Tea picking and grading device
The tea leaf picking and grading device automates the sorting process by using a sorting device with multiple assemblies and conveyor belts, improving the efficiency of tea leaf grading and reducing manual labor.
Patent Information
- Application Number
- JP2024220583
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2024-03-28
- Filing Date
- 2024-12-17
- Publication Date
- 2026-08-26
- Estimated Expiration
- 2044-12-17
AI Technical Summary
Current tea leaf picking and grading processes are inefficient due to manual sorting by tea pickers, which reduces the efficiency of grading and affects the economic benefits of tea production.
A tea leaf picking and grading device that includes a picking frame with a sorting device equipped with one-core three-leaf, one-core one-leaf, and broken leaf sorting assemblies, along with a harvesting motor and conveyor belts to automate the sorting process.
The device improves the efficiency of tea leaf sorting by automatically categorizing tea leaves into different grades, enhancing the overall sorting process and reducing manual labor.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tea leaf picking devices, and particularly to a tea leaf picking and grading device.
Background Art
[0002] Tea is a widely consumed beverage worldwide, and grading, as an important part of tea production, has a decisive impact on the quality and taste of tea leaves.
[0003] Fresh tea leaves are graded according to the number of fresh leaves, size, number of leaves on the new shoots, and degree of opening, and different tea leaves are made from fresh tea leaves of different grades. Currently, when tea pickers pick tea leaves, they manually select fresh tea leaves by grade based on experience. However, since the picking cycle of tea leaves is short, the picking and sorting by tea pickers can significantly reduce the efficiency of picking and grading fresh tea leaves and may reduce the economic benefits of tea trees.
[0004] Therefore, those skilled in the art are working on the development of a tea leaf picking and grading device that can improve the grading efficiency of tea leaves by automatically sorting tea leaves according to their grades when picking tea leaves.
Summary of the Invention
Problems to be Solved by the Invention
[0005] Therefore, an object of the present invention is to provide a tea leaf picking and grading device that can improve the grading efficiency of tea leaves by automatically sorting tea leaves according to their grades when picking tea leaves.
Means for Solving the Problems
[0006] The present invention solves the above technical problems by the following technical means. The tea leaf picking and grading device includes a picking frame, a picking device is attached to an end of the picking frame, a sorting device is provided on the rear side of the picking device, the sorting device includes a one-core three-leaf sorting assembly and a one-core one-leaf sorting assembly, and a broken leaf sorting assembly and a one-core two-leaf sorting assembly are further provided at an output end of the one-core one-leaf sorting assembly.
[0007] The beneficial effect of employing the above technical means is that the picking device picks the tea leaves and transports them to the sorting device, which sorts the raw tea leaves into one bud and three leaves (or more), one bud and two leaves, one bud and one leaf, and broken leaves according to the requirements, then transports them to a designated area, where they are automatically sorted according to the grade of the raw tea leaves, thereby improving the efficiency of tea leaf sorting.
[0008] Based on the above technical means, the present invention can also be improved as follows.
[0009] Furthermore, a harvesting motor is attached to the side wall of the harvesting frame, a harvesting motor gearbox is connected to the output terminal of the harvesting motor, a harvesting blade is connected to the output terminal of the harvesting motor gearbox, and the harvesting blade is arranged horizontally.
[0010] The beneficial effect of employing the above technical means is that the harvesting motor rotates the gears in the harvesting motor gearbox, causing the harvesting blade to reciprocate and cut the tea leaves.
[0011] Furthermore, the one-bud, three-leaf sorting assembly includes a short belt conveyor assembly, which is located below the picking device and used to receive the picked tea leaves, the short belt conveyor assembly is inclined, and a long belt conveyor assembly for sorting and holding the one-bud, three-leaf tea leaves is located above the rear of the short belt conveyor assembly, the long belt conveyor assembly is inclined and mounted within the picking frame, and the one-bud, three-leaf tea leaf conveyor assembly is located at the output end of the long belt conveyor assembly.
[0012] The beneficial effect of employing the above technical means is that the short belt conveyor assembly receives the raw tea leaves picked by the picking device and transports them to the rear, the long belt conveyor assembly sorts out the one-bud, three-leaf (or more) tea leaves and transports them to a designated area, and the one-bud, one-leaf, one-bud, two-leaf, and broken leaves are transported to the front by the short belt conveyor assembly for sorting.
[0013] Furthermore, the single-core, three-lobe conveyor assembly comprises a single-core, three-lobe first conveyor belt assembly, the ends of which are stretched over a first pulley and a second pulley, and a single-core, three-lobe first conveyor motor rotates the single-core, three-lobe first conveyor belt assembly. A second conveyor belt assembly, also consisting of three cores and one lobe, is provided at the output end of the first conveyor belt assembly, and both ends of the second conveyor belt assembly are stretched over a third pulley and a fourth pulley. A second conveyor motor, also consisting of three cores and one lobe, rotates the second conveyor belt assembly to transport the three lobes to a designated position.
[0014] The beneficial effect of employing the above technical means is that the first conveyor belt assembly and the second conveyor belt assembly, both consisting of one core and three leaves, transport the single core and three leaves (or more) to a designated area, thereby completing the sorting of the single core and three leaves.
[0015] Furthermore, the picking frame is installed within the first sorting frame and the second sorting frame, a first pulley motor is attached to the side wall of the first sorting frame, a first pulley gearbox is connected to the output terminal of the first pulley motor, and the short belt conveyor assembly is connected to the output terminal of the first pulley gearbox. The single-core, single-leaf sorting assembly is located below the short belt conveyor assembly and includes an identification assembly for identifying single-core, single-leaf plants and a light source for illuminating the plants. Multiple identification assemblies and light sources are uniformly arranged below the short belt conveyor assembly, and a control device is electrically connected to the identification assembly. Multiple blowing pipes for blowing in single-core, single-leaf plants are provided below the front end of the short belt conveyor assembly, and confluence plate connecting pipes and confluence plates are sequentially connected to the blowing pipes. Solenoid valves are attached to the blowing pipes, and the solenoid valves are electrically connected to the control device.
[0016] The beneficial effect of employing the above technical means is that when a single leaf is identified as a single core being transported by a short belt conveyor assembly, once the short belt conveyor assembly has transported the single core to a designated position, the control device controls the opening of a solenoid valve, and a blowing pipe located below the single core blows compressed air to blow the single core into the designated area.
[0017] Furthermore, a single-core, single-leaf first conveyor belt assembly is further mounted within the first sorting frame and the second sorting frame, with both ends of the single-core, single-leaf first conveyor belt assembly stretched over the ninth pulley and the tenth pulley, respectively, and the single-core, single-leaf first conveyor belt assembly is used to receive the single-core, single-leaf blown in by the blowing pipe, and the single-core, single-leaf first pulley motor rotates the single-core, single-leaf first conveyor belt assembly. A second conveyor belt assembly, also consisting of one core and one leaf, is provided at the tip of the first conveyor belt assembly, and both ends of the second conveyor belt assembly are stretched over the 11th pulley and the 12th pulley, respectively. The second pulley motor, also consisting of one core and one leaf, rotates the second conveyor belt assembly.
[0018] The beneficial effect of employing the above technical means is that the first and second conveyor belt assemblies, each consisting of one core and one leaf, transport the selected core and leaf to a designated area according to a set path.
[0019] Furthermore, the leaf sorting assembly includes a first leaf sorting conveyor belt assembly, the first leaf sorting conveyor belt assembly is installed at an inclination, both ends of the first leaf sorting conveyor belt assembly are stretched over a fifth pulley and a sixth pulley, a first leaf sorting motor rotates the first leaf sorting conveyor belt assembly, and a second leaf sorting conveyor belt assembly is provided below the tip of the first leaf sorting conveyor belt assembly. The second conveyor belt assembly for separating leaf fragments is installed at an inclination, both ends of the second conveyor belt assembly for separating leaf fragments are stretched over the seventh pulley and the eighth pulley, the second leaf fragment separation motor rotates the second conveyor belt assembly for separating leaf fragments, and an axial flow fan for sucking up leaf fragments is provided on the underside of the tip of the second conveyor belt assembly for separating leaf fragments.
[0020] The beneficial effect of employing the above technical means is that the cut leaves and single-core, two-leaf leaves pass sequentially through the first conveyor belt assembly for cutting leaves and the second conveyor belt assembly for cutting leaves, and an axial flow fan is provided on the underside of the tip of the second conveyor belt assembly for cutting leaves. Since the cut leaves are light, they are sucked in by the axial flow fan and transported to the designated position, thus separating the cut leaves from the single-core, two-leaf leaves.
[0021] Furthermore, the single-core, two-leaf sorting assembly includes a single-core, two-leaf collection tank located at the output end of the second conveyor belt assembly for leaf sorting.
[0022] A beneficial effect of employing the above technical means is that the single-core, two-leaf collection tank is used to collect the selected single-core, two-leaf plants.
[0023] Furthermore, the first conveyor belt assembly for cut leaf sorting and the second conveyor belt assembly for cut leaf sorting are installed within the second sorting frame. The first sorting frame and the second sorting frame are fixedly connected, and a cover plate is further fixedly connected to the end of the second sorting frame.
[0024] The beneficial effect of adopting the above technical means is that the first conveyor belt assembly for cut leaf sorting and the second conveyor belt assembly for cut leaf sorting are installed within the second sorting frame, and the sorting device is integrated, making installation and replacement easier.
[0025] Furthermore, the first sorting frame and the second sorting frame are attached to the frame, and a pneumatic compression assembly and a battery assembly are further attached to both sides of the upper end of the frame, and a traveling device is further attached to the bottom of the frame.
[0026] The beneficial effect of adopting the above technical means is that the traveling device moves the frame, the picking device, and the sorting device among the tea fields, and the pneumatic compression assembly and the battery assembly are used to provide the compressed air and electrical energy required by the device respectively.
Effects of the Invention
[0027] The beneficial effects of the present invention are as follows. 1. The picking device picks tea leaves and conveys them to the sorting device. After the sorting device sorts the fresh tea leaves into one bud with three leaves (one bud with three or more leaves), one bud with two leaves, one bud with one leaf, and cut leaves according to requirements, it conveys them to the designated area and automatically sorts them according to the grade of the fresh tea leaves, thereby improving the sorting efficiency of tea leaves. 2. After the identification assembly identifies the fresh tea leaves on the conveyor belt, the control device controls the solenoid valve to release compressed air, and blows the identified fresh tea leaves with one bud and one leaf into the designated area, thereby further improving the sorting efficiency of the fresh tea leaves.
Brief Description of the Drawings
[0028] [Figure 1] This is a schematic diagram of the structure of a tea leaf picking and grading apparatus according to a specific embodiment of the present invention. [Figure 2] This is a schematic diagram of the axonometric projection structure of a picking device and a sorting device according to a specific embodiment of the present invention. [Figure 3] This is a schematic diagram of the front structure of a picking device and a sorting device according to a specific embodiment of the present invention. [Figure 4] This is a schematic diagram of the structure of cross-section AA in Figure 3, which relates to a specific embodiment of the present invention. [Figure 5] This is a schematic diagram of the BB cross-section structure according to a specific embodiment of the present invention. [Figure 6] Figure 4 is a schematic diagram of the CC cross-section structure according to a specific embodiment of the present invention. [Figure 7] This is a schematic diagram of the rear structure of a picking device and a sorting device according to a specific embodiment of the present invention. [Figure 8] This is a schematic diagram showing the structural positions of the travel device, air compression assembly, and battery assembly according to a specific embodiment of the present invention. [Modes for carrying out the invention]
[0029] The embodiments of the present invention will be described below with reference to the drawings, but those skilled in the art will readily understand other advantages and effects of the present invention from the disclosures herein. The present invention can also be implemented or applied in other different specific embodiments, and various details herein can be modified or changed in various ways without departing from the spirit of the invention, based on various viewpoints and applications. It should be understood that the preferred embodiments are merely for illustrative purposes and are not intended to limit the scope of protection of the present invention.
[0030] In the drawings of embodiments of the present invention, identical or similar reference numerals correspond to identical or similar components. Furthermore, in the description of the present invention, directions or positional relationships indicated by terms such as "up," "down," "left," "right," "front," and "back" are based on the directions or positional relationships shown in the drawings and are merely for the purpose of facilitating and simplifying the description of the present invention. They do not indicate or imply that the mentioned devices or components have a specific direction or must be configured and operate in a specific direction. Therefore, the terms used to describe positional relationships in the drawings are merely illustrative and should not be understood as limiting the present invention. Those skilled in the art will be able to understand the specific meaning of these terms depending on the specific situation. Also, in the description of the present invention, terms such as "first," "second," etc., are merely for illustrative purposes and should not be understood as indicating or implying relative importance.
[0031] The figures provided in the following embodiments merely illustrate the basic concepts of the present invention; therefore, the figures only show components relevant to the present invention, not the number, shape, or size of components in actual implementation. The form, number, and proportion of each component can be freely changed in actual implementation, and the layout of the components may be more complex.
[0032] As shown in Figures 1 to 8, the tea leaf picking and grading apparatus includes a picking frame 101, a picking device 1 is attached to the end of the picking frame 101, a sorting device 2 is provided behind the picking device 1, the sorting device 2 includes a one-bud, three-leaf sorting assembly and a one-bud, one-leaf sorting assembly, and a broken leaf sorting assembly and a one-bud, two-leaf sorting assembly are further provided at the output end of the one-bud, one-leaf sorting assembly.
[0033] In this invention, the picking device 1 picks tea leaves and transports them to the sorting device 2, where the sorting device 2 sorts the raw tea leaves into one bud and three leaves (or more), one bud and two leaves, one bud and one leaf, and cut leaves according to the requirements, then transports them to a designated area, and automatically sorts them according to the grade of the raw tea leaves, thereby improving the sorting efficiency of the tea leaves.
[0034] As shown in Figures 1, 2, and 3, in some embodiments, multiple pulleys and belt sets are installed within the harvesting frame 101. The belts are mounted between two pulleys, and four belts form a passage, with two belts positioned on the upper rear side and two belts on the lower front side. A harvesting motor 103 is mounted on the side wall of the harvesting frame 101, a harvesting motor gearbox 104 is connected to the output end of the harvesting motor 103, and a harvesting blade 102 is connected to the output end of the harvesting motor gearbox 104, with the harvesting blade 102 positioned horizontally. After the harvesting blade 102 cuts the tea leaves, they are transported to the sorting device 2 via the passage formed by the multiple belts for sorting.
[0035] As shown in Figures 1 to 8, in another embodiment, the one-bud, three-leaf sorting assembly includes a short belt conveyor assembly 107, which is located below the picking device 1 and used to receive the picked tea leaves and transport them to the rear. The short belt conveyor assembly 107 is installed at an angle, and above and behind the short belt conveyor assembly 107, a long belt conveyor assembly 108 is installed for sorting and holding the one-bud, three-leaf tea leaves. The long belt conveyor assembly 108 is installed at an angle, and a gap is provided between two adjacent long belt conveyor assemblies 108 to accommodate and hold the one-bud, three-leaf tea leaves. Since the long belt conveyor assembly 108 can only hold the one-bud, three-leaf tea leaves (or more), it separates the one-bud, three-leaf tea leaves (or more) from the picked tea leaves. The long belt conveyor assembly 108 is mounted inside the picking frame 101, and a one-bud, three-leaf conveyor assembly is provided at the output end of the long belt conveyor assembly 108.
[0036] In this embodiment, the single-core, three-lobe conveyor assembly comprises a single-core, three-lobe first conveyor belt assembly 2301, with both ends of the single-core, three-lobe first conveyor belt assembly 2301 stretched over a first pulley 2302 and a second pulley 2303, and a single-core, three-lobe first conveyor motor 2304 rotationally drives the single-core, three-lobe first conveyor belt assembly 2301. A single-core, three-lobe second conveyor belt assembly 2305 is provided at the output end of the single-core, three-lobe first conveyor belt assembly 2301, with both ends of the single-core, three-lobe second conveyor belt assembly 2305 stretched over a third pulley 2306 and a fourth pulley 2307, and a single-core, three-lobe second conveyor motor 2308 rotationally drives the single-core, three-lobe second conveyor belt assembly 2305 to transport the single-core, three-lobe conveyor belt to a designated position. In another embodiment, a single-core, three-leaf blowing fan is attached to the end of a single-core, three-leaf second conveyor belt assembly 2305, and the single-core, three-leaf blowing fan blows the single-core, three-leaf raw tea leaves being conveyed by the single-core, three-leaf second conveyor belt assembly 2305 into a collection bag.
[0037] In several embodiments, the picking frame 101 is mounted inside the first sorting frame 2001 and the second sorting frame 2002, with the first pulley motor 105 mounted on the side wall of the first sorting frame 2001. The output terminal of the first pulley motor 105 is connected to the first pulley gearbox 106, and the output terminal of the first pulley gearbox 106 is connected to the short belt conveyor assembly 107. The first pulley motor 105 rotates the gears inside the first pulley gearbox 106, which in turn rotates the short belt conveyor assembly 107, transporting the picked tea leaves to the rear, thereby facilitating subsequent classification and sorting.
[0038] The single-core, single-leaf sorting assembly is located beneath the short belt conveyor assembly 107 and includes an identification assembly 2209 for identifying single cores and single leaves, and a light source 2210 for illuminating the fresh leaves 2008. Multiple identification assemblies 2209 and light sources 2210 are uniformly arranged beneath the short belt conveyor assembly 107, and in this embodiment, 24 sets of identification assemblies 2209 and light sources 2210 cooperating with the identification assemblies 2209 are provided. The identification assemblies 2209 can use high-speed cameras, and the light sources 2210 can use LED light sources.
[0039] A control device is electrically connected to the identification assembly 2209. Multiple blowing pipes 2007 for blowing in single-core, single-leaf plants are provided on the underside of the tip of the short belt conveyor assembly 107. A junction plate connecting pipe 2006 and a junction plate 2005 are sequentially connected to the blowing pipes 2007. A solenoid valve 2004 is attached to the blowing pipe 2007, and the solenoid valve 2004 is electrically connected to the control device. When sorting single-core, single-leaf plants, a light source 2210 illuminates the fresh leaves 2008. When the identification assembly 2209 identifies the fresh leaves 2008 and determines that they are single-core, single-leaf plants, the short belt conveyor assembly 107 transports the single-core, single-leaf plants to a designated position. After this, the control device controls the opening of the solenoid valve 2004, and compressed air is blown out from the blowing pipes 2007 into the single-core, single-leaf plant conveyor assembly.
[0040] As shown in Figures 1 to 8, in another embodiment, a single-core, single-leaf first conveyor belt assembly 2101 is further mounted within the first sorting frame 2001 and the second sorting frame 2002, with both ends of the single-core, single-leaf first conveyor belt assembly 2101 stretched over the ninth pulley 2102 and the tenth pulley 2103, respectively. The single-core, single-leaf first conveyor belt assembly 2101 is used to receive single-core, single-leaf belts blown in by the blowing pipe 2007, and a single-core, single-leaf first pulley motor 2104 rotates the single-core, single-leaf first conveyor belt assembly 2101. A second single-core, single-leaf conveyor belt assembly 2105 is provided at the tip of a first single-core, single-leaf conveyor belt assembly 2101, and both ends of the second single-core, single-leaf conveyor belt assembly 2105 are stretched over an 11th pulley 2106 and a 12th pulley 2107, respectively, and a second single-core, single-leaf pulley motor 2108 rotates the second single-core, single-leaf conveyor belt assembly 2105. In another embodiment, a single-core, single-leaf blowing fan is attached to the tip of the second single-core, single-leaf conveyor belt assembly 2105, and the single-core, single-leaf blowing fan blows the single-core, single-leaf conveyed by the second single-core, single-leaf conveyor belt assembly 2105 into a collection bag.
[0041] In this embodiment, the leaf sorting assembly includes a first leaf sorting conveyor belt assembly 2201, which is installed at an incline, with both ends of the first leaf sorting conveyor belt assembly 2201 stretched over a fifth pulley 2202 and a sixth pulley 2203, a first leaf sorting motor 2204 rotationally drives the first leaf sorting conveyor belt assembly 2201, and a second leaf sorting conveyor belt assembly 2205 is provided below the tip of the first leaf sorting conveyor belt assembly 2201. A second conveyor belt assembly 2205 for separating leaf fragments is installed at an incline, with both ends of the second conveyor belt assembly 2205 being stretched over a seventh pulley 2206 and an eighth pulley 2207. A second leaf separation motor rotates the second conveyor belt assembly 2205, and an axial flow fan 2208 for sucking up leaf fragments is provided below the tip of the second conveyor belt assembly 2205. When the single-core, two-leaf and leaf fragments are conveyed to the tip by the second conveyor belt assembly 2205 and fall, the leaf fragments are light and are sucked up by the axial flow fan 2208 and conveyed to the designated position, thus separating the leaf fragments from the single-core, two-leaf.
[0042] The single-core, two-leaf sorting assembly is located at the output end of the second conveyor belt assembly 2205 for leaf separation and includes a single-core, two-leaf collection tank for collecting and storing the single-core, two-leaf pieces.
[0043] In this embodiment, the first conveyor belt assembly 2201 for leaf separation and the second conveyor belt assembly 2205 for leaf separation are mounted inside the second sorting frame 2002, the first sorting frame 2001 and the second sorting frame 2002 are fixedly connected, and a cover plate 2003 is further fixedly connected to the end of the second sorting frame 2002.
[0044] The first sorting frame 2001 and the second sorting frame 2002 are attached to the frame 4, and the air compression assembly 6 and battery assembly 5 are further attached to both sides of the upper end of the frame 4, and the running device 3 is further attached to the bottom of the frame 4. In this embodiment, the running device 3 can use a crawler-type running assembly, and a running motor is attached to the frame 4, and the output end of the running motor is connected to the running assembly via a chain, making it easy for the running assembly to move between tea rows. The frame 4 can use multiple aluminum profiles, and the frame 4 is connected to the running device 3 via connecting members. The battery assembly 5 can use a lithium battery assembly and is attached to the frame 4. The air compression assembly 6 can use a small air compressor and is electrically connected to the control device. The battery assembly 5 and the air compression assembly 6 are located on both sides of the frame 4, and the air discharge end of the air compression assembly 6 is in communication with the junction plate 2005 via an air pipe.
[0045] The operating principle of this invention is as follows:
[0046] When fresh leaves 2008 enter the single passage of the harvesting device 1, they are first held in the passage formed by the short belt conveyor assembly 107 below the harvesting device 1, and then harvested by the reciprocating cutting blade 102. After a predetermined time, the short fresh leaves 2008 fall directly away from the passage formed by the short belt conveyor assembly 107, while the long fresh leaves 2008 are subsequently held in the passage formed by the long belt conveyor assembly 108 above the harvesting device 1, transported to a higher position, and then fall away from the passage formed by the long belt conveyor assembly 108.
[0047] The fresh leaves picked by the picking device 1 are classified into two types. The first type of fresh leaves consists of one bud and three leaves (or more than one bud and three leaves), and after being picked, they are held in a conveying passage before being held in a passage formed by the long belt conveyor assembly 108. The second type of fresh leaves consists of one bud and one leaf, one bud and two leaves, and cut leaves, and after being picked, they are held in a passage formed by the short belt conveyor assembly 107. The fresh leaves 2008 picked by the front picking device 1 enter the rear sorting device 2 at predetermined intervals.
[0048] The first type of fresh leaves (one bud and three leaves or more) are held in a passage formed by the long belt conveyor assembly 108 above the harvesting device 1, then fall onto the first conveyor belt assembly 2301 for one bud and three leaves, are transported for a predetermined time, then fall onto the second conveyor belt assembly 2305 for one bud and three leaves, and finally are transported to the front of the device.
[0049] The second type of fresh leaf is held in a passage formed by the short belt conveyor assembly 107 below the picking device 1, and the moment it is released from the short belt conveyor assembly 107, the identification assembly 2209 photographs and identifies the fresh leaf 2008 in the air.
[0050] When the fallen fresh leaf 2008 is identified as a single core and single leaf by the identification assembly 2209, the solenoid valve 2004 opens, creating a passage between the confluence plate connecting pipe 2006 and the confluence plate 2005, and high-pressure gas is ejected from the tip of the blowing pipe 2007, blowing the fresh leaf 2008 onto the single core and single leaf first conveyor belt assembly 2101, where it is transported for a predetermined time before falling onto the single core and single leaf second conveyor belt assembly 2105, and finally being transported to the front of the device.
[0051] When the fallen fresh leaves 2008 are identified as one-core, two-leaf and broken leaves by the identification assembly 2209, the fresh leaves 2008 naturally fall onto the first conveyor belt assembly 2201 for broken leaf sorting, are transported for a predetermined time, then fall onto the second conveyor belt assembly 2205 for broken leaf sorting, and are then transported to a higher position by the second conveyor belt assembly 2205 for broken leaf sorting and fall. As the fresh leaves 2008 naturally fall, the broken leaves, being lighter, are sucked out of the device by the airflow of the axial fan 2208, and the one-core, two-leaf leaves fall into a one-core, two-leaf collection tank (not shown).
[0052] The above has provided a detailed description of the tea leaf picking and grading apparatus relating to the present application. The description of specific embodiments is merely for the purpose of understanding the method and its core concept. A person skilled in the art can make several improvements and modifications to the present application without departing from the principle, and these improvements and modifications are included within the scope of the claims of the present invention.
[0053] Furthermore, phrases such as "one embodiment," "example," "several selectable embodiments," "exemplary embodiment," and "several embodiments" mentioned in the specification indicate that the described embodiment may include certain features, structures, or properties, but each embodiment is not necessarily required to include those specific features, structures, or properties. Also, such phrases do not necessarily refer to the same embodiment. Moreover, when describing certain features, structures, or properties by an embodiment, it should be assumed that achieving such features, structures, or properties by other embodiments, whether explicitly stated or not, is within the scope of knowledge of those skilled in the art.
[0054] The above embodiments are for illustrative purposes only and do not limit the invention. Although the invention has been described in detail by preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical means of the invention without departing from the spirit and scope of the invention, and all such modifications should be included within the scope of the claims of the invention. Any technologies, shapes, or components not described in detail in the invention are known technologies.
[0055] (Note) (Note 1) A tea leaf picking and grading apparatus characterized by comprising a picking frame (101), a picking device (1) attached to the end of the picking frame (101), a sorting device (2) provided behind the picking device (1), the sorting device (2) comprising a one-bud, three-leaf sorting assembly and a one-bud, one-leaf sorting assembly, and further provided at the output end of the one-bud, one-leaf sorting assembly a broken leaf sorting assembly and a one-bud, two-leaf sorting assembly.
[0056] (Note 2) The tea leaf picking and grading apparatus according to Appendix 1, characterized in that a harvesting motor (103) is attached to the side wall of the picking frame (101), a harvesting motor gearbox (104) is connected to the output terminal of the harvesting motor (103), a harvesting blade (102) is connected to the output terminal of the harvesting motor gearbox (104), and the harvesting blade (102) is arranged horizontally.
[0057] (Note 3) The tea leaf picking and classifying apparatus according to Appendix 1, characterized in that the one-bud, three-leaf sorting assembly comprises a short belt conveyor assembly (107), the short belt conveyor assembly (107) is provided below the picking device (1) and used to receive the picked tea leaves, the short belt conveyor assembly (107) is provided at an angle, a long belt conveyor assembly (108) for sorting and holding one-bud, three-leaf tea leaves is provided above the rear side of the short belt conveyor assembly (107), the long belt conveyor assembly (108) is provided at an angle and mounted inside the picking frame (101), and the one-bud, three-leaf conveyor assembly is provided at the output end of the long belt conveyor assembly (108).
[0058] (Note 4) The aforementioned single-core three-lobe conveyor assembly comprises a single-core three-lobe first conveyor belt assembly (2301), the ends of which are stretched over a first pulley (2302) and a second pulley (2303), and a single-core three-lobe first conveyor motor (2304) rotationally drives the single-core three-lobe first conveyor belt assembly (2301). The tea leaf picking and grading apparatus according to Appendix 3, characterized in that a second conveyor belt assembly (2305) of the same type is provided at the output end of the first conveyor belt assembly (2301) of the same type, the ends of the second conveyor belt assembly (2305) of the same type are stretched over a third pulley (2306) and a fourth pulley (2307), and a second conveyor motor (2308) of the same type rotates the second conveyor belt assembly (2305) of the same type to transport the single core and three leaves to a designated position.
[0059] (Note 5) The picking frame (101) is installed inside the first sorting frame (2001) and the second sorting frame (2002), a first pulley motor (105) is attached to the side wall of the first sorting frame (2001), a first pulley gearbox (106) is connected to the output terminal of the first pulley motor (105), and the short belt conveyor assembly (107) is connected to the output terminal of the first pulley gearbox (106). The tea leaf picking and grading apparatus according to Appendix 3, characterized in that the single-bud, single-leaf sorting assembly is located below the short belt conveyor assembly (107) and comprises an identification assembly (2209) for identifying single buds and single leaves and a light source (2210) for illuminating the fresh leaves, a plurality of the identification assemblies (2209) and the light source (2210) are uniformly arranged below the short belt conveyor assembly (107), a control device is electrically connected to the identification assembly (2209), a plurality of blowing pipes (2007) for blowing in single buds and single leaves are provided below the tip of the short belt conveyor assembly (107), a confluence plate connecting pipe (2006) and a confluence plate (2005) are sequentially connected to the blowing pipes (2007), a solenoid valve (2004) is attached to the blowing pipes (2007), and the solenoid valve (2004) is electrically connected to the control device.
[0060] (Note 6) A single-core, single-leaf first conveyor belt assembly (2101) is further mounted within the first sorting frame (2001) and the second sorting frame (2002), and both ends of the single-core, single-leaf first conveyor belt assembly (2101) are stretched over the ninth pulley (2102) and the tenth pulley (2103), respectively, and the single-core, single-leaf first conveyor belt assembly (2101) is used to receive the single-core, single-leaf blown in by the blowing pipe (2007), and a single-core, single-leaf first pulley motor (2104) rotates the single-core, single-leaf first conveyor belt assembly (2101), The tea leaf picking and grading apparatus according to Appendix 5, characterized in that a second conveyor belt assembly (2105) of the same type is provided at the tip of the first conveyor belt assembly (2101) of the same type, the ends of the second conveyor belt assembly (2105) of the same type are stretched over the 11th pulley (2106) and the 12th pulley (2107), respectively, and a second pulley motor (2108) of the same type rotates the second conveyor belt assembly (2105) of the same type,
[0061] (Note 7) The leaf sorting assembly comprises a first leaf sorting conveyor belt assembly (2201), the first leaf sorting conveyor belt assembly (2201) being installed at an inclination, both ends of the first leaf sorting conveyor belt assembly (2201) being stretched over a fifth pulley (2202) and a sixth pulley (2203), a first leaf sorting motor (2204) rotationally driving the first leaf sorting conveyor belt assembly (2201), and a second leaf sorting conveyor belt assembly (2205) being installed below the tip of the first leaf sorting conveyor belt assembly (2201). The tea leaf picking and classifying apparatus according to Appendix 6, characterized in that the second conveyor belt assembly (2205) for sorting broken leaves is provided at an inclination, both ends of the second conveyor belt assembly (2205) for sorting broken leaves are stretched over a seventh pulley (2206) and an eighth pulley (2207), a second broken leaf sorting motor rotates the second conveyor belt assembly (2205) for sorting broken leaves, and an axial flow fan (2208) for sucking up broken leaves is provided on the underside of the tip of the second conveyor belt assembly (2205) for sorting broken leaves.
[0062] (Note 8) The tea leaf picking and classifying apparatus according to Appendix 7, characterized in that the one-core, two-leaf sorting assembly comprises a one-core, two-leaf collection tank located at the output end of the second conveyor belt assembly (2205) for sorting broken leaves.
[0063] (Note 9) The tea leaf picking and grading apparatus according to Appendix 7, characterized in that the first conveyor belt assembly (2201) for sorting cut leaves and the second conveyor belt assembly (2205) for sorting cut leaves are mounted inside the second sorting frame (2002), the first sorting frame (2001) and the second sorting frame (2002) are fixedly connected, and a cover plate (2003) is further fixedly connected to the end of the second sorting frame (2002).
[0064] (Note 10) The tea leaf picking and grading apparatus according to Appendix 6, characterized in that the first sorting frame (2001) and the second sorting frame (2002) are attached to a frame (4), an air compression assembly (6) and a battery assembly (5) are further attached to both sides of the upper end of the frame (4), and a traveling device (3) is further attached to the bottom of the frame (4). [Explanation of Symbols]
[0065] 1 Plucking device 2. Sorting device 3. Traveling device 4 frames 5. Battery Assembly 6. Air Compression Assembly 101 Picking Flames 102 Reaping blade 103 Harvesting Motor 104 Harvesting motor gearbox 105 First pulley motor 106 First Pulley Gearbox 107 Short Belt Conveyor Assembly 108 Long Belt Conveyor Assembly 2001 First Selection Frame 2002 Second Selection Frame 2003 Lid plate 2004 Solenoid valve 2005 Junction board 2006 Junction plate connecting pipe 2007 Blowing pipe 2008 Fresh Leaves 2101 Single-core, single-leaf first conveyor belt assembly 2102 Pulley No. 9 2103 10th Pulley 2104 Single-core, single-leaf first pulley motor 2105 Single-core, single-leaf second conveyor belt assembly 2106 11th Pulley 2107 12th Pulley 2108 Single-core, single-leaf second pulley motor 2201 First conveyor belt assembly for leaf sorting 2202 Fifth Pulley 2203 6th Pulley 2204 First leaf sorting motor 2205 Second conveyor belt assembly for leaf sorting 2206 7th Pulley 2207 Pulley No. 8 2208 Axial Fan 2209 Identification Assembly 2210 light source 2301 Single-core, three-lobe first conveyor belt assembly 2302 First Pulley 2303 Second Pulley 2304 Single-core, three-lobe first conveyor motor 2305 Single-core, three-lobe second conveyor belt assembly 2306 Third Pulley 2307 Fourth Pulley 2308 Single-core, three-lobe second conveyor motor
Claims
1. A picking frame (101) is provided, a picking device (1) is attached to the end of the picking frame (101), a sorting device (2) is provided behind the picking device (1), the sorting device (2) comprises a one-core three-leaf sorting assembly and a one-core one-leaf sorting assembly, and a cut leaf sorting assembly and a one-core two-leaf sorting assembly are further provided at the output end of the one-core one-leaf sorting assembly. The one-bud, three-leaf sorting assembly comprises a short belt conveyor assembly (107), which is located below the picking device (1) and used to receive the picked tea leaves, the short belt conveyor assembly (107) is inclined, and above the rear of the short belt conveyor assembly (107) is a long belt conveyor assembly (108) for sorting and holding the one-bud, three-leaf tea leaves, the long belt conveyor assembly (108) is inclined and mounted inside the picking frame (101), and the one-bud, three-leaf conveyor assembly is provided at the output end of the long belt conveyor assembly (108). The picking frame (101) is installed inside the first sorting frame (2001) and the second sorting frame (2002), a first pulley motor (105) is attached to the side wall of the first sorting frame (2001), a first pulley gearbox (106) is connected to the output terminal of the first pulley motor (105), and the short belt conveyor assembly (107) is connected to the output terminal of the first pulley gearbox (106). The single-core, single-leaf sorting assembly is located below the short belt conveyor assembly (107) and comprises an identification assembly (2209) for identifying single-core, single-leaf plants and a light source (2210) for illuminating the leaves. Multiple identification assemblies (2209) and light sources (2210) are uniformly arranged below the short belt conveyor assembly (107). A control device is electrically connected to the identification assembly (2209). Multiple blowing pipes (2007) for blowing in single-core, single-leaf plants are provided below the tip of the short belt conveyor assembly (107). Confluence plate connecting pipes (2006) and confluence plates (2005) are sequentially connected to the blowing pipes (2007). A solenoid valve (2004) is attached to the blowing pipe (2007), and the solenoid valve (2004) is electrically connected to the control device. The tea leaf picking and sorting apparatus is characterized in that the identification assembly (2209) includes a camera and identifies individual leaves by photographing fresh leaves falling from the short belt conveyor assembly (107).
2. The tea leaf picking and grading apparatus according to claim 1, characterized in that a harvesting motor (103) is attached to the side wall of the picking frame (101), a harvesting motor gearbox (104) is connected to the output end of the harvesting motor (103), a harvesting blade (102) is connected to the output end of the harvesting motor gearbox (104), and the harvesting blade (102) is arranged horizontally.
3. The single-core, three-lobe conveyor assembly comprises a single-core, three-lobe first conveyor belt assembly (2301), the ends of which are stretched over a first pulley (2302) and a second pulley (2303), and a single-core, three-lobe first conveyor motor (2304) rotationally drives the single-core, three-lobe first conveyor belt assembly (2301). The tea leaf picking and classifying apparatus according to claim 1, characterized in that a second conveyor belt assembly (2305) of the same type is provided at the output end of the first conveyor belt assembly (2301) of the same type, the ends of the second conveyor belt assembly (2305) of the same type are stretched over a third pulley (2306) and a fourth pulley (2307), and a second conveyor motor (2308) of the same type rotates the second conveyor belt assembly (2305) of the same type to transport the single core and three leaves to a designated position.
4. A first core-and-leaf conveyor belt assembly (2101) is further mounted within the first sorting frame (2001) and the second sorting frame (2002), and both ends of the first core-and-leaf conveyor belt assembly (2101) are stretched over the ninth pulley (2102) and the tenth pulley (2103), respectively, and the first core-and-leaf conveyor belt assembly (2101) is used to receive the single core-and-leaf blown in by the blowing pipe (2007), and the first pulley motor (2104) rotates the first core-and-leaf conveyor belt assembly (2101), The tea leaf picking and classifying apparatus according to claim 1, characterized in that a second conveyor belt assembly (2105) of the same type is provided at the tip of the first conveyor belt assembly (2101) of the same type, the ends of the second conveyor belt assembly (2105) of the same type are stretched over an eleventh pulley (2106) and a twelfth pulley (2107), and a second pulley motor (2108) of the same type rotates the second conveyor belt assembly (2105).
5. The leaf sorting assembly comprises a first leaf sorting conveyor belt assembly (2201), the first leaf sorting conveyor belt assembly (2201) being installed at an inclination, both ends of the first leaf sorting conveyor belt assembly (2201) being stretched over a fifth pulley (2202) and a sixth pulley (2203), a first leaf sorting motor (2204) rotationally driving the first leaf sorting conveyor belt assembly (2201), and a second leaf sorting conveyor belt assembly (2205) being installed below the tip of the first leaf sorting conveyor belt assembly (2201). The tea leaf picking and classifying apparatus according to claim 4, characterized in that the second conveyor belt assembly (2205) for sorting broken leaves is provided at an inclination, both ends of the second conveyor belt assembly (2205) for sorting broken leaves are stretched over a seventh pulley (2206) and an eighth pulley (2207), a second broken leaf sorting motor rotates the second conveyor belt assembly (2205) for sorting broken leaves, and an axial flow fan (2208) for sucking up broken leaves is provided below the tip of the second conveyor belt assembly (2205) for sorting broken leaves.
6. The tea leaf picking and classifying apparatus according to claim 5, characterized in that the one-core, two-leaf sorting assembly includes a one-core, two-leaf collection tank located at the output end of the second conveyor belt assembly (2205) for sorting cut leaves.
7. The tea leaf picking and grading apparatus according to claim 5, characterized in that the first conveyor belt assembly (2201) for sorting cut leaves and the second conveyor belt assembly (2205) for sorting cut leaves are mounted within a second sorting frame (2002), the first sorting frame (2001) and the second sorting frame (2002) are fixedly connected, and a cover plate (2003) is further fixedly connected to the end of the second sorting frame (2002).
8. The tea leaf picking and grading apparatus according to claim 4, characterized in that the first sorting frame (2001) and the second sorting frame (2002) are attached to a frame (4), an air compression assembly (6) and a battery assembly (5) are further attached to both sides of the upper end of the frame (4), and a traveling device (3) is further attached to the bottom of the frame (4).
Citation Information
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