Hardening composition
By bonding a reactive silyl group to the polymer backbone via a sulfide bond and oxidizing it, the polymer achieves rapid curing properties and reduces catalyst usage, addressing insufficient curability in existing polymers.
Patent Information
- Application Number
- JP2022540295
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2020-07-27
- Filing Date
- 2021-07-26
- Publication Date
- 2025-09-03
- Estimated Expiration
- 2041-07-26
AI Technical Summary
Existing reactive silyl group-containing polymers exhibit insufficient curability, necessitating improvements in curing properties.
A reactive silyl group is bonded to the polymer backbone via a specific structure containing a sulfide bond, enhanced by oxidation, resulting in a compound represented by the formula -S(O) b -R 2 -SiR 1 a X 3-a, which includes using an oxidizing agent like periodic acid to improve curability.
The polymer exhibits fast curing properties, allowing for effective curing even with reduced amounts of silanol condensation catalysts, such as amine compounds, and eliminates malodor from unreacted compounds.
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Abstract
Description
[Technical Field]
[0001] The present invention relates to an organic polymer having a reactive silyl group, a curable composition, and a cured product. [Background technology]
[0002] Organic polymers having a silicon-containing group (hereinafter referred to as a "reactive silyl group") that has a hydroxyl group or a hydrolyzable group on the silicon atom and can form a siloxane bond are known as moisture-reactive polymers, and are used in a wide range of fields, including many industrial products such as adhesives, sealants, coating materials, paints, and pressure-sensitive adhesives. Known examples of such reactive silyl group-containing polymers include various polymers whose main chain skeletons are polyoxyalkylene polymers, saturated hydrocarbon polymers, and (meth)acrylic acid ester copolymers.
[0003] A known method for producing a reactive silyl group-containing polymer is, for example, to synthesize a polyoxyalkylene polymer having a terminal hydroxyl group by ring-opening polymerization of an epoxy compound, convert the hydroxyl group into a carbon-carbon double bond, and then introduce a reactive silyl group into the polymer by carrying out a hydrosilylation reaction between the carbon-carbon double bond and a silane compound (see, for example, Patent Document 1). However, the reactive silyl group-containing polymer obtained by this method does not necessarily have sufficient curability, and there is a need to improve this.
[0004] Patent Document 2 discloses a reactive silyl group-containing polymer with improved curability, in which the reactive silyl group is bonded to the polymer backbone via a specific structure containing a sulfide bond (—S—). [Prior art documents] [Patent documents]
[0005] [Patent Document 1] Japanese Patent Application Publication No. 52-73998 [Patent Document 2] Japanese Patent Application Laid-Open No. 2017-141450 Summary of the Invention [Problem to be solved by the invention]
[0006] In view of the above-mentioned current situation, an object of the present invention is to provide a reactive silyl group-containing organic polymer that exhibits fast curing properties, a curable composition containing the polymer, and a cured product of the composition. [Means for solving the problem]
[0007] As a result of extensive research, the present inventors have discovered that the curability of an organic polymer can be improved by bonding a reactive silyl group to the polymer skeleton of the organic polymer via a specific structure, and have arrived at the present invention.
[0008] That is, the present invention provides a compound represented by the following general formula (1): -S(O) b -R 2 -SiR 1 a X 3-a (1) (In the formula, R 1 represents a substituted or unsubstituted monovalent hydrocarbon group having 1 to 20 carbon atoms. 2 represents a substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms. X represents a hydroxyl group or a hydrolyzable group. a is 0, 1, or 2. R 1 When a plurality of X's are present, they may be the same or different. b is 1 or 2. Preferably, the polymer backbone of the organic polymer is a polyoxyalkylene polymer. Preferably, R 2 represents a substituted or unsubstituted divalent hydrocarbon group having 1 to 3 carbon atoms. Preferably, R 2 represents a substituted or unsubstituted divalent hydrocarbon group having 3 carbon atoms. The present invention also provides a method for producing the organic polymer, comprising: -SR 2 -SiR 1a X 3-a (2) (In the formula, R 1 , R 2 , X, and a are as defined above. The present invention also relates to a production method comprising the step of reacting an organic polymer having a reactive silyl group-containing group represented by the following formula (I): with an oxidizing agent. Preferably, the oxidizing agent is periodic acid or a salt thereof. The present invention further relates to a curable composition comprising the organic polymer. Preferably, the curable composition further comprises a silanol condensation catalyst, which is preferably an amine compound or an amino group-containing silane coupling agent. Furthermore, the present invention also relates to a cured product obtained by curing the curable composition. [Effects of the Invention]
[0009] According to the present invention, it is possible to provide a reactive silyl group-containing organic polymer that exhibits fast curing properties, a curable composition containing the polymer, and a cured product of the composition. Because the reactive silyl group-containing organic polymer according to the present invention exhibits fast curing properties, in a curable composition containing the polymer, good curing properties can be achieved even when the amount of an organotin compound used as a silanol condensation catalyst is reduced or when a silanol condensation catalyst (e.g., an amine compound) that is generally less active than an organotin compound is used. A preferred embodiment of the method for producing the reactive silyl group-containing organic polymer includes a step of oxidizing sulfide bonds using an oxidizing agent, which can oxidize unreacted compounds or by-products of the raw materials and eliminate the malodor caused by these compounds. DETAILED DESCRIPTION OF THE INVENTION
[0010] Hereinafter, embodiments of the present invention will be described in detail. (organic polymer) The present invention relates to an organic polymer having a reactive silyl group, which exhibits curability based on the hydrolysis and dehydration condensation reaction of the reactive silyl group.
[0011] The organic polymer has a polymer backbone composed of a plurality of repeating units and a terminal structure bonded to the end of the polymer backbone. The polymer backbone refers to a polymer main chain composed of a plurality of repeating units. The polymer backbone of the organic polymer may be linear or branched. A linear polymer backbone is preferred in that the cured product of the curable composition has high elongation, and a branched polymer backbone is preferred in that the cured product of the curable composition has high tensile strength. When the polymer backbone of the organic polymer is a polyoxyalkylene polymer, the linear polymer backbone can be formed by using an initiator having two hydroxyl groups per molecule in the polymerization method for forming the polymer backbone, and the branched polymer backbone can be formed by using an initiator having three or more hydroxyl groups per molecule.
[0012] The polymer backbone is preferably a polymer backbone composed only of a plurality of repeating units linked together, or a polymer backbone composed only of the plurality of repeating units and a structure derived from an initiator used during polymerization. When the polymer backbone of the organic polymer is a polyoxyalkylene polymer, the repeating unit refers to an oxyalkylene unit, for example, an oxyalkylene unit having 2 to 6 carbon atoms, preferably 2 to 4 carbon atoms.
[0013] The terminal structure refers to a site that does not contain a repeating unit constituting the polymer backbone and is bonded to the end of the polymer backbone. When the polymer backbone of the organic polymer is a polyoxyalkylene polymer, the terminal structure is preferably bonded to an oxyalkylene unit located at the end of the polymer backbone via an oxygen atom. Furthermore, the reactive silyl group possessed by the organic polymer is preferably contained in the terminal structure. In this case, each terminal structure may contain a reactive silyl group, or terminal structures containing a reactive silyl group and terminal structures not containing a reactive silyl group may coexist.
[0014] The reactive silyl group-containing group of the organic polymer is represented by the following general formula (1): -S(O) b -R 2 -SiR 1 a X 3-a (1) The organic polymer having a reactive silyl group-containing group represented by the general formula (1) exhibits rapid curing properties. This rapid curing property is believed to be due to the enhanced activity of the reactive silyl group due to the strong electron-withdrawing action of the sulfinyl group (-S(O)-) or sulfonyl group (-S(O)2-). Furthermore, -S(O) is -S + -O - Since the charge is separated, this O - This is thought to be due to the fact that the hydroxyl group coordinates to the silicon atom in the reactive silyl group to form a pentacoordinated silicon atom, thereby improving the activity of the reactive silyl group.
[0015] R 1 represents a substituted or unsubstituted monovalent hydrocarbon group having 1 to 20 carbon atoms. Here, the number of carbon atoms is preferably 1 to 10, more preferably 1 to 8, even more preferably 1 to 6, still more preferably 1 to 3, and particularly preferably 1 or 2. When the hydrocarbon group has a substituent, the substituent is not particularly limited, and examples thereof include halogen groups such as a chloro group, alkoxy groups such as a methoxy group, and amino groups such as an N,N-diethylamino group.
[0016] R 1Examples of R include unsubstituted alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, tert-butyl, n-hexyl, 2-ethylhexyl, and n-dodecyl; substituted alkyl groups such as chloromethyl, methoxymethyl, and N,N-diethylaminomethyl; unsaturated hydrocarbon groups such as vinyl, isopropenyl, and allyl; cycloalkyl groups such as cyclohexyl; aryl groups such as phenyl, toluyl, and 1-naphthyl; and aralkyl groups such as benzyl. Substituted or unsubstituted alkyl groups are preferred, and methyl, ethyl, chloromethyl, and methoxymethyl groups are more preferred, and methyl and methoxymethyl groups are particularly preferred. 1 As the alkyl group, only one type of group may be used, or two or more types of groups may be used in combination.
[0017] R 2 represents a substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms. Here, the number of carbon atoms is preferably 1 to 10, more preferably 1 to 8, even more preferably 1 to 6, even more preferably 1 to 3, and most preferably 3. R 2 When the carbon number is 3, the O bonded to the sulfur atom - It is believed that by coordinating to the silicon atom in the reactive silyl group, a stable six-membered ring structure can be formed, which particularly improves the activity of the reactive silyl group and enables highly rapid curing. When the hydrocarbon group has a substituent, the substituent is not particularly limited, and examples thereof include a halogen group such as a chloro group, an alkoxy group such as a methoxy group, and an amino group such as an N,N-diethylamino group.
[0018] R 2Examples of R include unsubstituted alkylene groups such as methylene, ethylene, n-propylene, isopropylene, n-butylene, tert-butylene, n-hexylene, 2-ethylhexylene, and n-dodecylene; substituted alkylene groups such as chloromethylene, methoxymethylene, and N,N-diethylaminomethylene; unsaturated hydrocarbon groups such as vinylene, isopropenylene, and arylene; cycloalkylene groups such as cyclohexylene; arylene groups such as phenylene, toluylene, and naphthylene; and aralkylene groups such as benzylene. Substituted or unsubstituted alkylene groups are preferred, more preferably methylene, ethylene, or propylene, even more preferably methylene or propylene, and most preferably propylene. 2 As the alkyl group, only one type of group may be used, or two or more types of groups may be used in combination.
[0019] X represents a hydroxyl group or a hydrolyzable group. Examples of X include a hydroxyl group, hydrogen, halogen, an alkoxy group, an acyloxy group, a ketoximate group, an amino group, an amide group, an acid amide group, an aminooxy group, a mercapto group, and an alkenyloxy group. The alkoxy group and the like may have a substituent. Because of their mild hydrolysis and ease of handling, an alkoxy group is preferred, a methoxy group, an ethoxy group, an n-propoxy group, and an isopropoxy group are more preferred, a methoxy group and an ethoxy group are even more preferred, and a methoxy group is particularly preferred. As X, only one type of group may be used, or two or more types of groups may be used in combination.
[0020] In general formula (1), a is 0, 1, or 2. Preferably, it is 0 or 1. In terms of the balance between the curability of the organic polymer and the physical properties of the cured product, 1 is more preferred. In general formula (1), b is 1 or 2. Because curability is particularly excellent, b is preferably 2. In addition, in consideration of the balance between rapid curing and storage stability, b is preferably 1. A group where b is 1 (sulfinyl group) and a group where b is 2 (sulfonyl group) may be present together.
[0021] -SiR in general formula (1) 1 a X 3-a Examples of the silyl group include a trimethoxysilyl group, a triethoxysilyl group, a tris(2-propenyloxy)silyl group, a triacetoxysilyl group, a methyldimethoxysilyl group, a methyldiethoxysilyl group, a dimethoxyethylsilyl group, a (chloromethyl)dimethoxysilyl group, a (chloromethyl)diethoxysilyl group, a (methoxymethyl)dimethoxysilyl group, a (methoxymethyl)diethoxysilyl group, an (N,N-diethylaminomethyl)dimethoxysilyl group, an (N,N-diethylaminomethyl)diethoxysilyl group, etc. Among these, a methyldimethoxysilyl group, a trimethoxysilyl group, a triethoxysilyl group, a (chloromethyl)dimethoxysilyl group, a (methoxymethyl)dimethoxysilyl group, a (methoxymethyl)diethoxysilyl group, an (N,N-diethylaminomethyl)dimethoxysilyl group, etc. are particularly mentioned. From the viewpoint of reactivity, trimethoxysilyl group, (chloromethyl)dimethoxysilyl group, and (methoxymethyl)dimethoxysilyl group are more preferred. From the viewpoint of stability, methyldimethoxysilyl group, methyldiethoxysilyl group, and triethoxysilyl group are more preferred. Furthermore, trimethoxysilyl group, triethoxysilyl group, and methyldimethoxysilyl group are more preferred because they are easy to produce. Among them, trimethoxysilyl group is the most preferred.
[0022] The number of reactive silyl groups contained in one molecule of the organic polymer is preferably 0.5 or more, more preferably 1.0 or more, and even more preferably 1.2 or more on average, and the upper limit is preferably 4 or less, more preferably 3 or less.
[0023] In the organic polymer, the terminal structure having a reactive silyl group is not particularly limited, but a typical example is a terminal structure represented by the following general formula (4). -OR 3 -CH(R 4 )-CH2-S(O) b -R 2 -SiR 1 a X 3-a (4)
[0024] In general formula (4), R 3 represents a direct bond or a divalent hydrocarbon group having 1 to 4 carbon atoms, and R 4 represents hydrogen or an alkyl group having 1 to 6 carbon atoms. The oxygen atom at the left end represents the oxygen atom bonded to the polymer skeleton. R 1 , R 2 , X, a, and b are the same as those described above for general formula (1).
[0025] R 3 is preferably a divalent hydrocarbon group having 1 to 3 carbon atoms, more preferably a divalent hydrocarbon group having 1 to 2 carbon atoms. As the hydrocarbon group, an alkylene group is preferred, and a methylene group, ethylene group, propylene group, or butylene group can be used. A methylene group is particularly preferred.
[0026] R 4 is preferably hydrogen or an alkyl group having 1 to 4 carbon atoms, more preferably hydrogen or an alkyl group having 1 to 3 carbon atoms. Examples of the alkyl group include hydrogen, a methyl group, an ethyl group, a propyl group, and a butyl group. Hydrogen, a methyl group, and an ethyl group are preferred, and hydrogen and a methyl group are more preferred.
[0027] <Main chain structure> The main chain structure of the organic polymer may be linear or may have a branched chain. The main chain skeleton of the organic polymer is not particularly limited, and various main chain skeletons can be used. Specific examples of the main chain skeleton include polyoxyalkylene polymers such as polyoxyethylene, polyoxypropylene, polyoxybutylene, polyoxytetramethylene, polyoxyethylene-polyoxypropylene copolymers, and polyoxypropylene-polyoxybutylene copolymers; ethylene-propylene copolymers, polyisobutylene, copolymers of isobutylene and isoprene, etc., polychloroprene, polyisoprene, copolymers of isoprene or butadiene with acrylonitrile and / or styrene, etc., polybutadiene, copolymers of isoprene or butadiene with acrylonitrile and styrene, etc., and polyolefin polymers thereof. Examples of organic polymers include saturated hydrocarbon polymers such as hydrogenated polyolefin polymers obtained by hydrogenating a polymer; polyester polymers; vinyl polymers such as (meth)acrylic acid ester polymers obtained by radical polymerization of (meth)acrylic acid ester monomers such as ethyl (meth)acrylate and butyl (meth)acrylate, and polymers obtained by radical polymerization of monomers such as (meth)acrylic acid monomers, vinyl acetate, acrylonitrile, and styrene; graft polymers obtained by polymerizing vinyl monomers in the aforementioned polymers; polysulfide polymers; polyamide polymers; polycarbonate polymers; and diallyl phthalate polymers. The above polymers may be mixed in block or graft forms. Among these, saturated hydrocarbon polymers, polyoxyalkylene polymers, and (meth)acrylic acid ester polymers are preferred because they have relatively low glass transition temperatures and the resulting cured products have excellent cold resistance. Polyoxyalkylene polymers are more preferred, and polyoxypropylene is particularly preferred.
[0028] The organic polymer may be a polymer having any one of the above-mentioned various main chain skeletons, or a mixture of polymers having different main chain skeletons. The mixture may be a mixture of polymers produced separately, or may be a mixture produced simultaneously to have any desired mixed composition.
[0029] The number average molecular weight of the organic polymer is not particularly limited, but is preferably 3,000 to 100,000, more preferably 3,000 to 50,000, and even more preferably 3,000 to 30,000, as measured by GPC in terms of polystyrene. A number average molecular weight of 3,000 or more ensures that the relative amount of reactive silyl groups relative to the total polymer is within an appropriate range, which is desirable from the perspective of production costs. Furthermore, a number average molecular weight of 100,000 or less facilitates the achievement of a desirable viscosity from the perspective of workability. The number average molecular weight can be determined in terms of polystyrene by GPC measurement.
[0030] The molecular weight distribution (Mw / Mn) of the organic polymer is not particularly limited, but is preferably narrow. Specifically, it is preferably less than 2.0, more preferably 1.6 or less, even more preferably 1.5 or less, and particularly preferably 1.4 or less. From the viewpoint of improving mechanical properties such as durability and elongation of the cured product, it is preferably 1.2 or less. The molecular weight distribution (Mw / Mn) can be calculated from the number average molecular weight and weight average molecular weight determined in polystyrene equivalent by GPC measurement.
[0031] <Method of producing organic polymer> Next, a method for producing the organic polymer will be described. Although the production method is not particularly limited, the organic polymer can be produced, for example, by introducing a carbon-carbon double bond into a hydroxyl group-containing organic polymer by utilizing the reactivity of the hydroxyl group, reacting the carbon-carbon double bond with a compound having a reactive silyl group and a mercapto group to form a sulfide bond (-S-) and introduce the reactive silyl group, and then oxidizing the sulfide bond.
[0032] (Polyoxyalkylene polymer) Hereinafter, an embodiment of a method for producing an organic polymer will be described in detail, assuming that the polymer skeleton of the organic polymer is a polyoxyalkylene polymer, but the method for producing the organic polymer is not limited to the following description.
[0033] (polymerization) The polymer backbone of the polyoxyalkylene polymer can be formed by polymerizing an epoxy compound with a hydroxyl group-containing initiator by a conventionally known method, thereby obtaining a hydroxyl-terminated polyoxyalkylene polymer. Although the specific polymerization method is not particularly limited, a polymerization method using a composite metal cyanide complex catalyst such as a zinc hexacyanocobaltate glyme complex is preferred because it produces a hydroxyl-terminated polymer with a narrow molecular weight distribution (Mw / Mn).
[0034] The initiator having a hydroxyl group is not particularly limited, and examples thereof include organic compounds having one or more hydroxyl groups, such as ethylene glycol, propylene glycol, glycerin, pentaerythritol, low molecular weight polyoxypropylene glycol, low molecular weight polyoxypropylene triol, allyl alcohol, low molecular weight polyoxypropylene monoallyl ether, and low molecular weight polyoxypropylene monoalkyl ether.
[0035] The epoxy compound is not particularly limited, but examples thereof include alkylene oxides such as ethylene oxide and propylene oxide, and glycidyl ethers such as methyl glycidyl ether and butyl glycidyl ether, with propylene oxide being preferred.
[0036] (Reaction with alkali metal salts) When introducing a carbon-carbon double bond into a hydroxyl-terminated polyoxyalkylene polymer, it is preferable to first react an alkali metal salt with the hydroxyl-terminated polyoxyalkylene polymer to convert the terminal hydroxyl groups into metaloxy groups. Alternatively, a composite metal cyanide complex catalyst can be used instead of the alkali metal salt. This process results in the formation of a metaloxy-terminated polyoxyalkylene polymer.
[0037] The alkali metal salt is not particularly limited, and examples thereof include sodium hydroxide, sodium alkoxide, potassium hydroxide, potassium alkoxide, lithium hydroxide, lithium alkoxide, cesium hydroxide, and cesium alkoxide. From the viewpoints of ease of handling and solubility, sodium hydroxide, sodium methoxide, sodium ethoxide, sodium tert-butoxide, potassium hydroxide, potassium methoxide, potassium ethoxide, and potassium tert-butoxide are preferred, with sodium methoxide and sodium tert-butoxide being more preferred. From the viewpoint of availability, sodium methoxide is particularly preferred, and from the viewpoint of reactivity, sodium tert-butoxide is particularly preferred. The alkali metal salt may be subjected to the reaction in a state dissolved in a solvent.
[0038] The amount of the alkali metal salt used is not particularly limited, but the molar ratio to the hydroxyl groups in the hydroxyl-terminated polyoxyalkylene polymer is preferably 0.5 or more, more preferably 0.6 or more, even more preferably 0.7 or more, and even more preferably 0.8 or more. The molar ratio is preferably 1.2 or less, more preferably 1.1 or less. When the alkali metal salt is used within the above-mentioned range, the conversion reaction of hydroxyl groups to metaloxy groups proceeds sufficiently and side reactions caused by the alkali metal salt remaining as an impurity can be avoided.
[0039] The alkali metal salt is used to convert the hydroxyl groups of the hydroxyl-terminated polyoxyalkylene polymer into metaloxy groups, and in order to efficiently proceed with this conversion reaction, it is preferable to remove water and substances having hydroxyl groups other than the polyoxyalkylene polymer from the reaction system in advance. For removal, known methods may be used, such as thermal evaporation, reduced pressure devolatilization, spray evaporation, thin film evaporation, and azeotropic devolatilization.
[0040] The temperature for reacting with the alkali metal salt can be appropriately set by those skilled in the art, but is preferably from 50° C. to 150° C., more preferably from 110° C. to 145° C. The time for reacting with the alkali metal salt is preferably from 10 minutes to 5 hours, more preferably from 30 minutes to 3 hours.
[0041] (Reaction with electrophiles) By reacting the metaloxy group-terminated polyoxyalkylene polymer obtained as described above with an electrophilic agent having a carbon-carbon double bond, the metaloxy group can be converted into a structure containing a carbon-carbon double bond, thereby forming a polyoxyalkylene polymer having a carbon-carbon double bond in the terminal structure.
[0042] The electrophilic agent having a carbon-carbon double bond is not particularly limited as long as it is a compound that can react with the metaloxy group of the polyoxyalkylene polymer to introduce a carbon-carbon double bond into the polyoxyalkylene polymer, and examples thereof include organic halides having a carbon-carbon double bond.
[0043] The organic halide having a carbon-carbon double bond reacts with the metaloxy group through a halogen substitution reaction to form an ether bond, thereby introducing a structure containing a carbon-carbon double bond into the terminal structure of the polyoxyalkylene polymer. The organic halide having a carbon-carbon double bond is, but is not limited to, a compound represented by the following general formula (3): ZR 3 -C(R 4 )=CH2(3) In general formula (3), R 3 and R 4 are the R groups described above for general formula (4), respectively. 3 and R 4 Z represents a halogen atom. When a reactive silyl group, which will be described later, is introduced into a polyoxyalkylene polymer having a carbon-carbon double bond in a terminal structure obtained by reacting the organic halide, a terminal structure represented by the general formula (4) can be formed.
[0044] Specific examples of organic halides having a carbon-carbon double bond include, but are not limited to, vinyl chloride, allyl chloride, methallyl chloride, vinyl bromide, allyl bromide, methallyl bromide, vinyl iodide, allyl iodide, methallyl iodide, etc. From the viewpoint of ease of handling, allyl chloride and methallyl chloride are preferred.
[0045] The amount of the organic halide having a carbon-carbon double bond to be added is not particularly limited, but the molar ratio of the organic halide to the hydroxyl groups of the polyoxyalkylene polymer is preferably 0.7 or more, more preferably 1.0 or more, and the molar ratio is preferably 5.0 or less, more preferably 2.0 or less.
[0046] The temperature when reacting the metaloxy group-terminated polyoxyalkylene polymer with the organic halide having a carbon-carbon double bond is preferably from 50° C. to 150° C., more preferably from 110° C. to 140° C. The reaction time is preferably from 10 minutes to 5 hours, more preferably from 30 minutes to 3 hours.
[0047] (Introduction of reactive silyl groups) The polyoxyalkylene polymer having a carbon-carbon double bond in its terminal structure obtained as described above can be treated with a compound having a reactive silyl group and a mercapto group in one molecule (hereinafter also referred to as a mercapto group-containing compound) to form a sulfide bond (-S-) through an addition reaction of the mercapto group to the carbon-carbon double bond, thereby introducing a reactive silyl group into the polymer. This allows the production of an organic polymer having a reactive silyl group-containing group represented by the following general formula (2). -SR 2 -SiR 1 a X 3-a (2) In general formula (2), R 1 , R 2 , X, and a are the same as those described above for general formula (1).
[0048] The mercapto group-containing compound is represented by the following general formula (5): HS-R 2 -SiR 1 a X 3-a (5) In general formula (5), R 1 , R 2 , X, and a are the same as those described above for general formula (1). Specific examples of the mercapto group-containing compound include (3-mercaptopropyl)methyldimethoxysilane, (3-mercaptopropyl)trimethoxysilane, (3-mercaptopropyl)methyldiethoxysilane, (3-mercaptopropyl)triethoxysilane, (mercaptomethyl)methyldimethoxysilane, (mercaptomethyl)trimethoxysilane, (mercaptomethyl)methyldiethoxysilane, and (mercaptomethyl)triethoxysilane.
[0049] The amount of the mercapto group-containing compound used may be determined appropriately in consideration of the number of carbon-carbon double bonds in the polyoxyalkylene polymer. Specifically, the amount of the compound used relative to the carbon-carbon double bonds in the polyoxyalkylene polymer is 0.3 molar times or more, and from the viewpoint of further increasing the reactive silyl group introduction rate, it is preferably 0.6 molar times or more, more preferably 1.0 molar times or more, even more preferably 1.2 molar times or more, and particularly preferably more than 1.2 molar times. There is no particular upper limit to the amount of the mercapto group-containing compound used, but it is preferably 3.0 molar times or less, more preferably 2.0 molar times or less, and most preferably 1.2 molar times or less from an economical standpoint.
[0050] The addition reaction of a mercapto group to a carbon-carbon double bond may be carried out in the presence of a radical initiator in order to increase the reaction rate or improve the reaction rate. As such a radical initiator, a conventionally known initiator can be used. Specific examples include, but are not limited to, azo-based initiators and peroxide-based initiators.
[0051] Among known radical initiators, catalysts with low activity toward reactive silyl groups are preferred. From this perspective, azo-based initiators such as 2,2'-azobis(isobutyronitrile) (AIBN), 2,2'-azobis(2-methylbutyronitrile) (V-59), and 2,2'-azobis(1-methylcyclohexanecarbonitrile) (V-40) are particularly preferred.
[0052] The radical initiator may be added all at once to a reaction system containing an organic polymer having a carbon-carbon double bond and the mercapto group-containing compound, but it is preferably added in portions or continuously. Adding the radical initiator in portions or continuously can increase the reactive silyl group introduction rate. When the radical initiator is added in portions, the number of additions is preferably two or more, more preferably three or more, and even more preferably four or more. It is desirable that each addition be carried out with an interval of, for example, 10 minutes or more, preferably 30 minutes or more. When the radical initiator is added continuously, it is desirable that the addition be carried out over a period of, for example, 1 hour or more, preferably 2 hours or more. The radical initiator may be added in a dissolved state in an organic solvent.
[0053] The total amount of radical initiator used can be appropriately determined by those skilled in the art, but from the viewpoint of further increasing the reactive silyl group introduction rate, it is preferably 0.05 to 10 parts by weight, more preferably 0.1 to 5 parts by weight, and even more preferably 0.2 to 3 parts by weight, relative to 100 parts by weight of the organic polymer.
[0054] The temperature of the addition reaction can be appropriately set by those skilled in the art, but is preferably 50°C or higher and 120°C or lower, and more preferably 70°C or higher and 100°C or lower. The reaction time may also be appropriately set, but it is preferable to adjust the reaction time together with the temperature conditions so as not to cause an unintended condensation reaction between polymers. Specifically, the reaction time is preferably 15 minutes to 10 hours, and more preferably 30 minutes to 6 hours.
[0055] (Oxidation of sulfide bonds) By oxidizing the sulfide bond (-S-) of the organic polymer having a reactive silyl group-containing group represented by general formula (2) obtained as described above, an organic polymer having a reactive silyl group-containing group represented by general formula (1) can be produced.
[0056] The oxidation of the sulfide bond is preferably carried out using an oxidizing agent. The type of oxidizing agent can be appropriately selected by those skilled in the art and is not particularly limited, but examples thereof include the following oxides: (a) Compounds containing heavy metals. Specific examples include manganese dioxide; permanganates such as sodium permanganate and potassium permanganate; manganese salts such as manganese acetate, manganese sulfate, and manganese pyrophosphate; chromium trioxide; dichromates such as sodium dichromate, potassium dichromate, and ammonium dichromate; chromyl chloride; t-butyl chromate; chromyl acetate; lead tetraacetate; lead oxide; mercury acetate; mercury oxide; osmium tetroxide; ruthenium tetroxide; and selenium dioxide. (b) Halogens. Specific examples include halogens such as chlorine, bromine, and iodine; and interhalogen compounds such as chlorine fluoride, chlorine trifluoride, bromine trifluoride, bromine pentafluoride, bromine chloride, and iodine chloride. (c) Compounds containing nitrogen oxides. Specific examples include nitric acid; nitrates such as sodium nitrate, potassium nitrate, and ammonium nitrate; nitrites such as sodium nitrite and potassium nitrite; and nitrogen oxides such as nitrous oxide, dinitrogen trioxide, and nitrogen dioxide. (d) Compounds having a halogen and an oxygen atom. Specific examples include chlorine dioxide; perhalogen acids such as perchloric acid and periodic acid; chlorates such as sodium chlorate, potassium chlorate, and ammonium chlorate; perchlorates such as sodium perchlorate, potassium perchlorate, and ammonium perchlorate; chlorites such as sodium chlorite and potassium chlorite; hypochlorites such as sodium hypochlorite and calcium hypochlorite; bromates such as sodium bromate and potassium bromate; iodates such as sodium iodate and potassium iodate; and periodates such as sodium periodate and potassium periodate. (e) Metal peroxides. Specific examples include alkali metal peroxides such as sodium peroxide and potassium peroxide; and alkaline earth metal peroxides such as magnesium peroxide, calcium peroxide, and barium peroxide. (f) Organic peroxides. Specific examples include alkyl hydroperoxides such as t-butyl hydroperoxide and cumyl hydroperoxide; diacyl peroxides such as dibenzoyl peroxide, di-p-nitrobenzoyl peroxide, and di-p-chlorobenzoyl peroxide; organic peracids such as peracetic acid, trifluoroperacetic acid, perbenzoic acid, metachloroperbenzoic acid, monoperoxyphthalic acid, and performic acid; peracid esters such as t-butyl peracetate and t-butyl perbenzoate; dialkyl peroxides such as di-t-butyl peroxide; and cyclic peroxides such as dimethyldioxirane and methyltrifluoromethyldioxirane. (g) Hydrogen peroxide and its derivatives. Specific examples of the derivatives include sodium percarbonate; perborates such as sodium perborate and potassium perborate; urea peroxide, etc. These derivatives release hydrogen peroxide when dissolved in an aqueous solution or decomposed by heat, etc. (h) Oxygen, ozone. Other examples include persulfates such as sodium persulfate, potassium persulfate, potassium hydrogen persulfate, and ammonium persulfate; potassium nitrosodisulfonate; trichloroisocyanuric acid; and bis(trimethylsilyl)peroxide. As the oxidizing agent, from the viewpoints of the efficiency of the oxidation reaction and the stability of the organic polymer during the oxidation reaction, periodic acid or a salt thereof is preferred, and a salt of periodic acid is particularly preferred. Furthermore, from the viewpoints of economy and post-oxidation treatment, oxygen or hydrogen peroxide is preferred. Only one type of oxidizing agent may be used, or two or more types may be used in combination.
[0057] The amount of the oxidizing agent used can be appropriately determined taking into consideration the amount of sulfide bonds to be oxidized, the type of oxidizing agent used, etc., and may be, for example, about 0.1 to 5.0 times by mole relative to the sulfide bonds. Furthermore, by adjusting the amount of the oxidizing agent used, the ratio of sulfinyl groups (-S(O)-) to sulfonyl groups (-S(O)2-) contained in the organic polymer after oxidation can be adjusted.
[0058] Furthermore, when oxidation is performed using an oxidizing agent, a solvent may or may not be used. The solvent is not particularly limited and can be selected appropriately, and examples thereof include alcohols such as methanol and ethanol, halogen-containing solvents such as chloroform and dichloroethane, and protic solvents such as acetonitrile, acetic acid, and water. The temperature and time during the oxidation reaction can be appropriately set depending on the amount of sulfide bonds to be oxidized, the type of oxidizing agent used, and the like.
[0059] When the sulfide bonds in an organic polymer are oxidized, unreacted mercapto group-containing compounds remaining in the organic polymer and by-products derived from these compounds can also be oxidized at the same time, thereby making it possible to remove the odor characteristic of sulfur compounds caused by these unreacted compounds or by-products from the organic polymer.
[0060] ((Meth)acrylic acid ester polymer) When the main chain of the organic polymer is a (meth)acrylic acid ester polymer, examples of methods for producing the organic polymer include: (I) a method in which a compound having a polymerizable unsaturated group and a reactive functional group (e.g., acrylic acid, 2-hydroxyethyl acrylate) is copolymerized with a monomer having a (meth)acrylic structure to obtain a polymer, and then a carbon-carbon double bond is introduced into the obtained polymer at any position (preferably at the molecular chain terminal), and then the mercapto group-containing compound is added to the carbon-carbon double bond, and then the sulfide bond is oxidized; and (II) a method in which a monomer having a (meth)acrylic structure is polymerized by a living radical polymerization method such as atom transfer radical polymerization to obtain a polymer, and then a carbon-carbon double bond is introduced into the obtained polymer at any position (preferably at the molecular chain terminal), and then the mercapto group-containing compound is added to the carbon-carbon double bond, and then the sulfide bond is oxidized.
[0061] (Saturated hydrocarbon polymer) When the main chain of the organic polymer is a saturated hydrocarbon polymer, examples of a method for producing the organic polymer include a method in which an olefin compound having 2 to 6 carbon atoms, such as ethylene, propylene, 1-butene, or isobutylene, is polymerized as a main monomer to obtain a polymer, and then a carbon-carbon double bond is introduced into any position (preferably the molecular chain terminal) of the obtained polymer, and then the mercapto group-containing compound is added to the carbon-carbon double bond, and then the sulfide bond is oxidized.
[0062] <Curable composition> The present invention can provide a curable composition containing the organic polymer.
[0063] (Silanol condensation catalyst) The curable composition of the present invention preferably contains a silanol condensation catalyst for the purpose of accelerating the reaction of hydrolysis and condensation of the reactive silyl groups, i.e., the curing reaction.
[0064] As the silanol condensation catalyst, any known catalyst can be used, and specifically, an organic tin compound, a metal carboxylate, an amine compound, a carboxylic acid, an alkoxy metal, an inorganic acid, etc. can be used.
[0065] Specific examples of organotin compounds include dibutyltin dilaurate, dibutyltin dioctanoate, dibutyltin bis(butyl maleate), dibutyltin diacetate, dibutyltin oxide, dibutyltin bis(acetylacetonate), a reaction product of dibutyltin oxide with a silicate compound, a reaction product of dibutyltin oxide with a phthalate ester, dioctyltin diacetate, dioctyltin dilaurate, dioctyltin bis(ethyl maleate), dioctyltin bis(octyl maleate), dioctyltin bis(acetylacetonate), and a reaction product of dioctyltin oxide with a silicate compound. Given the growing concern about the environment in recent years, dioctyltin compounds are preferred. However, because the organic polymer of the present invention exhibits rapid curing properties, the curable composition of the present invention does not contain an organotin compound, but can instead contain a silanol condensation catalyst (e.g., an amine-based compound), which is generally less active than an organotin compound. The curable composition of the present invention can exhibit good curability even when it contains an amine compound.
[0066] Specific examples of metal carboxylates include tin carboxylate, bismuth carboxylate, titanium carboxylate, zirconium carboxylate, iron carboxylate, etc. The carboxylic acid group can be a combination of the following carboxylic acids with various metals.
[0067] Specific examples of the amine compound include amines such as octylamine, 2-ethylhexylamine, laurylamine, and stearylamine; nitrogen-containing heterocyclic compounds such as pyridine, 1,8-diazabicyclo[5,4,0]undecene-7 (DBU), and 1,5-diazabicyclo[4,3,0]nonene-5 (DBN); guanidines such as guanidine, phenylguanidine, and diphenylguanidine; biguanides such as butylbiguanide, 1-o-tolylbiguanide, and 1-phenylbiguanide; and ketimine compounds.
[0068] Specific examples of carboxylic acids include acetic acid, propionic acid, butyric acid, 2-ethylhexanoic acid, lauric acid, stearic acid, oleic acid, linoleic acid, neodecanoic acid, and versatic acid.
[0069] Specific examples of alkoxy metals include titanium compounds such as tetrabutyl titanate titanium tetrakis(acetylacetonate) and diisopropoxytitanium bis(ethylacetoacetate), aluminum compounds such as aluminum tris(acetylacetonate) and diisopropoxyaluminum ethylacetoacetate, and zirconium compounds such as zirconium tetrakis(acetylacetonate).
[0070] Other silanol condensation catalysts that can be used include fluorine anion-containing compounds, photoacid generators, and photobase generators.
[0071] The silanol condensation catalyst may be a combination of two or more different catalysts. For example, the combination of the above-mentioned amine compound and carboxylic acid may have the effect of improving reactivity.
[0072] Furthermore, because the reactive silyl groups possessed by the organic polymer of the present invention are highly active, it is possible to reduce the amount of silanol condensation catalyst, use a less active silanol condensation catalyst, or use an amino group-containing silane coupling agent, aminosilane, as the silanol condensation catalyst. Because aminosilanes are typically added as adhesion promoters, using aminosilanes as silanol condensation catalysts allows for the preparation of curable compositions that do not require the use of commonly used silanol condensation catalysts. Therefore, it is preferable not to add other silanol condensation catalysts. In particular, when the reactive silyl groups contain trimethoxysilyl groups or methoxymethyldimethoxysilyl groups, excellent curability is achieved even when aminosilanes alone are used as the silanol condensation catalyst.
[0073] The amount of silanol condensation catalyst is preferably 0.001 to 20 parts by weight, more preferably 0.01 to 15 parts by weight, and particularly preferably 0.01 to 10 parts by weight, per 100 parts by weight of the organic polymer of the present invention. If the amount of silanol condensation catalyst is less than 0.001 part by weight, the reaction rate may be insufficient. On the other hand, if the amount of silanol condensation catalyst is more than 20 parts by weight, the reaction rate may be too fast, shortening the usable time of the composition and resulting in poor workability and poor storage stability. Furthermore, some silanol condensation catalysts may ooze onto the surface of the cured product after the curable composition has cured, contaminating the surface of the cured product. In such cases, using a silanol condensation catalyst in an amount of 0.01 to 3.0 parts by weight can ensure good curability while maintaining good surface condition of the cured product.
[0074] The curable composition of the present invention may contain other additives, such as silicon compounds, adhesion promoters, plasticizers, solvents, diluents, silicates, fillers, anti-sagging agents, antioxidants, light stabilizers, UV absorbers, physical property adjusters, tackifier resins, epoxy group-containing compounds, photocurable substances, oxygen-curable substances, surface property improvers, epoxy resins, other resins, flame retardants, and foaming agents. Furthermore, the curable composition of the present invention may contain various additives, as needed, for the purpose of adjusting the physical properties of the composition or the cured product. Examples of such additives include curability adjusters, radical inhibitors, metal deactivators, antiozonants, phosphorus-based peroxide decomposers, lubricants, pigments, and mildew inhibitors.
[0075] (filler) The curable composition of the present invention can contain various fillers, such as heavy calcium carbonate, colloidal calcium carbonate, magnesium carbonate, diatomaceous earth, clay, talc, titanium oxide, fumed silica, precipitated silica, crystalline silica, fused silica, silicic acid anhydride, hydrated silicic acid, carbon black, ferric oxide, fine aluminum powder, zinc oxide, activated zinc white, PVC powder, PMMA powder, glass fiber, and filament.
[0076] The amount of the filler used is preferably 1 to 300 parts by weight, more preferably 10 to 250 parts by weight, based on 100 parts by weight of the organic polymer of the present invention.
[0077] Organic or inorganic balloons may be added to reduce the weight (specific gravity) of the composition. Balloons are hollow spherical fillers, and examples of materials for the balloons include inorganic materials such as glass, shirasu, and silica, and organic materials such as phenolic resin, urea resin, polystyrene, and saran.
[0078] The amount of balloons used is preferably 0.1 to 100 parts by weight, more preferably 1 to 20 parts by weight, based on 100 parts by weight of the organic polymer of the present invention.
[0079] (adhesion imparting agent) The curable composition of the present invention may contain an adhesion promoter, such as a silane coupling agent or a reaction product of a silane coupling agent. Specific examples of the silane coupling agent include amino group-containing silanes such as γ-aminopropyltrimethoxysilane, γ-aminopropylmethyldimethoxysilane, N-β-aminoethyl-γ-aminopropyltrimethoxysilane, N-β-aminoethyl-γ-aminopropylmethyldimethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane, and (2-aminoethyl)aminomethyltrimethoxysilane; γ-isocyanatepropyltrimethoxysilane, γ-isocyanatepropyltriethoxysilane, and γ-isopropyltriethoxysilane. Examples of the adhesion promoter include isocyanate group-containing silanes such as cyanate propyl methyl dimethoxy silane, α-isocyanate methyl trimethoxy silane, and α-isocyanate methyl dimethoxy methyl silane; mercapto group-containing silanes such as γ-mercapto propyl trimethoxy silane, γ-mercapto propyl triethoxy silane, and γ-mercapto propyl methyl dimethoxy silane; and epoxy group-containing silanes such as γ-glycidoxy propyl trimethoxy silane and β-(3,4-epoxycyclohexyl) ethyl trimethoxy silane. The adhesion promoters may be used alone or in combination of two or more.
[0080] The amount of the silane coupling agent used is preferably 0.1 to 20 parts by weight, more preferably 0.5 to 10 parts by weight, based on 100 parts by weight of the organic polymer of the present invention.
[0081] (plasticizer) A plasticizer may be added to the curable composition of the present invention. Specific examples of plasticizers include phthalate ester compounds such as dibutyl phthalate, diisononyl phthalate (DINP), diheptyl phthalate, di(2-ethylhexyl) phthalate, diisodecyl phthalate (DIDP), and butyl benzyl phthalate; terephthalate ester compounds such as bis(2-ethylhexyl)-1,4-benzenedicarboxylate; non-phthalate ester compounds such as 1,2-cyclohexanedicarboxylic acid diisononyl ester; aliphatic polycarboxylic acid ester compounds such as dioctyl adipate, dioctyl sebacate, dibutyl sebacate, diisodecyl succinate, and acetyl tributyl citrate; unsaturated fatty acid ester compounds such as butyl oleate and methyl acetylricinoleate; alkylsulfonic acid phenyl esters; phosphate ester compounds; trimellitic acid ester compounds; chlorinated paraffins; hydrocarbon oils such as alkyl diphenyls and partially hydrogenated terphenyls; process oils; and epoxy plasticizers such as epoxidized soybean oil and epoxy benzyl stearate.
[0082] Furthermore, polymer plasticizers can be used. Specific examples of polymer plasticizers include vinyl polymers; polyester plasticizers; polyether polyols such as polyethylene glycol and polypropylene glycol having a number average molecular weight of 500 or more, and polyethers such as derivatives in which the hydroxy groups of these polyether polyols are converted into ester groups, ether groups, etc.; polystyrenes; polybutadiene, polybutene, polyisobutylene, butadiene-acrylonitrile, polychloroprene, etc. The plasticizers may be used alone or in combination of two or more.
[0083] The amount of the plasticizer used is preferably 5 to 150 parts by weight, more preferably 10 to 120 parts by weight, and even more preferably 20 to 100 parts by weight, relative to 100 parts by weight of the organic polymer of the present invention.
[0084] (solvent, diluent) A solvent or diluent can be added to the curable composition of the present invention. The solvent and diluent are not particularly limited, but examples thereof include aliphatic hydrocarbons, aromatic hydrocarbons, alicyclic hydrocarbons, halogenated hydrocarbons, alcohols, esters, ketones, and ethers. When using a solvent or diluent, the boiling point of the solvent is preferably 150°C or higher, more preferably 200°C or higher, and particularly preferably 250°C or higher, in consideration of the problem of air pollution when the composition is used indoors. The above solvents or diluents may be used alone or in combination of two or more.
[0085] (Anti-sagging agent) If necessary, an anti-sagging agent may be added to the curable composition of the present invention to prevent sagging and improve workability. Examples of the anti-sagging agent include, but are not limited to, polyamide waxes; hydrogenated castor oil derivatives; and metal soaps such as calcium stearate, aluminum stearate, and barium stearate. These anti-sagging agents may be used alone or in combination of two or more.
[0086] The amount of the anti-sagging agent used is preferably 0.1 to 20 parts by weight based on 100 parts by weight of the organic polymer of the present invention.
[0087] (antioxidant) An antioxidant (antiaging agent) can be used in the curable composition of the present invention. The use of an antioxidant can improve the weather resistance of the cured product. Examples of antioxidants include hindered phenols, monophenols, bisphenols, and polyphenols. Specific examples of antioxidants are also described in JP-A-4-283259 and JP-A-9-194731. The amount of the antioxidant used is preferably 0.1 to 10 parts by weight, more preferably 0.2 to 5 parts by weight, based on 100 parts by weight of the organic polymer of the present invention.
[0088] (light stabilizer) A light stabilizer can be used in the curable composition of the present invention. The use of a light stabilizer can prevent photooxidative deterioration of the cured product. Examples of light stabilizers include benzotriazole-based, hindered amine-based, and benzoate-based compounds, with hindered amine-based compounds being particularly preferred.
[0089] The amount of the light stabilizer used is preferably 0.1 to 10 parts by weight, more preferably 0.2 to 5 parts by weight, based on 100 parts by weight of the organic polymer of the present invention.
[0090] (ultraviolet absorber) An ultraviolet absorber can be used in the curable composition of the present invention. The use of an ultraviolet absorber can improve the surface weather resistance of the cured product. Examples of ultraviolet absorbers include benzophenone-based, benzotriazole-based, salicylate-based, substituted tolyl-based, and metal chelate-based compounds, with benzotriazole-based compounds being particularly preferred, and examples thereof include those commercially available under the names Tinuvin P, Tinuvin 213, Tinuvin 234, Tinuvin 326, Tinuvin 327, Tinuvin 328, Tinuvin 329, Tinuvin 571, Tinuvin 1600, and Tinuvin B75 (all manufactured by BASF). The amount of the ultraviolet absorber used is preferably 0.1 to 10 parts by weight, more preferably 0.2 to 5 parts by weight, based on 100 parts by weight of the organic polymer of the present invention.
[0091] (Physical property adjuster) The curable composition of the present invention may optionally contain a physical property modifier to adjust the tensile properties of the resulting cured product. The physical property modifier is not particularly limited, but examples include alkylalkoxysilanes such as phenoxytrimethylsilane, methyltrimethoxysilane, dimethyldimethoxysilane, trimethylmethoxysilane, and n-propyltrimethoxysilane; arylalkoxysilanes such as diphenyldimethoxysilane and phenyltrimethoxysilane; alkylisopropenoxysilanes such as dimethyldiisopropenoxysilane, methyltriisopropenoxysilane, and γ-glycidoxypropylmethyldiisopropenoxysilane; trialkylsilylborates such as tris(trimethylsilyl)borate and tris(triethylsilyl)borate; silicone varnishes; and polysiloxanes. The use of such a physical property modifier can increase the hardness of the curable composition of the present invention when cured, or, conversely, decrease the hardness and increase the elongation at break. The physical property modifiers may be used alone or in combination of two or more.
[0092] In particular, compounds that produce a compound having a monovalent silanol group in the molecule upon hydrolysis have the effect of reducing the modulus of the cured product without increasing the stickiness of the surface of the cured product. Compounds that produce trimethylsilanol are particularly preferred. Examples of compounds that produce a compound having a monovalent silanol group in the molecule upon hydrolysis include silicon compounds that are derivatives of alcohols such as hexanol, octanol, phenol, trimethylolpropane, glycerin, pentaerythritol, and sorbitol, and that produce silane monool upon hydrolysis.
[0093] The amount of the physical property adjuster used is preferably 0.1 to 10 parts by weight, more preferably 0.5 to 5 parts by weight, based on 100 parts by weight of the organic polymer of the present invention.
[0094] (tackifying resin) A tackifying resin can be added to the curable composition of the present invention for the purpose of improving adhesion or adhesion to a substrate, or for other reasons. There are no particular limitations on the tackifying resin, and any commonly used resin can be used.
[0095] Specific examples include terpene resins, aromatic modified terpene resins, hydrogenated terpene resins, terpene-phenol resins, phenol resins, modified phenol resins, xylene-phenol resins, cyclopentadiene-phenol resins, coumarone-indene resins, rosin resins, rosin ester resins, hydrogenated rosin ester resins, xylene resins, low-molecular-weight polystyrene resins, styrene copolymer resins, styrene block copolymers and hydrogenated products thereof, petroleum resins (e.g., C5 hydrocarbon resins, C9 hydrocarbon resins, C5C9 hydrocarbon copolymer resins, etc.), hydrogenated petroleum resins, DCPD resins, etc. These may be used alone or in combination of two or more.
[0096] The amount of the tackifier resin used is preferably 2 to 100 parts by weight, more preferably 5 to 50 parts by weight, and even more preferably 5 to 30 parts by weight, relative to 100 parts by weight of the organic polymer of the present invention.
[0097] (compounds containing epoxy groups) A compound containing an epoxy group can be used in the curable composition of the present invention. The use of a compound having an epoxy group can improve the recovery of the cured product. Examples of compounds having an epoxy group include epoxidized unsaturated fats and oils, epoxidized unsaturated fatty acid esters, alicyclic epoxy compounds, epichlorohydrin derivatives, and mixtures thereof. Specific examples include epoxidized soybean oil, epoxidized linseed oil, bis(2-ethylhexyl)-4,5-epoxycyclohexane-1,2-dicarboxylate (E-PS), epoxy octyl stearate, and epoxy butyl stearate. The epoxy compound is preferably used in an amount of 0.5 to 50 parts by weight per 100 parts by weight of the organic polymer of the present invention.
[0098] (light curing substance) A photocurable material can be used in the curable composition of the present invention. The use of a photocurable material forms a film of the photocurable material on the surface of the cured product, improving the stickiness and weather resistance of the cured product. Many compounds of this type are known, including organic monomers, oligomers, resins, and compositions containing them. Representative examples include unsaturated acrylic compounds, which are monomers, oligomers, or mixtures thereof, having one or more acrylic or methacrylic unsaturated groups, polyvinyl cinnamates, and azido resins.
[0099] The amount of the photocurable substance used is preferably 0.1 to 20 parts by weight, more preferably 0.5 to 10 parts by weight, based on 100 parts by weight of the organic polymer of the present invention.
[0100] (oxygen curing substance) An oxygen-curable substance can be used in the curable composition of the present invention. Examples of oxygen-curable substances include unsaturated compounds that can react with oxygen in the air to form a cured film near the surface of the cured product, preventing surface stickiness and preventing the adhesion of dirt and dust to the cured product surface. Specific examples of oxygen-curable substances include drying oils such as tung oil and linseed oil, and various alkyd resins obtained by modifying such compounds; acrylic polymers, epoxy resins, and silicone resins modified with drying oils; and liquid polymers such as 1,2-polybutadiene, 1,4-polybutadiene, and polymers of C5-C8 dienes obtained by polymerizing or copolymerizing diene compounds such as butadiene, chloroprene, isoprene, and 1,3-pentadiene. These substances may be used alone or in combination of two or more.
[0101] The amount of the oxygen-curable substance used is preferably in the range of 0.1 to 20 parts by weight, more preferably 0.5 to 10 parts by weight, per 100 parts by weight of the organic polymer of the present invention. As described in JP-A-3-160053, the oxygen-curable substance is preferably used in combination with a photo-curable substance.
[0102] (epoxy resin) The curable composition of the present invention can be used in combination with an epoxy resin. Compositions containing an epoxy resin are particularly suitable as adhesives, especially adhesives for exterior wall tiles. Examples of epoxy resins include bisphenol A epoxy resins and novolac epoxy resins.
[0103] The ratio by weight of the epoxy resin to the organic polymer of the present invention (organic polymer of the present invention / epoxy resin) is preferably in the range of 100 / 1 to 1 / 100. If the ratio of the organic polymer of the present invention / epoxy resin is less than 1 / 100, it becomes difficult to obtain the effect of improving the impact strength and toughness of the cured epoxy resin product, and if the ratio of the organic polymer of the present invention / epoxy resin exceeds 100 / 1, the strength of the cured polymer product becomes insufficient.
[0104] When an epoxy resin is added, a curing agent for curing the epoxy resin can be used in combination with the curable composition of the present invention. There are no particular restrictions on the epoxy resin curing agent that can be used, and any commonly used epoxy resin curing agent can be used.
[0105] When a curing agent for an epoxy resin is used, the amount used is preferably in the range of 0.1 to 300 parts by weight per 100 parts by weight of the epoxy resin.
[0106] <<Preparation of Curable Composition>> The curable composition of the present invention can be prepared as a one-component type in which all ingredients are mixed in advance and stored in a sealed container, and then cured by moisture in the air after application, or as a two-component type in which ingredients such as a silanol condensation catalyst, filler, plasticizer, and water are mixed separately as a curing agent, and then the ingredients and the organic polymer composition are mixed before use. From the viewpoint of workability, the one-component type is preferred.
[0107] When the curable composition is a one-component type, all of the components are blended in advance, and therefore it is preferable to dehydrate and dry the components containing water before use, or to dehydrate them by reducing the pressure during blending and kneading. In addition to the dehydration and drying method, the storage stability can be further improved by adding an alkoxysilane compound such as n-propyltrimethoxysilane, vinyltrimethoxysilane, vinylmethyldimethoxysilane, γ-mercaptopropylmethyldimethoxysilane, γ-mercaptopropylmethyldiethoxysilane, or γ-glycidoxypropyltrimethoxysilane.
[0108] <Application> The curable composition of the present invention can be used as a pressure-sensitive adhesive, a sealing material for buildings, ships, automobiles, roads, etc., an adhesive, a waterproofing material, a waterproof coating material, a mold release agent, an anti-vibration material, a vibration-damping material, a sound-proofing material, a foam material, a paint, or a spray material. The cured product obtained by curing the curable composition of the present invention has excellent flexibility and adhesiveness, and therefore can be suitably used as a sealant or adhesive.
[0109] The curable composition of the present invention can also be used in a variety of applications, including electrical and electronic component materials such as a back surface sealant for solar cells, electrical insulating materials for electrical and electronic components such as insulating coating materials for electric wires and cables, acoustic insulating materials, elastic adhesives, binders, contact adhesives, spray sealants, crack repair materials, tiling adhesives, adhesives for asphalt waterproofing materials, powder coatings, casting materials, medical rubber materials, medical pressure sensitive adhesives, medical adhesive sheets, medical device sealants, dental impression materials, food packaging materials, and joint sealants for exterior materials such as sizing boards. These compounds can be used in a wide variety of applications, including coatings, anti-slip coatings, buffer materials, primers, conductive materials for electromagnetic wave shielding, thermally conductive materials, hot melt materials, potting agents for electrical and electronic applications, films, gaskets, concrete reinforcement materials, temporary adhesives, various molding materials, and as anti-rust and waterproof sealants for wired glass and laminated glass edge (cut sections), as well as liquid sealants used in automobile parts, large vehicle parts such as trucks and buses, train parts, aircraft parts, marine parts, electrical components, and various machine parts. For example, in automobiles, they can be used for a wide variety of applications, including adhesive attachment of plastic covers, trim, flanges, bumpers, window mounting, interior components, and exterior components. Furthermore, because they can adhere to a wide range of substrates, such as glass, porcelain, wood, metal, and resin moldings, either alone or with the aid of a primer, they can also be used as various types of sealing and adhesive compositions. The curable composition of the present invention can also be used as an adhesive for interior panels, exterior panels, tile adhesives, stone veneers, ceiling finishes, floor finishes, wall finishes, vehicle panels, electrical, electronic, and precision equipment assembly adhesives, adhesives for bonding leather, textiles, fabrics, paper, boards, and rubber, reactive post-crosslinking pressure-sensitive adhesives, direct glazing sealants, double-glazing sealants, SSG construction sealants, building working joint sealants, civil engineering and bridge materials, and as adhesive materials such as adhesive tapes and sheets. [Example]
[0110] The present invention will be explained in more detail below with reference to examples, but the present invention is not limited to these examples.
[0111] The number average molecular weight in the examples is a GPC molecular weight measured under the following conditions. Liquid delivery system: Tosoh HLC-8420GPC Column: Tosoh TSKgel SuperH series Solvent: THF Molecular weight: Polystyrene equivalent Measurement temperature: 40℃
[0112] "Reactive silyl group introduction rate" refers to the rate of introduction of reactive silyl groups into polyoxyalkylene polymers. 1 H NMR was measured, and calculation was performed using the integral value of the signal representing each group based on the formula: 100 × (number of moles of reactive silyl groups) / (total number of moles of reactive silyl groups, number of moles of groups to which a reactive silyl group can be introduced (allyl groups in this example) that remained without a reactive silyl group being introduced, and number of moles of groups to which the reactive silyl group can be introduced (1-propenyl groups in this example) that were isomerized).
[0113] (Synthesis Example 1) A mixture of polyoxypropylene diol with a number-average molecular weight of approximately 4,500 and polyoxypropylene triol with a number-average molecular weight of approximately 4,500 in a weight ratio of 60:40 was used as an initiator, and propylene oxide was polymerized with a zinc hexacyanocobaltate glyme complex to obtain polyoxypropylene with a number-average molecular weight of 19,000 and hydroxyl groups at the terminals. Next, 1.2 equivalents of sodium methoxide in methanol was added to the hydroxyl groups of this polyoxypropylene, and the methanol was distilled off. 1.5 equivalents of 3-chloro-1-propene was then added to convert the terminal hydroxyl groups to allyl groups. The resulting crude allyl-terminated polyoxypropylene was mixed with n-hexane and water, and the mixture was stirred. The water was then removed by centrifugation, and the hexane solution was then devolatilized under reduced pressure to remove the metal salts from the polymer. This yielded polyoxypropylene (A-1) with allyl groups at its terminals.
[0114] (Synthesis Example 2) 2.5 parts by weight of hexane was added to 100 parts by weight of polyoxypropylene (A-1) in a glass reactor equipped with a stirrer, reflux condenser, and thermometer, and azeotropic dehydration was carried out at 90°C. The hexane was distilled off under reduced pressure and replaced with nitrogen. At 90°C, 3.4 parts by weight of 3-mercaptopropyltrimethoxysilane (1.0 molar equivalent relative to the terminal allyl groups) and 0.1 part by weight of 2,2'-azobis(2-methylbutyronitrile) as a radical initiator were added to initiate the reaction. 1, 2, and 3 hours after the start of the reaction, 0.1 parts by weight each of 2,2'-azobis(2-methylbutyronitrile) was added. In other words, the initiator was added in four separate additions. Four hours after the start of the reaction, the temperature was raised to 130°C or higher and the by-products derived from 3-mercaptopropyltrimethoxysilane remaining in the polymer were distilled off under reduced pressure. The resulting reaction product had a slight odor characteristic of sulfur compounds and was polyoxypropylene (B-1) with a number-average molecular weight of 19,000, in which reactive silyl groups were linked to the polymer backbone via a sulfide bond (-S-)-containing structure. The reactive silyl group introduction rate in the polymer was 81%.
[0115] Example 1 A glass reactor equipped with a stirrer and thermometer was charged with 100 parts by weight of polyoxypropylene (B-1), 3.3 parts by weight of sodium periodate (1.1 molar equivalent to the sulfide bond), and 100 parts by weight of methanol, and the reaction was initiated at room temperature. After 30 hours, the solid dispersed in the reaction solution was sedimented using a centrifuge. The supernatant was recovered, and the remaining methanol in the polymer was distilled off under reduced pressure. The resulting reaction product was polyoxypropylene (C-1), which had a number-average molecular weight of 19,000 and no longer had the odor characteristic of sulfur compounds. Reactive silyl groups were linked to the polymer backbone via a sulfinyl group (-S(O)-)-containing structure.
[0116] Example 2 A glass reactor equipped with a stirrer, reflux condenser, and thermometer was charged with 100 parts by weight of polyoxypropylene (B-1), 6.6 parts by weight of sodium periodate (2.2 molar equivalents relative to the sulfide bond), and 100 parts by weight of methanol. The mixture was stirred at room temperature to initiate the reaction. After 21 hours, the reaction temperature was raised to 65°C. After 9 hours, the reaction solution was centrifuged to settle the solids dispersed in the reaction system, and the supernatant was recovered. The remaining methanol in the polymer was distilled off under reduced pressure. The resulting reaction product, polyoxypropylene (D-1), had no odor characteristic of sulfur compounds and a number-average molecular weight of 19,000. Reactive silyl groups were linked to the polymer backbone via a sulfinyl (-S(O)-) or sulfonyl (-S(O)2-)-containing structure. The ratio of sulfinyl to sulfonyl groups in polyoxypropylene (D-1) was approximately 3:5.
[0117] (Synthesis Example 3) Using polyoxypropylene diol with a number-average molecular weight of about 4,500 as an initiator, propylene oxide was polymerized with zinc hexacyanocobaltate glyme complex to obtain polyoxypropylene with a number-average molecular weight of 15,000 having hydroxyl groups at the terminals. Next, 1.2 equivalents of sodium methoxide in methanol was added to the hydroxyl groups of this polyoxypropylene, and the methanol was distilled off. 1.5 equivalents of 3-chloro-1-propene was then added to convert the terminal hydroxyl groups to allyl groups. The resulting crude allyl-terminated polyoxypropylene was mixed with n-hexane and water and stirred, after which the water was removed by centrifugation. The hexane was then devolatilized under reduced pressure from the resulting hexane solution to remove metal salts from the polymer. This yielded polyoxypropylene (A-2) with allyl groups at the terminals.
[0118] (Synthesis Example 4) A glass reactor equipped with a stirrer, reflux condenser, and thermometer was charged with 2.5 parts by weight of hexane per 100 parts by weight of polyoxypropylene (A-2), and azeotropic dehydration was carried out at 90°C. The hexane was distilled off under reduced pressure and replaced with nitrogen. At 90°C, 6.7 parts by weight of 3-mercaptopropyl(dimethoxy)methylsilane (1.7 molar equivalent relative to the terminal allyl groups) and 0.1 part by weight of 2,2'-azobis(2-methylbutyronitrile) as a radical initiator were added to initiate the reaction. 1, 2, and 3 hours after the start of the reaction, 0.1 parts by weight each of 2,2'-azobis(2-methylbutyronitrile) was added. In other words, the initiator was added in four separate additions. Four hours after the start of the reaction, the temperature was raised to 130°C or higher, and the remaining 3-mercaptopropyl(dimethoxy)methylsilane and by-products derived from 3-mercaptopropyl(dimethoxy)methylsilane in the polymer were distilled off under reduced pressure. The resulting reaction product was polyoxypropylene (B-2), which had a number-average molecular weight of 15,000 and a reactive silyl group linked to the polymer backbone via a sulfide bond (-S-)-containing structure. The reactive silyl group introduction rate in the polymer was over 99%.
[0119] Example 3 A glass reactor equipped with a stirrer and thermometer was charged with 100 parts by weight of polyoxypropylene (B-2), 5.28 parts by weight of sodium periodate (1.10 molar equivalents relative to the sulfide bond), and 100 parts by weight of methanol, and the reaction was initiated at room temperature. After 30 hours, the solid dispersed in the reaction solution was sedimented using a centrifuge. The supernatant was recovered, and the methanol remaining in the polymer was distilled off under reduced pressure. The resulting reaction product was polyoxypropylene (C-2), which had no odor characteristic of sulfur compounds, a number-average molecular weight of 15,000, and in which reactive silyl groups were linked to the polymer backbone via a sulfinyl group (-S(O)-)-containing structure.
[0120] Example 4 A glass reactor equipped with a stirrer and thermometer was charged with 100 parts by weight of polyoxypropylene (B-2), 10.45 parts by weight of sodium periodate (2.20 molar equivalents relative to the sulfide bond), and 100 parts by weight of methanol, and the mixture was stirred at room temperature to initiate the reaction. After 21 hours, the reaction temperature was raised to 65°C. After 9 hours, the reaction solution was centrifuged to settle the solids dispersed in the reaction system, and the supernatant was recovered. The remaining methanol in the polymer was distilled off under reduced pressure. The resulting reaction product, polyoxypropylene (D-2), had no odor characteristic of sulfur compounds and contained reactive silyl groups linked to the polymer backbone via a sulfinyl (-S(O)-) or sulfonyl (-S(O)2-)-containing structure. The ratio of sulfinyl to sulfonyl groups in polyoxypropylene (D-2) was approximately 1:1.
[0121] (Synthesis Example 5) A glass reactor equipped with a stirrer, reflux condenser, and thermometer was charged with 2.5 parts by weight of hexane per 100 parts by weight of polyoxypropylene (A-1), and azeotropic dehydration was carried out at 90°C. The hexane was distilled off under reduced pressure and replaced with nitrogen. At 90°C, 2.6 parts by weight of 3-mercaptopropyl(dimethoxy)methylsilane (0.9 molar equivalent relative to the terminal allyl groups) and 0.1 part by weight of 2,2'-azobis(2-methylbutyronitrile) as a radical initiator were added to initiate the reaction. 1, 2, and 3 hours after the start of the reaction, 0.1 parts by weight each of 2,2'-azobis(2-methylbutyronitrile) was added. In other words, the initiator was added in four separate additions. Four hours after the start of the reaction, the temperature was raised to 130°C or higher, and by-products derived from 3-mercaptopropyl(dimethoxy)methylsilane and 3-mercaptopropyl(dimethoxy)methylsilane remaining in the polymer were distilled off under reduced pressure. The resulting reaction product had a slight odor characteristic of sulfur compounds and a number-average molecular weight of 19,000. It was polyoxypropylene (B-3) in which reactive silyl groups were linked to the polymer backbone via a sulfide bond (-S-)-containing structure. The introduction rate of reactive silyl groups in the polymer was 70%.
[0122] Example 5 A glass reactor equipped with a stirrer and thermometer was charged with 100 parts by weight of polyoxypropylene (B-3), 2.8 parts by weight of sodium periodate (1.1 molar equivalent to the sulfide bond), and 100 parts by weight of methanol, and the reaction was initiated at room temperature. After 30 hours, the solid dispersed in the reaction solution was sedimented using a centrifuge. The supernatant was recovered, and the remaining methanol in the polymer was distilled off under reduced pressure. The resulting reaction product, polyoxypropylene (C-3), had no odor characteristic of sulfur compounds and a number-average molecular weight of 19,000. Reactive silyl groups were linked to the polymer backbone via a sulfinyl group (-S(O)-)-containing structure.
[0123] (Synthesis Example 6) 2.5 parts by weight of hexane was added to 100 parts by weight of polyoxypropylene (A-1) in a glass reactor equipped with a stirrer, reflux condenser, and thermometer, and azeotropic dehydration was carried out at 90°C. The hexane was distilled off under reduced pressure and replaced with nitrogen. At 90°C, 2.7 parts by weight of 3-mercaptopropyltrimethoxysilane (0.8 molar equivalent relative to the terminal allyl groups) and 0.1 part by weight of 2,2'-azobis(2-methylbutyronitrile) as a radical initiator were added to initiate the reaction. 1, 2, and 3 hours after the start of the reaction, 0.1 parts by weight each of 2,2'-azobis(2-methylbutyronitrile) was added. In other words, the initiator was added in four separate additions. Four hours after the start of the reaction, the temperature was raised to 130°C or higher and the by-products derived from 3-mercaptopropyltrimethoxysilane remaining in the polymer were distilled off under reduced pressure. The resulting reaction product had a slight odor characteristic of sulfur compounds and a number-average molecular weight of 19,000. It was polyoxypropylene (B-4) in which reactive silyl groups were linked to the polymer backbone via a sulfide bond (-S-)-containing structure. The reactive silyl group introduction rate in this polymer was 68%.
[0124] Example 6 A glass reactor equipped with a stirrer and thermometer was charged with 100 parts by weight of polyoxypropylene (B-4), 2.8 parts by weight of sodium periodate (1.1 molar equivalent to the sulfide bond), and 100 parts by weight of methanol, and the reaction was initiated at room temperature. After 30 hours, the solid dispersed in the reaction solution was sedimented using a centrifuge. The supernatant was recovered, and the remaining methanol in the polymer was distilled off under reduced pressure. The resulting reaction product, polyoxypropylene (C-4), had a number-average molecular weight of 19,000 and no longer had the odor characteristic of sulfur compounds. Reactive silyl groups were linked to the polymer backbone via a sulfinyl group (-S(O)-)-containing structure.
[0125] (Comparative Examples 1 to 6, Examples 6 to 13) (Evaluation method for skinning time) Using each polymer obtained above, a curable composition was prepared according to the formulation shown in Table 1, and its curability was evaluated. The silanol condensation catalyst shown in the table was added to the polymer measured out in a minicup, followed by kneading and stirring, and the mixture was left to stand under constant temperature and humidity conditions of 23°C and 50%. This time was recorded as the curing initiation time. The time required for the mixture to no longer adhere to the spatula was measured as the skinning time, and curability was evaluated. The results are shown in Table 1.
[0126] (Silanol condensation catalyst) DBU: 1,8-diazabicyclo[5,4,0]undecene-7 (Tokyo Chemical Industry Co., Ltd.) KBM-903: 3-aminopropyltrimethoxysilane (Shin-Etsu Chemical Co., Ltd.) A-1120: N-(β-aminoethyl)-γ-aminopropyltrimethoxysilane (manufactured by Momentive) U-810: Dioctyl tin dilaurate (manufactured by Nitto Kasei Co., Ltd.)
[0127] [Table 1]
[0128] As is clear from Table 1, compared to Comparative Example 1, which used polyoxypropylene (B-1) in which a reactive silyl group was linked to the polymer backbone via a sulfide bond (-S-)-containing structure, Example 6, which used polyoxypropylene (C-1) in which the sulfide bond was oxidized to a sulfinyl group (-S(O)-), showed excellent curability, and Example 7, which used polyoxypropylene (D-1) in which the sulfide bond was oxidized to a sulfinyl group (-S(O)-) or a sulfonyl group (-S(O)2-), showed even better curability. The same can be said from the comparisons between Comparative Example 2 and Example 8 or 9, Comparative Example 3 and Example 10, Comparative Example 4 and Example 11, Comparative Example 5 and Example 12, and Comparative Example 6 and Example 13. Furthermore, the polymers containing sulfide bonds used in each comparative example had an odor specific to sulfur compounds, but the polymers in which the sulfide bonds were oxidized used in each example did not have an odor specific to sulfur compounds.
[0129] (Comparative Example 7, Example 14) (Method for evaluating dumbbell tensile properties) 100 parts by weight of Polymer (B-1) obtained in Synthesis Example 2 or Polymer (C-1) obtained in Example 1 were mixed with 3.0 parts by weight of tin octoate, 0.5 parts by weight of laurylamine, and 0.6 parts by weight of water, stirred uniformly, and centrifuged to degas the mixture. The mixture was then packed into a polyethylene mold to avoid air bubbles and aged at 23°C and 50% RH for 1 hour, and then at 70°C for 20 hours to produce a sheet approximately 3 mm thick. The sheet was punched into a No. 3 dumbbell shape and subjected to a tensile strength test at 23°C and 50% RH to measure the stress at 30% elongation (M30). Tensile strength was measured using an autograph (Shimadzu Corporation, AGS-J) at a pulling rate of 200 mm / min. The results are shown in Table 2.
[0130] [Table 2]
[0131] Table 2 shows that the sheet of Example 14, obtained by curing polyoxypropylene (C-1) in which the sulfide bond was oxidized to a sulfinyl group (-S(O)-), exhibited a tensile strength equivalent to that of the sheet of Comparative Example 7, obtained by curing polyoxypropylene (B-1) in which a reactive silyl group was linked to the polymer backbone via a sulfide bond (-S-)-containing structure.
[0132] (Comparative Examples 8-9, Examples 15-17) For 100 parts by weight of polymer (B-4) or (C-4), 90 parts by weight of DINP (diisononyl phthalate manufactured by J-Plus Corporation), 160 parts by weight of Hakuenka CCR-S10 (precipitated calcium carbonate manufactured by Shiraishi Calcium Co., Ltd.), 54 parts by weight of ImerSeal 36S (heavy calcium carbonate manufactured by IMERYS Carbonates), 5 parts by weight of RFK-2 (titanium oxide manufactured by Venator Materials), 5 parts by weight of Crayvallac SLX (Arkema), 5 parts by weight of Irganox 1010 (pentaerythritol manufactured by BASF), One part by weight of tetrakis(3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate) and the amount of stabilizer listed in Table 3 were added and mixed, and the mixture was uniformly dispersed using a three-roll mill. Then, DBU, A-171 (manufactured by Momentive: vinyltrimethoxysilane), and A-1110 (manufactured by Momentive: γ-aminopropyltrimethoxysilane) were added in the amounts listed in Table 3, and the mixture was kneaded and stirred to obtain a curable composition.
[0133] (Evaluation method for skinning time) The curable composition was filled into a mold approximately 5 mm thick using a spatula at 23°C and 50% relative humidity. The time until the surface was smoothed to a flat surface was recorded as the curing initiation time. The surface was then touched with a spatula, and the time until the composition no longer adhered to the spatula was recorded as the skinning time. The results are shown in Table 3.
[0134] (Method for evaluating dumbbell tensile properties) The curable composition was filled into a mold and cured for 3 days at 23°C and 50% relative humidity, followed by 4 days at 50°C to produce a sheet-like cured product approximately 3 mm thick. The resulting sheet-like cured product was punched into a No. 3 dumbbell shape and subjected to a tensile strength test at 23°C and 50% relative humidity to measure the stress at 100% elongation (M100). The test was performed using an autograph (AGS-J) manufactured by Shimadzu Corporation at a tensile speed of 200 mm / min. The results are shown in Table 3.
[0135] [Table 3]
[0136] Table 3 shows that, compared with Comparative Example 8, which used polyoxypropylene (B-4) in which a reactive silyl group was linked to the polymer backbone via a sulfide bond (-S-)-containing structure, Example 15, which used polyoxypropylene (C-4) in which the sulfide bond was oxidized to a sulfinyl group (-S(O)-), exhibited equivalent tensile strength and excellent curability.
[0137] Furthermore, Examples 16 and 17 are systems that use only an amino group-containing silane coupling agent (aminosilane) without using an organotin compound as a silanol condensation catalyst, while Comparative Example 9 is a system that uses an amino group-containing silane coupling agent in combination with DBU. Compared to Comparative Example 9, which used a polyoxypropylene (B-4) containing a sulfide bond, Example 16, which used a polyoxypropylene (C-4) containing a sulfinyl group, exhibited equivalent tensile strength and excellent curability despite using only aminosilane as a silanol condensation catalyst. Furthermore, Example 17, which used a different type of stabilizer, also showed results equivalent to those of Example 16. Furthermore, the polymers containing sulfide bonds used in each comparative example had an odor specific to sulfur compounds, but the polymers in which the sulfide bonds were oxidized used in each example did not have an odor specific to sulfur compounds.
Claims
1. The following general formula (1): -S(O) b -R 2 -SiR 1 a X 3-a (1) (In the formula, R 1 represents a substituted or unsubstituted monovalent hydrocarbon group having 1 to 20 carbon atoms. 2 represents a substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms. X represents a hydroxyl group, hydrogen, halogen, an alkoxy group, an acyloxy group, a ketoximate group, an amino group, an amide group, an acid amide group, an aminooxy group, a mercapto group, or an alkenyloxy group. a is 0, 1, or 2. R 1 When a plurality of X's are present, they may be the same or different. b is 1 or 2. A curable composition, wherein the polymer skeleton of the organic polymer is a polyoxyalkylene polymer.
2. R 2 The curable composition according to claim 1, wherein represents a substituted or unsubstituted divalent hydrocarbon group having 1 to 3 carbon atoms.
3. R 2 The curable composition according to claim 1 , wherein represents a substituted or unsubstituted divalent hydrocarbon group having 3 carbon atoms.
4. The curable composition according to any one of claims 1 to 3, further comprising a silanol condensation catalyst.
5. The curable composition according to claim 4 , wherein the silanol condensation catalyst is an amine compound or an amino group-containing silane coupling agent.
6. A cured product obtained by curing the curable composition according to any one of claims 1 to 5.
Citation Information
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