized into polyacrylic polymers, crosslinked, or cyclized to form polymers with reactive ends, addressing the limitations of existing initiators and facilitating efficient surface modifications and higher structure synthesis.
Patent Information
- Application Number
- JP2021045499
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2020-03-19
- Filing Date
- 2021-03-19
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2041-03-19
AI Technical Summary
Existing cationic polymerization initiators fail to produce polymers with reactive functional groups at the terminals capable of substitution and addition reactions, limiting their use in modifying material surfaces and synthesizing higher structures like block copolymers and graft copolymers.
A cationic polymerization initiator represented by general formula (A) is used to synthesize both-end-reactive polymers, which are then polymerized into polyacrylic polymers, crosslinked, cyclized, or grafted to form polymers with reactive ends, allowing for modifications and linkages with other polymer chains.
The resulting polymers are highly useful for surface modifications and synthesizing higher structures by introducing active halogen atoms and carbon-carbon double bonds, enabling efficient production of dual-end reactive polymers with minimal by-products.
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Figure 0007720581000003
Abstract
Description
[Technical Field]
[0001] The present invention relates to a novel both-end-reactive polymer, a polyacrylic polymer obtained by polymerizing the both-end-reactive polymer, a crosslinked polyacrylic polymer obtained by crosslinking the polyacrylic polymer, a cyclic polymer obtained by intramolecularly cyclizing the both-end-reactive polymer, and a cyclic graft polymer obtained by polymerizing the cyclic polymer. [Background technology]
[0002] An acyl cation prepared from a carboxylic acid halide and a silver salt of a superacid functions as a cationic polymerization initiator.
[0003] For example, Non-Patent Document 1 describes the synthesis of polytetrahydrofuran having a methacryloyl group at its terminal using a cationic polymerization initiator prepared from methacrylic acid chloride and silver hexafluoroantimony.
[0004] An allyl cation prepared from an allyl halide and a silver salt of a super strong acid also functions as a cationic polymerization initiator.
[0005] For example, Non-Patent Document 2 describes the synthesis of polytetrahydrofuran using a cationic polymerization initiator prepared from an allyl halide and silver hexafluorophosphate.
[0006] However, the cationic polymerization initiators described in Non-Patent Documents 1 and 2 cannot be used to synthesize a polymer having reactive functional groups at the terminals that are capable of substitution and addition reactions.
[0007] The polymers are very useful when polymer chains are used to modify the surfaces of various materials or drugs such as proteins, or when polymer chains of different or the same type are linked together to synthesize polymers with higher structures such as block copolymers, graft copolymers, and star polymers.
[0008] The present inventors have previously provided a cationic polymerization initiator represented by the following general formula (A) for synthesizing a polymer having a reactive functional group capable of undergoing a substitution reaction and an addition reaction at its terminal (terminally reactive polymer) (unpublished at the time of filing this application). [ka] (In the formula, R 1 , R 2 and R 3 are each independently a hydrogen atom or a non-nucleophilic organic group, and X 1 is a halogen atom, and Y - is the counteranion.) [Prior art documents] [Non-patent literature]
[0009] [Non-Patent Document 1] JS Vargas, JG Zilliox, P. Rempp, E. Franta, Polymer Bulletin, 1980, 3, 83 [Non-patent document 2] FJ Burgess, AV Cunliffe, DH Richards, D. Thompson, Polymer, 1978, 19, 334 Summary of the Invention [Problem to be solved by the invention]
[0010] An object of the present invention is to provide, using the cationic polymerization initiator, a novel both-end-reactive polymer, a polyacrylic polymer obtained by polymerizing the both-end-reactive polymer, a crosslinked polyacrylic polymer obtained by crosslinking the polyacrylic polymer, a cyclic polymer obtained by intramolecularly cyclizing the both-end-reactive polymer, and a cyclic graft polymer obtained by polymerizing the cyclic polymer. [Means for solving the problem]
[0011] That is, the present invention relates to a polymer having reactive ends represented by the following general formula (1): [ka] (In the formula, R 1 , R 2 and R 3 are each independently a hydrogen atom or a non-nucleophilic organic group, and X 1 is a halogen atom, and R 4 is the polymer segment, and R 5 is an organic group having a functional group bonded to a terminal atom of the polymer segment and an active hydrogen-containing functional group.
[0012] In the above general formula (1), the R 5 is preferably an organic group represented by the following general formula (2). [ka] (In the formula, R 6 is a single bond, a linear or branched aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, a bridged ring hydrocarbon group, a spiro hydrocarbon group, or a functional group in which some of the carbon atoms constituting the hydrocarbon group are substituted with heteroatoms.
[0013] The present invention also relates to a polyacrylic polymer having a repeating unit represented by the following general formula (3): [ka] (In the formula, R 1 , R 2 and R 3 are each independently a hydrogen atom or a non-nucleophilic organic group, and R 4 is the polymer segment, and R 7 is an organic group having a functional group bonded to a terminal atom of the polymer segment and a functional group obtained by removing one active hydrogen from an active hydrogen-containing functional group, and m is an integer of 1 or more.
[0014] In the general formula (3), the R 7is preferably an organic group represented by the following general formula (4). [ka] (In the formula, R 6 is a single bond, a linear or branched aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, a bridged ring hydrocarbon group, a spiro hydrocarbon group, or a functional group in which some of the carbon atoms constituting the hydrocarbon group are substituted with heteroatoms.
[0015] The present invention also relates to a crosslinked polyacrylic polymer obtained by crosslinking the polyacrylic polymer.
[0016] The present invention also relates to a cyclic polymer represented by the following general formula (5): [ka] (In the formula, R 1 , R 2 and R 3 are each independently a hydrogen atom or a non-nucleophilic organic group, and R 4 is the polymer segment and R 7 is an organic group having a functional group bonded to a terminal atom of the polymer segment and a functional group obtained by removing one active hydrogen from an active hydrogen-containing functional group.
[0017] In the general formula (5), the R 7 is preferably an organic group represented by the following general formula (4). [ka] (In the formula, R 6 is a single bond, a linear or branched aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, a bridged ring hydrocarbon group, a spiro hydrocarbon group, or a functional group in which some of the carbon atoms constituting the hydrocarbon group are substituted with heteroatoms.
[0018] The present invention also relates to a cyclic graft polymer having a repeating unit represented by the following general formula (6): [ka] (In the formula, R 1 , R 2 and R 3 are each independently a hydrogen atom or a non-nucleophilic organic group, and R 4 is the polymer segment and R 7 is an organic group having a functional group bonded to a terminal atom of the polymer segment and a functional group obtained by removing one active hydrogen from an active hydrogen-containing functional group, and n is an integer of 1 or more.
[0019] In the general formula (6), the R 7 is preferably an organic group represented by the following general formula (4). [ka] (In the formula, R 6 is a single bond, a linear or branched aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, a bridged ring hydrocarbon group, a spiro hydrocarbon group, or a functional group in which some of the carbon atoms constituting the hydrocarbon group are substituted with heteroatoms. [Effects of the Invention]
[0020] The cationic polymerization initiator used in the present invention, represented by the general formula (A), contains an acyl cation capable of initiating polymerization and an active halogen atom at the allylic position. By polymerizing various monomers using the cationic polymerization initiator and introducing an organic group having one or more active hydrogen-containing functional groups at the terminals of the resulting polymer, a dual-end reactive polymer having an active halogen atom at the allylic position, a carbon-carbon double bond, and an active hydrogen-containing functional group can be efficiently produced with almost no by-products. The dual-end reactive polymer of the present invention is highly useful for modifying the polymer chains on the surfaces of various materials or on drugs such as proteins, or for synthesizing polymers with higher structures, such as block copolymers, graft copolymers, star polymers, polyacrylic polymers, cyclic polymers, and cyclic graft polymers, by linking different or identical polymer chains together, or by polycondensation or intramolecular cyclization. DETAILED DESCRIPTION OF THE INVENTION
[0021] <Cationic polymerization initiator> The cationic polymerization initiator used in the present invention is represented by the following general formula (A). [ka] (In the formula, R 1 , R 2 and R 3 are each independently a hydrogen atom or a non-nucleophilic organic group, and X 1 is a halogen atom, and Y - is the counteranion.)
[0022] The non-nucleophilic organic group may be any organic group that does not have nucleophilicity, and is not otherwise particularly limited. Examples include linear or branched aliphatic hydrocarbon groups, organic groups in which some of the carbon atoms constituting the aliphatic hydrocarbon group are substituted with heteroatoms, alicyclic hydrocarbon groups, organic groups in which some of the carbon atoms constituting the alicyclic hydrocarbon group are substituted with heteroatoms, aromatic hydrocarbon groups, and organic groups in which some of the carbon atoms constituting the aromatic hydrocarbon group are substituted with heteroatoms. Examples of the heteroatom include an oxygen atom, a sulfur atom, and a nitrogen atom. The hydrocarbon group may also have various substituents.
[0023] X 1 is a halogen atom, and from the viewpoints of reactivity, ease of production, and cost, is preferably a chlorine atom or a bromine atom, more preferably a chlorine atom.
[0024] The Y - is a counter anion, the type of which is not particularly limited.
[0025] The method for preparing the cationic polymerization initiator is not particularly limited, and for example, it can be prepared by reacting a compound represented by the following general formula (B) with a metal salt of a super strong acid. [ka] (In the formula, R 1 , R 2 and R 3 are each independently a hydrogen atom or a non-nucleophilic organic group, and X 1 and X 2 is a halogen atom.)
[0026] The non-nucleophilic organic group and X 1 The explanation regarding X is the same as above. 2 is a halogen atom, and from the viewpoints of reactivity, ease of production, and cost, is preferably a chlorine atom or a bromine atom, more preferably a chlorine atom.
[0027] The metal salt of the super strong acid is not particularly limited, and examples of the super strong acid include tetrafluoroboric acid, hexafluorophosphoric acid, hexafluoroniobic acid, hexafluorotantalic acid, hexafluoroarsenic acid, hexafluoroantimonic acid, trifluoromethanesulfonic acid, fluorosulfonic acid, and chlorosulfonic acid. Examples of the metal salt include lithium salt, sodium salt, potassium salt, silver salt, and copper salt.
[0028] From the viewpoint of selectively generating an acyl cation, the metal salt of a super strong acid is preferably a silver salt of a super strong acid, more preferably at least one selected from the group consisting of CF3SO3Ag, FSO3Ag, ClSO3Ag, AgPF6, AgBF4, AgNbF6, AgTaF6, AgAsF6, and AgSbF6, and even more preferably CF3SO3Ag.
[0029] From the viewpoint of selectively generating an acyl cation, the amount of the metal salt of the super strong acid used is preferably 1.1 molar equivalents or more, more preferably 1.2 molar equivalents or more, and is preferably 1.5 molar equivalents or less, more preferably 1.3 molar equivalents or less, relative to 1 molar equivalent of the compound represented by the general formula (B).
[0030] <Both-end reactive polymer> The both-ends reactive polymer of the present invention is represented by the following general formula (1). [ka] (In the formula, R 1 , R 2 and R 3 are each independently a hydrogen atom or a non-nucleophilic organic group, and X 1 is a halogen atom, and R 4 is the polymer segment, and R 5 is an organic group having a functional group bonded to a terminal atom of the polymer segment and an active hydrogen-containing functional group.
[0031] The non-nucleophilic organic group and X 1The explanation regarding R is the same as above. 4 is a polymer segment obtained by polymerizing various monomers. 5 is an organic group having an active hydrogen-containing functional group that is introduced at the end of the polymer segment.
[0032] The monomer is not particularly limited, and examples thereof include monomers having a carbon-carbon double bond such as vinyl sulfide, aromatic vinyl monomers, epoxy group-containing monomers, vinyl ethers, and ketene acetals; and cyclic monomers such as cyclic ethers, cyclic sulfides, cyclic (tertiary) amines, cyclic phosphates, cyclic phosphites, cyclic sulfones, cyclic sulfonates, lactones, lactams, thiolactones, thiolactams, and cyclic acetals. These may be used alone or in combination of two or more. Of these, it is preferable to use cyclic monomers.
[0033] Examples of the vinyl sulfide include methyl vinyl sulfide, ethyl vinyl sulfide, and phenyl vinyl sulfide.
[0034] Examples of the aromatic vinyl monomer include styrene, chlorostyrene, chloromethylstyrene, α-methylstyrene, and other substituted styrenes.
[0035] Examples of the epoxy group-containing monomer include glycidyl (meth)acrylate, methyl glycidyl (meth)acrylate, and allyl glycidyl ether.
[0036] Examples of the vinyl ether include methyl vinyl ether, ethyl vinyl ether, isobutyl vinyl ether, and divinyl ether.
[0037] Examples of the ketene acetal include ketene dialkyl acetals such as ketene dimethyl acetal.
[0038] Examples of the cyclic ether include ethylene oxide, propylene oxide, oxetane, tetrahydrofuran, tetrahydropyran, 1,2-dioxane, and 1,4-dioxane.
[0039] Examples of the cyclic sulfides include ethylene sulfide, trimethylene sulfide, tetrahydrothiophene, and tetrahydrothiopyran.
[0040] Examples of the cyclic (tertiary) amine include N-methylethyleneimine, N-phenylethyleneimine, N-methylazetidine, N-phenylazetidine, N-methylpyrrolidine, N-phenylpyrrolidine, N-methylpiperidine, and N-phenylpiperidine.
[0041] Examples of the cyclic phosphate ester include methyl ethylene phosphate and ethyl ethylene phosphate.
[0042] Examples of the cyclic phosphite include 2-methyl-2-oxo-1,3,2-dioxaphosphorane, 2-ethyl-2-oxo-1,3,2-dioxaphosphorane, and 2-isopropyl-2-oxo-1,3,2-dioxaphosphorane.
[0043] Examples of the cyclic sulfone include sulfolane and 1,1-dioxo-tetrahydrothiopyran.
[0044] Examples of the cyclic sulfonate ester include 1,3-propane sultone and 1,4-butane sultone.
[0045] Examples of the lactone include β-propiolactone, γ-butyrolactone, δ-valerolactone, and ε-caprolactone.
[0046] Examples of the lactam include β-propiolactam, γ-butyrolactam, δ-valerolactam, and ε-caprolactam.
[0047] Examples of the thiolactone include β-propiothiolactone, γ-butyrothiolactone, δ-valerothiolactone, and ε-caprothiolactone.
[0048] Examples of the thiolactam include β-propiothiolactam, γ-butyrothiolactam, δ-valerothiolactam, and ε-caprothiolactam.
[0049] Examples of the cyclic acetal include 1,3-dioxetane, 1,3-dioxolane, and 1,3-dioxane.
[0050] The organic compound for introducing an organic group having an active hydrogen-containing functional group into the terminal of the polymer segment is an organic compound having a functional group that reacts with the terminal functional group of the polymer segment and an active hydrogen-containing functional group, and is not particularly limited otherwise. The organic compound may have one active hydrogen-containing functional group or two or more active hydrogen-containing functional groups.
[0051] Examples of the organic compound include an organic compound having a nucleophilic functional group having active hydrogen or an alkali metal that reacts with the terminal functional group of the polymer segment, and one or more active hydrogen-containing functional groups.
[0052] Examples of the nucleophilic functional group include a hydroxyl group, a methylol group, a mercapto group, a carboxyl group, an amino group, a carbamoyl group, and functional groups in which the active hydrogen of these groups is substituted with an alkali metal.
[0053] Examples of the active hydrogen-containing functional group include a hydroxyl group, a methylol group, a mercapto group, an amino group, an ammonium group, a carboxy group, an acyl group, a cyanomethyl group (-CH2-CN), a nitromethyl group (-CH2-NO2), and a sulfonylmethyl group (-CH2-SO2-).
[0054] Examples of the parent organic compound include linear or branched aliphatic hydrocarbon groups, alicyclic hydrocarbon groups, bridged ring hydrocarbon groups, spiro hydrocarbon groups, aromatic hydrocarbon groups, and hydrocarbon groups in which some of the carbon atoms constituting the hydrocarbon groups have been substituted with heteroatoms (e.g., oxygen atoms, sulfur atoms, nitrogen atoms, etc.). The hydrocarbon groups may also have various substituents.
[0055] R 5 is preferably an organic group represented by the following general formula (2). [ka] (In the formula, R 6 is a single bond, a linear or branched aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, a bridged ring hydrocarbon group, a spiro hydrocarbon group, or a functional group in which some of the carbon atoms constituting the hydrocarbon group are substituted with heteroatoms.
[0056] R 6is a single bond, a linear or branched aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, a bridged ring hydrocarbon group, a spiro hydrocarbon group, or a functional group in which some of the carbon atoms constituting the hydrocarbon group are substituted with heteroatoms, preferably a linear or branched aliphatic hydrocarbon group, an alicyclic hydrocarbon group, or an aromatic hydrocarbon group, and more preferably an aromatic hydrocarbon group. Examples of the aliphatic hydrocarbon group include a linear or branched aliphatic hydrocarbon group having 1 to 10 carbon atoms. Examples of the alicyclic hydrocarbon group include an alicyclic hydrocarbon group having 3 to 10 carbon atoms. Examples of the aromatic hydrocarbon group include a phenyl group, a biphenyl group, and a fused polycyclic aromatic hydrocarbon group. Examples of the bridged ring hydrocarbon group include a bicyclic or tricyclic bridged ring hydrocarbon group. Examples of the spiro hydrocarbon group include a group having two or more 3- to 8-membered ring hydrocarbon groups. The hydrocarbon group and the like may also have various substituents.
[0057] The method for producing the both-end-reactive polymer is not particularly limited, and examples thereof include: 1) a method of first reacting a compound represented by the general formula (B) with a metal salt of a super strong acid to prepare a cationic polymerization initiator, then mixing the prepared cationic polymerization initiator with the monomer to carry out a living cationic polymerization reaction, and then reacting the organic compound with the terminal functional group (cationic species) of the resulting polymer; 2) a method of first mixing a metal salt of a super strong acid with the monomer, then mixing the resulting mixture with the compound represented by the general formula (B) to generate a cationic polymerization initiator in the reaction system to carry out a living cationic polymerization reaction, and then reacting the organic compound with the terminal functional group (cationic species) of the resulting polymer; and 3) a method of first mixing the monomer with the compound represented by the general formula (B), then mixing the resulting mixture with a metal salt of a super strong acid to generate a cationic polymerization initiator in the reaction system to carry out a living cationic polymerization reaction, and then reacting the organic compound with the terminal functional group (cationic species) of the resulting polymer. The resulting polymer may be a homopolymer, a block copolymer, or a random copolymer. When carrying out the reaction, an appropriate organic solvent may be used, if necessary. Among the above production methods, production method 2) is preferred from the viewpoints of ease of production and production efficiency. Furthermore, from the viewpoint of selectively generating acyl cations, it is preferred to mix the metal salt of a super strong acid with the compound represented by the general formula (B) for a short period of time.
[0058] <Polyacrylic polymer> The polyacrylic polymer of the present invention has a repeating unit represented by the following general formula (3). [ka] (In the formula, R 1 , R 2 and R 3 are each independently a hydrogen atom or a non-nucleophilic organic group, and R 4 is the polymer segment and R 7is an organic group having a functional group bonded to a terminal atom of the polymer segment and a functional group obtained by removing one active hydrogen from an active hydrogen-containing functional group, and m is an integer of 1 or more.
[0059] R 1 ~R 4 The explanation regarding R is the same as above. 7 is an organic group having a functional group bonded to a terminal atom of the polymer segment and a functional group obtained by removing one active hydrogen from the active hydrogen-containing functional group, and the functional group obtained by removing one active hydrogen from the active hydrogen-containing functional group is bonded to a carbon atom at an allylic position.
[0060] R 7 The organic compound for introducing is an organic compound having a functional group that reacts with the terminal functional group of the polymer segment and an active hydrogen-containing functional group, and other components are not particularly limited. The organic compound may have one active hydrogen-containing functional group or two or more active hydrogen-containing functional groups.
[0061] Examples of the organic compound include an organic compound having a nucleophilic functional group having active hydrogen or an alkali metal that reacts with the terminal functional group of the polymer segment, and one or more active hydrogen-containing functional groups. The description of the organic compound is the same as above.
[0062] In the general formula (3), the R 7 is preferably an organic group represented by the following general formula (4). [ka] (In the formula, R 6 is a single bond, a linear or branched aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, a bridged ring hydrocarbon group, a spiro hydrocarbon group, or a functional group in which some of the carbon atoms constituting the hydrocarbon group are substituted with heteroatoms.
[0063] R 6 The explanation regarding is the same as above.
[0064] The method for producing the polyacrylic polymer is not particularly limited, and examples thereof include a method in which the both-end-reactive polymer is dissolved in an organic solvent and polymerized in the presence of a base such as a tertiary amine, a tertiary phosphine, or an alkali metal alkoxide salt, or an appropriate catalyst.
[0065] The organic solvent is not particularly limited as long as the reaction proceeds, and examples thereof include halogenated solvents such as dichloromethane, 1,2-dichloroethane, chloroform, and carbon tetrachloride; aromatic hydrocarbon solvents such as benzene, toluene, and xylene; aliphatic hydrocarbon solvents such as pentane, hexane, heptane, and octane; tetrahydrofuran, acetonitrile, N,N-dimethylformamide, and mixed solvents thereof. The amount of the organic solvent used is not particularly limited, but is preferably an amount such that the concentration of the dual-end reactive polymer is 0.01 mol / L to 10 mol / L, and particularly preferably an amount such that the concentration of the dual-end reactive polymer is 0.1 mol / L to 5 mol / L.
[0066] The polyacrylic polymer may be a homopolymer, a block copolymer, or a random copolymer, and may have a repeating unit other than the repeating unit represented by the general formula (3).
[0067] <Crosslinked polyacrylic polymer> The crosslinked polyacrylic polymer of the present invention is obtained by directly crosslinking the polyacrylic polymers with each other, or by crosslinking the polyacrylic polymers via a crosslinking agent. The crosslinking agent is not particularly limited, and examples thereof include crosslinking agents having unsaturated double bonds, specifically (meth)acrylate crosslinking agents and vinyl crosslinking agents. The crosslinking reaction can be carried out using a general thermal polymerization initiator or photopolymerization initiator, if necessary.
[0068] <Cyclic polymer> The cyclic polymer of the present invention is represented by the following general formula (5). [ka] (In the formula, R 1 , R 2 and R 3 are each independently a hydrogen atom or a non-nucleophilic organic group, and R 4 is the polymer segment and R 7 is an organic group having a functional group bonded to a terminal atom of the polymer segment and a functional group obtained by removing one active hydrogen from an active hydrogen-containing functional group.
[0069] R 1 ~R 4 and R 7 The explanation regarding is the same as above.
[0070] In the general formula (5), the R 7 is preferably an organic group represented by the following general formula (4). [ka] (In the formula, R 6 is a single bond, a linear or branched aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, a bridged ring hydrocarbon group, a spiro hydrocarbon group, or a functional group in which some of the carbon atoms constituting the hydrocarbon group are substituted with heteroatoms.
[0071] R 6 The explanation regarding is the same as above.
[0072] The method for producing the cyclic polymer is not particularly limited, and examples thereof include a method in which the both-end-reactive polymer is dissolved in an organic solvent and subjected to intramolecular cyclization in the presence of a base such as a tertiary amine, a tertiary phosphine, or an alkali metal alkoxide salt, or an appropriate catalyst.
[0073] The organic solvent is not particularly limited as long as the reaction proceeds, and examples thereof include halogen-based solvents such as dichloromethane, 1,2-dichloroethane, chloroform, and carbon tetrachloride; aromatic hydrocarbon-based solvents such as benzene, toluene, and xylene; aliphatic hydrocarbon-based solvents such as pentane, hexane, heptane, and octane; tetrahydrofuran, acetonitrile, N,N-dimethylformamide, and mixed solvents thereof. The amount of the organic solvent used is not particularly limited, but it is preferable that the concentration of the both-end reactive polymer is 10 -6 mol / L~10 -3 It is preferable that the concentration of the polymer with reactive ends is 10 -5 mol / L~10 -4 The amount used is preferably mol / L.
[0074] In addition, the cyclic polymer is produced by adjusting the concentration of the both-end reactive polymer to 10 -3 The method can also be carried out under pseudo-dilution conditions in which the concentration exceeds 10 mol. In this case, intramolecular cyclization proceeds at a high speed based on an irreversible reaction, so the concentration of the cyclic polymer as the product can be easily increased compared to the above-mentioned case, and subsequent purification, isolation, etc. can be efficiently carried out, so that the cyclic polymer can be efficiently produced. A specific example of a production method under pseudo-dilution conditions is a method in which an organic solution in which the both-end reactive polymer is dissolved is gradually added dropwise to a large amount of organic solution containing the base or an appropriate catalyst. More specifically, when the concentration of the both-end reactive polymer is increased to 10 -3 One example is a method in which an organic solution (dropping solution) containing more than 100 mol of the cyclic polymer is added dropwise to an organic solution (mother liquor) in which the base or an appropriate catalyst has been dissolved, at an addition rate of 1 to 5 mL per hour. Thus, under pseudo-dilution conditions, the concentration of the polymer with reactive ends in the dropping solution is high, but the dropping rate per unit time is slow, and the concentration of the raw polymer in the mother liquor immediately after the dropping solution is added is low, so the reaction proceeds rapidly. On the other hand, the amount of the mother liquor itself can be reduced, so the concentration of the cyclic polymer produced in the mother liquor can be increased.
[0075] <Cyclic graft polymer> The cyclic graft polymer of the present invention is represented by the following general formula (6). [ka] (In the formula, R 1 , R 2 and R 3 are each independently a hydrogen atom or a non-nucleophilic organic group, and R 4 is the polymer segment, and R 7 is an organic group having a functional group bonded to a terminal atom of the polymer segment and a functional group obtained by removing one active hydrogen from an active hydrogen-containing functional group, and n is an integer of 1 or more.
[0076] R 1 ~R 4 and R 7 The explanation regarding is the same as above.
[0077] In the general formula (6), the R 7 is preferably an organic group represented by the following general formula (4). [ka] (In the formula, R 6 is a single bond, a linear or branched aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, a bridged ring hydrocarbon group, a spiro hydrocarbon group, or a functional group in which some of the carbon atoms constituting the hydrocarbon group are substituted with heteroatoms.
[0078] R 6 The explanation regarding is the same as above.
[0079] The method for producing the cyclic graft polymer is not particularly limited, and examples thereof include a method in which the cyclic polymer is dissolved in an organic solvent and polymerized using a thermal polymerization initiator or a photopolymerization initiator, if necessary.
[0080] The organic solvent is not particularly limited as long as the reaction proceeds, and examples thereof include halogen-based solvents such as dichloromethane, 1,2-dichloroethane, chloroform, and carbon tetrachloride; aromatic hydrocarbon-based solvents such as benzene, toluene, and xylene; aliphatic hydrocarbon-based solvents such as pentane, hexane, heptane, and octane; tetrahydrofuran, acetonitrile, N,N-dimethylformamide, and mixed solvents thereof.
[0081] The cyclic graft polymer may be a homopolymer, a block copolymer, or a random copolymer, and may have a repeating unit other than the repeating unit represented by the general formula (6). [Example]
[0082] The present invention will be described below with reference to examples, but the present invention is not limited to these examples in any way.
[0083] [Evaluation method] (IR spectrum) Measurements were performed using an infrared spectrophotometer (Agilent Technologies' "Cary 630 FTIR Spectrophotometer") using a single reflection total reflection method.
[0084] (NMR spectrum) Measurement was carried out at 25° C. using a nuclear magnetic resonance (NMR) apparatus (Bruker Corporation, "AVANCE NEO"). Deuterated chloroform was used as the measurement solvent, and chemical shift values were calibrated with the signals of tetramethylsilane and the solvent.
[0085] (molecular weight) The molecular weight (number average molecular weight Mn) and molecular weight dispersity D (Mw / Mn) of the polymer were measured by loading two size exclusion columns "GPC HK-404L" (Showa Denko K.K.) heated to 40°C in series into an EXTREMA chromatograph (JASCO). Tetrahydrofuran (for high-performance liquid chromatography, stabilizer-free, JASCO) was used as the eluent at 0.8 mL / min. The chromatogram was detected with an ultraviolet absorption spectrometer "UV-4070" (detected at 254 nm, JASCO) and a differential refractometer (RI-4035, JASCO). The chromatogram was then analyzed by using standard polystyrene (TSK Gel Oligomer Kit, JASCO, Mn: 1.03 × 10) 6 , 3.89 × 10 5 , 1.82 × 10 5 , 3.68×10 4 , 1.63×10 4 , 5.32 × 10 3 , 3.03 × 10 3 , 8.73×10 2 ) and evaluated by calibration with a cubic curve.
[0086] [Nitrogen gas] A glass tube was filled with molecular sieves 4A (1 / 16, manufactured by Wako Pure Chemical Industries, Ltd.) and cooled to −78° C. in a dry ice / methanol bath. Nitrogen gas was flowed into the glass tube to remove moisture.
[0087] [Monomers and polymerization solvents] Under a nitrogen stream, 5 g of benzophenone was dissolved in 500 mL of tetrahydrofuran (ultra-dehydrated, manufactured by Kanto Chemical Co., Ltd.) in a large test tube, and sodium (manufactured by Wako Pure Chemical Industries, Ltd.) cut into 1 mm cubes was added until the solution turned deep blue. After stirring overnight, the large test tube was attached to a vacuum manifold. Immediately before polymerization, a small test tube was attached to the vacuum manifold. The vacuum manifold and small test tube were evacuated to 1 mmHg and dried by heating with a gas burner. After cooling, the small test tube was cooled to -78 °C in a dry ice / methanol bath. In this state, the stopcock connecting the large test tube to the vacuum manifold was opened, and the previously dried tetrahydrofuran was boiled and condensed into the small test tube. When a predetermined amount of tetrahydrofuran required for polymerization had condensed, dry nitrogen gas was introduced. The small test tube was removed from the vacuum manifold and a three-way stopcock through which nitrogen was flowed was attached. The tetrahydrofuran used for polymerization was measured from the small test tube using a syringe.
[0088] Example 1 [ka] (Synthesis of both-end reactive polymers) 0.514 g (2.00 mmol) of silver trifluoromethanesulfonate was dissolved in 20 mL of pre-vacuum distilled tetrahydrofuran and cooled to 0 °C to obtain a tetrahydrofuran solution. Then, 0.306 mL (2.20 mmol) of α-(chloromethyl)acrylic acid chloride was added all at once to the tetrahydrofuran solution and stirred for 15 minutes to carry out the polymerization reaction. The resulting reaction solution was then quenched by adding a tetrahydrofuran (40 mL) solution containing 0.449 g (2.20 mmol) of potassium hydrogen phthalate and 0.793 g (3.00 mmol) of 18-crown-6-ether. The resulting silver chloride was removed by filtration. The filtrate was concentrated, diluted with 10 mL of chloroform, and washed with 10 mL of water. The organic layer was dried over magnesium sulfate and concentrated under vacuum to obtain 1.83 g of a polymer with reactive terminals. The molecular weight of the resulting polymer was evaluated by size exclusion chromatography, and the number average molecular weight (Mn) was 1670 and the molecular weight dispersity (D) was 1.50. 1 The degree of polymerization n calculated from the integrated intensity ratio of the signal of the terminal vinylidene group and the signal of the tetramethylene glycol unit in the 1 H NMR spectrum was 13, and the absolute number average molecular weight (Mn) was 1,206. 1H-NMR (400MHz, 25℃, CDCl3) δ7.81-7.79(m,1H, aromatic ring), 7.1-7.68(m,1H, aromatic ring), 7.58-7.51(m,2H, aromatic ring), 6.38(s,1H,C H H=), 5.97(s, 1H, CH H =),4.35(t,J=6.3Hz,2H,CH2OCO),4.29(s,2H,allyl),4.23(t,J=6.6Hz,2H,COCH2),3.49-3.40(m,52H,OCH2),1.63-1.58(m,52H,CH2)ppm.
[0089] Example 2 Except for changing the polymerization reaction time to 30 minutes, 1.27 g of a polymer having reactive ends was obtained in the same manner as in Example 1. The molecular weight of the obtained polymer was evaluated by size exclusion chromatography, and the number average molecular weight (Mn) was 5,250 and the molecular weight dispersity (D) was 1.28. 1 The degree of polymerization n calculated from the integrated intensity ratio of the signal of the terminal vinylidene group and the signal of the tetramethylene glycol unit in the 1 H NMR spectrum was 44, and the absolute number average molecular weight (Mn) was 3,441. 1 H-NMR (400MHz, 25℃, CDCl3) δ7.81-7.79(m,1H, aromatic ring), 7.1-7.68(m,1H, aromatic ring), 7.58-7.51(m,2H, aromatic ring), 6.38(s,1H,C H H=), 5.97(s, 1H, CH H =),4.35(t,J=6.3Hz,2H,CH2OCO),4.29(s,2H,allyl),4.23(t,J=6.6Hz,2H,COCH2),3.49-3.40(m,176H,OCH2),1.63-1.58(m,176H,CH2)ppm.
[0090] Example 3 Except for changing the polymerization reaction time to 60 minutes, 2.05 g of a polymer having reactive ends was obtained in the same manner as in Example 1. The molecular weight of the obtained polymer was evaluated by size exclusion chromatography, and the number average molecular weight (Mn) was 7180 and the molecular weight dispersity (D) was 1.24. 1The degree of polymerization n calculated from the integrated intensity ratio of the signal of the terminal vinylidene group and the signal of the tetramethylene glycol unit in the 1 H NMR spectrum was 60, and the absolute number average molecular weight (Mn) was 4,595. 1 H-NMR (400MHz, 25℃, CDCl3) δ7.81-7.79(m,1H, aromatic ring), 7.1-7.68(m,1H, aromatic ring), 7.58-7.51(m,2H, aromatic ring), 6.38(s,1H,C H H=), 5.97(s, 1H, CH H =),4.35(t,J=6.3Hz,2H,CH2OCO),4.29(s,2H,allyl),4.23(t,J=6.6Hz,2H,COCH2),3.49-3.40(m,240H,OCH2),1.63-1.58(m,240H,CH2)ppm.
[0091] Example 4 [ka] (Synthesis of polyacrylic polymers) 200 mg (0.166 mmol) of the dual-end reactive polymer obtained in Example 1 was dissolved in 1 mL of tetrahydrofuran, and 27.6 μL (0.199 mmol) of triethylamine was added and stirred under reflux conditions for 18 hours. The reaction solution was concentrated, then diluted with 10 mL of tetrahydrofuran and washed with 10 mL of saturated saline. The aqueous layer was extracted twice with 5 mL of tetrahydrofuran. The organic layers were combined and concentrated under vacuum to obtain 0.143 g of a polyhydric acrylic polymer. The molecular weight of the obtained polymer was evaluated by size exclusion chromatography, and the number average molecular weight (Mn) was 4480 and the molecular weight dispersity (D) was 1.53. 1 H-NMR (400MHz, 25℃, CDCl3) δ7.82-7.68(m,2H, aromatic ring), 7.56-7.52(m,2H, aromatic ring), 6.40(s,1H,C H H=), 5.93(s, 1H, CH H=),4.30(t,J=6.3Hz,2H,CH2OCO),4.21(s,2H,allyl),4.23(t,J=6.6Hz,2H,COCH2),3.49-3.40(m,176H,OCH2),1.63-1.58(m,176H,CH2)ppm.
[0092] Example 5 0.119 g of a polyhydric acrylic polymer was obtained in the same manner as in Example 4, except that the both-end-reactive polymer obtained in Example 2 was used and the reaction temperature was 25° C. The molecular weight of the obtained polymer was evaluated by size exclusion chromatography, and the number average molecular weight (Mn) was 16,880 and the molecular weight dispersity (D) was 1.78. 1 H-NMR (400MHz, 25℃, CDCl3) δ7.82-7.68(m,2H, aromatic ring), 7.56-7.52(m,2H, aromatic ring), 6.40(s,1H,C H H=), 5.93(s, 1H, CH H =),4.30(t,J=6.3Hz,2H,CH2OCO),4.21(s,2H,allyl),4.23(t,J=6.6Hz,2H,COCH2),3.49-3.40(m,52H,OCH2),1.63-1.58(m,52H,CH2)ppm.
[0093] Example 6 0.129 g of a polyhydric acrylic polymer was obtained in the same manner as in Example 4, except that the both-end-reactive polymer obtained in Example 3 was used and the reaction temperature was 25° C. The molecular weight of the obtained polymer was evaluated by size exclusion chromatography, and the number average molecular weight (Mn) was 33,520 and the molecular weight dispersity (D) was 1.95. 1 H-NMR (400MHz, 25℃, CDCl3) δ7.82-7.68(m,2H, aromatic ring), 7.56-7.52(m,2H, aromatic ring), 6.40(s,1H,C H H=), 5.93(s, 1H, CH H=),4.30(t,J=6.3Hz,2H,CH2OCO),4.21(s,2H,allyl),4.23(t,J=6.6Hz,2H,COCH2),3.49-3.40(m,176H,OCH2),1.63-1.58(m,176H,CH2)ppm.
[0094] Example 7 (Photocuring reaction of polyacrylic polymer) 34.2 mg of the polyhydric acrylic polymer obtained in Example 5, 466 mg (3.64 mmol) of n-butyl acrylate, and 0.0107 g of 2,2-dimethoxy-2-phenylacetophenone were mixed to form a homogeneous solution, which was then applied to a Teflon (registered trademark) dish and weighted down by a glass dish. The solution was then irradiated with ultraviolet light at a wavelength of 300 nm for 5 minutes to obtain a film of crosslinked polyhydric acrylic polymer.
[0095] Example 8 [ka] (Synthesis of Cyclic Polymers 1) 49.4 mg (41.2 μmol) of the dual-end reactive polymer obtained in Example 1 was dissolved in 5 mL of acetonitrile. Using a syringe pump, this solution was added dropwise at a flow rate of 50 μL / min to 500 mL of acetonitrile containing 2.20 μL of triethylamine (total amount of solvent used in the reaction: 505 mL). The reaction was allowed to proceed at room temperature for 20 hours, and the solution was concentrated, then diluted with 10 mL of tetrahydrofuran and washed with 10 mL of saturated saline. 10 mL of tetrahydrofuran was added to the aqueous layer for further extraction, and the combined organic layer was washed with 10 mL of saturated saline. The organic layer was dried over magnesium sulfate, concentrated, and vacuum-dried to obtain 36.9 mg of a cyclic polymer. 1 H-NMR (400MHz, 25℃, CDCl3) δ7.82-7.68(m,2H, aromatic ring), 7.56-7.52(m,2H, aromatic ring), 6.40(s,1H,C H H=), 5.93(s, 1H, CH H=),4.30(t,J=6.3Hz,2H,CH2OCO),4.21(s,2H,allyl),4.23(t,J=6.6Hz,2H,COCH2),3.49-3.40(m,52H,OCH2),1.63-1.58(m,52H,CH2)ppm.
[0096] Example 9 (Synthesis of Cyclic Polymer 2 (Pseudo-Dilution Conditions)) 100 mg (29.0 μmol) of the polymer with reactive ends obtained in Example 2 was dissolved in 13 mL of acetonitrile. Using a syringe pump, this solution was added dropwise at a flow rate of 2 mL / h to 107 mL of acetonitrile containing 4.40 μL of triethylamine (total amount of solvent used in the reaction: 120 mL). The reaction was carried out at room temperature for 14 hours, and the solution was concentrated, then diluted with 10 mL of chloroform and washed with 10 mL of distilled water. The organic layer was washed with 10 mL of distilled water. The organic layer was dried over magnesium sulfate, concentrated, and vacuum dried to obtain 29.4 mg of a crude product containing a cyclic polymer. 1 H-NMR (400MHz, 25℃, CDCl3) δ7.82-7.68(m,2H, aromatic ring), 7.56-7.52(m,2H, aromatic ring), 6.40(s,1H,C H H=), 5.93(s, 1H, CH H =),4.30(t,J=6.3Hz,2H,CH2OCO),4.21(s,2H,allyl),4.23(t,J=6.6Hz,2H,COCH2),3.49-3.40(m,176H,OCH2),1.63-1.58(m,176H,CH2)ppm.
[0097] Example 10 [ka] (Synthesis of cyclic graft polymers) 14 mg of the cyclic polymer obtained in Example 8, 109 mg of styrene, and 11 mg of 2,2'-azobis(isobutyronitrile) (AIBN) were added to 0.64 mL of toluene, and the mixture was subjected to freeze-degassing three times. After the reaction, the reaction mixture was concentrated, and the resulting concentrate was reprecipitated in methanol (30 mL) and centrifuged (300 rpm, 3 minutes) to recover the precipitate. The resulting precipitate was dried in vacuo to yield 90.9 mg of a cyclic graft polymer. The molecular weight of the resulting cyclic graft polymer was evaluated by size exclusion chromatography, revealing a number average molecular weight (Mn) of 5800 and a molecular weight dispersity (D) of 1.54. 1 H-NMR(400MHz,25℃,CDCl3)δ7.23-6.20(m,268H,Ar),4.28-3.86(br,4H,COOCH2),3.34(t,72H),2.65-0.50(m,CH2 / CH / OCH2,237H)ppm.
[0098] Example 11 [ka] (Synthesis of polyacrylic polymers and photocuring reaction) The same experiment as in Example 1 was performed to obtain a double-end reactive polymer with a yield of 0.674 g and a number-average molecular weight (Mn) of 1,135. 0.137 g of the resulting double-end reactive polymer was dissolved in 1 mL of tetrahydrofuran, and 20.1 μL of triethylamine was added and reacted for 17 hours. The resulting reaction solution was concentrated and vacuum-dried for 6 hours to obtain a polyacrylic polymer with a yield of 0.137 g and a number-average molecular weight (Mn) of 9,800. 0.553 g of lauryl acrylate and 16.5 mg of 2,2-dimethoxy-2-phenylacetophenone were added to 0.137 g of the resulting polyacrylic polymer, and the mixture was irradiated with 365 nm UV for 1 hour. The resulting cured product was immersed in chloroform, and the swelling ratio (weight gain) was measured after 4 days, which was 588%. The swelling degree of the cured product when immersed in methanol was 71%, and the swelling degree of the cured product when immersed in N,N-dimethylformamide was 31%.
[0099] Example 12 (Synthesis of polyacrylic polymers and photocuring reaction) The same experiment as in Example 1 was performed, except that the reaction time was changed to 25 minutes. A yield of 1.44 g of a dual-end reactive polymer with a number-average molecular weight (Mn) of 2288 was obtained. 0.648 g of the resulting dual-end reactive polymer was dissolved in 4 mL of tetrahydrofuran, and 47.1 μL of triethylamine was added and the reaction was allowed to proceed for 17 hours. The resulting reaction solution was concentrated and vacuum-dried for 6 hours to obtain a polyacrylic polymer with a yield of 0.663 g and a number-average molecular weight (Mn) of 42,500. 0.410 g of lauryl acrylate and 14.1 mg of 2,2-dimethoxy-2-phenylacetophenone were added to 0.206 g of the resulting polyacrylic polymer, and the mixture was irradiated with 365 nm UV for 1 hour. The resulting cured product was immersed in chloroform, and the swelling ratio (weight gain) was measured after 4 days, which was 676%. The swelling degree of the cured product when immersed in methanol was 99%, and the swelling degree of the cured product when immersed in N,N-dimethylformamide was 53%.
[0100] Example 13 (Synthesis of polyacrylic polymers and photocuring reaction) The same experiment as in Example 1 was performed, except that the reaction time was changed to 60 minutes. A yield of 1.38 g of a dual-end reactive polymer with a number-average molecular weight (Mn) of 4956 was obtained. 0.300 g of the resulting dual-end reactive polymer was dissolved in 1 mL of tetrahydrofuran, and 10.2 μL of triethylamine was added and reacted for 23 hours. The resulting reaction solution was concentrated and vacuum-dried for 2 hours to obtain a polyacrylic polymer with a yield of 0.299 g and a number-average molecular weight (Mn) of 142,100. 0.185 g of lauryl acrylate and 12.0 mg of 2,2-dimethoxy-2-phenylacetophenone were added to 0.200 g of the resulting polyacrylic polymer, and the mixture was irradiated with 365 nm UV for 1 hour. The resulting cured product was immersed in chloroform, and the swelling ratio (weight gain) was measured after 4 days, which was 746%. The swelling degree of the cured material when immersed in methanol was 116%, and the swelling degree of the cured material when immersed in N,N-dimethylformamide was 266%. [Industrial Applicability]
[0101] The dual-end reactive polymer of the present invention is very useful when modifying the polymer chains with the surfaces of various materials or with drugs such as proteins, or when synthesizing polymers with higher structures such as block copolymers, graft copolymers, star polymers, polyacrylic polymers, cyclic polymers, or cyclic graft polymers by linking different or identical polymer chains together or by polycondensation, intramolecular cyclization, etc. Furthermore, the polyacrylic polymers, crosslinked polyacrylic polymers, cyclic polymers, and cyclic graft polymers of the present invention are useful as raw materials for adhesives, pressure-sensitive adhesives, elastomers, and resist materials.
Claims
1. A polymer having reactive ends represented by the following general formula (1): 【Chemical 1】 (In the formula, R 1 , R 2 and R 3 are each independently a hydrogen atom or a non-nucleophilic organic group, and X 1 is a halogen atom, and R 4 is a polymer segment, and R 5 is an organic group represented by the following general formula (2): 【Chemistry 2】 (In the formula, R 6 is a single bond, a linear or branched aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, a bridged ring hydrocarbon group, a spiro hydrocarbon group, or a functional group in which some of the carbon atoms constituting the hydrocarbon group have been substituted with heteroatoms.
2. A polyacrylic polymer having a repeating unit represented by the following general formula (3): 【Chemistry 3】 (In the formula, R 1 , R 2 and R 3 are each independently a hydrogen atom or a non-nucleophilic organic group, R 4 is a polymer segment, and R 7 is an organic group represented by the following general formula (4), and m is an integer of 1 or more. 【Chemistry 4】 (In the formula, R 6 is a single bond, a linear or branched aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, a bridged ring hydrocarbon group, a spiro hydrocarbon group, or a functional group in which some of the carbon atoms constituting the hydrocarbon group have been substituted with heteroatoms.
3. A crosslinked polyacrylic polymer obtained by crosslinking the polyacrylic polymer according to claim 2.
4. A cyclic polymer represented by the following general formula (5): 【Chemistry 5】 (In the formula, R 1 , R 2 and R 3 are each independently a hydrogen atom or a non-nucleophilic organic group, R 4 is a polymer segment, and R 7 is an organic group represented by the following general formula (4): 【Chemistry 6】 (In the formula, R6 is a single bond, a linear or branched aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, a bridged ring hydrocarbon group, a spiro hydrocarbon group, or a functional group in which some of the carbon atoms constituting the hydrocarbon group are substituted with heteroatoms.)
5. A cyclic graft polymer having a repeating unit represented by the following general formula (6): 【Chemistry 7】 (In the formula, R 1 , R 2 and R 3 are each independently a hydrogen atom or a non-nucleophilic organic group, R 4 is a polymer segment, and R 7 is an organic group represented by the following general formula (4), and n is an integer of 1 or more. 【Chemistry 8】 (In the formula, R6 is a single bond, a linear or branched aliphatic hydrocarbon group, an alicyclic hydrocarbon group, an aromatic hydrocarbon group, a bridged ring hydrocarbon group, a spiro hydrocarbon group, or a functional group in which some of the carbon atoms constituting the hydrocarbon group are substituted with heteroatoms.)
Citation Information
Patent Citations
Α-(halomethyl)acrylic compound, polymer, production method therefor, production method for hardened material, and hardened material
JP2018140941A