Method for manufacturing polypropylene resin extruded foam particles

The production of polypropylene resin extruded foam particles with a low open-cell ratio and improved moldability is achieved by extruding and foaming a branched polypropylene resin with reduced amounts of expensive components, addressing the inefficiencies of conventional methods.

JP7869196B2Active Publication Date: 2026-06-02KANEKA CORP

Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
KANEKA CORP
Filing Date
2022-03-29
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Conventional methods for producing polypropylene resin extruded foam particles are inadequate in terms of production cost, closed-cell ratio, and moldability, necessitating a more efficient and cost-effective production method.

Method used

A method involving the extrusion and foaming of a polypropylene-based resin with a branched structure, achieved by melt-kneading the resin with a radical polymerization initiator and a conjugated diene compound at 155°C to 195°C in a multi-screw extruder, reducing the amount of expensive components used.

Benefits of technology

This method enables the production of polypropylene resin extruded foam particles with a low open-cell ratio and excellent moldability at a lower cost, utilizing less energy and raw materials compared to conventional methods.

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Abstract

The present invention addresses the problem of inexpensively providing extruded foam particles having a low open cell ratio and excellent molding properties. Provided is a method for manufacturing polypropylene resin extruded foam particles, the method including a step for extrusion foaming of a branched polypropylene resin obtained by a branched polypropylene resin manufacturing method that has a melt kneading step for melt kneading a polypropylene resin, a radial polymerization initiator, and a conjugated diene compound in a multi-screw extruder at a temperature of 155-195°C.
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