Resin composition, curable composition, cured product, insulating material, and resist member
A resin composition combining a polyindene compound and a resin with an acid group and polymerizable unsaturated group addresses the challenges of high developability, adhesion, and low dielectric properties in solder resist films, enhancing performance in miniaturized and multi-layered printed wiring boards.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-06-03
- Publication Date
- 2026-03-10
AI Technical Summary
Existing curable resin compositions for solder resist films do not achieve high developability, adhesion, and low dielectric properties required for miniaturized, multi-layered printed wiring boards, especially in surface mount technology, due to the high dielectric constant of epoxy acrylates and lack of consideration for developability in previous technologies.
A resin composition containing a polyindene compound and a resin with an acid group and polymerizable unsaturated group, which exhibits excellent developability, adhesion, and low dielectric properties, achieved by combining a specific polyindene compound with a resin having an acid group and a polymerizable unsaturated group.
The composition provides a cured product with excellent adhesion, low linear expansion, and low dielectric properties, suitable for high-frequency applications in miniaturized and multi-layered printed wiring boards.
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Abstract
Description
[Technical Field]
[0001] The present disclosure relates to a resin composition, a curable composition containing the resin composition, and a cured product, an insulating material, and a resist member obtained from the curable composition. [Background technology]
[0002] When mounting and soldering electronic components on a printed wiring board, solder resists are widely used as materials for forming coatings that prevent solder from adhering to areas other than the mounted area and that semi-permanently prevent oxidation or corrosion of wiring. In particular, due to environmental considerations, the mainstream technology for forming such solder resist patterns is the alkaline-developable liquid photoresist method, which can accurately form fine patterns. In recent years, to achieve higher density electronic components, printed wiring boards have become increasingly miniaturized (fine), multi-layered, and single-board, and the mounting method has also shifted to surface mount technology (SMT). Consequently, there is growing demand for solder resist films with finer dimensions, higher Tg, higher resolution, higher precision, and higher reliability. Furthermore, as transmission signal speeds increase, the solder resist market is also seeking technology that exhibits low dielectric constant and low dielectric dissipation factor to reduce time delays for use at high frequencies (gigahertz range). Such alkali-developable liquid photoresists widely use reaction products (acid-pendant epoxy acrylates) obtained by reacting a novolac epoxy resin with an unsaturated monocarboxylic acid and then adding a polybasic acid anhydride (see Patent Document 1). However, it is known that epoxy acrylates have a high dielectric constant due to the generation of hydroxyl groups when the epoxy resin is reacted with the unsaturated monocarboxylic acid. For example, Patent Document 2 describes a technology in which a curable resin mixture containing a specific cyclopentadiene structure as a curable functional group exhibits low dielectric properties. Furthermore, Patent Document 3 describes a technology in which a curable composition containing a multifunctional vinyl aromatic copolymer containing a structural unit (a) derived from a divinyl aromatic compound, a structural unit (b) derived from a monovinyl aromatic compound, and a structural unit (c) derived from a cycloolefin compound exhibits low dielectric properties. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Special Publication No. 1-54390 [Patent Document 2] International Publication No. 2020 / 031935 [Patent Document 3] Japanese Patent Application Publication No. 2018-039995 Summary of the Invention [Problem to be solved by the invention]
[0004] However, the technologies of Patent Documents 2 and 3 do not consider at all the developability of an index that indicates the contrast difference between exposed and unexposed areas, and therefore are of little practical use, and do not achieve all of the high developability, high adhesion, low linear expansion, and low dielectric properties required in the solder resist market. Therefore, the present disclosure provides a resin composition that exhibits excellent developability and that can produce a cured product that exhibits excellent adhesion, low linear expansion, and low dielectric properties; a curable composition containing the resin composition; and a cured product, an insulating material, and a resist member that are obtained using the curable composition. [Means for solving the problem]
[0005] The present inventors have conducted extensive research to solve the above-mentioned problems, and as a result have found that use of a resin composition containing a specific polyindene compound (A) and a resin (B) having an acid group and a polymerizable unsaturated group can exhibit excellent developability, and the resulting cured product can exhibit excellent adhesion, low linear expansion, and low dielectric properties, thereby completing the present invention.
[0006] The resin composition of the present disclosure contains a polyindene compound (A) and a resin (B) having an acid group and a polymerizable unsaturated group. Suitable embodiments of the resin composition of the present disclosure include the following [1] to [8]. [1] The resin composition of the present embodiment contains a polyindene compound (A) obtained by reacting an indene compound and a chain olefin compound having 3 or more carbon atoms and a terminal leaving group which may be substituted with an alkyl group or an aryl group, and a resin (B) having an acid group and a polymerizable unsaturated group. [2] The polyindene compound (A) contains, in one molecule, a compound represented by the following general formula (1): [ka] (In the above general formula (1), R 11 are each independently a hydrogen atom, an alkyl group, an alkoxy group, an allyl group, an aryl group, an aryloxy group, an aralkyl group, or R 12 represents R 12 each independently represents a group having an unsaturated hydrocarbon bond derived from the olefin compound, excluding the leaving group; R 13 each independently represents an indenyl group or an indanyl group, p i1 represents an integer between 1 and 4, and pi2 represents an integer between 1 and 3, and p i3 represents an integer between 0 and 2, and p i2 +p i3 represents an integer between 1 and 3, and * represents a bond to another atom.) It is preferable that the compound has a structural unit represented by the following formula: [3] R in the general formula (1) 12 is represented by the following general formula (2): [ka] (In the above general formula (2), R 2a , R 2b and R 2c each independently represents a hydrogen atom, an alkyl group, or an aryl group; p ii1 represents an integer of 1 or greater, and * represents a bond to another atom.) The resin composition according to the above [1] or [2], represented by the formula: [4] The resin composition according to any one of the above [1] to [3], wherein the mass ratio of the solid content of the polyindene compound (A) to the solid content of the resin having an acid group and a polymerizable unsaturated group (B) [(A) / (B)] is in the range of 1 / 100 to 100 / 100. [5] The resin composition according to any one of the above [1] to [4], further comprising a photopolymerization initiator. [6] A cured product of the resin composition according to any one of [1] to [5] above. [7] An insulating material, characterized by using the resin composition according to any one of the above [1] to [5]. [8] A resist member, characterized by using the resin composition according to any one of the above [1] to [5]. [Effects of the Invention]
[0007] According to the present disclosure, it is possible to provide a resin composition that exhibits excellent developability and that can cause the obtained cured product to exhibit excellent adhesion, low linear expansion, and low dielectric properties; a curable composition containing the resin composition; and a cured product, an insulating material, and a resist member obtained using the curable composition. DETAILED DESCRIPTION OF THE INVENTION
[0008] Below, we will explain in detail the embodiment of the present disclosure (hereinafter referred to as the "present embodiment"), but the present disclosure is not limited to the description below and can be implemented in various modifications within the scope of its gist.
[0009] [Resin composition] The present disclosure relates to a resin composition containing a polyindene compound (A) (hereinafter also referred to as component (A)) and a resin (B) (hereinafter also referred to as component (B)) having an acid group and a polymerizable unsaturated group. The polyindene compound (A) can be prepared from reaction raw materials including an indene compound and a chain olefin compound having 3 or more carbon atoms and a terminal leaving group, which may be substituted with an alkyl group or an aryl group. The polyindene compound (A) has a high carbon atom and hydrogen atom content due to its chemical structure, and therefore exhibits excellent low dielectric properties. As a result, by combining the polyindene compound (A) with the resin (B) having an acid group and a polymerizable unsaturated group, the composition as a whole exhibits excellent developability, and the resulting cured product can exhibit excellent adhesion, low linear expansion, and low dielectric properties.
[0010] In the resin composition of the present disclosure, the content of the polyindene compound (A) is preferably in the range of 1 to 50% by mass relative to the total amount (100% by mass) of the resin composition, from the viewpoint of achieving a balanced improvement in excellent developability, excellent adhesion, low linear expansion, and low dielectric properties. The upper or lower limit of the content of the polyindene compound (A) is preferably 1% by mass or more, more preferably 5% by mass or more, and even more preferably 10% by mass or more, and is preferably 50% by mass or less, more preferably 40% by mass or less, and even more preferably 30% by mass or less. In the resin composition of the present disclosure, the content of the resin (B) having an acid group and a polymerizable unsaturated group is preferably in the range of 10 to 95% by mass relative to the total amount (100% by mass) of the resin composition. The upper or lower limit of the content of the resin (B) having an acid group and a polymerizable unsaturated group is preferably 10% by mass or more, more preferably 20% by mass or more, and even more preferably 30% by mass or more, and is preferably 95% by mass or less, more preferably 90% by mass or less, and even more preferably 80% by mass or less.
[0011] In the present embodiment, the mass ratio of the solid content of the polyindene compound (A) to the resin (B) having an acid group and a polymerizable unsaturated group [(A) / (B)] is preferably in the range of 5 / 95 to 50 / 50 from the viewpoint of achieving a good balance between excellent developability, excellent adhesion, low linear expansion, and low dielectric properties. From the same viewpoint, the upper or lower limit of the mass ratio [(A) / (B)] is more preferably 10 / 90 or more, even more preferably 20 / 80 or more, and more preferably 40 / 60 or less.
[0012] The resin composition of the present embodiment may further contain optional additive components as optional components in addition to the essential components, the polyindene compound (A) and the resin (B) having an acid group and a polymerizable unsaturated group. The resin composition of the present embodiment may be substantially composed of only the component (A), the component (B), and any optional additional components, or may be composed of only the component (A) and the component (B). From the viewpoint of achieving a balanced improvement in excellent developability, excellent adhesion, low linear expansion, and low dielectric properties, the total content of the (A) component and the (B) component in the total amount (100% by mass) of the resin composition of this embodiment is preferably 40% by mass or more, more preferably 50% by mass or more, and is preferably 95% by mass or less, more preferably 90% by mass or less, and even more preferably 85% by mass or less. The phrase "consisting only of the above component (A), component (B), and optional additional components" means that, relative to the total amount (100% by mass) of the resin composition, preferably 80 to 100% by mass, or at least 90 to 95% by mass, is made up of the components (A) and (B), or the components (A), (B), and optional additional components. The resin composition of the present embodiment may contain unavoidable impurities in addition to the component (A), the component (B), and any optional additional components, as long as the effects of the present disclosure are not impaired. Hereinafter, the main terms contained in the components of the resin composition described in this specification will be explained, and then the components contained in the resin composition of this embodiment, namely the polyindene compound (A), the resin (B) having an acid group and a polymerizable unsaturated group, and the optional added components, will be explained.
[0013] (Terminology explanation) Unless otherwise specified herein, the following terms apply. As used herein, "developability" refers to the contrast between exposed and unexposed areas. One common cause of reduced developability is that when a curable composition applied to a substrate is dried and then exposed to light, the unexposed areas remain after development (e.g., after alkaline development) due to heating or the like associated with drying, resulting in reduced contrast. Therefore, in the present invention, as described in the Examples section below, alkaline developability is evaluated using the drying control range (minutes) as an example of an indicator of developability. This drying control range specifies the range of drying conditions (e.g., drying time, drying temperature) that are unlikely to result in development defects due to coating film drying. The longer the drying time that allows development, the wider the drying margin, making it easier to manage production processes. Therefore, if development residues are unlikely to occur even when the drying time is extended (i.e., if the drying control range is large), excellent developability is considered to be exhibited.
[0014] The "aromatic group" in this specification preferably has an aromatic ring having 3 to 30 carbon atoms, and more preferably has an aromatic ring having 4 to 26 carbon atoms. The "aromatic group" in this specification may have a hydrogen atom of the aromatic ring substituted with a substituent, for example, an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, or a halogen atom. The "aromatic group" also includes heteroaromatic groups, and may be substituted with -O-, -S-, or -N= so that -CH2- or -CH= in the "aromatic group" are not adjacent to each other. Examples of the aromatic ring include a monocyclic aromatic ring, a fused aromatic ring, and an assembled aromatic ring. Examples of the monocyclic aromatic ring include benzene, furan, pyrrole, thiophene, imidazole, pyrazole, oxazole, isoxazole, thiazole, isothiazole, pyridine, pyrimidine, pyridazine, pyrazine, and triazine. Examples of the fused aromatic ring include naphthalene, anthracene, phenalene, phenanthrene, quinoline, isoquinoline, quinazoline, phthalazine, pteridine, coumarin, indole, benzimidazole, benzofuran, and acridine. Examples of the assembled aromatic ring include biphenyl, binaphthalene, bipyridine, bithiophene, phenylpyridine, phenylthiophene, terphenyl, diphenylthiophene, and quaterphenyl. In addition, a hydrogen atom of the aromatic ring in the aromatic group may be substituted with, for example, an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, or a halogen atom. A monovalent aromatic group refers to a group in which one hydrogen atom has been removed from an "aromatic group," a divalent aromatic group refers to a group in which two hydrogen atoms have been removed from an "aromatic group," and a trivalent to hexavalent aromatic group refers to a group in which three to six hydrogen atoms have been removed from an "aromatic group." As used herein, examples of the "aryl group" include a phenyl group, a naphthyl group, a phenalenyl group, a phenanthrenyl group, an anthryl group, an azulenyl group, an indenyl group, an indanyl group, and a tetralinyl group. Furthermore, the "aryl group" may have a hydrogen atom in the aromatic ring substituted with, for example, an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, an alkenyl group having 1 to 12 carbon atoms, or a halogen atom. Examples of the "arylene group" include a divalent group obtained by removing any one hydrogen atom from the aforementioned "aryl group." As used herein, examples of the "aralkyl group" include a benzyl group, a diphenylmethyl group, a biphenyl group, and a naphthylmethyl group. A hydrogen atom of the aromatic ring in the aralkyl group may be substituted with, for example, an alkyl group having 1 to 12 carbon atoms, an alkenyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, or a halogen atom. Examples of the "aralkylene group" include divalent groups obtained by removing any one hydrogen atom from the aforementioned "aralkyl group." Examples of the "alkyl group" in this specification include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, an n-pentyl group, an isopentyl group, a tert-pentyl group, a neopentyl group, a 1,2-dimethylpropyl group, an n-hexyl group, an isohexyl group, an (n-)heptyl group, an (n-)octyl group, an (n-)nonyl group, an (n-)decyl group, an (n-)undecyl group, an (n-)dodecyl group, a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, and a cyclononyl group. The "alkylene group" includes a divalent group obtained by removing any one hydrogen atom from the "alkyl group". Examples of the "alkenyl group" in this specification include an ethynyl group, a 1-propynyl group, a 2-propynyl group, a 2-butynyl group, a pentynyl group, a hexynyl group, a vinyl group, an allyl group, an isopropenyl group, etc. Examples of the "alkenylene group" include a divalent group obtained by removing any one hydrogen atom from the above-mentioned "alkenyl group." As used herein, the term "alkoxy group" includes, for example, a methoxy group, an ethoxy group, a propoxy group, an isopropoxy group, a butoxy group, a pentyloxy group, a hexyloxy group, a 2-ethylhexyloxy group, an octyloxy group, and a nonyloxy group. As used herein, the term "halogen atom" includes, for example, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, and the like. As used herein, examples of a "straight-chain or branched-chain alkylene group" include a methylene group, an ethylene group, a propylene group, a 1-methylmethylene group, a 1,1-dimethylmethylene group, a 1-methylethylene group, a 1,1-dimethylethylene group, a 1,2-dimethylethylene group, a propylene group, a butylene group, a 1-methylpropylene group, a 2-methylpropylene group, a pentylene group, a hexylene group, a heptylene group, an octylene group, a nonylene group, a decylene group, an undecylene group, and a dodecylene group. As used herein, examples of the "straight-chain or branched-chain alkylene ether group" include an oxymethylene group, an oxyethylene group, an oxypropylene group, an oxy(1-methylmethylene) group, an oxy(1,1-dimethylmethylene) group, an oxy(1-methylethylene) group, an oxy(1,1-dimethylethylene) group, an oxy(1,2-dimethylethylene) group, an oxybutylene group, an oxy(1-methylpropylene) group, an oxy(2-methylpropylene) group, an oxypentylene group, an oxyhexylene group, an oxyheptylene group, an oxyoctylene group, an oxynonylene group, an oxydecylene group, an oxyundecylene group, and an oxydodecylene group.
[0015] (Polyindene Compound (A)) The polyindene compound (A) of the present embodiment may be a compound having a structural unit represented by the general formula (1) described below, or a compound produced by reacting an indene compound with a chain olefin compound having 3 or more carbon atoms and a leaving group at its terminal, which may be substituted with an alkyl group or an aryl group (hereinafter also referred to as an olefin compound). The polyindene compound (A) has an extremely low or substantially no polar functional group content, and therefore exhibits excellent low dielectric properties. Furthermore, by combining the polyindene compound (A) with the resin (B) having a specific acid group and a polymerizable unsaturated group, the composition as a whole exhibits excellent developability, and the resulting cured product exhibits excellent adhesion, low linear expansion, and low dielectric properties. In other words, the polyindene compound (A) according to the present embodiment preferably has a structure in which a structural unit derived from an indene compound in the reaction raw materials and a group having an unsaturated bond derived from an olefin compound excluding a leaving group in the reaction raw materials are linked by a chemical bond. The above-mentioned "structural unit derived from an indene compound" refers to a group obtained by removing one or more hydrogen atoms from the condensed aromatic ring of an indene compound. For example, when the indene compound is represented by the general formula (a) described below, a group obtained by removing one or two hydrogen atoms from the indene ring of the general formula (a) is called a structural unit derived from an indene compound. The above-mentioned "group having an unsaturated bond derived from an olefin compound excluding a leaving group" refers to a group obtained by removing only the leaving group from a chain olefin compound having 3 or more carbon atoms and having a leaving group at its terminal, which may be substituted with an alkyl group or an aryl group. As described below, examples of the leaving group in the olefin compound include a hydroxyl group, a halogen atom, an ester group (-OCO-R a ), sulfate ester group (-OSO2-R b ) or a phosphate ester group (-OP(=O)-(OR c ) 2) and the like. a , R b and R c each independently represents a hydrogen atom or an alkyl group having 1 to 12 carbon atoms. The polyindene compound (A) of this embodiment will be described below in two forms: one specified by the structural unit represented by general formula (1) and the other specified by the reaction raw materials.
[0016] (Polyindene compound (A) represented by general formula (1)) The polyindene compound (A) of this embodiment may have a structural unit represented by the following general formula (1). [ka] (In the above general formula (1), R i1 are each independently a hydrogen atom, an alkyl group, an alkoxy group, an allyl group, an aryl group, an aryloxy group, an aralkyl group, or R i2 represents R i2 each independently represents a group obtained by removing a terminal leaving group from a chain olefin compound having 3 or more carbon atoms and which has a terminal leaving group and which may be substituted with an alkyl group or an aryl group, or a chain alkenyl group having 3 or more carbon atoms and which may be substituted with an alkyl group or an aryl group; R i3 each independently represents an indanyl group or an indenyl group, p i1 represents an integer between 1 and 4, and p i2 represents an integer between 1 and 3, and p i3 represents an integer between 0 and 2, and p i2 +p i2 represents an integer between 1 and 3, and * represents a bond to another atom.) As shown in the chemical structure represented by the general formula (1) above, the resin composition of the present embodiment contains a polyindene compound (A) in which all atoms constituting the molecule are carbon atoms and hydrogen atoms. Therefore, the polyindene compound (A) molecule is substantially free of polar functional groups, and the dielectric loss tangent and dielectric constant of the entire resin composition can be reduced. The fused ring in the parentheses in the general formula (1) is a structural unit derived from an indene compound. In the general formula (1), * represents a bond to another atom. The dashed line in the general formula (1) is either absent or represents a single bond. When the dashed line is absent, the fused ring in the parentheses in the general formula (1) can be an indane ring. On the other hand, when the dashed line is a single bond, the dashed portion becomes a double bond (an unsaturated bond between the carbon atoms at the second and third positions), and therefore the fused ring in the parentheses in the general formula (1) can be an indene ring. In the above general formula (1), R i1 are each independently a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, an aryl group, an aryloxy group, an aralkyl group, or Ri2 It is more preferable that the aryl group represents a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, an aryl group, an aralkyl group, or R i2 The alkyl group, aryloxy group, or aralkyl group having 1 to 12 carbon atoms includes the groups described in the definitions section above. i1 The preferred aryl group as the aryl group is unsubstituted or optionally substituted with an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, an alkenyl group having 1 to 12 carbon atoms, or a halogen atom, and examples of the aryl group include a phenyl group, a naphthyl group, a phenalenyl group, a phenanthrenyl group, an anthryl group, an azulenyl group, an indenyl group, an indanyl group, and a tetralinyl group. The aryl group is preferably a phenyl group, a naphthyl group, a phenalenyl group, a phenanthrenyl group, an anthryl group, an azulenyl group, an indenyl group, or an indanyl group, which is unsubstituted or optionally substituted with an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, an alkenyl group having 1 to 12 carbon atoms, or a halogen atom.
[0017] R in the above general formula (1) i1 The position may be any of the 1st to 7th positions of the fused ring (indane ring or indene ring), and for example, the 1st, 2nd, 3rd, 4th and 7th positions are preferred. In the above general formula (1), R i2 Each independently represents a chain alkenyl group having 3 or more carbon atoms, which may be substituted with an alkyl group or an aryl group. i2 is a group obtained by removing a terminal leaving group from a chain olefin compound having 3 or more carbon atoms, which may be substituted with an alkyl group or an aryl group, and which has the terminal leaving group, and is also referred to as a structural unit derived from an olefin compound. i2 The position may be any of the 1st to 7th positions of the fused ring (indane ring or indene ring), and for example, the 1st, 2nd, 3rd, 4th and 7th positions are preferred. R in the above general formula (1) i3 The position may be any of the 1st to 7th positions of the fused ring (indane ring or indene ring), and for example, the 1st, 2nd, 3rd, 4th and 7th positions are preferred. The repeat number of the structural unit represented by the general formula (1) (so-called degree of polymerization) is preferably within the range of 1 to 20, more preferably within the range of 1 to 10, and even more preferably within the range of 1 to 5. When the repeat number of the structural unit represented by the general formula (1) is within the above range, the number average molecular weight (Mn) tends to fall within the range of 100 to 10,000, and it is possible to obtain molecules with an extremely low content of polar functional groups or essentially no polar functional groups. Note that the repeat number (so-called degree of polymerization) in this specification was calculated from Mw / Mn.
[0018] In this embodiment, R in general formula (1) i2 is represented by the following general formula (2): [ka] (In the above general formula (2), R iia , R iib and R iic each independently represents a hydrogen atom, an alkyl group, or an aryl group; p ii1 represents an integer of 1 or more, and * represents a bond to another atom. The group represented by the general formula (2) preferably represents a group obtained by removing a terminal leaving group from a chain olefin compound having 3 or more carbon atoms, which may be substituted with an alkyl group or an aryl group (in other words, a structural unit derived from an olefin compound). In the general formula (2), * represents a bond to another atom, and the bonding position of the group represented by the general formula (2) to the fused ring (indane ring or indene ring) in the parentheses in the general formula (1) may be any of the 1st to 7th positions, and for example, the 1st, 2nd, 3rd, 4th, and 7th positions are preferred.
[0019] In the general formula (2), examples of the aryl group include a phenyl group, a naphthyl group, a phenalenyl group, a phenanthrenyl group, an anthryl group, an azulenyl group, an indenyl group, an indanyl group, and a tetralinyl group. A hydrogen atom on the aromatic ring of these aryl groups may be substituted with, for example, an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, or a halogen atom. In the above general formula (2), examples of the alkyl group include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, an n-pentyl group, an isopentyl group, a tert-pentyl group, a neopentyl group, a 1,2-dimethylpropyl group, an n-hexyl group, an isohexyl group, a (n-)heptyl group, a (n-)octyl group, a (n-)nonyl group, a (n-)decyl group, a (n-)undecyl group, a (n-)dodecyl group, a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, and a cyclononyl group.
[0020] In the above general formula (2), p ii1 represents preferably an integer of 1 or more and 10 or less, more preferably an integer of 1 or more and 8 or less, and even more preferably an integer of 1 or more and 6 or less. In the present embodiment, a preferred embodiment of general formula (2) is R iia or R iib are preferably each independently a hydrogen atom, an alkyl group having 1 to 3 carbon atoms, a phenyl group, a naphthyl group, a phenalenyl group, a phenanthrenyl group, or an anthryl group. In the present embodiment, a preferred embodiment of general formula (2) is R iic is preferably a hydrogen atom, an alkyl group having 1 to 3 carbon atoms, a phenyl group, or a naphthyl group. In this embodiment, examples of the group represented by general formula (2) include those represented by the following general formulae (2-1) to (2-4). [ka] (In the above general formulas (2-1) to (2-4), p ii1each independently represents an integer of 1 or more and 15 or less.)
[0021] In the above general formula (1), p i1 represents an integer of preferably 1 or more and 4 or less, more preferably an integer of 1 or more and 3 or less, and even more preferably an integer of 1 or more and 2 or less. In the above general formula (1), p i2 represents an integer of 1 or more and 3 or less, and more preferably an integer of 1 or more and 2 or less. In the above general formula (1), p i3 represents an integer of 0 or more and 2 or less, and is more preferably 0 or 1. In the above general formula (1), p i2 +p i3 is preferably 1 or more and 3 or less.
[0022] In the polyindene compound (A) of this embodiment, R bonded to one fused ring in the general formula (1) i2 The total number (average value) of these groups is preferably 1 or more and 4 or less. In other words, the number of groups having an unsaturated bond derived from an olefin compound, excluding leaving groups, chemically bonded to one indene ring (one fused ring represented by the above general formula (1)) in the polyindene compound (A) is preferably 1 or more and 4 or less. R chemically bonded to one fused ring i2 When the total number of (or groups derived from an olefin compound) is within the above range, the crosslink density of the thermosetting resin can be improved. In addition, R i2 or the average number of groups having an unsaturated bond derived from an olefin compound excluding leaving groups per fused ring is shown in the Examples section below. 1 H-NMR and 13 Calculated using C-NMR.
[0023] In the polyindene compound (A) of the present embodiment, the proportion of the structural unit represented by the general formula (1) relative to the entire polyindene compound (A) is preferably 10 mol % or more, more preferably 20 mol % or more, and even more preferably 25 mol % or more. The method for calculating the proportion of the structural unit represented by the general formula (1) is as shown in the Examples section below. 1 H-NMR and 13 Calculated using C-NMR.
[0024] In this embodiment, R in general formula (1) i3 are each independently an indenyl group or an indanyl group, and a hydrogen atom on the aromatic ring of the indenyl group or the indanyl group may be substituted with, for example, an alkyl group having 1 to 12 carbon atoms.
[0025] (Polyindene compound (A) represented by reaction raw materials) Hereinafter, the indene compound and the chain olefin compound having 3 or more carbon atoms and a leaving group at its terminal, which may be substituted with an alkyl group or an aryl group, which are components of the reaction raw materials for the polyindene compound (A) of this embodiment will be described, and then the method for producing the polyindene compound (A) will be described. <Indene compounds> The indene compound in this embodiment may have an indene ring, and specifically, is preferably represented by the following general formula (a). [ka] (In the above general formula (a), R a1 each independently represents a hydrogen atom, an alkyl group, an alkoxy group, an allyl group, an aryl group, an aryloxy group, or an aralkyl group; p a1 represents an integer between 0 and 7.) In the general formula (a), R a1 is bonded to any of the carbon atoms 1 to 7 of the indene ring in the square brackets. a1 may be chemically bonded. In the present embodiment, preferred indene compounds include those represented by the general formula (a) p a1 Examples include indene, where .
[0026] <Olefin compounds> In this embodiment, the chain olefin compound having 3 or more carbon atoms and a leaving group at its terminal, which may be substituted with an alkyl group or an aryl group, is an olefin compound having a linear or branched molecular structure having at least one leaving group and at least one unsaturated bond at its terminal, and which may be substituted with an alkyl group or an aryl group, and which has 3 or more carbon atoms. The olefin compound preferably has 3 or more and 30 or less carbon atoms, more preferably 4 or more and 26 or less carbon atoms, and even more preferably 5 or more and 22 or less carbon atoms.
[0027] Specifically, the olefin compound in this embodiment is preferably represented by the following general formula (b). [ka] (In the above general formula (b), R iia , R iib and R iic each independently represents a hydrogen atom, an alkyl group, or an aryl group; p ii1 represents an integer of 1 or more, and X represents a leaving group.
[0028] In the above general formula (b), X represents a leaving group, specifically, a hydroxyl group, a halogen atom, an ester group (—OCO—R a ), sulfate ester group (-OSO2-R b ) or a phosphate ester group (-OP(=O)-(OR c When the leaving group is one of the groups listed above, the reaction proceeds smoothly in the presence of an acid or a base, and electrophilic reactions and the like tend to proceed more easily with respect to the indene ring of the indene compound.
[0029] In the above general formula (b), X, which is a leaving group, is an ester group or a sulfate ester group (—OSO2-R b ), then R a and R bis preferably an alkyl group having 1 to 12 carbon atoms, and more preferably a methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, n-pentyl group, isopentyl group, tert-pentyl group, neopentyl group, 1,2-dimethylpropyl group, n-hexyl group, or isohexyl group.
[0030] In the above general formula (b), X, which is a leaving group, is a phosphate ester group (-OP(=O)-(OR c )2) If there are two R c may be the same or different and are preferably alkyl groups having 1 to 12 carbon atoms, more preferably a methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, n-pentyl group, isopentyl group, tert-pentyl group, neopentyl group, 1,2-dimethylpropyl group, n-hexyl group, or isohexyl group.
[0031] In the above general formula (b), when the leaving group X is a halogen atom, X is preferably a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, or an astatine atom, and more preferably a fluorine atom, a chlorine atom, a bromine atom, or an iodine atom. In the above general formula (b), R iia , R iib , R iic and p ii1 The embodiments and preferred embodiments are the same as those of the general formula (2) above, and therefore will not be described here.
[0032] Preferred olefin compounds in this embodiment are, for example, those represented by general formulas (b-1) to (b-4). [ka] In the above general formulas (b-1) to (b-4), X represents a halogen atom, an ester group (—OCO—R a ), sulfate ester group (-OSO2-R b) or a phosphate ester group (-OP(=O)-(OR c )2) and R a ~R c each independently represents an alkyl group having 1 to 12 carbon atoms, and p ii1 is an integer between 1 and 15.)
[0033] In the present embodiment, the molar ratio of the olefin compound to the indene compound (olefin compound / indene compound) in the reaction raw materials for the polyindene compound (A) is preferably 0.5 to 5 / 1, and more preferably 1 to 4 / 1. When the molar ratio of the olefin compound to the indene compound in the reaction raw materials for the polyindene compound (A) is within the above range, it is preferable in terms of realizing a lower dielectric loss tangent.
[0034] The number average molecular weight (Mn) of the polyindene compound (A) of the present disclosure is preferably in the range of 100 to 10,000, and more preferably in the range of 100 to 5,000. The lower limit of the number average molecular weight (Mn) of the polyindene compound (A) is preferably 100, 150, 180, 200, or 250, and the upper limit of the number average molecular weight (Mn) of the polyindene compound (A) is preferably 10,000, 5,000, 3,000, 2,000, 1,500, 1,200, or 980. The weight average molecular weight (Mw) of the polyindene compound (A) is preferably in the range of 100 to 30,000, and more preferably in the range of 100 to 10,000. The lower limit of the weight average molecular weight (Mw) of the polyindene compound (A) is preferably 100, 250, 280, 320, or 350, and the upper limit of the weight average molecular weight (Mw) of the polyindene compound (A) is preferably 30,000, 10,000, 6,000, 4,000, 2,500, 1,200, or 990. The preferred ranges of the number average molecular weight (Mn) and the weight average molecular weight (Mw) can be any ranges obtained by combining the respective upper and lower limits. The number-average molecular weight or weight-average molecular weight of the polyindene compound (A) within the above range is preferable in terms of realizing a lower dielectric tangent. In view of excellent low dielectric properties and low linear expansion coefficient, the polyindene compound (A) of the present disclosure preferably has a molecular weight distribution (weight average molecular weight (Mw) / number average molecular weight (Mn)) calculated by gel permeation chromatography (GPC) measurement in the range of 1 to 10, more preferably 1 to 7, and even more preferably 1 to 5. The number average molecular weight (Mn), weight average molecular weight (Mw), and molecular weight distribution (weight average molecular weight (Mw) / number average molecular weight (Mn)) of the polyindene compound (A) of the present embodiment are measured using gel permeation chromatography (hereinafter abbreviated as "GPC") under the measurement conditions described in the examples described later.
[0035] <Another aspect of the resin composition according to this embodiment> In another embodiment of the resin composition of the present disclosure, the polyindene compound (A) may not be specified by the above-described reaction raw materials. Specifically, the resin composition of the present disclosure is a resin composition containing the polyindene compound (A) and a resin (B) having an acid group and a polymerizable unsaturated group, The polyindene compound (A) contains, in one molecule, a compound represented by the following general formula (A): [ka] (In the above general formula (A), R 11 are each independently a hydrogen atom, an alkyl group, an alkoxy group, an allyl group, an aryl group, an aryloxy group, an aralkyl group, or R 12 represents R 12 each independently represents a group having an unsaturated hydrocarbon bond, and R 13 each independently represents an indenyl group or an indanyl group, p i1 represents an integer between 1 and 4, and p i2 represents an integer between 1 and 3, and p i3 represents an integer between 0 and 2, and p i2 +p i3represents an integer of 1 or more and 3 or less, and * represents a bond to another atom. In the above general formula (1), the group having an unsaturated hydrocarbon bond is preferably a chain alkenyl group having 3 or more carbon atoms which may be substituted with an alkyl group or an aryl group, and is represented by the following general formula (2): [ka] (In the above general formula (2), R iia , R iib and R iic each independently represents a hydrogen atom, an alkyl group, or an aryl group; p ii1 represents an integer of 1 or more, and * represents a bond to another atom. In the above general formula (A), R 11 A preferred embodiment of the formula (1) is R i1 is the same as R 12 A preferred embodiment of the formula (1) is R i2 is the same as R 13 A preferred embodiment of the formula (1) is R i3 In addition, p in the above general formula (A) is the same as i1 , p i2 and p i3 A preferred embodiment of the formula (1) is p i1 , p i2 and p i3 is the same as
[0036] (Method for producing polyindene compound (A)) The method for producing the polyindene compound (A) of the present disclosure will be described below. The polyindene compound (A) of the present embodiment may be produced by any method, including using an indene compound and an olefin compound as reaction raw materials, or by any method that includes the structural unit represented by the general formula (1). An example of a method for producing the polyindene compound (A) of the present disclosure includes a production method including the following steps: Step: A step of reacting an indene compound with a chain olefin compound having 3 or more carbon atoms and having a leaving group at its terminal, which may be substituted with an alkyl group or an aryl group, in the presence of an acid or a base to obtain the polyindene compound (A) of the present embodiment. The blending ratio of the indene compound and the olefin compound is preferably 0.5 to 5 moles, more preferably 1 to 4 moles, in terms of the molar ratio of the olefin compound to 1 mole of the indene compound, taking into consideration the balance of physical properties such as moldability during production of the resulting cured product and curability. In addition, specific methods for carrying out the above reaction generally involve charging all the reaction raw materials at once and reacting them at a predetermined temperature, or charging an olefin compound and an acid group or a base and maintaining the temperature at a predetermined level while adding an indene compound or other compounds dropwise. In this case, the dropwise addition time is usually 0.1 to 12 hours, preferably 6 hours or less. After the reaction, if a solvent is used, the solvent and unreacted materials can be distilled off as necessary to obtain the target polyindene compound (A). If no solvent is used, the target polyindene compound (A) can be obtained by distilling off the unreacted materials.
[0037] In the method for producing the polyindene compound (A) of this embodiment, the acid or base is appropriately selected depending on the type of olefin compound used. For example, when the olefin compound used as a reaction raw material satisfies the condition that the leaving group X in the above general formula (b) is a halogen atom (i.e., an olefin compound having a halogen atom such as an allyl halide), by allowing a base to act on the reaction raw material containing the olefin compound having the halogen atom and an indene compound, the group represented by the above general formula (2) (e.g., an allyl group) is modified into the indene ring of the indene compound. At this time, the generated hydrogen halide can simultaneously polymerize the indene compound. Furthermore, for example, when the olefin compound used as a reaction raw material satisfies the condition that the leaving group X in the above general formula (b) is a hydroxyl group (i.e., an olefin compound having a hydroxyl group such as allyl alcohol), by treating the reaction raw material containing the olefin compound having the hydroxyl group and an indene compound with an acid (e.g., a Bronsted acid), the group represented by the above general formula (2) (e.g., a cinnamyl group) is modified into the indene ring of the indene compound. In this case, the dehydration reaction of the alcohol by the acid (e.g., a Bronsted acid) and the polymerization of the indene compound can proceed simultaneously.
[0038] The base that can be used in this embodiment may be either an organic base or an inorganic base. Examples of the organic base include alkali metal alkoxides such as sodium methoxide, lithium methoxide, sodium ethoxide, lithium ethoxide, sodium tertiary butoxide, and potassium tertiary butoxide; trialkylamines such as triethylamine and ethyldiisopropylamine; aniline derivatives having an alkyl group with 1 to 4 carbon atoms such as N,N-dimethylaniline and N,N-diethylaniline; pyridine derivatives that may have an alkyl substituent with 1 to 4 carbon atoms such as pyridine and 2,6-lutidine; and nitrogen-containing heterocyclic compounds such as 1,8-diazabicyclo[5.4.0]-7-undecene. On the other hand, examples of the inorganic base include alkali metal hydrides such as sodium hydride and lithium hydride; alkaline earth metal hydrides such as calcium hydride; alkali metal hydroxides such as sodium hydroxide and potassium hydroxide; alkali metal or alkaline earth metal carbonates or bicarbonates such as sodium carbonate, potassium carbonate, sodium bicarbonate and potassium bicarbonate; and alkali metal or alkaline earth metal halide compounds such as potassium fluoride, cesium fluoride and potassium iodide. These bases may be used alone or in combination of two or more. In this embodiment, preferred bases include alkyl metal alkoxides, nitrogen-containing heterocyclic compounds, and hydroxides of alkali metals or alkaline earth metals, and potassium tert-butoxide or sodium tert-butoxide is more preferred. The amount of the base added is preferably in the range of 1 to 15 times (molar) the number of moles of the olefin compound.
[0039] The acid usable in this embodiment may be any of organic acids, inorganic acids, and solid acids, and is preferably a Bronsted acid. Examples of the organic acid include aliphatic sulfonic acids such as methanesulfonic acid and fluoromethanesulfonic acid; aromatic sulfonic acids such as 3-morpholinopropanesulfonic acid, piperazine-1,4-bis(2-ethanesulfonic acid), 10-camphorsulfonic acid, 4-chlorobenzenesulfonic acid, benzenesulfonic acid, p-toluenesulfonic acid, and trifluoromethanesulfonic acid; alkyl phosphates such as dimethyl phosphate and diethyl phosphate; alkyl sulfuric acids such as dimethyl sulfate, diethyl sulfate, and lauryl sulfate; aromatic sulfuric acids such as phenyl sulfate and phenyl fluoride sulfate; and various acids such as oxalic acid. Examples of the inorganic acid include phosphoric acid, hydrochloric acid, sulfuric acid, nitric acid, boric acid, etc. Examples of the solid acid include activated clay, acid clay, silica alumina, zeolite, strongly acidic ion exchange resin, etc. These acids may be used alone or in combination of two or more. Preferred Bronsted acids in this embodiment include hydrochloric acid, sulfuric acid, fluorosulfonic acid, chlorosulfonic acid, methanesulfonic acid, trifluoromethanesulfonic acid, 2-aminoethanesulfonic acid, 2-[4-(2-hydroxyethyl)-1-piperazinyl]ethanesulfonic acid, 3-morpholinopropanesulfonic acid, piperazine-1,4-bis(2-ethanesulfonic acid), 10-camphorsulfonic acid, benzenesulfonic acid, p-toluenesulfonic acid, 4-chlorobenzenesulfonic acid, sulfanilic acid, 3-pyridinesulfonic acid, 2-aminoethanesulfinic acid, benzenesulfinic acid, and 4-methylbenzenesulfinic acid. The amount of the acid added is preferably in the range of 0.5 to 15 mol % based on the number of moles of the olefin compound.
[0040] In this embodiment, the reaction temperature of the olefin compound and the indene compound in the presence of an acid group or a base may usually be in the range of 40 to 200°C, and more preferably 60 to 180°C. The reaction temperature can be appropriately selected depending on the catalyst used, the reaction conditions, or the types of reaction raw materials. For example, when an olefin compound and an indene compound are reacted in the presence of a base, the reaction temperature is preferably 20 to 180°C. On the other hand, for example, when an olefin compound and an indene compound are reacted in the presence of an acid, the reaction temperature is preferably 60 to 180°C. In this embodiment, the reaction time between an olefin compound and an indene compound in the presence of an acid group or a base is usually within the range of 0.5 to 24 hours, but the reaction time can be appropriately selected depending on the catalyst used, reaction conditions, and the types of reaction raw materials. For example, when an olefin compound and an indene compound are reacted in the presence of a base, the reaction time is preferably 0.5 to 24 hours. On the other hand, for example, when an olefin compound and an indene compound are reacted in the presence of an acid, the reaction time is preferably 0.5 to 24 hours. The reaction atmosphere between the olefin compound and the indene compound can be appropriately selected from air, inert gas (nitrogen, argon, helium), and the like.
[0041] In the method for producing the polyindene compound (A) of this embodiment, since the indene compound (e.g., indene or a derivative thereof) also serves as the solvent, other solvents are not necessarily used, but it is also possible to use a solvent. For example, a method may be employed in which, using an azeotropically dehydrating solvent such as toluene, xylene, or chlorobenzene, water contained in the catalyst and the like is azeotropically dehydrated as necessary, the solvent is distilled off, and then the reaction is carried out within the above-mentioned reaction temperature range.
[0042] (Resin (B) having an acid group and a polymerizable unsaturated group) The resin composition of this embodiment contains, as an essential component, a resin (B) having an acid group and a polymerizable unsaturated group. Component (B) may have any structure or molecular weight, and a wide variety of resins may be used.
[0043] In this embodiment, examples of the acid group contained in the resin (B) having an acid group and a polymerizable unsaturated group include a carboxyl group, a sulfonic acid group, and a phosphoric acid group. Among these, from the viewpoint of emphasizing excellent alkaline developability, a carboxyl group is preferred. In this specification, examples of the "polymerizable unsaturated group" include a (meth)acryloyl group, an allyl group, an isopropenyl group, a 1-propenyl group, a styryl group, a styrylmethyl group, a maleimide group, and a vinyl ether group.
[0044] Examples of the resin (B) having an acid group and a polymerizable unsaturated group of the present embodiment include the following [1] to [6]: [1] an epoxy resin (B1) having an acid group and a polymerizable unsaturated group, [2] Urethane resin (B2) having an acid group and a polymerizable unsaturated group [3] an acrylic resin (B3) having an acid group and a polymerizable unsaturated group, [4] Amide-imide resin (B4) having an acid group and a polymerizable unsaturated group, [5] Acrylamide resin (B5) having an acid group and a polymerizable unsaturated group, [6] Ester resin (B6) having an acid group and a polymerizable unsaturated group, The above epoxy resin (B1) to ester resin (B6) will be explained in order below.
[0045] <Epoxy resin (B1) having an acid group and a polymerizable unsaturated group> Examples of the epoxy resin (B1) having an acid group and a polymerizable unsaturated group of the present embodiment include an epoxy (meth)acrylate resin having an acid group, which is produced using an epoxy resin (b1-1), an unsaturated monobasic acid (b1-2), and a polybasic acid anhydride (b1-3) as essential reaction raw materials; and an epoxy (meth)acrylate resin having an acid group and a urethane bond, which is produced using an epoxy resin (b1-1), an unsaturated monobasic acid (b1-2), a polybasic acid anhydride (b1-3), a polyisocyanate compound (b1-4), and a (meth)acrylate compound (b1-5) having a hydroxyl group as reaction raw materials.
[0046] The epoxy resin (b1-1) is not particularly limited in its specific structure as long as it is a resin having a plurality of epoxy groups therein. Examples of the epoxy resin (b1-1) include bisphenol-type epoxy resins, hydrogenated bisphenol-type epoxy resins, biphenol-type epoxy resins, hydrogenated biphenol-type epoxy resins, phenylene ether-type epoxy resins, naphthylene ether-type epoxy resins, biphenyl-type epoxy resins, triphenylmethane-type epoxy resins, phenol novolac-type epoxy resins, cresol novolac-type epoxy resins, bisphenol novolac-type epoxy resins, naphthol novolac-type epoxy resins, naphthol-phenol co-condensed novolac-type epoxy resins, naphthol-cresol co-condensed novolac-type epoxy resins, phenol aralkyl-type epoxy resins, naphthol aralkyl-type epoxy resins, dicyclopentadiene-phenol addition reaction-type epoxy resins, biphenyl aralkyl-type epoxy resins, fluorene-type epoxy resins, xanthene-type epoxy resins, dihydroxybenzene-type epoxy resins, trihydroxybenzene-type epoxy resins, and oxazolidone-type epoxy resins. These epoxy resins can be used alone or in combination of two or more.
[0047] Examples of the bisphenol type epoxy resin include bisphenol A type epoxy resin, bisphenol AP type epoxy resin, bisphenol B type epoxy resin, bisphenol BP type epoxy resin, bisphenol E type epoxy resin, bisphenol F type epoxy resin, and bisphenol S type epoxy resin. Examples of the hydrogenated bisphenol epoxy resin include hydrogenated bisphenol A epoxy resin, hydrogenated bisphenol B epoxy resin, hydrogenated bisphenol E epoxy resin, hydrogenated bisphenol F epoxy resin, and hydrogenated bisphenol S epoxy resin. Examples of the biphenol type epoxy resin include 4,4'-biphenol type epoxy resin, 2,2'-biphenol type epoxy resin, tetramethyl-4,4'-biphenol type epoxy resin, and tetramethyl-2,2'-biphenol type epoxy resin. Examples of the hydrogenated biphenol type epoxy resin include hydrogenated 4,4'-biphenol type epoxy resin, hydrogenated 2,2'-biphenol type epoxy resin, hydrogenated tetramethyl-4,4'-biphenol type epoxy resin, and hydrogenated tetramethyl-2,2'-biphenol type epoxy resin. The epoxy resin (b1-1) can be used alone or in combination of two or more kinds.
[0048] Examples of the unsaturated monobasic acid (b1-2) include acrylic acid, methacrylic acid, crotonic acid, cinnamic acid, α-cyanocinnamic acid, β-styrylacrylic acid, and β-furfurylacrylic acid. Acid halides and esters of the unsaturated monobasic acids can also be used. Furthermore, compounds represented by the following general formula (3) can also be used. [ka] [In the above general formula (3), X 31 represents an alkylene chain having 1 to 10 carbon atoms, a polyoxyalkylene chain, a (poly)ester chain, an aromatic hydrocarbon chain, or a (poly)carbonate chain; X 31A hydrogen atom in the structure of Y may be substituted with a halogen atom or an alkoxy group; 31 is a hydrogen atom or a methyl group.
[0049] Examples of the polyoxyalkylene chain in the above general formula (3) include a polyoxyethylene chain and a polyoxypropylene chain. An example of the (poly)ester chain in the above general formula (3) is a (poly)ester chain represented by the following general formula (4). [ka] [In the above general formula (4), R 41 and R 42 represents an alkylene group having 1 to 10 carbon atoms, and n 41 represents an integer from 1 to 5.] Examples of the aromatic hydrocarbon chain in the general formula (3) include a phenylene chain, a naphthylene chain, a biphenylene chain, a phenylnaphthylene chain, a binaphthylene chain, etc. Furthermore, a hydrocarbon chain having an aromatic ring such as a benzene ring, a naphthalene ring, an anthracene ring, or a phenanthrene ring as a partial structure can also be used. An example of the (poly)carbonate chain in the above general formula (3) is a (poly)carbonate chain represented by the following general formula (5). [ka] [In the above general formula (5), R 51 represents an alkylene group having 1 to 10 carbon atoms, and n 51 represents an integer from 1 to 5.] The molecular weight of the compound represented by formula (3) is preferably in the range of 100 to 500, more preferably in the range of 150 to 400. The unsaturated monobasic acids (b1-2) can be used alone or in combination of two or more kinds.
[0050] Examples of the polybasic acid anhydride (b1-3) include aliphatic polybasic acid anhydrides, alicyclic polybasic acid anhydrides, aromatic polybasic acid anhydrides, acid halides of aliphatic polybasic acid anhydrides, acid halides of alicyclic polybasic acid anhydrides, and acid halides of aromatic polybasic acid anhydrides. Examples of the aliphatic polybasic acid anhydrides include anhydrides of oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, maleic acid, fumaric acid, citraconic acid, itaconic acid, glutaconic acid, 1,2,3,4-butanetetracarboxylic acid, etc. The aliphatic hydrocarbon group of the aliphatic polybasic acid anhydride may be either linear or branched, and may have an unsaturated bond in the structure. In the present invention, the alicyclic polybasic acid anhydride is one in which the acid anhydride group is bonded to an alicyclic structure, and the presence or absence of aromatic rings in other structural positions is not important. Examples of the alicyclic polybasic acid anhydride include tetrahydrophthalic acid, hexahydrophthalic acid, methylhexahydrophthalic acid, cyclohexanetricarboxylic acid, cyclohexanetetracarboxylic acid, bicyclo[2.2.1]heptane-2,3-dicarboxylic acid, methylbicyclo[2.2.1]heptane-2,3-dicarboxylic acid, and 4-(2,5-dioxotetrahydrofuran-3-yl)-1,2,3,4-tetrahydronaphthalene-1,2-dicarboxylic acid anhydrides. Examples of the aromatic polybasic acid anhydrides include anhydrides of phthalic acid, trimellitic acid, pyromellitic acid, naphthalenedicarboxylic acid, naphthalenetricarboxylic acid, naphthalenetetracarboxylic acid, biphenyldicarboxylic acid, biphenyltricarboxylic acid, biphenyltetracarboxylic acid, and benzophenonetetracarboxylic acid. The polybasic acid anhydrides (b1-3) can be used alone or in combination of two or more. Among these, tetrahydrophthalic anhydride, succinic anhydride, and cyclohexanedicarboxylic anhydride are preferred from the viewpoints of exhibiting excellent developability and achieving a balanced improvement in adhesion, low linear expansion, and low dielectric properties in the resulting cured product.
[0051] Examples of the polyisocyanate compound (b1-4) include aliphatic diisocyanate compounds such as butane diisocyanate, hexamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, and 2,4,4-trimethylhexamethylene diisocyanate; alicyclic diisocyanate compounds such as norbornane diisocyanate, isophorone diisocyanate, hydrogenated xylylene diisocyanate, and hydrogenated diphenylmethane diisocyanate; tolylene diisocyanate; aromatic diisocyanate compounds such as methyl methyl diisocyanate, xylylene diisocyanate, tetramethylxylylene diisocyanate, diphenylmethane diisocyanate, 1,5-naphthalene diisocyanate, 4,4'-diisocyanato-3,3'-dimethylbiphenyl, and o-tolidine diisocyanate; polymethylene polyphenyl polyisocyanate having a repeating structure represented by the following general formula (6); and isocyanurate-modified products, biuret-modified products, and allophanate-modified products of these. The polyisocyanate compounds (b1-4) can be used alone or in combination of two or more kinds. [ka] [In the above general formula (6), R 62 and R 63 each independently represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 6 carbon atoms; R 61 each independently represents an alkyl group having 1 to 4 carbon atoms, k 61 is 0 or an integer of 1 to 3, and n 61 is an integer greater than or equal to 1.]
[0052] Examples of the (meth)acrylate compound (b1-5) having a hydroxyl group include hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, trimethylolpropane (meth)acrylate, trimethylolpropane di(meth)acrylate, pentaerythritol (meth)acrylate, pentaerythritol di(meth)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol (meth)acrylate, dipentaerythritol di(meth)acrylate, dipentaerythritol tri(meth)acrylate, dipentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, ditrimethylolpropane (meth)acrylate, ditrimethylolpropane di(meth)acrylate, and ditrimethylolpropane tri(meth)acrylate. In addition, (poly)oxyalkylene modified compounds in which a (poly)oxyalkylene chain such as a (poly)oxyethylene chain, a (poly)oxypropylene chain, or a (poly)oxytetramethylene chain has been introduced into the molecular structure of the various hydroxyl group-containing (meth)acrylate compounds described above, and lactone modified compounds in which a (poly)lactone structure has been introduced into the molecular structure of the various hydroxyl group-containing (meth)acrylate compounds described above, can also be used. Among these, from the viewpoint of having excellent developability and achieving a balanced improvement in adhesion, low linear expansion, and low dielectric properties, those having a molecular weight of 1,000 or less are preferred. When the (meth)acrylate compound (b1-5) having a hydroxyl group is an oxyalkylene-modified compound or a lactone-modified compound, it is preferred that the weight-average molecular weight (Mw) be 1,000 or less. The (meth)acrylate compound (b1-5) having a hydroxyl group can be used alone or in combination of two or more kinds.
[0053] The method for producing the epoxy resin (B1) having an acid group and a polymerizable unsaturated group of the present embodiment is not particularly limited, and any method may be used. The production of the epoxy resin (B1) having an acid group and a polymerizable unsaturated group may be carried out in an organic solvent, if necessary, and may also use a basic catalyst, if necessary. In this embodiment, the method for producing the epoxy resin (B1) having an acid group and a polymerizable unsaturated group is not particularly limited, as long as it uses an epoxy resin (b1-1), an unsaturated monobasic acid (b1-2), and a polybasic acid anhydride (b1-3) as essential reaction raw materials, or an epoxy resin (b1-1), an unsaturated monobasic acid (b1-2), a polybasic acid anhydride (b1-3), a polyisocyanate compound (b1-4), and a (meth)acrylate compound (b1-5) having a hydroxyl group as reaction raw materials. For example, the epoxy resin (B1) may be produced by a method in which all of the reaction raw materials are reacted at once, or by a method in which the reaction raw materials are reacted sequentially. Among these, a method in which the epoxy resin (b1-1) is first reacted with the unsaturated monobasic acid (b1-2), and then the polybasic acid anhydride (b1-3) is reacted is preferred because it allows for easy reaction control. The reaction can be carried out, for example, by reacting an epoxy resin (b1-1) with an unsaturated monobasic acid (b1-2) in the presence of a basic catalyst at a temperature of 100 to 150°C, and then adding a polybasic acid anhydride (b1-3) to the reaction system and reacting at a temperature of 80 to 150°C. In this embodiment, the reaction ratio of the epoxy resin (b1-1) and the unsaturated monobasic acid (b1-2) is preferably in the range of 0.9 to 1.1 moles of the unsaturated monobasic acid (b1-2) per mole of epoxy groups in the epoxy resin (b1-1). The reaction ratio of the polybasic acid anhydride (b1-3) is preferably in the range of 0.2 to 1.0 moles per mole of epoxy groups in the epoxy resin (b1-1).
[0054] Examples of the organic solvent include hydrocarbon solvents such as toluene, xylene, heptane, hexane, and mineral spirits; ketone solvents such as methyl ethyl ketone, acetone, dimethylformamide, methyl isobutyl ketone, cyclohexanone, and dimethylacetamide; cyclic ether solvents such as tetrahydrofuran and dioxolane; ester solvents such as methyl acetate, ethyl acetate, and butyl acetate; aromatic solvents such as toluene, xylene, and solvent naphtha; alicyclic solvents such as cyclohexane and methylcyclohexane; carbitol, cellosolve, methanol, ethanol, propanol, isopropanol, butanol, and cyclohexanol. Examples of suitable organic solvents include alcohol solvents such as propylene glycol monomethyl ether and propyl ether; ether solvents such as propyl ether, methyl cellosolve, cellosolve, butyl cellosolve, and methyl carbitol; glycol ether solvents such as alkylene glycol monoalkyl ether, dialkylene glycol monoalkyl ether, and dialkylene glycol monoalkyl ether acetate; vegetable oils and fats such as soybean oil, linseed oil, rapeseed oil, and safflower oil; methoxypropanol, cyclohexanone, methyl cellosolve, diethylene glycol monoethyl ether acetate, and propylene glycol monomethyl ether acetate. These organic solvents can be used alone or in combination of two or more.
[0055] In addition, commercially available organic solvents can also be used. Examples of commercially available organic solvents include "No. 1 Spindle Oil," "No. 3 Solvent," "No. 4 Solvent," "No. 5 Solvent," "No. 6 Solvent," "Naphtesol H," "Alkene 56NT," "AF Solvent No. 4," "AF Solvent No. 5," "AF Solvent No. 6," and "AF Solvent No. 7" manufactured by ENEOS Corporation; "Diadol 13" and "Dialene 168" manufactured by Mitsubishi Chemical Corporation; "F Oxocol" and "F Oxocol 180" manufactured by Nissan Chemical Industries, Ltd.; "Supersol LA35" and "Supersol LA38" manufactured by Idemitsu Kosan Co., Ltd.; and ExxonMobil Examples include Exxor D80, Exxor D110, Exxor D120, Exxor D130, Exxor D160, Exxor D100K, Exxor D120K, Exxor D130K, Exxor D280, Exxor D300, and Exxor D320 manufactured by Exxor Chemical Co., Ltd. The organic solvents can be used alone or in combination of two or more kinds. In the present embodiment, the amount of the organic solvent used is preferably in the range of about 0.1 to 5 times the total mass of the reaction raw materials, as this improves the reaction efficiency.
[0056] Examples of the basic catalyst include N-methylmorpholine, pyridine, 1,8-diazabicyclo[5.4.0]undecene-7 (DBU), 1,5-diazabicyclo[4.3.0]nonene-5 (DBN), 1,4-diazabicyclo[2.2.2]octane (DABCO), tri-n-butylamine or dimethylbenzylamine, butylamine, octylamine, monoethanolamine, diethanolamine, triethanolamine, imidazole, 1-methylimidazole, 2,4-dimethylimidazole, 1,4-diethylimidazole, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-(N-phenyl)aminopropyltrimethoxysilane, 3-(2-aminoethyl)aminopropyltrimethoxysilane, 3-(2-aminoethyl)aminopropylmethyldimethoxysilane, and amine compounds such as tetramethylammonium hydroxide; trioctylmethylammonium chloride, tri quaternary ammonium salts such as octylmethylammonium acetate; phosphines such as trimethylphosphine, tributylphosphine, and triphenylphosphine; phosphonium salts such as tetramethylphosphonium chloride, tetraethylphosphonium chloride, tetrapropylphosphonium chloride, tetrabutylphosphonium chloride, tetrabutylphosphonium bromide, trimethyl(2-hydroxypropyl)phosphonium chloride, triphenylphosphonium chloride, and benzylphosphonium chloride; organic tin compounds such as dibutyltin dilaurate, octyltin trilaurate, octyltin diacetate, dioctyltin diacetate, dioctyltin dineodecanoate, dibutyltin diacetate, tin octoate, and 1,1,3,3-tetrabutyl-1,3-dodecanoyldistannoxane; organic metal compounds such as zinc octoate and bismuth octoate; inorganic tin compounds such as tin octoate; and inorganic metal compounds. In addition, alkaline earth metal hydroxides, alkali metal carbonates, alkali metal hydroxides, etc. can also be used. The basic catalysts can be used alone or in combination of two or more. The amount of the basic catalyst added is preferably in the range of 0.001 to 5 parts by mass per 100 parts by mass of the total of the reaction raw materials.
[0057] In the present embodiment, the acid value of the epoxy resin (B1) having an acid group and a polymerizable unsaturated group is preferably in the range of 30 to 150 mgKOH / g, more preferably in the range of 40 to 120 mgKOH / g, because a resin composition can be obtained that has excellent developability and is capable of forming a cured product that is excellent in adhesion, low linear expansion, and low dielectric properties. Note that the acid value of the epoxy resin (B1) having an acid group and a polymerizable unsaturated group in the present disclosure is a value measured by the neutralization titration method of JIS 0070 (1992).
[0058] <Urethane resin having an acid group and a polymerizable unsaturated group (B2)> Examples of the urethane resin (B2) having an acid group and a polymerizable unsaturated group of the present embodiment include a resin obtained by reacting a polyisocyanate compound (b1-4), a hydroxyl group-containing (meth)acrylate compound (b1-5), a carboxyl group-containing polyol compound (b2-1), and, if necessary, a polybasic acid anhydride (b1-3), and a polyol compound (b2-2) other than the carboxyl group-containing polyol compound (b2-1); Examples of the carboxyl group-containing (meth)acrylate compound (b1-5) include a resin obtained by reacting a carboxyl group-containing (meth)acrylate compound (b1-5), a polybasic acid anhydride (b1-3), and a polyol compound (b2-2) other than the carboxyl group-containing polyol compound (b2-1); or a resin obtained by reacting an epoxy resin (b1-1), an unsaturated monobasic acid (b1-2), a polybasic acid anhydride (b1-3), a polyisocyanate compound (b1-4), and a hydroxyl group-containing (meth)acrylate compound (b1-5).
[0059] Examples of the carboxyl group-containing polyol compound (b2-1) include 2,2-dimethylolpropionic acid, 2,2-dimethylolbutanoic acid, 2,2-dimethylolvaleric acid, etc. The carboxyl group-containing polyol compounds can be used alone or in combination of two or more. Examples of the polyol compound (b2-2) other than the carboxyl group-containing polyol compound (b2-1) include aliphatic polyol compounds such as ethylene glycol, propylene glycol, butanediol, hexanediol, glycerin, trimethylolpropane, ditrimethylolpropane, pentaerythritol, and dipentaerythritol; aromatic polyol compounds such as biphenol and bisphenol; (poly)oxyalkylene modified compounds in which (poly)oxyalkylene chains such as (poly)oxyethylene chains, (poly)oxypropylene chains, and (poly)oxytetramethylene chains have been introduced into the molecular structure of the various polyol compounds; and lactone modified compounds in which (poly)lactone structures have been introduced into the molecular structure of the various polyol compounds. The polyol compounds other than the carboxyl group-containing polyol compounds can be used alone or in combination of two or more.
[0060] The method for producing the urethane resin (B2) having an acid group and a polymerizable unsaturated group in this embodiment is not particularly limited, and any method may be used. The production of the urethane resin having an acid group and a polymerizable unsaturated bond may be carried out in an organic solvent, if necessary, and may also use a basic catalyst, if necessary. The organic solvent may be the same as the organic solvent described above in the section <Epoxy resin (B1) having an acid group and a polymerizable unsaturated group>, and the organic solvent may be used alone or in combination of two or more. The basic catalyst may be the same as the basic catalyst described above in the section <Epoxy resin (B1) having an acid group and a polymerizable unsaturated group>, and the basic catalyst may be used alone or in combination of two or more.
[0061] <Acrylic resin having an acid group and a polymerizable unsaturated group (B3)> Examples of the acrylic resin (B3) having an acid group and a polymerizable unsaturated group in this embodiment include a reaction product obtained by polymerizing, as an essential component, a (meth)acrylate compound (α) having a reactive functional group such as a hydroxyl group, a carboxyl group, an isocyanate group, or a glycidyl group, to obtain an acrylic resin intermediate, and then reacting the resulting acrylic resin intermediate with a (meth)acrylate compound (β) having a reactive functional group that can react with the functional group, thereby introducing a (meth)acryloyl group; and a resin obtained by reacting a polybasic acid anhydride (b1-3) with the hydroxyl group in the reaction product.
[0062] In this embodiment, the acrylic resin intermediate may be a copolymer of the (meth)acrylate compound (α) and, if necessary, other polymerizable unsaturated group-containing compounds. Examples of such other polymerizable unsaturated group-containing compounds include (meth)acrylic acid alkyl esters such as methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, butyl (meth)acrylate, and 2-ethylhexyl (meth)acrylate; alicyclic structure-containing (meth)acrylates such as cyclohexyl (meth)acrylate, isobornyl (meth)acrylate, and dicyclopentanyl (meth)acrylate; aromatic ring-containing (meth)acrylates such as phenyl (meth)acrylate, benzyl (meth)acrylate, and phenoxyethyl acrylate; silyl group-containing (meth)acrylates such as 3-methacryloxypropyltrimethoxysilane; and styrene derivatives such as styrene, α-methylstyrene, and chlorostyrene. The other polymerizable unsaturated group-containing compounds can be used alone or in combination of two or more kinds.
[0063] The (meth)acrylate compound (β) is not particularly limited as long as it can react with the reactive functional group possessed by the (meth)acrylate compound (α), but the following combinations are preferred from the viewpoint of reactivity. That is, when a hydroxyl group-containing (meth)acrylate is used as the (meth)acrylate compound (α), it is preferred to use an isocyanate group-containing (meth)acrylate as the (meth)acrylate compound (β). When a carboxyl group-containing (meth)acrylate is used as the (meth)acrylate compound (α), it is preferred to use a glycidyl group-containing (meth)acrylate as the (meth)acrylate compound (β). When an isocyanate group-containing (meth)acrylate is used as the (meth)acrylate compound (α), it is preferred to use a hydroxyl group-containing (meth)acrylate as the (meth)acrylate compound (β). When a glycidyl group-containing (meth)acrylate is used as the (meth)acrylate compound (α), it is preferable to use a carboxyl group-containing (meth)acrylate as the (meth)acrylate compound (β). The (meth)acrylate compound (β) can be used alone or in combination of two or more kinds.
[0064] The method for producing the acrylic resin (B3) having an acid group and a polymerizable unsaturated group in this embodiment is not particularly limited, and any method may be used. The production of the acrylic resin (B3) having an acid group and a polymerizable unsaturated group may be carried out in an organic solvent, if necessary, and may also use a basic catalyst, if necessary. As the organic solvent, the same organic solvents as those described in the above section <Epoxy resin (B1) having an acid group and a polymerizable unsaturated group> can be used, and the organic solvents can be used alone or in combination of two or more kinds. As the basic catalyst, the same basic catalysts as those described in the above section <Epoxy resin (B1) having an acid group and a polymerizable unsaturated group> can be used, and the basic catalysts can be used alone or in combination of two or more.
[0065] The acid value of the acrylic resin (B3) having an acid group and a polymerizable unsaturated group in this embodiment is preferably in the range of 30 to 150 mgKOH / g, more preferably in the range of 40 to 120 mgKOH / g, because a resin composition can be obtained that has excellent developability and is capable of forming a cured product that is excellent in adhesion, low linear expansion, and low dielectric properties. Note that the acid value of the acrylic resin (B3) having an acid group and a polymerizable unsaturated group in this disclosure is a value measured by the neutralization titration method of JIS K 0070 (1992).
[0066] <Amide-imide resin having an acid group and a polymerizable unsaturated group (B4)> In this embodiment, the amide-imide resin (B4) having an acid group and a polymerizable unsaturated group may be, for example, a compound obtained by reacting an amide-imide resin (b4-1) having an acid group and / or an acid anhydride group with a (meth)acrylate compound (b1-5) having a hydroxyl group and / or a (meth)acrylate compound having an epoxy group, and, if necessary, with a compound having one or more reactive functional groups selected from the group consisting of a hydroxyl group, a carboxyl group, an isocyanate group, a glycidyl group, and an acid anhydride group. The compound having the reactive functional group may or may not have a (meth)acryloyl group. The amide-imide resin (b4-1) having an acid group and / or an acid anhydride group may have either an acid group or an acid anhydride group, or both. From the viewpoint of reactivity and reaction control with the (meth)acrylate compound (1-5) having a hydroxyl group or the epoxy compound having a (meth)acryloyl group, the amide-imide resin (b4-1) preferably has an acid anhydride group, and more preferably has both an acid group and an acid anhydride group. The acid value of the solid content of the amide-imide resin (b4-1) measured under neutral conditions, i.e., conditions under which the acid anhydride group is not ring-opened, is preferably in the range of 60 to 350 mg KOH / g. On the other hand, the acid value measured under conditions under which the acid anhydride group is ring-opened, such as in the presence of water, is preferably in the range of 61 to 360 mg KOH / g.
[0067] Furthermore, the amide-imide resin (b4-1) may contain, as necessary, a polybasic acid as a reaction raw material in addition to the polyisocyanate compound (b1-4) and the polybasic acid anhydride (b1-3). The polybasic acid may be any compound having two or more carboxyl groups in one molecule. For example, oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, maleic acid, fumaric acid, phthalic acid, isophthalic acid, terephthalic acid, tetrahydrophthalic acid, hexahydrophthalic acid, methylhexahydrophthalic acid, citraconic acid, itaconic acid, glutaconic acid, 1,2,3,4-butanetetracarboxylic acid, cyclohexanetricarboxylic acid, cyclohexanetetracarboxylic acid, bicyclo[2.2.1]heptane-2,3 -dicarboxylic acid, methylbicyclo[2.2.1]heptane-2,3-dicarboxylic acid, 4-(2,5-dioxotetrahydrofuran-3-yl)-1,2,3,4-tetrahydronaphthalene-1,2-dicarboxylic acid, trimellitic acid, pyromellitic acid, naphthalene dicarboxylic acid, naphthalene tricarboxylic acid, naphthalene tetracarboxylic acid, biphenyl dicarboxylic acid, biphenyl tricarboxylic acid, biphenyl tetracarboxylic acid, benzophenone tetracarboxylic acid, etc. Furthermore, as the polybasic acid, for example, a copolymer of a conjugated diene vinyl monomer and acrylonitrile, which has a carboxyl group in its molecule, can also be used. The above polybasic acids can be used alone or in combination of two or more kinds.
[0068] The (meth)acrylate compound having an epoxy group is not particularly limited in structure as long as it has a (meth)acryloyl group and an epoxy group in its molecular structure, and a wide variety of compounds can be used. Examples include glycidyl group-containing (meth)acrylate monomers such as glycidyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate glycidyl ether, and epoxycyclohexylmethyl (meth)acrylate, as well as mono(meth)acrylates of diglycidyl ether compounds such as hydroxybenzene diglycidyl ether, dihydroxynaphthalene diglycidyl ether, biphenol diglycidyl ether, and bisphenol diglycidyl ether. The above (meth)acrylate compounds having an epoxy group can be used alone or in combination of two or more kinds.
[0069] The specific structure or production method of the amide-imide resin (b4-1) having an acid group and / or an acid anhydride group is not particularly limited, and a wide variety of general amide-imide resins can be used. The amide-imide resin (b4-1) of this embodiment is preferably obtained, for example, from a polyisocyanate compound (b1-4) and a polybasic acid anhydride (b1-3) as reaction raw materials. In the present embodiment, the polyisocyanate compound (b1-4) is preferably an alicyclic diisocyanate compound or a modified product thereof, or an aliphatic diisocyanate compound or a modified product thereof, since a resin composition having high solvent solubility can be obtained from the polyisocyanate compound (b1-4). An alicyclic diisocyanate or an isocyanurate modified product thereof, or an aliphatic diisocyanate or an isocyanurate modified product thereof is more preferred. In this embodiment, the proportion of the total mass of the alicyclic diisocyanate compound or modified product thereof and the aliphatic diisocyanate compound or modified product thereof in the total mass of the polyisocyanate compound (b1-4) is preferably 70 mass% or more, and more preferably 90 mass% or more. Furthermore, when an alicyclic diisocyanate compound or a modified product thereof is used in combination with an aliphatic diisocyanate compound or a modified product thereof, the mass ratio of the two (alicyclic diisocyanate compound or a modified product thereof / aliphatic diisocyanate compound or a modified product thereof) is preferably in the range of 30 / 70 to 70 / 30.
[0070] The method for producing the amide-imide resin (B4) having an acid group and a polymerizable unsaturated group in this embodiment is not particularly limited, and any method may be used. The production of the amide-imide resin (B4) having an acid group and a polymerizable unsaturated group may be carried out in an organic solvent, if necessary, and may also use a basic catalyst, if necessary. As the basic catalyst, the same basic catalysts as those described in the above section <Epoxy resin (B1) having an acid group and a polymerizable unsaturated group> can be used, and the basic catalysts can be used alone or in combination of two or more. The organic solvent may be the same as the organic solvent described in the above section <Epoxy resin (B1) having an acid group and a polymerizable unsaturated group>, and the organic solvent may be used alone or in combination of two or more kinds.
[0071] In this embodiment, the amide-imide resin (B4) having an acid group and a polymerizable unsaturated group can be prepared by using other reaction raw materials in addition to the reaction raw materials of the amide-imide resin (b4-1) having an acid group and / or an acid anhydride group, the hydroxyl-containing (meth)acrylate compound (b1-5) and / or the (meth)acrylate compound (b4-2) having an epoxy group, depending on the desired resin performance, etc. In this case, the proportion of the total mass of the components (b4-1) to (b4-2) in the total mass of the reaction raw materials for the resin (B4) having an acid group and a polymerizable unsaturated group is preferably 80 mass% or more, more preferably 90 mass% or more.
[0072] In this embodiment, the amide-imide resin (B4) having an acid group and a polymerizable unsaturated group may be produced by any method without particular limitation. For example, the amide-imide resin (b4-1) and the reaction raw materials including the hydroxyl group-containing (meth)acrylate compound (b1-5) and / or the epoxy group-containing (meth)acrylate compound (b4-2) may be reacted all at once, or the reaction raw materials may be reacted sequentially. Furthermore, for example, the reaction between the amide-imide resin (b4-1) and the hydroxyl group-containing (meth)acrylate compound (b1-5) may be carried out by heating and stirring at a temperature of about 80 to 140°C in the presence of a suitable basic catalyst. The production of the amide-imide resin (B4) having an acid group and a polymerizable unsaturated group may be carried out in an organic solvent, if necessary, and a basic or acidic catalyst may be used, if necessary.
[0073] The basic catalyst may be the same as the acidic catalyst and basic catalyst described in the section above under <Epoxy resin (B1) having an acid group and a polymerizable unsaturated group>, and these may be used alone or in combination of two or more. Examples of the acid catalyst include inorganic acids such as hydrochloric acid, sulfuric acid, and phosphoric acid; organic acids such as methanesulfonic acid, paratoluenesulfonic acid, and oxalic acid; and Lewis acids such as boron trifluoride, anhydrous aluminum chloride, and zinc chloride. Solid acid catalysts having a strong acid such as a sulfonyl group can also be used. These acid catalysts can be used alone or in combination of two or more.
[0074] The acid value of the amide-imide resin (B4) having an acid group and a polymerizable unsaturated group in this embodiment is preferably in the range of 30 to 150 mgKOH / g, more preferably in the range of 40 to 120 mgKOH / g, because a resin composition can be obtained that has excellent developability and is capable of forming a cured product that is excellent in adhesion, low linear expansion, and low dielectric properties. Note that the acid value of the amide-imide resin (B4) having an acid group and a polymerizable unsaturated group in the present disclosure is a value measured by the neutralization titration method of JIS K 0070 (1992).
[0075] <Acrylamide resin having an acid group and a polymerizable unsaturated group (B5)> Examples of the acrylamide resin (B5) having an acid group and a polymerizable unsaturated group of this embodiment include a resin obtained by reacting a phenolic hydroxyl group-containing compound (b5-1), an alkylene carbonate (b5-2a) or an alkylene oxide (b5-2b), an N-alkoxyalkyl (meth)acrylamide compound (b5-3), a polybasic acid anhydride (b1-3), and, if necessary, an unsaturated monobasic acid (b1-2) as reaction raw materials.
[0076] In this embodiment, the phenolic hydroxyl group-containing compound (b5-1) refers to a compound having at least one phenolic hydroxyl group in its molecule. Examples of the phenolic hydroxyl group-containing compound (b5-1) include a compound represented by any one of the following general formulas (7.1) to (7.5), a reaction product obtained by using, as essential reaction raw materials, an aromatic polyhydroxy compound (b5-4) and a compound represented by any one of the following general formulas (8.1) to (8.5), and a novolac-type phenolic resin obtained by using, as reaction raw materials, one or more of the aromatic polyhydroxy compound (b5-4) and other compounds (b5-5) having one phenolic hydroxyl group in their molecules. [ka] (In the above general formulas (7.1) to (7.5), R 71 ~R 74 and R 77 each independently represents an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, an aryl group, or a halogen atom; R 75 and R 76 each independently represents a hydrogen atom or a methyl group; j 71 ~j 75 Each independently represents an integer of 0 or 1 or more, preferably 0 or an integer of 1 to 3, and more preferably 0 or 1. 71 ~k 75 each independently represents an integer of 1 or more, preferably 2 or 3. The positions of the substituents on the aromatic rings in the general formulas (7.1) to (7.5) are arbitrary. For example, in the naphthalene ring of the general formula (7.2), they may be substituted with any hydrogen atom on the ring. In the general formula (7.3), they may be substituted with any hydrogen atom on the benzene ring present in one biphenyl molecule. In the general formula (7.4), they may be substituted with any hydrogen atom on the benzene ring present in one aralkyl molecule. In the general formula (7.5), they may be substituted with any hydrogen atom on the benzene ring present in one molecule. When the number of substituents in one molecule is j, 71 ~j 75 and k 71 ~k 75 This indicates that [ka] (In the above general formulas (8.1) to (8.5), h 81 represents 0 or 1, R 81 ~R 86 each independently represents a monovalent aliphatic hydrocarbon group, an alkoxy group, a halogen atom, an aryl group, an aryloxy group, or an aralkyl group; k 81 ~k 86 each independently represents 0 or an integer of 1 to 4, and Z 81 ~Z 86 each independently represents a vinyl group, a halomethyl group, a hydroxymethyl group, or an alkyloxymethyl group; Y 81 represents an alkylene group having 1 to 4 carbon atoms, an oxygen atom, a sulfur atom, or a carbonyl group, and n 81 represents an integer from 1 to 4.) The compounds represented by the above general formulas (8.1) to (8.5) can be used alone or in combination of two or more kinds.
[0077] Examples of the aromatic polyhydroxy compound (b5-4) include dihydroxybenzene, trihydroxybenzene, tetrahydroxybenzene, dihydroxynaphthalene, trihydroxynaphthalene, tetrahydroxynaphthalene, dihydroxyanthracene, trihydroxyanthracene, tetrahydroxyanthracene, biphenol, tetrahydroxybiphenyl, bisphenol, and compounds having one or more substituents on the aromatic nucleus thereof. Examples of the substituent on the aromatic nucleus include monovalent aliphatic hydrocarbon groups such as methyl, ethyl, vinyl, propyl, butyl, pentyl, hexyl, cyclohexyl, heptyl, octyl, and nonyl; alkoxy groups such as methoxy, ethoxy, propyloxy, and butoxy; halogen atoms such as fluorine, chlorine, and bromine; phenyl, naphthyl, and anthryl groups, and aryl groups having the aliphatic hydrocarbon group, alkoxy group, or halogen atom substituted on the aromatic nucleus; phenyloxy, naphthyloxy, and aryloxy groups having the aliphatic hydrocarbon group, alkoxy group, or halogen atom substituted on the aromatic nucleus; phenylmethyl, phenylethyl, naphthylmethyl, and naphthylethyl groups, and aralkyl groups having the aliphatic hydrocarbon group, alkoxy group, or halogen atom substituted on the aromatic nucleus. These aromatic polyhydroxy compounds can be used alone or in combination of two or more. Among these, compounds containing no halogen are preferred because they can provide resins having acid groups and polymerizable unsaturated groups with high insulating reliability.
[0078] Examples of the novolac phenolic resin include resins obtained by reacting one or more compounds having one phenolic hydroxyl group in the molecule with an aldehyde compound in the presence of an acid catalyst.
[0079] The above-mentioned other compounds (b5-5) having one phenolic hydroxyl group in the molecule may be any aromatic compound having one hydroxyl group on the aromatic nucleus, such as phenol or a phenol compound having one or more substituents on the phenolic aromatic nucleus, naphthol or a naphthol compound having one or more substituents on the naphthol aromatic nucleus, and anthracenol or anthracenol compound having one or more substituents on the anthracenol aromatic nucleus. Examples of the substituent on the aromatic nucleus include monovalent aliphatic hydrocarbon groups, alkoxy groups, halogen atoms, aryl groups, aryloxy groups, and aralkyl groups, with specific examples being as described above. These compounds having one phenolic hydroxyl group can be used alone or in combination of two or more.
[0080] Examples of the aldehyde compound include formaldehyde; alkyl aldehydes such as acetaldehyde, propyl aldehyde, butyl aldehyde, isobutyl aldehyde, pentyl aldehyde, and hexyl aldehyde; hydroxybenzaldehydes such as salicyl aldehyde, 3-hydroxybenzaldehyde, 4-hydroxybenzaldehyde, 2-hydroxy-4-methylbenzaldehyde, 2,4-dihydroxybenzaldehyde, and 3,4-dihydroxybenzaldehyde; 2-hydroxy-3-methoxybenzaldehyde, 3-hydroxy-4-methoxybenzaldehyde; Examples of the benzaldehyde include aldehydes having both a hydroxy group and an alkoxy group, such as 4-hydroxy-3-methoxybenzaldehyde, 3-ethoxy-4-hydroxybenzaldehyde, and 4-hydroxy-3,5-dimethoxybenzaldehyde; alkoxybenzaldehydes, such as methoxybenzaldehyde and ethoxybenzaldehyde; hydroxynaphthaldehydes, such as 1-hydroxy-2-naphthaldehyde, 2-hydroxy-1-naphthaldehyde, and 6-hydroxy-2-naphthaldehyde; and halogenated benzaldehydes, such as brombenzaldehyde.
[0081] Examples of the alkylene carbonate (b5-2a) include ethylene carbonate, propylene carbonate, butylene carbonate, and pentylene carbonate. Among these, ethylene carbonate or propylene carbonate is preferred from the viewpoint of having excellent developability and achieving a balanced improvement in adhesion, low linear expansion, and low dielectric properties. The alkylene carbonates can be used alone or in combination of two or more.
[0082] Examples of the alkylene oxide (b5-2b) include ethylene oxide, propylene oxide, butylene oxide, and pentylene oxide. Among these, ethylene oxide or propylene oxide is preferred from the viewpoints of having excellent developability and achieving a balanced improvement in adhesion, low linear expansion, and low dielectric properties. The alkylene oxides can be used alone or in combination of two or more.
[0083] Examples of the N-alkoxyalkyl(meth)acrylamide compound (b5-3) include N-methoxymethyl(meth)acrylamide, N-ethoxymethyl(meth)acrylamide, N-butoxymethyl(meth)acrylamide, N-methoxyethyl(meth)acrylamide, N-ethoxyethyl(meth)acrylamide, N-butoxyethyl(meth)acrylamide, etc. Among these, N-methoxymethyl(meth)acrylamide is preferred from the viewpoints of excellent developability and balanced improvement in adhesion, low linear expansion, and low dielectric properties. The N-alkoxyalkyl(meth)acrylamide compounds (b5-3) can be used alone or in combination of two or more kinds.
[0084] In the present embodiment, when the N-alkoxyalkyl(meth)acrylamide compound (b5-3) is used as a reaction raw material for the acrylamide resin (B5) having an acid group and a polymerizable unsaturated group, the equivalent ratio of the N-alkoxyalkyl(meth)acrylamide compound (b5-3) to the polybasic acid anhydride (b1-3) [(b5-3) / (b1-3)] is preferably in the range of 0.2 to 7, more preferably in the range of 0.25 to 6.7, from the viewpoints of achieving excellent developability and balanced improvements in adhesion, low linear expansion, and low dielectric properties.
[0085] In this embodiment, the acrylamide resin (B5) having an acid group and a polymerizable unsaturated group may be produced by any method without particular limitation. For example, the resin may be produced by reacting all of the reactant materials at once, or by sequentially reacting the reactant materials. Among these, a preferred method is one in which the phenolic hydroxyl group-containing compound (b5-1) is first reacted with an alkylene carbonate (b5-2a) or an alkylene oxide (b5-2b) (e.g., in the presence of a basic catalyst at a temperature of 100 to 200°C), followed by reaction with an unsaturated monobasic acid (b1-2) and / or an N-alkoxyalkyl (meth)acrylamide compound (b2-3b) (e.g., in the presence of an acidic catalyst at a temperature of 80 to 140°C), followed by reaction with a polybasic acid anhydride (b1-3) (e.g., reaction at a temperature of 80 to 140°C), because this method makes it easier to control the reaction. The acrylamide resin (B5) having an acid group and a polymerizable unsaturated group in this embodiment is a resin obtained from the above-mentioned reaction raw materials. Examples of the acrylamide resin (B5) include a resin having a resin structure in which the structural moiety (I) represented by the following general formula (9.1) and the structural moiety (II) represented by the following general formula (9.2) are repeated as structural units, and a resin having a resin structure in which the structural moiety (III) represented by the following formula (9.3) and the structural moiety (IV) represented by the following formula (9.4) are repeated as structural units. [ka] [In the above formula (9.1) or (9.2), R b2 and Rb8 each independently represents a hydrogen atom or a monovalent hydrocarbon group having 1 to 4 carbon atoms; R b3 and R b9 each independently represents a hydrogen atom, a hydrocarbon group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, or a halogen atom; n 1 and n 2 each independently represents 1 or 2; R b4 and R b10 each independently represents a methylene group or a structural moiety represented by any one of the following general formulas (10.1) to (10.5), and R b5 and R b6 each independently represents a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms, provided that R b5 and R b6 may be linked to form a saturated or unsaturated ring, R b11 represents a divalent hydrocarbon group having 1 to 12 carbon atoms, and R b12 represents a hydrogen atom or a methyl group, and R b1 and R b7 are each independently the R b3 and the above R b9 or the structural moiety (I) represented by formula (9.1) or the structural moiety (II) represented by formula (9.2) is R marked with an * b4 or R b10 ] [ka] [In the above general formula (9.3) or (9.4), R b2 and R b8 each independently represents a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms; R b3 and R b9 each independently represents a hydrogen atom, a hydrocarbon group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, or a halogen atom; n 3 and n 4 each independently represents 1 or 2; R b4 and R b10each independently represents a methylene group or a structural moiety represented by any one of the following formulas (10.1) to (10.5), and R b5 and R b6 each independently represents a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms, provided that R b5 and R b6 may be linked to form a saturated or unsaturated ring, R b11 represents a divalent hydrocarbon group having 1 to 12 carbon atoms, and R b12 represents a hydrogen atom or a methyl group, and R b1 and R b7 are each independently the R b3 and the above R b9 or the structural moiety (III) represented by the general formula (9.3) or the structural moiety (IV) represented by the general formula (9.4) is R b4 or R b10 ] [ka] [In the above general formulas (10.1) to (10.5), h 81 represents 0 or 1, R 81 ~R 86 each independently represents a monovalent aliphatic hydrocarbon group, an alkoxy group, a halogen atom, an aryl group, or an aralkyl group; n 81 ~n 86 each independently represents 0 or an integer of 1 to 4, and Y 81 represents an alkylene group having 1 to 4 carbon atoms, an oxygen atom, a sulfur atom, or a carbonyl group, and n 81 represents an integer from 1 to 4, and R 101 ~R 106 each independently represents a hydrogen atom or a methyl group, and W represents the following formula (11.1) or (11.2). [ka] [In the above formula (11.1) or (11.2), R 111 and R 114 each independently represents a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms; R112 and R 113 each independently represents a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms, provided that R 112 and R 113 may be linked to form a saturated or unsaturated ring, R 115 represents a divalent hydrocarbon group having 1 to 12 carbon atoms, and R 116 represents a hydrogen atom or a methyl group. * represents a bond to an oxygen atom.]
[0086] The acid value of the acrylamide resin (B5) having an acid group and a polymerizable unsaturated group in this embodiment is preferably in the range of 30 to 150 mgKOH / g, more preferably in the range of 40 to 120 mgKOH / g, because a resin composition can be obtained that has excellent developability and is capable of forming a cured product that is excellent in adhesion, low linear expansion, and low dielectric properties. The acid value of the acrylamide resin (B5) having an acid group and a polymerizable unsaturated group in the present disclosure is a value measured based on the neutralization titration method of JIS K 0070 (1992).
[0087] <Ester resin having an acid group and a polymerizable unsaturated group (B6)> Examples of the ester resin (B6) having an acid group and a polymerizable unsaturated group in this embodiment include a resin obtained by reacting a phenolic hydroxyl group-containing compound (b5-1), an alkylene oxide (b5-2b) or an alkylene carbonate (b5-2a), an unsaturated monobasic acid (b1-2), and a polybasic acid anhydride (b1-3).
[0088] The alkylene oxide (b5-2b) may be the same as those exemplified above for the alkylene oxide (b5-2b). Among these, ethylene oxide or propylene oxide is preferred from the viewpoints of excellent developability and balanced improvement of adhesion, low linear expansion, and low dielectric properties. The alkylene oxide (b5-2b) can be used alone or in combination of two or more kinds.
[0089] The alkylene carbonate (b5-2a) may be the same as those exemplified above for the alkylene carbonate (b5-2a). Among these, ethylene carbonate or propylene carbonate is preferred from the viewpoints of excellent developability and balanced improvement of adhesion, low linear expansion, and low dielectric properties. The alkylene carbonates (b5-2a) can be used alone or in combination of two or more kinds.
[0090] The method for producing the ester resin (B6) having an acid group and a polymerizable unsaturated group of this embodiment is not particularly limited, and any method may be used. The production of the ester resin (B6) having an acid group and a polymerizable unsaturated group may be carried out in an organic solvent, if necessary, and may also use a basic catalyst or an acidic catalyst, if necessary.
[0091] The organic solvent may be the same as those exemplified as organic solvents described in the above-mentioned Resin (B1) to Resin (5), and the organic solvents may be used alone or in combination of two or more. The basic catalyst may be the same as those exemplified as basic catalysts described in the above-mentioned Resin (B1) to Resin (5), and the basic catalysts may be used alone or in combination of two or more. The acidic catalyst may be the same as those exemplified as acidic catalysts described in the above-mentioned Resin (B1) to Resin (5), and the acidic catalysts may be used alone or in combination of two or more.
[0092] The above are the essential components contained in the resin composition of this embodiment. The method for producing the resin composition of this embodiment is not particularly limited, and the resin composition can be produced by kneading the various components described above using a kneader such as a roll mixer.
[0093] (Optional addition ingredient) The resin composition in the present embodiment may contain, in addition to the polyindene compound (A) and the resin (B) having an acid group and a polymerizable unsaturated group described above, optional added components such as various known stabilizers such as an ultraviolet stabilizer and a storage stabilizer, other resins described in the section on curable compositions described below, solvents described in the section on curable compositions described below, or additives described in the section on curable compositions described below.
[0094] [Curable composition] The curable composition of this embodiment preferably contains the above-mentioned resin composition and a photopolymerization initiator. More specifically, a suitable curable composition of this embodiment contains the above-mentioned resin composition (essentially containing a polyindene compound (A) and a resin (B) having an acid group and a polymerizable unsaturated group), a photopolymerization initiator, and, if necessary, a curing agent, a solvent, other resins, and additives. Examples of the curing agent include epoxy resins and other curing agents (hereinafter also referred to as other curing agents) other than the epoxy resins. Examples of the other resins include resins other than the polyindene compound (A) and the resin (B) having an acid group and a polymerizable unsaturated group. Examples of the additives include curing accelerators, flame retardants, fillers, pigments, antifoaming agents, viscosity modifiers, leveling agents, storage stabilizers, antioxidants, and ultraviolet inhibitors.
[0095] In the curable composition of the present embodiment, the content of the polyindene compound (A) is preferably in the range of 5 to 95 mass %, more preferably in the range of 20 to 80 mass %, based on the solid content of the curable composition. In the curable composition of the present embodiment, the content of the resin (B) having an acid group and a polymerizable unsaturated group is preferably in the range of 5 to 95 mass %, more preferably in the range of 20 to 80 mass %, of the solid content of the curable composition.
[0096] In the curable composition of the present embodiment, the content of the resin composition described above is preferably 10 to 95 mass %, and more preferably 20 to 80 mass %, relative to the total amount (100 mass %) of the curable composition. In the curable composition of the present embodiment, the content of the curing agent is preferably 0 to 50 mass %, and more preferably 5 to 40 mass %, relative to the total amount (100 mass %) of the curable composition. In the curable composition of the present embodiment, the content of the additive is preferably 0 to 10 mass %, and more preferably 0.1 to 5 mass %, relative to the total amount (100 mass %) of the curable composition. Hereinafter, the components that can be contained in the curable composition of the present embodiment, namely, the photopolymerization initiator, the curing agent, the solvent, the other resins, and the additives, will be described in detail.
[0097] (Photopolymerization initiator) The photopolymerization initiator can be selected appropriately depending on the type of active energy ray to be irradiated. It may also be used in combination with a photosensitizer such as an amine compound, a urea compound, a sulfur-containing compound, a phosphorus-containing compound, a chlorine-containing compound, or a nitrile compound. The photopolymerization initiator is preferably a radical polymerization initiator. Specific examples of such photopolymerization initiators include alkylphenone-based photopolymerization initiators such as 1-hydroxycyclohexylphenylketone, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)butanone, and 1,2-(dimethylamino)-2-[(4-methylphenyl)methyl]-1-[4-(4-morpholinyl)phenyl]-1-butanone; acylphosphine oxide-based photopolymerization initiators such as 2,4,6-trimethylbenzoyldiphenylphosphine oxide; and intramolecular hydrogen abstraction photopolymerization initiators such as benzophenone compounds. Further, specific examples of the photopolymerization initiator include 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1-[4-(2-hydroxyethoxy)phenyl]-2-hydroxy-2-methyl-1-propan-1-one, thioxanthone and thioxanthone derivatives, 2,2'-dimethoxy-1,2-diphenylethan-1-one, diphenyl(2,4,6-trimethoxybenzoyl)phosphine oxide, bis(2,4,6-trimethylbenzoyl)phenylphosphine oxide, and 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one. Commercially available photopolymerization initiators that can be used in this embodiment include, for example, "Omnirad-1173", "Omnirad-184", "Omnirad-127", "Omnirad-2959", "Omnirad-369", "Omnirad-379", "Omnirad-907", "Omnirad-4265", "Omnirad-1000", "Omnirad-651", "Omnirad-TPO", "Omnirad-819", "Omnirad-2022", "Omnirad-2100", "Omnirad-754", "Omnirad-784", and "Omnirad-50". 0," "Omnirad-81" (manufactured by IGM), "Kayacure-DETX," "Kayacure-MBP," "Kayacure-DMBI," "Kayacure-EPA," "Kayacure-OA" (manufactured by Nippon Kayaku Co., Ltd.), "Baicure-10," "Baicure-55" (manufactured by Stauffer Chemical Co., Ltd.), "Trigonal P1" (manufactured by Akzo), "Sandray 1000" (manufactured by Sandoz), "Deep" (manufactured by Upjohn), "Quantacure-PDO," "Quantacure-ITX," "Quantacure-EPD" (manufactured by Ward-Blenkinsop), and "Runtecure-1104" (manufactured by Runtec).
[0098] The content of the photopolymerization initiator in the curable composition of the present embodiment is preferably 0.1 parts by mass or more and 10 parts by mass or less relative to 100 parts by mass in total of the polyindene compound (A) and the resin (B) having an acid group and a polymerizable unsaturated group.
[0099] (hardening agent) Examples of the curing agent of the present embodiment include epoxy resins and other curing agents (amine curing agents, acid anhydride curing agents, phenolic resin curing agents, etc.), and epoxy resins are preferred.
[0100] <Epoxy resin> The epoxy resin that is a suitable curing agent in this embodiment is not particularly limited, but is preferably, for example, a curable resin that contains two or more epoxy groups in the molecule and can be cured by forming a crosslinked network with the epoxy groups. The epoxy resin of the present embodiment is not particularly limited, but may be a novolac epoxy resin such as a phenol novolac epoxy resin, a cresol novolac epoxy resin, an α-naphthol novolac epoxy resin, a β-naphthol novolac epoxy resin, a bisphenol A novolac epoxy resin, or a biphenyl novolac epoxy resin; aralkyl-type epoxy resins such as phenol aralkyl-type epoxy resins, naphthol aralkyl-type epoxy resins, and phenol biphenyl aralkyl-type epoxy resins; Bisphenol-type epoxy resins such as bisphenol A-type epoxy resin, bisphenol AP-type epoxy resin, bisphenol AF-type epoxy resin, bisphenol B-type epoxy resin, bisphenol BP-type epoxy resin, bisphenol C-type epoxy resin, bisphenol E-type epoxy resin, bisphenol F-type epoxy resin, bisphenol S-type epoxy resin, and tetrabromobisphenol A-type epoxy resin; biphenyl-type epoxy resins such as biphenyl-type epoxy resins, tetramethylbiphenyl-type epoxy resins, and epoxy resins having a biphenyl skeleton and a diglycidyloxybenzene skeleton; Naphthalene-type epoxy resin; Binaphthol-type epoxy resin; Binaphthyl-type epoxy resin; Dicyclopentadiene-type epoxy resins such as dicyclopentadiene phenol-type epoxy resins; Glycidylamine-type epoxy resins such as tetraglycidyldiaminodiphenylmethane-type epoxy resins, triglycidyl-p-aminophenol-type epoxy resins, and diaminodiphenylsulfone-type glycidylamine-type epoxy resins; diglycidyl ester type epoxy resins such as 2,6-naphthalenedicarboxylic acid diglycidyl ester type epoxy resins and hexahydrophthalic anhydride glycidyl ester type epoxy resins; Examples thereof include benzopyran-type epoxy resins such as dibenzopyran, hexamethyldibenzopyran, and 7-phenylhexamethyldibenzopyran. Among these epoxy resins, so-called glycidyl ether type epoxy resins obtained by epoxidizing a phenol compound are preferred, and among them, novolac type epoxy resins, aralkyl type epoxy resins, and dicyclopentadiene type epoxy resins are more preferred from the viewpoint of dielectric properties. The above-mentioned epoxy resins may be used alone or in combination of two or more.
[0101] The epoxy equivalent of the epoxy resin of this embodiment is preferably 120 to 400 g / eq, and more preferably 150 to 300 g / eq. If the epoxy equivalent of the epoxy resin is 120 g / eq or more, the resulting cured product will have better dielectric properties, which is preferable, while if the epoxy equivalent of the epoxy resin is 400 g / eq or less, the resulting cured product will have an excellent balance of adhesion, low linear expansion, and low dielectric properties, which is preferable.
[0102] The softening point of the epoxy resin of the present embodiment is preferably 20 to 200°C, and more preferably 40 to 150°C, from the viewpoint of achieving excellent developability and improving adhesion, low linear expansion, and low dielectric properties in a balanced manner.
[0103] In this embodiment, with respect to the amount of epoxy resin used, when the acid groups in the resin (B) having an acid group and a polymerizable unsaturated group are taken as the (total) functional groups, the functional group equivalent ratio of the amount of epoxy resin used ((resin (B) having an acid group and a polymerizable unsaturated group) / epoxy resin) is preferably 0.2 to 2, more preferably 0.4 to 1.5. When the functional group equivalent ratio is 0.2 or more, the obtained cured product can have a lower dielectric tangent and higher flexibility, which is preferable. When the functional group equivalent ratio exceeds 2, the heat resistance and curability decrease, so it is preferable to use within the above range.
[0104] <Other hardeners> The curable composition of the present embodiment may contain another curing agent together with or instead of the epoxy resin. Examples of the other curing agent include, but are not limited to, an amine curing agent, an acid anhydride curing agent, and a phenolic resin curing agent. The amine curing agent is not particularly limited, but examples thereof include aliphatic amines such as diethylenetriamine (DTA), triethylenetetramine (TTA), tetraethylenepentamine (TEPA), dipropylenediamine (DPDA), diethylaminopropylamine (DEAPA), N-aminoethylpiperazine, menthenediamine (MDA), isophoronediamine (IPDA), 1,3-bisaminomethylcyclohexane (1,3-BAC), piperidine, N,N-dimethylpiperazine, and triethylenediamine; and aromatic amines such as m-xylenediamine (XDA), methanephenylenediamine (MPDA), diaminodiphenylmethane (DDM), diaminodiphenylsulfone (DDS), benzylmethylamine, 2-(dimethylaminomethyl)phenol, and 2,4,6-tris(dimethylaminomethyl)phenol.
[0105] Examples of the acid anhydride curing agent include phthalic anhydride, trimellitic anhydride, pyromellitic anhydride, benzophenone tetracarboxylic anhydride, ethylene glycol bistrimellitate, glycerol tristrimellitate, maleic anhydride, tetrahydrophthalic anhydride, methyl tetrahydrophthalic anhydride, endomethylene tetrahydrophthalic anhydride, methyl endomethylene tetrahydrophthalic anhydride, methylbutenyl tetrahydrophthalic anhydride, dodecenyl succinic anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, succinic anhydride, and methylcyclohexene dicarboxylic anhydride.
[0106] Examples of the phenolic resin curing agent include phenol novolac resin, cresol novolac resin, naphthol novolac resin, bisphenol novolac resin, biphenyl novolac resin, dicyclopentadiene-phenol addition type resin, phenol aralkyl resin, naphthol aralkyl resin, triphenolmethane type resin, tetraphenolethane type resin, and aminotriazine-modified phenolic resin. Any of the other curing agents mentioned above may be used alone or in combination of two or more.
[0107] In this embodiment, with respect to the amount of other curing agent (amine curing agent, acid anhydride curing agent, phenolic resin curing agent) used, when the acid groups in the resin (B) having an acid group and a polymerizable unsaturated group are taken as the (total) functional groups, the functional group equivalent ratio of the amount of the other curing agent used ((resin (B) having an acid group and a polymerizable unsaturated group) / other curing agent) is preferably 0.2 to 2, more preferably 0.4 to 1.5. A functional group equivalent ratio of 0.2 or more is preferred because the resulting cured product can have a lower dielectric tangent and higher flexibility. If the functional group equivalent ratio exceeds 2, heat resistance and curability decrease, so it is preferable to use within the above range.
[0108] (other resins) The curable composition of the present embodiment may contain other resins in addition to the epoxy resin or other curing agent, or in place of the epoxy resin or other curing agent. Specific examples of the other resins include, but are not limited to, maleimide resins, bismaleimide resins, polymaleimide resins, polyphenylene ether resins, polyimide resins, cyanate ester resins, benzoxazine resins, triazine-containing cresol novolac resins, cyanate ester resins, styrene-maleic anhydride resins, allyl group-containing resins such as diallyl bisphenol and triallyl isocyanurate, polyphosphate esters, phosphate ester-carbonate copolymers, etc. These other resins may be used alone or in combination of two or more. The content of other resins in the curable composition of the present embodiment is preferably 50 mass % or less of the total.
[0109] (solvent) The curable composition of the present embodiment may be prepared without a solvent or may contain a solvent, which has the function of adjusting the viscosity of the curable composition. Specific examples of the solvent include, but are not limited to, ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; ether solvents such as diethyl ether and tetrahydrofuran; ester solvents such as ethyl acetate, butyl acetate, cellosolve acetate, propylene glycol monomethyl ether acetate, and carbitol acetate; carbitols such as cellosolve and butyl carbitol; aromatic hydrocarbons such as toluene, xylene, ethylbenzene, mesitylene, 1,2,3-trimethylbenzene, and 1,2,4-trimethylbenzene; and amide solvents such as dimethylformamide, dimethylacetamide, and N-methylpyrrolidone. These solvents may be used alone or in combination of two or more. The content of the solvent in the curable composition of this embodiment is preferably 0 to 90 mass %, more preferably 10 to 90 mass %, and even more preferably 20 to 80 mass %, based on the total amount (100 mass %) of the curable composition. A solvent content of 10 mass % or more is preferred because of excellent handleability. On the other hand, a solvent content of 90 mass % or less is preferred from the viewpoint of economy.
[0110] (additives) The curable composition of this embodiment may contain additives. Examples of the additives include a curing accelerator, a flame retardant, a filler, a pigment, an antifoaming agent, a viscosity modifier, a leveling agent, a storage stabilizer, an antioxidant, and an ultraviolet protection agent. That is, the curable composition of this embodiment may contain appropriate amounts of various other additives, such as the other resins, the solvents, the curing agents, the curing accelerators, the flame retardants, the fillers, the pigments, the antifoaming agents, the viscosity modifiers, the leveling agents, the storage stabilizers, the antioxidants, and the ultraviolet protection agents, as needed, within the scope of the intended purpose.
[0111] <Curing accelerator> The curing accelerator of the present embodiment is not particularly limited, but examples thereof include phosphorus-based curing accelerators, amine-based curing accelerators, imidazole-based curing accelerators, guanidine-based curing accelerators, urea-based curing accelerators, etc. The above-mentioned curing accelerators may be used alone or in combination of two or more.
[0112] Examples of the phosphorus-based curing accelerator include organic phosphine compounds such as triphenylphosphine, tributylphosphine, tripartylphosphine, diphenylcyclohexylphosphine, and tricyclohexylphosphine; organic phosphite compounds such as trimethyl phosphite and triethyl phosphite; and phosphonium salts such as ethyltriphenylphosphonium bromide, benzyltriphenylphosphonium chloride, butylphosphonium tetraphenylborate, tetraphenylphosphonium tetraphenylborate, tetraphenylphosphonium tetra-p-tolylborate, triphenylphosphinetriphenylborane, tetraphenylphosphonium thiocyanate, tetraphenylphosphonium dicyanamide, butylphenylphosphonium dicyanamide, and tetrabutylphosphonium decanoate.
[0113] Examples of the amine curing accelerator include triethylamine, tributylamine, N,N-dimethyl-4-aminopyridine (DMAP), 2,4,6-tris(dimethylaminomethyl)phenol, 1,8-diazabicyclo[5,4,0]-undecene-7 (DBU), and 1,5-diazabicyclo[4,3,0]-nonene-5 (DBN).
[0114] Examples of the imidazole curing accelerator include 2-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-ethyl-4 ... Examples of such an alkyl acrylate include ethyl-2-phenylimidazole, 1-cyanoethyl-2-undecylimidazolium trimellitate, 1-cyanoethyl-2-phenylimidazolium trimellitate, 2-phenylimidazole isocyanuric acid adduct, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, 2,3-dihydro-1H-pyrrolo[1,2-a]benzimidazole, 1-dodecyl-2-methyl-3-benzylimidazolium chloride, and 2-methylimidazoline.
[0115] Examples of the guanidine curing accelerator include dicyandiamide, 1-methylguanidine, 1-ethylguanidine, 1-cyclohexylguanidine, 1-phenylguanidine, dimethylguanidine, diphenylguanidine, trimethylguanidine, tetramethylguanidine, pentamethylguanidine, 1,5,7-triazabicyclo[4.4.0]dec-5-ene, 7-methyl-1,5,7-triazabicyclo[4.4.0]dec-5-ene, 1-methylbiguanide, 1-ethylbiguanide, 1-butylbiguanide, 1-cyclohexylbiguanide, 1-allylbiguanide, and 1-phenylbiguanide.
[0116] Examples of the urea-based curing accelerator include 3-phenyl-1,1-dimethylurea, 3-(4-methylphenyl)-1,1-dimethylurea, chlorophenylurea, 3-(4-chlorophenyl)-1,1-dimethylurea, and 3-(3,4-dichlorophenyl)-1,1-dimethylurea. Of the above-mentioned curing accelerators, it is preferable to use 2-ethyl-4-methylimidazole and N,N-dimethyl-4-aminopyridine (DMAP).
[0117] The content of the curing accelerator in the curable composition of this embodiment can be adjusted as appropriate to obtain the desired curability, but is preferably 0.01 to 5 parts by mass, and more preferably 0.1 to 3 parts by mass, per 100 parts by mass of the combined total of the (A) and (B) components. A content of 0.01 part by mass or more of the curing accelerator is preferred because it provides excellent curability. On the other hand, a content of 5 parts by mass or less of the curing accelerator is preferred because it provides excellent insulation reliability. From the same viewpoint, the content of the curing accelerator is more preferably 0.1 part by mass or more, and more preferably 3 parts by mass or less, per 100 parts by mass of the combined total of the (A) and (B) components.
[0118] <Flame retardant> The flame retardant of the present embodiment is not particularly limited, but examples thereof include inorganic phosphorus-based flame retardants, organic phosphorus-based flame retardants, and halogen-based flame retardants. The inorganic phosphorus-based flame retardant is not particularly limited, but examples thereof include red phosphorus; ammonium phosphates such as monoammonium phosphate, diammonium phosphate, triammonium phosphate, and ammonium polyphosphate; and phosphoric acid amides.
[0119] The organic phosphorus flame retardant is not particularly limited, but examples thereof include methyl acid phosphate, ethyl acid phosphate, isopropyl acid phosphate, dibutyl phosphate, monobutyl phosphate, butoxyethyl acid phosphate, 2-ethylhexyl acid phosphate, bis(2-ethylhexyl) phosphate, monoisodecyl acid phosphate, lauryl acid phosphate, tridecyl acid phosphate, and stearyl acid phosphate. phosphate esters such as isostearyl acid phosphate, oleyl acid phosphate, butyl pyrophosphate, tetracosyl acid phosphate, ethylene glycol acid phosphate, and (2-hydroxyethyl) methacrylate acid phosphate; diphenylphosphines such as 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide and diphenylphosphine oxide; 10-(2,5-dihydroxyphenyl)-10H-9-oxa phosphorus-containing phenols such as 10-phosphaphenanthrene-10-oxide, 10-(1,4-dioxynaphthalene)-10H-9-oxa-10-phosphaphenanthrene-10-oxide, diphenylphosphinylhydroquinone, diphenylphosphinyl-1,4-dioxynaphthalene, 1,4-cyclooctylenephosphinyl-1,4-phenyldiol, and 1,5-cyclooctylenephosphinyl-1,4-phenyldiol; 9,10-dihydro-9-oxa-10-phos cyclic phosphorus compounds such as 10-(2,5-dihydroxyphenyl)-10H-9-oxa-10-phosphaphenanthrene-10-oxide, 10-(2,5-dihydroxyphenyl)-10H-9-oxa-10-phosphaphenanthrene-10-oxide, and 10-(2,7-dihydroxynaphthyl)-10H-9-oxa-10-phosphaphenanthrene-10-oxide; and compounds obtained by reacting the above-mentioned phosphate esters, diphenylphosphine, or phosphorus-containing phenols with epoxy resins, aldehyde compounds, or phenol compounds. The halogen-based flame retardant is not particularly limited, but examples thereof include brominated polystyrene, bis(pentabromophenyl)ethane, tetrabromobisphenol A bis(dibromopropyl ether), 1,2-bis(tetrabromophthalimide), 2,4,6-tris(2,4,6-tribromophenoxy)-1,3,5-triazine, tetrabromophthalic acid, etc. The above-mentioned flame retardants may be used alone or in combination of two or more.
[0120] The content of the flame retardant in this embodiment is preferably 0.1 to 50 parts by mass, and more preferably 1 to 30 parts by mass, relative to 100 parts by mass of the combined total of the (A) and (B) components. A flame retardant content of 0.1 parts by mass or more is preferred because it can provide flame retardancy. On the other hand, a flame retardant content of 50 parts by mass or less is preferred because it can provide flame retardancy while maintaining dielectric properties. From the same viewpoint, the content of the flame retardant is more preferably 1 part by mass or more, and more preferably 30 parts by mass or less, relative to 100 parts by mass of the combined total of the (A) and (B) components.
[0121] <Filler> Examples of the filler in this embodiment include organic fillers and inorganic fillers. The organic fillers have functions such as improving elongation and mechanical strength. The inorganic fillers have functions such as reducing the thermal expansion coefficient and imparting flame retardancy. The organic filler is not particularly limited, but examples thereof include polyamide particles. The inorganic filler is not particularly limited, but may include silica, alumina, glass, cordierite, silicon oxide, barium sulfate, barium carbonate, aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, magnesium oxide, boron nitride, aluminum nitride, manganese nitride, aluminum borate, strontium carbonate, strontium titanate, calcium titanate, magnesium titanate, bismuth titanate, titanium oxide, zirconium oxide, barium titanate, barium zirconate titanate, barium zirconate, calcium zirconate, zirconium phosphate, zirconium tungstate phosphate, talc, clay, mica powder, zinc oxide, hydrotalcite, boehmite, carbon black, etc. Among these, silica is preferably used. In this case, amorphous silica, fused silica, crystalline silica, synthetic silica, hollow silica, etc. may be used as the silica.
[0122] The filler may be surface-treated as needed. The surface treatment agent that can be used is not particularly limited, but may include aminosilane coupling agents, epoxysilane coupling agents, mercaptosilane coupling agents, silane coupling agents, organosilazane compounds, titanate coupling agents, and the like. Specific examples of the surface treatment agent include 3-glycidoxypropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, N-phenyl-3-aminopropyltrimethoxysilane, and hexamethyldisilazane. The fillers described above may be used alone or in combination of two or more.
[0123] The content of the filler in this embodiment is preferably 0.5 to 95 parts by mass, and more preferably 5 to 80 parts by mass, relative to 100 parts by mass of the combined amount of the (A) and (B) components. A filler content of 0.5 parts by mass or more is preferred because it allows the filler to fully exert its effects. On the other hand, the content of the filler is preferably 95 parts by mass or less so as not to increase the viscosity of the blend and impair moldability. From the same viewpoint, the content of the filler is more preferably 5 parts by mass or more, and more preferably 80 parts by mass or less, relative to 100 parts by mass of the combined amount of the (A) and (B) components. The method for producing the curable composition of the present embodiment is not particularly limited, and the composition can be produced by kneading the various components described above using a kneader such as a roll.
[0124] [Cured product] The cured product in this embodiment is obtained by curing the above-described curable composition. Since the polyindene compound (A) contained in the curable composition itself has a low dielectric loss tangent because it has substantially no polar functional groups, the cured product obtained from the curable composition also has a low dielectric loss tangent. Furthermore, the obtained cured product can exhibit flexibility, adhesion to metals such as copper foil due to the flexibility, and low dielectric properties, which is a preferred embodiment. The cured product of this embodiment can be obtained by irradiating the curable composition with active energy rays. Examples of the active energy rays include ionizing radiation such as ultraviolet rays, electron beams, α rays, β rays, and γ rays. When ultraviolet rays are used as the active energy rays, irradiation may be performed in an inert gas atmosphere such as nitrogen gas, or in an air atmosphere in order to efficiently carry out the curing reaction by ultraviolet rays.
[0125] In this embodiment, an ultraviolet lamp is generally used as the ultraviolet light source from the viewpoints of practicality and economy, and specific examples include a low-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high-pressure mercury lamp, a xenon lamp, a gallium lamp, a metal halide lamp, sunlight, and an LED. The cumulative light amount of the active energy rays is not particularly limited, but is preferably 0.1 to 50 kJ / m 2 is preferably 0.5 to 10 kJ / m 2 It is more preferable that the integrated light amount is within the above range, since it is possible to prevent or suppress the occurrence of uncured portions. The irradiation of the active energy rays may be carried out in one step, or may be carried out in two or more steps.
[0126] In the present embodiment, as another method for obtaining a cured product by subjecting the curable composition to a curing reaction, for example, the heating temperature during heat curing is not particularly limited, but is preferably 100 to 300°C, and the heating time is preferably 1 to 24 hours.
[0127] Applications for the curable composition or cured product of this embodiment include printed wiring board materials, resin compositions for flexible wiring boards, interlayer insulating materials for buildup boards, insulating materials for circuit boards such as buildup adhesive films, resin casting materials, adhesives, semiconductor encapsulation materials, semiconductor devices, prepregs, conductive pastes, buildup films, buildup substrates, fiber-reinforced composite materials, and molded articles obtained by curing the above-mentioned composite materials. Among these various applications, the curable composition of the present invention can be used as an insulating material for so-called electronic component-embedded substrates, in which passive components such as capacitors and active components such as IC chips are embedded in the substrate. Furthermore, among the above, taking advantage of the properties of the cured product, such as excellent flexibility, adhesion, low dielectric properties, and heat resistance, the curable composition of the present invention is preferably used for semiconductor encapsulation materials, semiconductor devices, prepregs, flexible wiring boards, circuit boards, buildup films, buildup substrates, multilayer printed wiring boards, fiber-reinforced composite materials, and molded articles obtained by curing the above-mentioned composite materials.
[0128] [Insulating material] The insulating material in this embodiment is made of the curable composition described above. Examples of such insulating materials include the interlayer insulating material for build-up substrates, insulating materials for circuit boards such as build-up adhesive films, insulating materials for circuit boards, and insulating materials for substrates with built-in electronic components. For example, a method for producing a build-up substrate from the curable composition includes the following three steps. In the first step, the curable composition containing an appropriate blend of rubber, filler, etc. is applied to a circuit board having a circuit formed thereon using a spray coating method, curtain coating method, or the like, followed by curing. In the second step, the desired through-holes or other holes are drilled as needed, followed by treatment with a roughening agent and rinsing the surface with hot water to form irregularities, followed by plating with a metal such as copper. In the third step, these operations are repeated as desired to alternately build up resin insulating layers and conductor layers with the desired circuit pattern. It is preferable to drill the through-holes after forming the outermost resin insulating layer. The first step can be carried out not only by the above-mentioned solution coating but also by laminating a build-up film that has been coated to a desired thickness and dried in advance. Furthermore, the build-up substrate of the present invention can be produced by forming a roughened surface and omitting the plating process by thermocompressing a copper foil on which a circuit has been formed, the copper foil being prepared by semi-curing the resin composition, at 170 to 250°C.
[0129] [Resist material] The resist member of this embodiment is made of the curable composition described above. The resist member can be obtained, for example, by applying the curable composition to a substrate, evaporating and drying the organic solvent at a temperature ranging from about 60 to 100°C, exposing the composition to active energy rays through a photomask having a desired pattern formed thereon, developing the unexposed areas with an alkaline aqueous solution, and then heat-curing the composition at a temperature ranging from about 140 to 180°C. The resist member of this embodiment has low dielectric properties and excellent elongation. [Example]
[0130] Examples are given below to explain the present invention in more detail, but the present invention is not limited to the following examples in any way. In the following, "parts" and "%" are based on mass unless otherwise specified. In addition, for GPC measurement, 1 1H-NMR measurement, 13 13C-NMR measurement, FD-MS spectrum measurement were carried out under the following conditions.
[0131] (Evaluation method) (GPC measurement) Using the following measuring device and measuring conditions, GPC charts of the polyindene compound (A) and the resin (B) having an acid group and a polymerizable unsaturated group obtained in the following synthesis examples, examples, etc. were obtained. From the results of the GPC chart, it was confirmed that the target products (polyindene compound (A) and resin (B) having an acid group and a polymerizable unsaturated group) were produced from the decrease and disappearance of the raw material peaks. Measuring device: "HLC-8320 GPC" manufactured by Tosoh Corporation Column: Guard column "HXL-L" manufactured by Tosoh Corporation + "TSK-GEL G2000HXL" manufactured by Tosoh Corporation + "TSK-GEL G2000HXL" manufactured by Tosoh Corporation + "TSK-GEL G3000HXL" manufactured by Tosoh Corporation + "TSK-GEL G4000HXL" manufactured by Tosoh Corporation Detector: RI (differential refractometer) Data processing: "GPC workstation EcoSEC-WorkStation" manufactured by Tosoh Corporation Measuring conditions: Column temperature 40 °C Developing solvent: Tetrahydrofuran Flow rate: 1.0 ml / min Standard: In accordance with the measurement manual of the "GPC workstation EcoSEC-WorkStation", the following monodisperse polystyrenes with known molecular weights were used. (Polystyrene used) "A-500" manufactured by Tosoh Corporation "A-1000" manufactured by Tosoh Corporation "A-2500" manufactured by Tosoh Corporation "A-5000" manufactured by Tosoh Corporation "F-1" manufactured by Tosoh Corporation "F-2" manufactured by Tosoh Corporation "F-4" manufactured by Tosoh Corporation "F-10" manufactured by Tosoh Corporation "F-20" manufactured by Tosoh Corporation "F-40" manufactured by Tosoh Corporation "F-80" manufactured by Tosoh Corporation "F-128" manufactured by Tosoh Corporation Sample: A 50 μl solution of polyindene compounds (A-1) to (A-4), hydrocarbon resin (C-1), and resins (B-1) to (B-2) having an acid group and a polymerizable unsaturated group, each obtained in the following synthesis examples, examples, etc., in tetrahydrofuran at 1.0% by mass on a solid content basis, filtered through a microfilter was used.
[0132] <FD-MS Spectrum Measurement> The FD-MS spectrum was measured using the following measuring apparatus and measuring conditions. From this result, mass peaks corresponding to the target products (polyindene compounds (A-1) to (A-4), hydrocarbon resin (C-1)) were confirmed. Measuring apparatus: JMS-T100GC AccuTOF Measuring conditions Measuring range: m / z = 4.00 to 2000.00 Rate of change: 51.2 mA / min Final current value: 45 mA Cathode voltage: -10 kV Recording interval: 0.07 sec [[ID= thirty-nine ]]
[0133] < 1 <1H-NMR Measurement> 1 1H-NMR: "JNM-ECA600" manufactured by JEOL RESONANCE Magnetic field strength: 600 MHz Number of integrations: 32 times Solvent: DMSO-d6 Sample concentration: 30% by mass The above-mentioned 1From the results of the H-NMR chart, peaks derived from the target products were confirmed, confirming that the target products were obtained in each reaction. < 13 C-NMR measurement> 13 C-NMR: “JNM-ECA600” manufactured by JEOL RESONANCE Magnetic field strength: 150MHz Accumulation count: 320 times Solvent: DMSO-d6 Sample concentration: 30% by mass The aforementioned 13 From the results of the C-NMR chart, peaks derived from the target products were confirmed, confirming that the target products were obtained in each reaction.
[0134] <Preparation of test specimens, measurement of linear expansion coefficient and peel strength (evaluation of adhesion)> -Preparation of test specimens- The curable compositions obtained in each example and comparative example were applied to a copper foil (electrolytic copper foil "F2-WS" 18 μm, manufactured by Furukawa Sangyo Co., Ltd.) using a 50 μm applicator and dried at 80° C. for 30 minutes. Then, a metal halide lamp was used to apply 1000 mJ / cm 2 After irradiating the coating with ultraviolet light, it was heated at 160°C for 1 hour to obtain test piece 1. - Linear expansion coefficient measurement - The thermomechanical analysis of the test piece 1 was carried out in a tensile mode under a nitrogen atmosphere using a thermomechanical analyzer (TMA: "TMA-60" manufactured by Shimadzu Corporation) under the following measurement conditions. The measurement was carried out twice for the same sample, and the average linear expansion coefficient in the temperature range of 40°C to 60°C in the second measurement was recorded as the linear expansion coefficient (10 -6 The temperature was evaluated as a function of temperature (°C). Measurement conditions: Measurement load 50mN, temperature rise rate 10℃ / min, twice, measurement temperature range (first time) 25℃ to 220℃, (second time) -40℃ to 220℃ -Peel strength measurement (evaluation of adhesion)- The adhesion was evaluated by measuring the peel strength as described below. The above test piece 1 was cut into a size of 1 cm wide and 12 cm long, and the 90° peel strength (N / cm) was measured using a peel tester ("A&D Tensilon" manufactured by A&D Co., Ltd., peel speed 50 mm / min).
[0135] <Dielectric constant and dielectric loss tangent measurement (evaluation of dielectric properties)> The curable compositions obtained in each of the Examples and Comparative Examples were applied to a glass substrate using an applicator to a film thickness of 50 μm, and dried at 80° C. for 30 minutes. Then, a metal halide lamp was used to apply a 1000 mJ / cm 2 2 After irradiating the glass substrate with ultraviolet light, the glass substrate was heated at 160°C for 1 hour to obtain a cured coating film. The cured coating film was then peeled off from the glass substrate to obtain a cured product. The cured product was then stored in a room at a temperature of 23°C and a humidity of 50% for 24 hours to obtain test piece 2. The dielectric constant and dielectric loss tangent of the test piece at 1 GHz were measured by the cavity resonance method using a network analyzer "4291B RF Impedance Material Analyzer, 16453A" manufactured by Agilent Technologies.
[0136] <Method for evaluating alkaline developability> The curable compositions obtained in each Example and Comparative Example were applied to a glass substrate using an applicator to a film thickness of 50 μm, and then dried at 80°C for 30, 40, 50, 60, 70, 80, or 90 minutes, respectively, to prepare samples with different drying times. These were then developed with a 1% aqueous sodium carbonate solution at 30°C for 180 seconds, and the drying time at 80°C of samples that left no residue on the substrate was evaluated as the drying control range (minutes). Note that a longer drying control range (minutes) indicates better alkaline developability.
[0137] (Synthesis Example 1) Synthesis of polyindene compound (A-1) A flask equipped with a stirrer and a condenser was charged with 116.2 parts by mass of indene, 145.9 parts by mass of potassium tertiary butoxide (hereinafter, tBuOK), and 814.4 parts by mass of toluene, and the mixture was heated to 70°C to obtain a mixture. Next, 145.19 parts by mass of allyl bromide was added dropwise to the mixture while maintaining the temperature at 70-80°C, and stirring was continued at 70°C for 3 hours to obtain a reaction solution. The reaction solution was cooled to 80°C, neutralized, and washed three times with 156.2 parts by mass of water to remove catalyst residue from the reaction solution. The reaction solution from which the catalyst residue had been removed was then heated to 150°C and distilled under reduced pressure to remove volatiles, obtaining the target polyindene compound (A-1) (Mn: 293, Mw: 597). The repeating number of the structural unit of general formula (1) in the polyindene compound (A-1) was in the range of 1 to 3.
[0138] (Synthesis Example 2) Synthesis of polyindene compound (A-2) The same procedure as in Example 1 was carried out except that 814.4 parts by mass of toluene was replaced with 370.7 parts by mass of toluene, 145.19 parts by mass of allyl bromide was replaced with 108.7 parts by mass of 3-chloro-2-methyl-1-propene, and 156.2 parts by mass of water was replaced with 181.0 parts by mass of water, to obtain a polyindene compound (A-2) (Mn: 299, Mw: 582). The obtained polyindene compound (A-2) was analyzed by GPC, 13 The structure and molecular weight were identified by C-NMR and FD-MS measurements. The repeating number of the structural unit of general formula (1) in the polyindene compound (A-2) was in the range of 1 to 3.
[0139] (Synthesis Example 3) Synthesis of polyindene compound (A-3) A flask equipped with a stirrer, a Dean-Stark apparatus, and a condenser was charged with 75.7 parts by mass of indene, 131.2 parts by mass of cinnamyl alcohol, 206.9 parts by mass of toluene, and 4.14 parts by mass of p-toluenesulfonic acid monohydrate, and heated to obtain a reaction solution. The temperature was raised to reflux while removing water generated during the reaction using a Dean-Stark apparatus, and stirring was continued for 2 hours to obtain the reaction solution. The resulting reaction solution was cooled to 80°C and neutralized with 1.80 parts by mass of 49% by mass aqueous sodium hydroxide solution. The organic layer was then diluted with 189.3 parts by mass of methyl isobutyl ketone and washed three times with 189.3 parts by mass of water to remove catalyst residue. The reaction solution from which the catalyst residue had been removed was then heated to 150°C, and volatiles were distilled off under reduced pressure to obtain polyindene compound (A-3) (Mn: 370, Mw: 672 for polyindene compound (A-3)). The obtained polyindene compound (A-3) was analyzed by GPC, 13 The structure and molecular weight were identified by C-NMR and FD-MS measurements. The repeating number of the structural unit of general formula (1) in the polyindene compound (A-3) was in the range of 1 to 3.
[0140] (Synthesis Example 4) Synthesis of polyindene compound (A-4) In Example 3, 75.7 parts by mass of indene was replaced with 116.2 parts by mass of indene, 206.9 parts by mass of toluene was replaced with 245.4 parts by mass of toluene, 131.2 parts by mass of cinnamyl alcohol was replaced with 129.2 parts by mass of 3-methyl-2-buten-1-ol, 4.14 parts by mass of p-toluenesulfonic acid monohydrate was replaced with 4.91 parts by mass of p-toluenesulfonic acid monohydrate, 1.80 parts by mass of 49% by mass of aqueous sodium hydroxide was replaced with 2.13 parts by mass of 49% by mass of sodium hydroxide, methyl isobutyl ketone was omitted, and 189.3 parts by mass of water was replaced with 109.2 parts by mass of water. By performing the same operation as in Synthesis Example 3, a polyindene compound (A-4) was obtained (Mn: 297, Mw: 431). The obtained polyindene compound (A-4) was analyzed by GPC, 13The structure and molecular weight were identified by C-NMR and FD-MS measurements. The repeating number of the structural unit of general formula (1) in the polyindene compound (A-4) was in the range of 1 to 3.
[0141] (Synthesis Example 5): Synthesis of Resin (B-1) Having Acid Groups and Polymerizable Unsaturated Groups A flask equipped with a thermometer, stirrer, and reflux condenser was charged with 123 parts by weight of diethylene glycol monoethyl ether acetate and dissolved in 214 parts by weight of orthocresol novolac epoxy resin "EPICLON N-680" (manufactured by DIC Corporation, softening point 86°C, epoxy equivalent: 214 g / eq). 0.9 parts by weight of dibutylhydroxytoluene and 0.2 parts by weight of methoquinone were added, followed by 72 parts by weight of acrylic acid and 1.4 parts by weight of triphenylphosphine. The mixture was reacted at 120°C for 10 hours while blowing air into it. Next, 72 parts by weight of diethylene glycol monoethyl ether acetate and 76 parts by weight of tetrahydrophthalic anhydride were added and reacted at 110°C for 3 hours to obtain Resin (B-1) having acid groups and polymerizable unsaturated groups. The nonvolatile content of Resin (B-1) having acid groups and polymerizable unsaturated groups was 65% by weight, and the acid value of the solid content was 80 mgKOH / g. The acid value is a value measured based on the neutralization titration method of JIS K 0070 (1992).
[0142] (Synthesis Example 6): Synthesis of Resin (B-2) Having Acid Groups and Polymerizable Unsaturated Groups A flask equipped with a thermometer, stirrer, and reflux condenser was charged with 499.7 parts by weight of diethylene glycol monomethyl ether acetate, and 244.3 parts by weight of an isocyanurate-modified isophorone diisocyanate (EVONIK "VESTANAT T-1890 / 100", NCO% = 17.2%) and 192.0 parts by weight of trimellitic anhydride were dissolved therein. 1.0 part by weight of dibutylhydroxytoluene was added. The mixture was reacted at 160°C for 6 hours under a nitrogen atmosphere, and the NCO% was confirmed to be 0.1 or less. Next, 0.4 parts by weight of methoquinone was added as a thermal polymerization inhibitor, followed by 147.6 parts by weight of a pentaerythritol polyacrylate mixture (Toagosei Co., Ltd. "Aronix M-306", hydroxyl value: 159.7 mg KOH / g) and 3.5 parts by weight of triphenylphosphine. The mixture was reacted at 110°C for 5 hours while blowing air into it. Then, 165.0 parts by mass of glycidyl methacrylate was added and reacted for 6 hours at 110°C. Next, 110.4 parts by mass of succinic anhydride was added and reacted for 5 hours at 110°C to obtain a resin (B-2) having an acid group and a polymerizable unsaturated group. The acid value of the solid content of the resin (B-2) was 80 mgKOH / g.
[0143] (Comparative Synthesis Example 1) Synthesis of fused ring compound (C1) A flask equipped with a thermometer, condenser, and stirrer was charged with 72.0 parts by mass of norbornene, 25.0 parts by mass of DVB-810 (manufactured by Nippon Steel Chemical & Material Co., Ltd., containing 81% by mass of divinylbenzene and 19% by mass of ethylstyrene), and 75.0 parts by mass of DVB-570 (manufactured by Nippon Steel Chemical & Material Co., Ltd., containing 57% by mass of divinylbenzene and 43% by mass of ethylstyrene). The ratio of divinylbenzene to ethylstyrene was adjusted to 0.63 moles and 0.37 moles per mole of norbornene. Subsequently, 35.6 parts by mass of butyl acetate and 114.7 parts by mass of toluene were added, and the mixture was heated to 70 °C with stirring. Trifluoroborane-diethyl ether complex was added and reacted at the same temperature for 6 hours to obtain a reaction solution. After completion of the reaction, the mixture was neutralized with aqueous sodium bicarbonate, washed with water to remove catalyst residue, and volatiles were removed under reduced pressure at 60 °C to obtain fused ring compound (C1).
[0144] Examples 1 to 8: Preparation and evaluation of resin compositions and curable compositions The polyindene compounds (A-1) to (A-4) obtained in the above synthesis examples and the resins (B-1) to (B-2) having an acid group and a polymerizable unsaturated group were mixed in the composition ratios shown in Table 1 to obtain resin compositions (1) to (8). Next, the resin compositions (1) to (8) were mixed with an orthocresol novolac epoxy resin (EPICLON N-680 manufactured by DIC Corporation, epoxy equivalent: 214) as a curing agent, a photopolymerization initiator (Omnirad 907 manufactured by IGM Resins), 2-ethyl-4-methylimidazole and dipentaerythritol hexaacrylate as curing accelerators, and phthalocyanine green as a pigment in the compositional ratios shown in Table 1 to obtain curable compositions (1) to (8). Then, the developability of the curable compositions (1) to (8) was evaluated according to the procedure of the evaluation method described in the above (Evaluation Method) column. The results are shown in Table 1 below.
[0145] Comparative Example 1: Preparation and Evaluation of Composition As in Examples 1 to 8, the components were mixed in the composition ratios shown in Table 1 to obtain a composition (C1) of Comparative Example 1 and a comparative curable composition (C1). Then, the comparative curable composition (C1) of Comparative Example 1 was evaluated for developability according to the procedure of the evaluation method described in the above (Evaluation method) column. The results are shown in Table 1 below.
[0146] [Table 1]
[0147] Examples 9 to 16: Preparation and evaluation of curable compositions The resin compositions (1) to (8) were mixed with an orthocresol novolac epoxy resin (EPICLON N-680 manufactured by DIC Corporation, epoxy equivalent: 214) as a curing agent and a photopolymerization initiator (Omnirad 907 manufactured by IGM Resins) in the composition ratios shown in Table 2 to obtain curable compositions (9) to (16). Then, the linear expansion coefficient, peel strength (adhesion), dielectric constant, and dielectric loss tangent of the curable compositions (9) to (16) were evaluated according to the procedures of the evaluation methods described in the above (Evaluation Method) column. The results are shown in Table 2 below.
[0148] Comparative Example 2: Preparation of Composition As in Examples 9 to 16, the components were mixed in the composition ratios shown in Table 2 to obtain a composition (C2) of Comparative Example 2 and a comparative curable composition (C2). The comparative curable composition (C2) of Comparative Example 2 was evaluated for linear expansion coefficient, peel strength (adhesion), dielectric constant, and dielectric loss tangent according to the procedures of the evaluation methods described in the above section (Evaluation Method). The results are shown in Table 2 below.
[0149] [Table 2]
[0150] From the results in Tables 1 and 2, it was confirmed that the resin compositions of the examples and the curable compositions containing the resin compositions exhibited superior developability compared to the comparative examples, and that the resulting cured products were able to exhibit excellent adhesion, low linear expansion, and low dielectric properties. [Industrial Applicability]
[0151] According to the present disclosure, it is possible to provide a resin composition that exhibits excellent developability and that can cause the obtained cured product to exhibit excellent adhesion, low linear expansion, and low dielectric properties; a curable composition containing the resin composition; and a cured product, insulating material, and resist material obtained using the curable composition.
Claims
1. The polyindene compound (A) is a polyindene compound (A) comprising an indene compound and a chain olefin compound having 3 or more carbon atoms and a leaving group at its terminal, which may be substituted with an alkyl group or an aryl group, as reaction raw materials, the polyindene compound (A) having a structural unit derived from the indene compound represented by the following general formula (1) and a group having an unsaturated bond derived from the olefin compound represented by the following general formula (2): 【Chemistry 1】 (In the above general formula (1), each R i1 independently represents a hydrogen atom, an alkyl group, an allyl group, an aryl group, an aralkyl group, or R i2 ; each R i2 independently represents a group having an unsaturated hydrocarbon bond derived from the olefin compound represented by general formula (2) excluding the leaving group; each R i3 independently represents an indenyl group or an indanyl group; p i1 represents an integer of 1 to 3; p i2 represents an integer of 1 to 3; p i3 represents an integer of 0 to 2; p i2 +p i3 represents an integer of 1 to 3; and * represents a bond to another atom.) 【Chemistry 2】 (In the above general formula (2), R iia , R iib , and R iic each independently represent a hydrogen atom, an alkyl group, or an aryl group, p ii1 represents an integer of 1 or more and 6 or less, and * represents a bond to another atom.) A resin composition comprising: a resin (B) having an acid group and a polymerizable unsaturated group; the resin (B) is an epoxy resin (B1) having an acid group and a polymerizable unsaturated group or an amide-imide resin (B4) having an acid group and a polymerizable unsaturated group, The epoxy resin (B1) is an epoxy (meth)acrylate resin having an acid group, which is produced from an epoxy resin (b1-1), an unsaturated monobasic acid (b1-2), and a polybasic acid anhydride (b1-3) as essential reaction raw materials, The amide-imide resin (B4) is a resin obtained by reacting a polyisocyanate compound (b1-4), a polybasic acid anhydride (b1-3), and a (meth)acrylate compound (b1-5) having a hydroxyl group and / or a (meth)acrylate compound having an epoxy group as reaction raw materials, or A resin composition, which is a resin produced from reaction raw materials including a polyisocyanate compound (b1-4), a polybasic acid anhydride (b1-3), a (meth)acrylate compound (b1-5) having a hydroxyl group and / or a (meth)acrylate compound having an epoxy group, and a compound having one or more reactive functional groups selected from the group consisting of a hydroxyl group, a carboxyl group, an isocyanate group, a glycidyl group, and an acid anhydride group.
2. The number average molecular weight (Mn) of the polyindene compound (A) is 100 to 10,000. The resin composition according to claim 1, wherein the range is:
3. A resin composition according to claim 1 or 2, wherein the number of repetitions of the structural unit represented by the general formula (1) is within the range of 1 to 20.
4. 3. The resin composition according to claim 1, wherein a mass ratio [(A) / (B)] of solid contents of the polyindene compound (A) to the resin (B) having an acid group and a polymerizable unsaturated group is in the range of 1 / 100 to 100 / 100.
5. The resin composition according to claim 1 or 2, further comprising a photopolymerization initiator.
6. A cured product of the resin composition according to claim 5.
7. An insulating material, comprising the resin composition according to claim 5.
8. A resist member, comprising the resin composition according to claim 5.
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