Dating system for molds

The dating system for molds addresses inaccuracies and inefficiencies by providing manual and automatic date stamping solutions that operate without mold opening, ensuring precise date imprinting and maintaining production efficiency in clean room environments.

JP7777920B2Active Publication Date: 2025-12-01COMML DE UTILES Y MOLDES SA
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Patent Information

Application Number
JP2020216290
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2019-12-27
Filing Date
2020-12-25
Publication Date
2025-12-01
Estimated Expiration
2040-12-25

AI Technical Summary

Technical Problem

Existing date stamp systems for molds require manual intervention, tool manipulation, and frequent mold opening, leading to inaccuracies, potential damage, and operational inefficiencies, especially in continuous production environments.

Method used

A dating system for molds that includes manual and automatic embodiments, allowing date changes without mold opening, using visual contrast for manual operation and automated rotation via a motor-driven system, ensuring precise date stamping without tool use.

Benefits of technology

Ensures accurate and continuous date imprinting on injection-molded parts without manual intervention, maintaining production efficiency and cleanliness, suitable for clean room environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

SOLUTION: In a date system for a mold with at least one date stamp (12) connected to a knob (4) via a connection cable (1), the date stamp (12) has an imprint comprising only numbers and / or letters and a position indicator. Furthermore, the knob (4) is mounted on a control block (2) having a reading imprint (3) arranged around the knob (4) to correspond to the imprint of the date stamp (12). This provides a visual contrast that allows information that the date stamp must convey to be clearly identified by the simple contrast between an area of the date stamp that has been polished to a high gloss and an area of the numbers or letters that are subtly different, making it possible to produce an informative date stamp without embossing.SELECTED DRAWING: Figure 1
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Description

[Technical Field]

[0001] The present invention relates to a dating system for molds. [Background technology]

[0002] In the manufacture of injection-molded plastic parts, it is common to print the date of manufacture on the injection-molded parts in order to keep track of the actual traceability of the production process and to have a complete record of both the materials used and a guarantee of their origin.

[0003] For this purpose, the date is usually printed in relief at the same time as the injection molding.

[0004] For this reason, there are various models of date stamps, each with a different number engraved on it, corresponding to the date of manufacture of the part, and arranged around the circumference of the cylinder in various combinations depending on what you want to mark, such as day, week, month, year, etc.

[0005] For example, in the case of the month display of the year model, the numbers 1 to 12 are engraved on the circumference like a clock, and inside the same cylinder another smaller diameter cylinder with arrows pointing to the numbers is supported so that it can rotate around its axis.

[0006] The arrowhead is characterized by its low relief, only deep enough to allow it to be rotated with a screwdriver to indicate the desired number. Furthermore, when the date stamp indicates the twelve months, the same small-diameter cylinder usually also contains the last two digits of the corresponding year. In these cases, at the end of each year, this small-diameter cylinder must be completely replaced with a new one for the new year. In either case, it is unavoidable to use a screwdriver to rotate the central shaft so that the arrow indicates the corresponding number.

[0007] This date stamp must be inserted into the part of the die that contacts the outer surface, but obviously for placement of the small diameter cylinder, any part of the die punch is usually suitable.

[0008] In the example above, at the end of the month, injection molding of the part must be temporarily stopped and a rotation with a screwdriver must be performed so that the indicator arrow points to the new month from that point on, and at the end of each year, production must be stopped long enough to replace the entire indicator cylinder.

[0009] The options for what to print are endless, but perhaps the most common is the month and year of manufacture. Models requiring more detailed information usually use an additional date stamp to print all the information needed for that product in the same injection molding process.

[0010] In either case, whether there is a single date stamp or multiple dates, and even if the mold has more than one cavity, it is essential to temporarily stop production and open the mold so the operator can rotate the arrow. In many cases, the condition of the date stamp requires specialized skills to change, and even a screwdriver appropriate for the size of the rotating shaft groove is required. Damage to the mold can occur due to operator skill, poor visibility of the date stamp position, or incorrect use of the screwdriver. Furthermore, the arrow position is often printed incorrectly, resulting in incorrect data being printed on the part.

[0011] To sum up, date stamps are a detriment, it is entirely predictable that parts will not be controlled as required by product requirements, and to a degree that is entirely impossible to achieve, depending on the degree of human intervention, and in manufacturing where operations often run 24 hours a day by different operators and the same operator often controls multiple pieces of equipment, the accuracy of the data specified as an assurance of manufacturing control is reflected in every part. Summary of the Invention [Problem to be solved by the invention]

[0012] SUMMARY OF THE INVENTION It is therefore an object of the present invention to provide a dating system for molds that eliminates these types of problems.

[0013] Furthermore, the use of this system does not require opening of the molds and manipulation with tools (often with inappropriate tools), so the cleanliness and purity of the proposed system are fully guaranteed. Furthermore, due to its specificity, the dating system according to the invention is well suited to entering new markets, mainly aimed at all kinds of production that require production in so-called "clean rooms". [Means for solving the problem]

[0014] The date system for a mould according to the invention is set out in the independent claim, with further features specified in the dependent claims.

[0015] The date system includes as many date stamps as necessary (for example, a date stamp for displaying the year, a date stamp for displaying the month, and a date stamp for displaying the day).

[0016] The present invention was conceived to provide a solution to this important problem by providing two embodiments of a date system according to the present invention. These two embodiments operate identically, except that the first embodiment is manually operated and the second embodiment operates automatically. The second embodiment's automatic operation represents a significant advance in overcoming the positioning problem, since the positioning is performed by a clock that periodically indicates the time of change.

[0017] The first embodiment, called the manual model, is a date system without grooves for changing information, with only an indicator arrow engraved on the inner cylinder and no groove for inserting a screwdriver, i.e. the date stamp has markings consisting only of numbers and / or letters and a position indicator (pointing arrow). This makes it possible to produce date stamps with this information without the need for relief, as the simple contrast between the highly polished area of ​​the date stamp and the slightly textured area of ​​the numbers or letters provides a visual contrast that allows the information that the date stamp must convey to be clearly identified.

[0018] All thermoplastic materials clearly reflect the surface finish of the mold they are made from, and this factor is crucial for applying this "imprinting" system to any mold intended to operate in a so-called clean room.

[0019] Since any changes to the information are made from underneath the date stamp itself, the cylinder surface is engraved with only the desired number combination around its outer periphery, while the inner cylinder surface is engraved with only the indicator arrow.

[0020] The date stamp itself is the same as a conventional date stamp, except that on its backside it has a cable housed inside a small diameter cylinder, which is fixed by a precision pressing means that makes the cylinder a single rotating element. The cable must be cut to the desired length when the set is finally assembled.

[0021] The date stamp is thus positioned via a knob located on the outside of the mold and oriented so that the operator of the injection molding machine can see the engraved information at any time.

[0022] The second embodiment of the date system of the present invention (also called the automatic model) operates the same as the manual version, except that instead of the injection molding operator changing the information, this is done by a motor.

[0023] The system described above includes a motor for each information system that requires it.

[0024] Thus, the control box described above comprises a motor for each connection unit mounted parallel to the axis, and a set of gears transmits a well-controlled rotation corresponding to the angle of rotation of each of the date stamps.

[0025] Using an electronic perpetual calendar, information changes are made automatically.

[0026] A clear example of this behavior is based on the Gregorian calendar, where the day, month, and year information is stamped into each die.

[0027] To inscribe this information, three separate date stamps are required. The first date stamp has the number corresponding to 31 days stamped radially. Since one complete revolution of the indicator arrow is exactly 360 degrees, the rotation occurring in one change of day is the result of dividing the 360 ​​degrees by the number of stops the indicator arrow must make to indicate each day (i.e., 31), which equates to 11.61290 degrees of rotation per change.

[0028] The second date stamp has twelve months of the year printed radially on it, meaning that the rotation of the second date stamp is equal to 360 degrees divided by 12 months, which corresponds to a rotation of 30 degrees per change.

[0029] The third date stamp has a radially engraved number corresponding to the year you want to mark (10 in this example), so the rotation of the third date stamp is 360 degrees divided by 10 years, which is equivalent to a 36 degree rotation per change.

[0030] Each mold contains a computer chip into which the daily changes are programmed, and it is essential that the computer chip be connected to the system's electrical circuitry when the mold is placed in the machine.

[0031] Each chip contains a Gregorian calendar programmed to send an electrical signal at midnight each night, which is then routed to the appropriate motor, causing it to rotate as programmed.

[0032] That is, at midnight each night, the indicator arrow showing the day of the month is rotated, and from this point onwards, the changed information is printed on all parts injection-molded. The same procedure is used for changing the month, but the signal is only recognized at midnight on the day when the Gregorian calendar indicates a change of month. The same is done for the year calendar when the calendar indicates midnight on December 31st, the end of each year.

[0033] Since not all months of the year have the same number of days, and one day is added to February every four years, a well-programmed computer system is configured to make the appropriate adjustments so that, upon change, each motor receives the appropriate impulse to complete one or more revolutions and to make the information from the date stamp appropriate.

[0034] As with the manual model, each time a new mold is installed on the machine, the date stamp must be positioned using an external knob to physically set the current day, month, and year. Once the mold is connected to the machine's electrical system, the mold becomes fully automated, allowing any changes required by the system to be made without having to shut down the machine to change the information on the traditional date stamp. This ensures full traceability to the mold and guarantees the exact production date of injection-molded parts.

[0035] For a better understanding of the disclosure, examples of embodiments are illustrated, by way of schematic and non-limiting example, in the following figures: [Brief explanation of the drawings]

[0036] [Figure 1] 1 is a schematic cross-sectional view of a first embodiment of a date system for a mold according to the present invention. FIG. [Figure 2] FIG. 2 is a schematic cross-sectional view of a second embodiment of a date system for a mold according to the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0037] FIG. 1 shows a first embodiment (referred to as a manual model) of a date system for a mold according to the present invention.

[0038] The date system according to the present invention includes as many date stamps as necessary (e.g., a date stamp for displaying the year, a date stamp for displaying the month, and a date stamp for displaying the day). For simplicity, only the date stamp for displaying the month is shown in the drawings.

[0039] First, since the intention is to be able to manufacture a date stamp for a die with a minimal "stamp" in relief, it is necessary to be able to position this date stamp as accurately as possible when nailing it to the die using the holes. Because the accuracy of the holes in the die is important, the date system includes a date stamp 12 with an adjustment nut 14 at its bottom, which allows it to be disassembled and fully adjusted so that the overall height of the date stamp 12 is exactly the same as the depth of the drilled holes.

[0040] This allows the final surface of the molded date stamp 12 to match perfectly with the surface of the mold. This detail is highly relevant in all molds that must operate in a "clean room," as any unevenness or misalignment between these surfaces could result in areas of potential infection in products used in the food, pharmaceutical, and cosmetic industries.

[0041] Since each date stamp requires a connecting mechanism for positioning, the control block 2 contains as many connecting mechanisms as there are date stamps required. The block is stamped on the outside to match each knob, and the reading markings correspond to each date stamp incorporated into each mold.

[0042] Each control block 2 includes a knob 4, preferably knurled to allow for well-controlled rotation, which is connected by a screw to a shaft 5 having a through hole.

[0043] The shaft 5 is provided on its exterior with a one-way bearing 6 that facilitates one-way rotation of the shaft. The shaft 5 has a larger diameter region, within which is provided a second bearing 7 that also rotates in one direction. A series of radial grooves 8 are machined on the exterior of this larger diameter region, which accommodate balls 9 that are pressed by springs 10 to lock each of the grooves 8 in a perfectly controlled manner. Each shaft 5 has as many grooves 8 in the same positions as are required to display the required indications for each date stamp.

[0044] The shaft 11 centred in this second bearing 7 has at one end an area of ​​larger diameter with a hole of a predetermined depth to accommodate the connecting cable 1 connecting the date stamp 12 to the knob 4 .

[0045] In this larger diameter end, a screw 13 is received perpendicular to the axis 11 to fasten and fix the connecting cable 1 .

[0046] The other end of this shaft 11 has a groove for receiving a screwdriver, and by using the screwdriver to rotate the cable connected to the date stamp 12 from outside the mold, it is possible to very accurately adjust the engraving on the date stamp 12 to match the reading engraving 3 on the control block 2.

[0047] In the most common case, the control block 2 typically has a month date stamp and a year date stamp, in which case the control block 2 consists of only two attachment mechanisms. One attachment mechanism may have 12 grooves corresponding to the 12 months of the year, and the other attachment mechanism may have 10 grooves corresponding to the equivalent of 10 years.

[0048] In this date stamp system, all information can be changed for different date stamps from outside the mold without the use of tools, reducing costs as there is no need to stop production to change the information.

[0049] To connect these sets so that both the mold date stamp 12 and the knob 4 match with the same numbers, the following is done. Once the date stamp 12 has been installed in the housing and the control block 2 has been placed outside the mould, the connecting cable 1 must be cut to the appropriate length for each installation and is fixed in place by means of a screw 13 housed perpendicular to the axis 11 with a groove for the screwdriver.

[0050] Next, by using knob 4 to rotate the connection mechanism only in the direction of rotation permitted by the system, one of the grooves 8 machined into the outer periphery of the housing of second one-way rotary bearing 7 is positioned by ball 9 pressed by spring 10. Here, the fixed number is recorded, and using this data, shaft 11 that houses connection cable 1 is rotated with a screwdriver in the one direction permitted by the system until the number on date stamp 12 matches the number on reading marking 3.

[0051] From this point on, all positions reflected in the control block 2 will be fixedly aligned with the corresponding date stamp 12.

[0052] When placing a mold on the machine for a new production run, the current date must be set using a knob.

[0053] Any changes to the different date stamp information can be seen from the outside of the mold and any changes to the production date can be made from the outside.

[0054] FIG. 2 shows a second embodiment of a dating system for molds according to the present invention (called the automatic model).

[0055] For the sake of brevity, common elements will not be described again and the same reference numbers will be used for identification.

[0056] The connection mechanism has the same operating concept as the manual system, but adds a motor 17 that meshes with the hollow shaft 5 via gears 15 and 16. When the motor 17 rotates, these gears rotate the shaft 5 in a programmed manner, which in turn rotates a small cylinder via a connecting cable. This small cylinder has arrows engraved on it that indicate the location of each of the numbers engraved annularly on the larger cylinder of the date stamp 12.

[0057] Thus, the rotations that would have been manually operated in the manual model are transmitted in this way and perform the same function, except that this operation is performed in a manner programmed by the Gregorian calendar algorithm and by an electronic program configured to transmit an electrical signal every 24 hours, coinciding with the end of each day.

[0058] A mold that contains information about the day, month, and year can be said to have traceability under control.

[0059] For this reason, starting from the electrical signal used as a means for adjusting all rotational movements of each motor 17, the three channels of this signal are distinguished as one for the motor displaying the day, one for the motor displaying the month, and one for the motor displaying the year.

[0060] In the case of the day motor 17, the electronic board 18 must have a calendar programmed to generate an appropriate signal for each day stamp containing 31 consecutive numbers (a number equal to the maximum number of days in each month) at 12 o'clock, when the day ends, to indicate that the motor 17 of this day stamp needs to rotate to indicate the new day numerically.

[0061] This routine is repeated seven times a year: in January, March, May, July, August, October, and December, but not in February, April, June, September, or November.

[0062] In these cases, the electronic program must be modified so that in a normal February year, at midnight on the 28th, motor 15 receives a signal to skip the 29th, 30th and 31st, and the indicator arrow in the date stamp markings points to the number 1 for March 1st.

[0063] In a leap year, the program is changed at midnight on the 29th, and motor 17 receives a signal to skip the 30th and 31st, so that the indicator arrow in the date stamp marking points to 1 for March 1st.

[0064] In April, June, September and November, this occurs at midnight on the 30th, when the motor receives a signal to skip the 31st and the indicator arrow on the date stamp points to the 1st of the next month.

[0065] The same program used for the day is the basis for the program for the month. The date stamp for the month always has 12 consecutive numbers, and in this case it is only necessary to use the day signal, since the date stamp contains only the 12 months and there is no need to skip any numbers to indicate the change of month.

[0066] In the case of the year, this operation is only performed based on midnight on December 31st, since the year always corresponds to the number stamped on the date stamp.

[0067] The preparation of the mold is carried out in the same way as in the manual system: in the automatic system, it is simply necessary to set the current date using knob 4 and make sure that the numbers on date stamp 12 match those on knob 4. It is also necessary to connect the computer system via connecting cable 19 so that all information related to the mold can be transmitted.

[0068] Although reference has been made to specific embodiments of the invention, it will be obvious to those skilled in the art that various modifications and variations can be made to the above-described date system for moulds without departing from the scope of protection defined in the claims, and that any of the above-described details can be replaced by other technically equivalent arrangements. The present invention includes the following embodiments. [Aspect 1] A dating system for a mold comprising at least one date stamp (12) connected to a knob (4) via a connecting cable (1), A date system for molds, characterized in that the date stamp (12) has an inscription consisting only of numbers and / or letters and a position indicator. [Aspect 2] A date system for a mold according to claim 1, wherein the knob (4) is attached to a control block (2) having read markings (3) arranged around the knob (4) to correspond to the markings on the date stamp (12). [Aspect 3] 10. The date system for a mold according to claim 1, wherein the knob (4) is formed on one end of a shaft (5), and the shaft (5) is rotatable in only one direction. [Aspect 4] 4. The dating system for a mold according to claim 3, wherein the shaft (5) is attached to the control block (2) by at least one one-way bearing (6). [Aspect 5] 4. The date system for a mold according to claim 3, wherein the shaft (5) has a plurality of radial grooves (8) that accommodate balls (9) that are pressed by a spring (10). [Aspect 6] 4. The mold date system of claim 3, wherein the shaft (5) is further attached to the control block (2) by a second one-way bearing (7). [Aspect 7] A date system for a mold according to embodiment 4, wherein a centering axis (11) is attached to the end of the control block (2) furthest from the knob (4). [Aspect 8] 8. The mold date system according to claim 7, wherein the centering axis (11) has a thread (13) in a direction transverse to the connecting cable (1). [Aspect 9] 2. The mold dating system of claim 1, wherein the date stamp (12) has an adjusting nut (14). [Aspect 10] 4. The dating system for a mold according to claim 3, wherein the shaft (5) is driven by a motor (17). [Aspect 11] A dating system for a mold according to claim 10, wherein the motor (17) is connected to an electronic board (18) configured to drive the motor (17) to rotate the shaft (5) a predetermined amount. [Aspect 12] 11. The dating system for a mold according to claim 10, wherein the output of the motor (17) includes a motor gear (16) that meshes with a gear (15) attached to the shaft (5).

Claims

1. A dating system for a mould comprising at least one date stamp (12) connected to a knob (4) via a connecting cable (1), The date stamp (12) has an inscription consisting only of numbers and / or letters and a position indicator; The knob (4) is formed on one end of a shaft (5), and the shaft (5) can rotate in only one direction; A dating system for molds, characterized in that the shaft (5) is attached to the control block (2) by means of at least one one-way bearing (6).

2. 2. The dating system for a mold according to claim 1, wherein the shaft (5) has a plurality of radial grooves (8) that accommodate balls (9) biased by springs (10).

3. 2. The dating system for a mold of claim 1, wherein the shaft (5) is further attached to the control block (2) by a second one-way bearing (7).

4. 2. A mold date system according to claim 1, wherein a centering axis (11) is attached to the end of the control block (2) furthest from the knob (4).

5. 5. A dating system for a mold according to claim 4, wherein the centering axis (11) has a thread (13) in a direction transverse to the connecting cable (1).

Citation Information

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