Detachable battery mechanism and multi-functional battery replacement equipment including the same, and battery replacement station
Patent Information
- Application Number
- JP2022572400
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2020-05-25
- Filing Date
- 2021-05-25
- Publication Date
- 2026-10-01
- Estimated Expiration
- 2041-05-25
Smart Images

Figure 0007927603000001 
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Figure 0007927603000003
Abstract
Description
[Technical Field]
[0001] <Cross-Reference to Related Applications> This application claims the priority of Chinese patent applications 2020104534817 and 2021203737848 with a filing date of May 25, 2020. This application incorporates the full text of the above-mentioned Chinese patent application by reference.
[0002] The present invention relates to the field of battery swapping, and in particular to an attachment and detachment mechanism, a multi-functional battery swapping device including the same, and a battery swapping station. [Background Art]
[0003] With the rapid development of new energy electric vehicles, quick battery-swap electric vehicles have emerged. Such vehicles eliminate the need to wait for hours for the battery to be charged, and only require removing the battery with insufficient power from the vehicle and reinstalling a fully charged battery. As places providing quick battery swap services for electric vehicles, battery swapping stations have been constructed and operated on a large scale across the country.
[0004] However, current battery swapping stations are custom-made according to the vehicle models and battery pack specifications of each automaker, and different automakers adopt different locking methods for battery packs. As a result, one battery swapping station can only swap battery packs of one specification and with the same locking method, which greatly limits the development prospect of battery swapping stations.
[0005] Conventional battery swapping stations can only swap battery packs of one size and specification, and therefore the swapping mechanism used to attach and detach battery packs in these stations is also specifically designed for one size and specification of battery pack. The swapping mechanism includes a positioning fork used to position the battery pack. The engagement of the positioning fork with the battery pack fixes the relative position of the battery pack to the battery swapping equipment, and then moves the battery pack to enable battery pack replacement. To ensure the accuracy of the engagement between the positioning fork and the battery pack and to increase the reliability of battery pack movement, the size of the positioning fork is designed based on the size of the battery pack. If the height dimension of the battery pack is large, it may cause collision between the positioning fork and the battery pack, and if the height dimension of the battery pack is small, the positioning fork may not be able to position the battery pack. [Overview of the Initiative]
[0006] The technical problem that the present invention aims to solve is to provide a detachment mechanism, a multi-functional battery replacement equipment including the same, and a battery replacement station in order to overcome the problem in the prior art where the height dimension of the battery pack is large and causes collision between the positioning fork and the battery pack.
[0007] The present invention solves the above technical problems through the following technical solution.
[0008] A detachment mechanism used to attach and detach a battery pack locked up by a lock-up mechanism, the detachment mechanism comprising an upper plate and a first positioning mechanism, the first positioning mechanism being foldably mounted on the upper plate so as to be able to switch between a vertical and a horizontal position, the first positioning mechanism being used to position the battery pack when in the vertical position, and further thereby to move the battery pack via the upper plate.
[0009] In this proposed technology, when the detachment mechanism is in operation, the first positioning mechanism is in a vertical position and can fork the battery pack. Furthermore, the upper plate moves the battery pack, enabling unlocking and detachment of the battery pack. If the dimensions of the battery pack along the direction of the first positioning mechanism become large, or if the height requirements of the detachment mechanism are limited, the first positioning mechanism can be hidden by switching it to a horizontal position, allowing the first positioning mechanism to be applied to battery packs of different dimensions and operating environments with different height requirements. At the same time, when other detachment mechanisms are in operation, the structure of the above-mentioned detachment mechanism is configured to hide the first positioning mechanism, so that the first positioning mechanism does not affect the battery pack detachment operation of other detachment mechanisms.
[0010] Preferably, the attachment / detachment mechanism includes a lower plate and Ejector rod It further includes and.
[0011] The lower plate is located below the upper plate, and the upper plate is movable relative to the lower plate.
[0012] The aforementioned Ejector rod The lower plate is provided, Ejector rod This is used to unlock the lock-up mechanism.
[0013] Preferably, the upper plate is provided with a hidden groove, Ejector rod It is rotatable within the aforementioned concealed groove.
[0014] In this proposed technology, the structure of the detachment mechanism allows the detachment mechanism to attach the battery pack to the corresponding lock-up mechanism or to detach the battery pack from the lock-up mechanism. The structure of the detachment mechanism allows for situations where the dimensions of the battery pack along the direction of the first positioning mechanism are large, or where the height requirements for the detachment mechanism are limited. Ejector rod Hide it, Ejector rod It can be adapted to battery packs of different dimensions and operating environments with different height requirements, and Ejector rod This ensures that it does not interfere with the battery pack attachment and detachment operation of other attachment / detachment mechanisms.
[0015] Preferably, the attachment / detachment mechanism further includes a second positioning mechanism, the second positioning mechanism being fixed to the lower plate, and the second positioning mechanism being used to engage with a positioning block on the electric vehicle, thereby enabling the relative position between the lower plate and the electric vehicle to be fixed.
[0016] In this proposed technology, the second positioning mechanism is used to relatively fix the position of the lower plate relative to the electric vehicle when unlocking or locking up the battery pack.
[0017] Preferably, the second positioning mechanism is foldably mounted on the lower plate to switch between a vertical and a horizontal position.
[0018] In this proposed technology, the structure of the detachment mechanism allows for the second positioning mechanism to be concealed if the dimensions of the battery pack along the direction of the first positioning mechanism become large, or if there are limitations on the height requirements of the detachment mechanism. This allows the second positioning mechanism to be applied to battery packs of different dimensions and operating environments with different height requirements, and also prevents the second positioning mechanism from affecting the battery pack detachment operation of other detachment mechanisms.
[0019] The present invention provides a multi-functional battery replacement device that includes the above-described attachment / detachment mechanism.
[0020] The present invention provides a multifunctional battery replacement device used for attaching and detaching battery packs locked up by different lock-up mechanisms, the battery replacement device being, Comprises at least two types of attachment / detachment mechanisms, each attachment / detachment mechanism corresponds to one type of locking mechanism, and different attachment / detachment mechanisms are respectively used for attaching and detaching battery packs locked by different locking mechanisms.
[0021] In the present technical solution, by simultaneously arranging a plurality of attachment / detachment mechanisms on one battery swapping device, the battery swapping device can be used for attaching and detaching multiple types of battery packs, which improves the compatibility of the battery swapping device, thereby improving battery swapping efficiency, enhancing the compatibility of the battery swapping station, and reducing the manufacturing cost of the battery swapping station.
[0022] Preferably, the battery swapping device further comprises a control mechanism, the control mechanism is used for receiving the type of the locking mechanism of the battery pack to be attached / detached, and the control mechanism is also used for controlling the corresponding attachment / detachment mechanism to complete the attachment and detachment of the battery pack.
[0023] In the present technical solution, by providing the control mechanism, the corresponding attachment / detachment mechanism can be controlled to complete the attachment and detachment of the battery pack according to the type of the locking mechanism of the battery pack to be attached / detached.
[0024] Preferably, the battery swapping device further comprises a base, and the at least two types of attachment / detachment mechanisms are detachably mounted on the base.
[0025] and / or, an avoidance area is further provided on the battery swapping device, and the attachment / detachment mechanism located in the avoidance area does not affect the attachment / detachment operation of other attachment / detachment mechanisms on the battery pack.
[0026] In the present technical solution, the detachable connection between at least two types of attachment / detachment mechanisms and the base enables the battery swapping device to selectively mount the corresponding type of attachment / detachment mechanism as required, so that the battery swapping device can satisfy the requirements for attaching and detaching battery packs under a plurality of battery swapping demands.
[0027] By providing a avoidance area, the detachment mechanism located in the avoidance area will not affect the battery pack detachment operation of other detachment mechanisms.
[0028] Preferably, the battery replacement equipment is further provided with an avoidance mechanism, which moves an idle attachment / detachment mechanism to an avoidance position, and the attachment / detachment mechanism located in the avoidance position does not affect the battery pack attachment / detachment operation of other attachment / detachment mechanisms.
[0029] Preferably, the avoidance mechanism includes a reversing body, the reversing body is provided with several mounting surfaces along the circumferential direction, each detachable mechanism is separately attached to one mounting surface, and the reversing body rotates the idle detachable mechanism to the avoidance position during the reversal process.
[0030] This proposed technology incorporates an avoidance mechanism, allowing the position of the detachable mechanism to be adjusted and idle detachable mechanisms to be moved to the avoidance position. This increases the design flexibility of the detachable mechanism and improves the compatibility of battery exchange equipment.
[0031] In this proposed technology, the inverting body rotates the idle attachment / detachment mechanism to a position that avoids it during the inversion process, so that the idle attachment / detachment mechanism does not affect the battery pack attachment / detachment operation of other attachment / detachment mechanisms.
[0032] Preferably, the at least two types of detachment mechanisms include a first detachment mechanism and a second detachment mechanism.
[0033] The lock-up mechanism includes a first lock-up mechanism and a second lock-up mechanism, wherein the first lock-up mechanism is a non-rotating lock-up mechanism and the second lock-up mechanism is a rotating lock-up mechanism.
[0034] The first detachment mechanism is used to detach the first lock-up mechanism, and the second detachment mechanism is used to detach the second lock-up mechanism.
[0035] Preferably, the detachment mechanism is a first detachment mechanism, the lock-up mechanism corresponding to the first detachment mechanism is a first lock-up mechanism, and the first detachment mechanism is An upper plate and a lower plate, wherein the upper plate is located above the lower plate, and the upper plate is movable relative to the lower plate, The upper plate is provided, and the first positioning mechanism is used to position the battery pack, Provided on the lower plate and used to unlock the first lock-up mechanism Ejector rod Includes.
[0036] In this proposed technology, the structure of the first detachment mechanism described above allows the first detachment mechanism to attach the battery pack to the corresponding first lock-up mechanism or to detach the battery pack from the first lock-up mechanism.
[0037] Preferably, the battery replacement equipment further includes a fixing plate and a second detachment mechanism, wherein the lock-up mechanism corresponding to the second detachment mechanism is the second lock-up mechanism. The second detachment mechanism is fixed to the fixing plate, and the fixing plate is movable relative to the upper plate, allowing the second detachment mechanism to move to a detachment position or a bypass position. When the second detachment mechanism is in the detachment position, it can detach a battery pack having the second lock-up mechanism. When the second detachment mechanism is in the bypass position, it does not affect the battery pack detachment operation of the first detachment mechanism.
[0038] In this proposed technology, the fixing plate moves the second detachment mechanism to a position that avoids the first detachment mechanism, thereby enabling the first and second detachment mechanisms to operate independently without affecting each other.
[0039] Preferably, the fixing plate is reversible relative to the upper plate. When the second detachment mechanism is in the detachment position, it is located above the fixing plate. When the second detachment mechanism is in the avoidance position, it is located below the fixing plate.
[0040] In this proposed technology, the second detachment mechanism can be switched between the detachment position and the avoidance position by setting an inversion structure between the fixed plate and the upper plate.
[0041] Preferably, the edge of the upper plate has a housing space for accommodating the fixed plate which is reciprocally slidable relative to the upper plate. When the fixed plate extends away from the upper plate, the second detachment mechanism is in the detachment position, and when the fixed plate retracts closer to the upper plate, the second detachment mechanism is in the avoidance position.
[0042] In this proposed technology, the second attachment / detachment mechanism can be switched between the attachment / detachment position and the avoidance position by setting a sliding structure between the fixed plate and the upper plate.
[0043] Preferably, the upper plate is provided with a hidden groove, Ejector rod The part is rotatable within the concealed groove. Ejector rod When it is located within the concealed groove, Ejector rod This does not affect the battery pack attachment / detachment operation of other detachment mechanisms.
[0044] and / or, the first attachment / detachment mechanism further includes a second positioning mechanism provided on the lower plate, the second positioning mechanism engaging with a positioning block on the electric vehicle and used to ensure relative fixation of the position between the lower plate and the electric vehicle.
[0045] In this proposed technology, Ejector rod By concealing it, Ejector rodThis ensures that it does not interfere with the battery pack attachment and detachment operations of other attachment / detachment mechanisms. The second positioning mechanism is used to ensure the relative positioning between the lower plate and the electric vehicle, improving the stability of the battery pack attachment and detachment process.
[0046] Preferably, the first positioning mechanism is foldably mounted on the upper plate, and when the first positioning mechanism is folded from a vertical to a horizontal position, the first positioning mechanism does not affect the battery pack attachment and detachment operation of other attachment / detachment mechanisms. And / or, the second positioning mechanism on the lower plate is foldably mounted on the lower plate, and when the second positioning mechanism is folded from a vertical to a horizontal position, the second positioning mechanism does not affect the battery pack attachment and detachment operation of other attachment / detachment mechanisms.
[0047] In this proposed technology, the first positioning mechanism is concealed so that it does not affect the battery pack attachment and detachment operation of other attachment / detachment mechanisms. The second positioning mechanism is concealed so that it does not affect the battery pack attachment and detachment operation of other attachment / detachment mechanisms. Preferably, the first positioning mechanism or the second positioning mechanism includes a positioning mechanism body and a reversing mechanism used to drive the positioning mechanism body in the reverse direction.
[0048] Preferably, the reversing mechanism includes a drive member and a rotating shaft, the rotating shaft being connected to the positioning mechanism body, and the drive member rotates the rotating shaft to drive the positioning mechanism body in a reverse direction.
[0049] Preferably, the rotating shaft is directly fixedly connected to the positioning mechanism body, or fixedly connected via a connecting member.
[0050] In this proposed technology, the reversal mechanism enables the positioning mechanism body to be switched between a vertical and horizontal state by reversing the drive of the positioning mechanism body. The drive member rotates the rotating shaft connected to it, further reversing the positioning mechanism body connected to the rotating shaft, thereby achieving reversal and folding of the positioning mechanism body. The positions of the rotating shaft and the positioning mechanism body are relatively fixed, ensuring that the positioning mechanism body can rotate synchronously following the rotating shaft, thereby improving the reliability of the reversal of the positioning mechanism body.
[0051] Preferably, the reversing mechanism further includes at least one position detection device used to detect the position of the positioning mechanism body. In this invention, the position detection device is used to detect whether the positioning mechanism body is reversed to a predetermined position, to ensure the reliability of the adjustment of the positioning mechanism body to a predetermined position, and further to ensure the accuracy with which the positioning mechanism positions the battery pack.
[0052] Preferably, the battery replacement equipment includes a replacement tray that is removably attached to the upper plate and a second detachment mechanism that is attached to the replacement tray.
[0053] Preferably, the first detachment mechanism further includes a docking mechanism attached to the upper plate, and the alternative tray is attached to the docking mechanism.
[0054] In this proposed technology, when it is necessary to attach or detach the battery pack using the second detachment mechanism, the battery pack having the second lock-up mechanism can be attached or detached by attaching an alternative tray to the upper plate. The alternative tray is detachably attached via a docking mechanism.
[0055] Preferably, the docking mechanism further includes an electrical interface, which is used to electrically connect to the electrical interface of the second detachment mechanism.
[0056] In this proposed technology, the power supply mechanism of the first docking mechanism is electrically connected to the electrical interface of the second detachment mechanism, thereby enabling the first detachment mechanism to supply power to the second detachment mechanism.
[0057] Preferably, the detachment mechanism is a second detachment mechanism, the lock-up mechanism corresponding to the second detachment mechanism is a second lock-up mechanism, and the second detachment mechanism is A rotating part, wherein the second lock-up mechanism is provided with a lock-up end that engages with the rotating part, and the rotating part is used to rotate and attach / detach the lock-up end of the second lock-up mechanism, The system includes a rotation control mechanism used to control the rotation of the rotating part so that the rotating part can rotate the lock-up end to enable the attachment and detachment of the second lock-up mechanism.
[0058] In this proposed technology, the structure of the second detachment mechanism described above allows the second detachment mechanism to attach the battery pack to the corresponding second lock-up mechanism or to detach the battery pack from the second lock-up mechanism.
[0059] The present invention further provides a battery exchange station including the multi-functional battery exchange equipment described above.
[0060] In this proposed technology, the above-mentioned multi-functional battery exchange equipment is applied to a battery exchange station, enabling the battery exchange station to handle the attachment and detachment of multiple types of battery packs.
[0061] Preferably, the battery replacement station is It further includes a battery bin that houses multiple battery packs corresponding to different lock-up mechanisms.
[0062] Preferably, there are two of the multi-functional battery exchange devices, which are a first battery exchange device and a second battery exchange device. The first battery exchange device is used to remove a battery pack with insufficient power from an electric vehicle, and the second battery exchange device is used to install a fully charged battery pack into an electric vehicle.
[0063] This proposed technology provides a battery bin that can accommodate multiple types of battery packs, thereby enabling the battery exchange station to offer multiple types of battery packs. If the first and second battery exchange equipment can handle the exchange of two types of battery packs, one battery exchange equipment can be used to remove the battery pack and the other to install it, significantly improving battery exchange efficiency.
[0064] Each of the above preferred conditions can be arbitrarily combined based on common sense in the art to obtain each preferred embodiment of the present invention.
[0065] The positive advancements and effects of this invention are as follows:
[0066] When the detachment mechanism is in operation, the first positioning mechanism is in a vertical position and can fork the battery pack. Furthermore, the upper plate moves the battery pack, enabling the unlocking and detachment of the battery pack. If the dimensions of the battery pack along the direction of the first positioning mechanism become large, or if the height requirements of the detachment mechanism are limited, the first positioning mechanism can be hidden by switching it to a horizontal position, allowing the first positioning mechanism to be applied to battery packs of different dimensions and operating environments with different height requirements. At the same time, when the detachment mechanism is applied to a multi-functional battery exchange system, hiding the first positioning mechanism prevents it from affecting the battery pack detachment operation of other detachment mechanisms.
[0067] The above-mentioned multi-functional battery exchange equipment and battery exchange station including it enable the simultaneous use of multiple battery pack attachment and detachment mechanisms in a single battery exchange equipment, thereby increasing the compatibility of the battery exchange equipment. Applying the above-mentioned multi-functional battery exchange equipment to a battery exchange station enables the battery exchange station to handle the attachment and detachment of multiple battery packs, thereby increasing the compatibility of the battery exchange station and reducing the manufacturing cost of the battery exchange station. [Brief explanation of the drawing]
[0068] [Figure 1] This is a schematic diagram of the structure of a multi-functional battery exchange device according to Embodiment 1 of the present invention. [Figure 2] This is a schematic diagram of the layout of a battery exchange station according to Embodiment 1 of the present invention. [Figure 3] This is a schematic diagram of the structure of the avoidance mechanism of a multi-functional battery exchange equipment according to Embodiment 2 of the present invention. [Figure 4] This is a schematic diagram of the structure of a multi-functional battery exchange device according to Embodiment 3 of the present invention. [Figure 5] Figure 4 is a schematic diagram of the structure of the first lock-up mechanism corresponding to the multi-functional battery exchange equipment shown. [Figure 6] Figure 4 is a schematic diagram showing the structure of the multi-functional battery exchange equipment, specifically the second detachment mechanism located in the detachment position. [Figure 7] Figure 4 is a schematic diagram showing the structure of the multi-functional battery exchange equipment, where the second attachment / detachment mechanism is positioned in an avoidance location. [Figure 8] Figure 4 is a schematic diagram of the second attachment / detachment mechanism of the multi-functional battery exchange equipment shown. [Figure 9] This is a schematic diagram of the structure of the upper plate and fixing plate of the multi-functional battery exchange equipment according to Embodiment 4 of the present invention. [Figure 10] This is a schematic diagram of the structure of a multi-functional battery exchange device according to Embodiment 5 of the present invention. [Figure 11] This is a schematic diagram of the structure of the positioning fork according to Embodiment 6 of the present invention when it is in a vertical position. [Figure 12]This is another schematic diagram of the positioning fork according to Embodiment 6 of the present invention when it is in a vertical position. [Figure 13] This is a schematic diagram illustrating the explosion of a positioning fork according to Embodiment 6 of the present invention. [Figure 14] This is a schematic diagram of the structure of the positioning fork according to Embodiment 6 of the present invention when it is in a horizontal position. [Figure 15] This is another schematic diagram of the positioning fork according to Embodiment 6 of the present invention when it is in a horizontal position. [Figure 16] This is a schematic cross-sectional view of the positioning fork according to Embodiment 6 of the present invention when it is in a vertical position. [Figure 17] This is a schematic cross-sectional view of the positioning fork according to Embodiment 6 of the present invention when it is in a horizontal position. [Modes for carrying out the invention]
[0069] The present invention will be further described below through examples, but the present invention is not limited thereto to the scope of the above examples.
[0070] <Example 1> When different types of battery packs are installed with electric vehicles or charging equipment, the lock-up mechanisms used are generally different. As shown in Figure 1, the present invention provides a multifunctional battery exchange device used for attaching and detaching battery packs locked up by different lock-up mechanisms. Specifically, the battery exchange device includes a first attachment / detachment mechanism 1 and a second attachment / detachment mechanism 2, where the first attachment / detachment mechanism 1 corresponds to a first lock-up mechanism and the second attachment / detachment mechanism 2 corresponds to a second lock-up mechanism, the first attachment / detachment mechanism 1 is used to attach and detach a first battery pack locked up by the first lock-up mechanism, and the second attachment / detachment mechanism 2 is used to attach and detach a second battery pack locked up by the second lock-up mechanism.
[0071] By simultaneously arranging a first attachment / detachment mechanism 1 and a second attachment / detachment mechanism 2 in a single battery exchange device, the device can be used simultaneously for attaching and detaching two types of battery packs, thereby increasing the compatibility of the battery exchange device, improving battery exchange efficiency, increasing the compatibility of battery exchange stations, and reducing the manufacturing cost of battery exchange stations. Different types of battery packs include not only differences in specifications and size of the battery packs, but also differences in the type of lock-up mechanism of the battery pack on the corresponding electric vehicle.
[0072] Here, the battery replacement equipment further includes a control mechanism, which is used to receive the type of lock-up mechanism of the battery pack to be attached or detached, and is also used to control the corresponding attachment / detachment mechanism to complete the attachment or detachment of the battery pack. For example, if the control mechanism receives that the type of lock-up mechanism of the battery pack to be attached or detached is a first lock-up mechanism, i.e., the battery pack is a first battery pack, the control mechanism controls the first attachment / detachment mechanism 1 to unlock or lock up the first lock-up mechanism, allowing the first battery pack to complete removal or installation. If the control mechanism receives that the type of lock-up mechanism of the battery pack to be attached or detached is a second lock-up mechanism, the control mechanism controls the second attachment / detachment mechanism 2 to unlock or lock up the second lock-up mechanism, allowing the second battery pack to complete removal or installation.
[0073] As shown in Figure 1, the battery replacement equipment further includes a base 3, and the first detachment mechanism 1 and the second detachment mechanism 2 are detachably attached to the base 3. The detachable connection between the first detachment mechanism 1 and the second detachment mechanism 2 and the base 3 allows the battery replacement equipment to be fitted with either the first detachment mechanism 1 or the second detachment mechanism 2 individually, enabling the battery replacement equipment to be used for the attachment and detachment of either the first or second battery pack individually. The battery replacement equipment can also be fitted with both the first detachment mechanism 1 and the second detachment mechanism 2 simultaneously, enabling the battery replacement equipment to handle both the attachment and detachment of the first and second battery packs.
[0074] As shown in Figure 1, the positions of the first detachment mechanism 1 and the second detachment mechanism 2 on the base 3 are determined relatively. The area where the second detachment mechanism 2 is located relative to the first detachment mechanism 1 is a avoidance area, meaning that the second detachment mechanism 2 does not affect the battery pack detachment operation of the first detachment mechanism 1. The area where the first detachment mechanism 1 is located relative to the second detachment mechanism 2 is a avoidance area, meaning that the first detachment mechanism 1 does not affect the battery pack detachment operation of the second detachment mechanism 2.
[0075] In other embodiments, there may be multiple attachment / detachment mechanisms, which correspond to battery packs locked up by multiple different lock-up mechanisms. The number of attachment / detachment mechanisms is determined according to the number of lock-up mechanisms required to be incorporated into the battery replacement equipment.
[0076] The above multi-functional battery exchange equipment is applied to a battery exchange station so that the battery exchange station can handle the attachment and detachment of multiple types of battery packs. The battery exchange station to which the above multi-functional battery exchange equipment is applied is shown in Figure 2, and the battery exchange station includes a battery bin 100, a first battery exchange device 200, and a second battery exchange device 300, where the battery bin 100 houses a first battery pack corresponding to a first lock-up mechanism and a second battery pack corresponding to a second lock-up mechanism. The first battery exchange device 200 and the second battery exchange device 300 are multi-functional battery exchange equipment, the first battery exchange device 200 is used to remove a battery pack with insufficient power from an electric vehicle 400, and the second battery exchange device 300 is used to install a fully charged battery pack into the electric vehicle 400.
[0077] The first battery exchange equipment 200 and the second battery exchange equipment 300 are installed as a multi-functional battery exchange equipment, allowing the first battery exchange equipment 200 and the second battery exchange equipment 300 to be used for exchanging either the first or second battery pack. If the battery pack to be replaced is the first battery pack, the first battery exchange equipment 200 can remove the underpowered first battery pack from the electric vehicle 400 while the second battery exchange equipment 300 can take the fully charged first battery pack from the battery bin 100 and wait. After the first battery exchange equipment 200 has finished removing the first battery pack, the second battery exchange equipment 300 can immediately install the first battery pack into the electric vehicle 400. If the battery pack to be replaced is the second battery pack, the first battery exchange equipment 200 can remove the underpowered second battery pack from the electric vehicle 400 while the second battery exchange equipment 300 can take the fully charged second battery pack from the battery bin 100 and wait. After the first battery exchange equipment 200 completes the removal of the second battery pack, the second battery exchange equipment 300 immediately installs the second battery pack into the electric vehicle 400. In this way, when the first battery exchange equipment 200 and the second battery exchange equipment 300 can handle the exchange of two types of battery packs, the battery exchange efficiency can be greatly improved.
[0078] To accommodate multiple types of battery packs at the battery exchange station, the first battery exchange equipment 200 and the second battery exchange equipment 300 may be provided with multiple attachment / detachment mechanisms.
[0079] <Example 2> The structure of the multi-functional battery exchange equipment in Example 2 is almost the same as that of Example 1, but differs in that the position between the first attachment / detachment mechanism 1 and the second attachment / detachment mechanism 2 can be adjusted by an avoidance mechanism. That is, the battery exchange equipment is further provided with an avoidance mechanism, which moves idle attachment / detachment mechanisms to an avoidance position, and attachment / detachment mechanisms located in the avoidance position do not affect the battery pack attachment / detachment operation of the other attachment / detachment mechanisms.
[0080] In actual detachment and installation situations, the first detachment mechanism 1 and the second detachment mechanism 2 may interfere with each other during the detachment process. In this case, when the first detachment mechanism 1 performs the detachment and installation operation of the battery pack, the second detachment mechanism 2 needs to move to a position that avoids interfering with the detachment and installation operation of the first detachment mechanism 1. On the other hand, when the second detachment mechanism 2 performs the detachment and installation operation of the battery pack, the first detachment mechanism 1 needs to move to a position that avoids interfering with the detachment and installation operation of the second detachment mechanism 2.
[0081] The avoidance mechanism of this embodiment is as shown in Figure 3. The avoidance mechanism 4 includes a reversing body 41 and a rotating shaft 42. The reversing body 41 rotates around the axis of the rotating shaft 42 to achieve reversal. The reversing body 41 is provided with a first mounting surface 411 and a second mounting surface 412 along the circumferential direction. The first detachable mechanism 1 is attached to the first mounting surface 411, and the second detachable mechanism 2 is attached to the second mounting surface 412. During the reversal process, the reversing body 41 rotates the idle detachable mechanism to an avoidance position.
[0082] For example, when attaching or detaching a battery pack using the first attachment / detachment mechanism 1, the inverting body 41 inverts, causing the first attachment / detachment mechanism 1 to be in the attachment / detachment position and the second attachment / detachment mechanism 2 to be in the avoidance position. The first attachment / detachment mechanism 1, in the attachment / detachment position, can then attach or detach the battery pack, while the second attachment / detachment mechanism 2, in the avoidance position, does not affect the attachment / detachment operation of the first attachment / detachment mechanism 1. Also, for example, when attaching or detaching a battery pack using the second attachment / detachment mechanism 2, the inverting body 41 inverts, causing the second attachment / detachment mechanism 2 to be in the attachment / detachment position and the first attachment / detachment mechanism 1 to be in the avoidance position. The second attachment / detachment mechanism 2, in the attachment / detachment position, can then attach or detach the battery pack, while the first attachment / detachment mechanism 1, in the avoidance position, does not affect the attachment / detachment operation of the second attachment / detachment mechanism 2.
[0083] In other embodiments, the inverting body may have several mounting surfaces, and each detachment mechanism may be mounted separately on one mounting surface, with the inverting body rotating idle detachment mechanisms to a position that avoids them during the inverting process. The number of detachment mechanisms is determined according to the number of corresponding lock-up mechanisms required for the battery exchange equipment.
[0084] <Example 3> The structure of the multi-functional battery exchange equipment in Example 3 is almost the same as that of Example 1, but the differences are as follows.
[0085] As shown in Figure 4, the first attachment / detachment mechanism 1 consists of an upper plate 11, a lower plate 12, a first positioning mechanism, and Ejector rod Including 14, the upper plate 11 is located above the lower plate 12, and the upper plate 11 is movable relative to the lower plate 12. The first positioning mechanism in this embodiment is a first positioning fork 13, which is provided on the upper plate 11, and the first positioning fork 13 is used to position the battery pack. Ejector rod 14 is provided on the lower plate 12, Ejector rod 14 is used to unlock the first lock-up mechanism 50.
[0086] Figure 5 shows the first lock-up mechanism 50 corresponding to the first detachment mechanism 1, which includes a lock link 501, a lock base 502, and a lock tongue 503. The lock base 502 has a lock slot 504 formed therein, the lock tongue 503 is located within the lock slot 504, and the lock link 501 can retract the lock tongue 503 outside the lock slot 504.
[0087] When unlocking the first battery pack, Ejector rod 14 presses against the unlocked position 505 of the lock link 501, moving the lock link 501 and causing the locking tab 503 to retract outside the lock slot 504. The first positioning fork 13 forks the first battery pack, and the upper plate 11 moves the first battery pack, causing the locking shaft of the first battery pack to move out of the lock slot 504, thereby unlocking the first battery pack. When locking up the first battery pack, Ejector rod 14 moves to a position where it does not contact the lock link 501, the first positioning fork 13 forks the first battery pack, the upper plate 11 moves the first battery pack so that the lock shaft of the first battery pack enters the lock slot 504, thereby achieving lock-up.
[0088] The first detachment mechanism 1 further includes a second positioning mechanism, the second positioning mechanism in this embodiment being a second positioning fork 15, the second positioning fork 15 being fixed to a lower plate, the second positioning fork 15 engaging with a positioning block on the electric vehicle, and enabling the lower plate to relatively fix its position with respect to the electric vehicle when unlocking or locking up the first battery pack.
[0089] The specific structure of the first lock-up mechanism 50 shown in Figure 5 is a typical example of the lock-up end of the first lock-up mechanism. However, in addition to the structure in Figure 5, it can be understood that the upper plate 11 and the lower plate 12 can lock up or unlock other parts that need to move relative to each other, namely other non-rotating lock-up mechanisms such as snap-type or staggered tooth-type lock-up structures. It is only necessary to design the relative movement of the upper plate 11 and the lower plate 12 to match the lock-up or unlock-up direction of the first lock-up mechanism 50.
[0090] As shown in Figures 4, 6, and 7, the battery replacement equipment further includes a fixing plate 5, and the second detachment mechanism 2 is fixed to the surface of the fixing plate 5 relative to the lower plate 12. The fixing plate 5 can be inverted relative to the upper plate 11, allowing the second detachment mechanism 2 to move to the detachment position or the avoidance position. As shown in Figure 6, the fixing plate 5 is inverted above the upper plate 11, and the second detachment mechanism 2 is in the detachment position, positioned above the fixing plate 5, and the second detachment mechanism 2 is capable of detaching a battery pack having a second lock-up mechanism. As shown in Figure 7, the fixing plate 5 is inverted parallel to the upper plate 11, and the second detachment mechanism 2 is in the avoidance position, positioned below the fixing plate 5, and the second detachment mechanism 2 does not affect the battery pack detachment operation of the first detachment mechanism 1.
[0091] As shown in Figure 8, the second lock-up mechanism 2 includes a rotating part 21 and a rotation control mechanism 22. The second lock-up mechanism is provided with a lock-up end that engages with the rotating part 21, and the rotating part 21 is used to rotate the lock-up end of the second lock-up mechanism for attachment and detachment. The rotation control mechanism 22 is used to control the rotation of the rotating part 21 so that the rotating part 21 can rotate the lock-up end and achieve attachment and detachment of the second lock-up mechanism.
[0092] Here, the rotation control mechanism 22 includes a motor 221 and a reduction gear 222, and the output of the motor 221 can be input directly or indirectly to the reduction gear 222. For example, a connecting shaft (not shown) provided on the motor 221 can extend to a coupling (not shown) in the reduction gear 222, thereby enabling the connection between the motor 221 and the reduction gear 222. The reduction gear 222 changes the rotational speed of the motor 221, and then the reduction gear 222 directly or indirectly drives the rotating part 21 to tighten or loosen the lock-up end of the second lock-up mechanism, thereby enabling the removal or installation of the second battery pack. A bolt is a typical example of the lock-up end of the second lock-up mechanism. However, it can be understood that the rotating part 21 can be used to screw in any member that requires rotational operation other than a bolt, and it is only necessary to design the rotating part 21 to match the shape of the lock-up end of the second lock-up mechanism.
[0093] Here, the upper plate 11 is provided with a hidden groove. Ejector rod Part 14 is rotatable within a concealed groove. Ejector rod If 14 is located within a hidden groove, Ejector rod 14 does not affect the battery pack attachment / detachment operation of the second attachment / detachment mechanism 2.
[0094] Here, the first positioning fork 13 is also foldably attached to the upper plate 11, and when the first positioning fork 13 is folded from a vertical to a horizontal position, the first positioning fork 13 does not affect the battery pack attachment and detachment operation of the second attachment / detachment mechanism 2.
[0095] Here, the second positioning fork 15 is also foldably attached to the lower plate 12, and when the second positioning fork 15 is folded from a vertical to a horizontal position, the second positioning fork 15 does not affect the battery pack attachment and detachment operation of the second attachment / detachment mechanism 2.
[0096] The first positioning fork 13, the second positioning fork 15 and Ejector rodThe choice of concealment method 14 depends on the actual need for the detachment space required for the second detachment mechanism 2. If the multi-functional battery replacement equipment is equipped with a detachment mechanism other than the second detachment mechanism 2, the first positioning fork 13, the second positioning fork 15 and Ejector rod Item 14 can also be hidden in other ways so as not to interfere with the battery pack removal and installation operation of other detachable mechanisms.
[0097] The first and second lock-up mechanisms in this embodiment were described using Chinese patent applications numbered 2016110412204 and 2017112736024 as examples. However, the two types of lock-up mechanisms in the multi-functional battery exchange equipment of the present invention are not limited to the specific structures in the prior art described above, but can also be applied to other types of battery lock-up structures.
[0098] <Example 4> The structure of the multi-functional battery exchange equipment in Example 4 is almost the same as that of Example 3, but the differences are as follows.
[0099] As shown in Figure 9, the edge of the upper plate 11 forms a housing space 111 for housing the fixing plate 5, and a slide bar 112 is provided in the housing space 111 like a sleeve, and the fixing plate 5 is sleeved on the slide bar 112. The fixing plate 5 slides on the slide bar 112, allowing the fixing plate 5 to reciprocate relative to the upper plate 11. When the fixing plate 5 extends away from the upper plate 11, the second detachment mechanism 2 is in the detachment position, and the second detachment mechanism 2 can detach a battery pack having a second lock-up mechanism. When the fixing plate 5 retracts close to the upper plate 11, the second detachment mechanism 2 is in the avoidance position, and the second detachment mechanism 2 does not affect the battery pack detachment operation of the first detachment mechanism 1.
[0100] With the above structure, it is also possible to switch the position of the second attachment / detachment mechanism 2 in order to meet the need to avoid the battery pack attachment / detachment operation by the first attachment / detachment mechanism 1.
[0101] In addition to the avoidance mechanisms described in Examples 3 and 4, an avoidance mechanism can be designed based on the actual attachment / detachment position and avoidance position of the second attachment / detachment mechanism 2. The avoidance mechanism is within the scope of protection required by the present invention as long as it can achieve the function of moving the second attachment / detachment mechanism 2 to the attachment / detachment position or the avoidance position.
[0102] <Example 5> The structure of the multi-functional battery exchange equipment in Example 5 is almost the same as that of Example 3, but the differences are as follows.
[0103] As shown in Figure 10, the battery replacement equipment includes a replacement tray 6 that is detachably attached to the upper plate 11, and the second attachment / detachment mechanism 2 is attached to the replacement tray 6. When it is necessary to attach or detach the battery pack using the second attachment / detachment mechanism 2, the replacement tray 6 is attached to the upper plate 11, allowing the battery pack with the second lock-up mechanism to be attached or detached. When it is not necessary to attach or detach the battery pack using the second attachment / detachment mechanism 2, the replacement tray 6 is removed, and the battery pack attachment / detachment operation of the first attachment / detachment mechanism 1 is not affected.
[0104] The first detachable mechanism 1 further includes a docking mechanism 16, which is attached to the upper plate 11, and the replacement tray 6 is attached to the docking mechanism 16. Here, the docking mechanism 16 further includes an electrical interface, which is used to electrically connect to the electrical interface of the second detachable mechanism 2. The docking mechanism 16 is used to secure the replacement tray 6, and at the same time, the electrical interface of the docking mechanism 16 is also electrically connected to the electrical interface of the second detachable mechanism 2, supplying power to the second detachable mechanism 2.
[0105] <Example 6> The structure of the battery replacement equipment in Embodiment 6 is substantially the same as that of Embodiment 3. This embodiment provides a specific structure for a foldable positioning mechanism, and the foldable first positioning mechanism (first positioning fork 13) and second positioning mechanism (second positioning fork 15) in the other embodiments described above can refer to the positioning mechanism in this embodiment.
[0106] As shown in Figures 11 to 15, this embodiment provides a reversible and foldable positioning mechanism structure such that the positioning mechanism can switch between a vertical and a horizontal state, that is, the positioning mechanism can be folded from a vertical state to a horizontal state, or inverted from a horizontal state to a vertical state. When the positioning mechanism is in the vertical state, it can properly position the battery pack. When the positioning mechanism is in the horizontal state, it can avoid interfering with the positioning of the battery pack by other positioning devices, and can avoid interfering with the attachment and detachment of the battery pack by other attachment and detachment mechanisms.
[0107] As shown in Figures 11 to 15, the positioning mechanism includes a positioning mechanism body 61 and a reversing mechanism for folding the positioning mechanism body 61. The positioning mechanism body 61 is used to contact the battery pack and position the battery pack, and the reversing mechanism is connected to the positioning mechanism body 61 and is used to rotate the positioning mechanism body 61 so that it switches between a vertical and a horizontal position.
[0108] As shown in Figures 13, 16, and 17, the reversing mechanism includes a drive member 62 and a rotating shaft 63. The drive member 62 is connected to the rotating shaft 63 and used to rotationally drive the rotating shaft 63. The rotating shaft 63 is connected to the positioning mechanism body 61 and used to rotationally drive the positioning mechanism body 61 to switch between a vertical and a horizontal positioning mechanism body 61. In this embodiment, the rotating shaft 63 and the positioning mechanism body 61 are fixedly connected by a connecting member. Specifically, a rotating shaft connection hole 611 is provided at the lower end of the positioning mechanism body 61, with both ends passing through it, and the rotating shaft 63 passes through the rotating shaft connection hole 611. The reversal mechanism further includes a connecting member connected between the rotating shaft 63 and the positioning mechanism, the connecting member in this embodiment being a pinky key 64, the rotating shaft 63 being provided with a first keyway 631 for positioning a portion of the pinky key 64, and a second keyway 612 for positioning the other portion of the pinky key 64 at a corresponding position in the rotating shaft connection hole 611, the first keyway 631 engaging with the second keyway 612 to restrict the movement of the pinky key 64 in each direction, thereby fixing the position of the pinky key 64 relative to the rotating shaft 63 and the positioning mechanism body 61. In the process of the rotating shaft 63 rotating, the pinky key 64, which is fixed relative to it, is driven to rotate synchronously, and further the positioning mechanism body 61 connected to the pinky key 64 is driven to reverse direction.
[0109] In other alternative embodiments, the rotating shaft 63 and the positioning mechanism body 61 can be fixedly connected by selecting other connecting members capable of achieving the above functions, or the connection between the rotating shaft 63 and the positioning mechanism body 61 can be realized in other ways, for example, the rotating shaft 63 and the positioning mechanism body 61 can be directly fixedly connected, and such direct fixed connection includes forms such as integral molding and welding. In this embodiment, a pinky 64 is selected as the connecting member for connecting the rotating shaft 63 and the positioning mechanism body 61, which has a simple structure, is easy to install, and can improve assembly efficiency. By fixedly connecting the rotating shaft 63 and the positioning mechanism body 61, the positions of the rotating shaft 63 and the positioning mechanism body 61 are fixed relative to each other, ensuring that the positioning mechanism body 61 can rotate synchronously following the rotating shaft 63, and improving the reliability of the reversal of the positioning mechanism body 61.
[0110] In this embodiment, the drive member 62 is a rotary motor, which can directly rotate the rotating shaft 63. In other alternative embodiments, the drive member 62 may be a different structure capable of rotating the rotating shaft 63.
[0111] As shown in Figure 13, the inversion mechanism further includes at least one position detection device, which is used to ensure the reliability of the adjustment of the positioning mechanism body 61 to a predetermined position and to ensure the accuracy of the positioning mechanism in positioning the battery pack by detecting the position of the positioning mechanism body 61 and determining whether the positioning mechanism body 61 is inverted to a vertical or horizontal position. In this embodiment, there are two position detection devices, but in other alternative embodiments, there may be one or more position detection devices.
[0112] Specifically, as shown in Figures 11 and 14, the position detection device in this embodiment includes a vertical sensor 651 for detecting whether the positioning mechanism body 61 is inverted to a vertical position, and a horizontal sensor 652 for detecting whether the positioning mechanism body 61 is inverted to a horizontal position. Both the vertical sensor 651 and the horizontal sensor 652 in this embodiment are photoelectric sensors, and photoelectric sensors are non-contact sensors. The positioning mechanism body 61 does not interfere with the vertical sensor 651 and the horizontal sensor 652 during the rotation process, ensuring the reliability of the inversion and folding of the positioning mechanism body 61. In addition, photoelectric sensors have a simple structure, a short response time, are easy to control and highly reliable, can identify the position of the positioning mechanism body 61 in a timely manner, and can improve the reliability of adjusting the position of the positioning mechanism body 61 to a predetermined position. In other alternative embodiments, the vertical sensor 651 and the horizontal sensor 652 can be replaced with other position detection devices that can achieve the above functions, and the vertical sensor 651 and the horizontal sensor 652 can be selected with the same or different structures.
[0113] The folding process of the positioning mechanism will be briefly explained below, based on the specific structure of the positioning mechanism described above.
[0114] As shown in Figure 16, during the process of folding the positioning mechanism body 61 from a vertical to a horizontal position, the drive member 62 rotates the rotating shaft 63, which in turn rotates the connected pin key 64 in synchronous motion, further folding the positioning mechanism body 61 which is fitted with the pin key 64. When the horizontal sensor 652 detects the positioning mechanism body 61, the drive member 62 stops rotating the rotating shaft 63.
[0115] As shown in Figure 17, during the process of folding the positioning mechanism body 61 from a horizontal to a vertical position, the drive member 62 rotates the rotation shaft 63 in the opposite direction, the rotation shaft 63 rotates the connected pin key 64 synchronously, and further inverts the positioning mechanism body 61 which is fitted with the pin key 64. When the vertical sensor 651 detects the positioning mechanism body 61, the drive member 62 stops rotating the rotation shaft 63.
[0116] As shown in Figure 13, the reversal mechanism further includes a connecting base 66, a bush 67, a bearing 68, a reversal base 69, and a fixing bracket 610. The drive member 62, the connecting base 66, and the reversal base 69 are sequentially connected along the axial direction of the rotating shaft 63, and the rotating shaft 63 is connected to the drive member 62 by passing through the connecting base 66 and the reversal base 69. The connecting base 66 and the reversal base 69 support the rotating shaft 63, ensuring that the rotating shaft 63 can rotate stably. The bush 67 is sleeved on the outside of the rotating shaft 63, and the bush 67 is connected to the rotating shaft 63 via a bolt 620, protecting the rotating shaft 63 and reducing wear on the rotating shaft 63. The rotating shaft 63 is fixed to the reversal base 69 via a bearing 68, and also enables rotation relative to the reversal base 69. The vertical sensor 651 and the horizontal sensor 652 are mounted on a fixed bracket 610, which is fixed to the inversion base 69, and the fixed bracket 610 serves to support the vertical sensor 651 and the horizontal sensor 652. The vertical sensor 651 and the horizontal sensor 652 remain stationary relative to the position of the inversion base 69 to ensure accuracy of position detection. The inversion mechanism in this embodiment further includes a reduction gear, which is connected between the drive member 62 and the rotating shaft 63 to reduce the rotational speed transmitted by the drive member 62 to the rotating shaft 63 and to improve the stability of the inversion of the positioning mechanism body 61.
[0117] Furthermore, conventional positioning mechanisms are typically attached to battery exchange equipment and move synchronously with the equipment, with the highest point of the positioning mechanism usually being the highest point of the battery exchange equipment. During the battery pack removal and installation process, the battery exchange equipment needs to be moved to the bottom of the electric vehicle, so the height of the electric vehicle's chassis affects the movement of the battery exchange equipment. In conventional technology, the height of the electric vehicle's chassis is usually less than the height of the battery exchange equipment, so during the battery pack removal and installation process, it is necessary to lift the electric vehicle before moving the battery exchange equipment to the bottom of the electric vehicle. Also, even after the battery pack removal and installation are complete, in order to prevent interference between the electric vehicle and the battery exchange equipment, it is necessary to move the battery exchange equipment from the bottom of the electric vehicle before lowering the electric vehicle, resulting in a long battery exchange time consumed throughout the entire process and low battery exchange efficiency.
[0118] Since the highest point of the positioning mechanism is usually also the highest point of the battery exchange equipment, the overall height of the battery exchange equipment is highest when the positioning mechanism is in a vertical position, and lowest when the positioning mechanism is in a horizontal position. Therefore, the reversible and foldable positioning mechanism provided in this embodiment can change the position of the highest point of the positioning mechanism, i.e., the overall height of the battery exchange equipment, by reversing and folding the positioning mechanism, thereby facilitating the battery exchange equipment to enter and exit the bottom of the electric vehicle. That is, the positioning mechanism can be kept in a horizontal position before the battery exchange equipment enters the bottom of the electric vehicle, at which point the overall height of the battery exchange equipment is lowest and can be below the height of the electric vehicle chassis, allowing the battery exchange equipment to enter the bottom of the electric vehicle without raising the electric vehicle. The process of raising the electric vehicle and the process of reversing the positioning mechanism to a vertical position can be performed simultaneously, and the process of lowering the electric vehicle and the process of folding the positioning mechanism to a horizontal position can also be performed simultaneously, thereby shortening the battery exchange time and increasing the battery exchange efficiency.
[0119] Specifically, the control method for the battery replacement equipment includes step 1, controlling the first positioning mechanism and the second positioning mechanism to invert to a horizontal position, and step 2, controlling the battery replacement equipment to move to the bottom of the electric vehicle.
[0120] The first and second positioning mechanisms may first be inverted to a horizontal position before the vehicle enters, and if the electric vehicle is not lifted, the battery exchange equipment can move directly to the bottom of the electric vehicle, shortening the battery exchange time and improving battery exchange efficiency without waiting for the electric vehicle to lift.
[0121] Herein, step three is further included, in which the first positioning mechanism and the second positioning mechanism are controlled to invert to a vertical position, thereby performing the corresponding battery removal process.
[0122] When the battery swapping equipment moves to the detachment position at the bottom of the electric vehicle, the first and second positioning mechanisms can be switched from a horizontal to a vertical position to achieve battery pack positioning. This process allows the electric vehicle to be raised synchronously, while simultaneously preventing the first and second positioning mechanisms from interfering with the bottom of the electric vehicle, and further shortening the battery swapping time and increasing battery swapping efficiency.
[0123] Here, before step one, it may further include determining the vehicle information of the electric vehicle and confirming whether it is necessary to reverse the position state of the first positioning mechanism or the second positioning mechanism based on relevant information such as the chassis height in the vehicle information. This allows for a determination of whether step one needs to be performed based on the chassis height of the electric vehicle, and for electric vehicles with a tall chassis, the battery replacement step can be simplified by not performing step one.
[0124] Next, to ensure uniform force distribution across the battery pack and enhance the stability of its positioning, a single battery exchange unit typically has multiple positioning mechanisms. In one preferred embodiment, each positioning mechanism can independently perform inversion and folding, and each positioning mechanism is flexibly controlled to avoid interference with one another. In other alternative embodiments, multiple positioning mechanisms in a single battery exchange unit can also be controlled collectively for inversion and folding.
[0125] Furthermore, in conventional technology, part of the positioning mechanism in a battery exchange device is provided on the frame of the battery exchange device, and another part is provided on the battery tray of the battery exchange device. To enable a single battery exchange device to position battery packs of different sizes, it is possible to achieve this simply by changing the battery tray where the positioning mechanism is located in a different position. This method is cumbersome and costly. On the other hand, when adopting the battery exchange device with the positioning mechanism of this embodiment, multiple sets of positioning mechanisms can all be attached to the frame of the battery exchange device. For battery packs of different sizes, it is only necessary to select that the corresponding positioning mechanism is in a vertical position and the other positioning mechanisms are folded in an inverted position. This eliminates the need to change the battery tray, resulting in lower costs. In another embodiment, the structure of the first and second positioning mechanisms can be a U-shaped structure different from this embodiment, such as an L-shaped or rod-shaped structure, as long as it can achieve positioning functionality with respect to the battery pack or electric vehicle chassis.
[0126] Although specific embodiments of the present application have been described above, those skilled in the art should understand that these are merely illustrative examples and that the scope of protection of the present application is defined by the attached claims. Those skilled in the art may make various changes or modifications to these embodiments without departing from the principles and essence of the present invention, and any such changes and modifications shall fall within the scope of protection of the present application. [Explanation of Symbols]
[0127] 1 First detachment mechanism 11 Upper Plate 111 Containment Space 112 Slide Bar 12 Lower Plate 13 First positioning fork 14 Ejector rod 15. Second positioning fork 16. Docking mechanism 2 Second detachment mechanism 21 Rotating part 22. Rotation control mechanism 221 Motor 222 Reducer 3 base 4 Evasion mechanism 41 Inverted Form 411 First mounting surface 412 Second mounting surface 42 Axle rotation 5 Fixing plate 6. Alternative tray 50 First lock-up mechanism 501 Locklink 502 Rock Bass 503 Rock Tongue 504 Lock Slot 505 Unlock position 100 Battery Bin 200 First battery replacement equipment 300 Second battery replacement equipment 400 Electric Vehicles 61 Positioning fork body 611 Rotating shaft connection hole 612 Second keyway 62 Drive Member 63 Rotation axis 631 First keyway 64 Pinky 651 Vertical Sensor 652 Horizontal Sensor 66 connection base 67 Bush 68 bearings 69 Inverted Base 610 Fixing Bracket 620 volts
Claims
1. A detachment mechanism used to attach and detach a battery pack locked up by a lock-up mechanism, the detachment mechanism comprising an upper plate and a first positioning mechanism, the first positioning mechanism being foldably mounted on the upper plate and thereby capable of switching between a vertical and a horizontal position, the first positioning mechanism being used to position the battery pack when in the vertical position, and further thereby moving the battery pack via the upper plate, The aforementioned detachment mechanism further includes a lower plate and an ejector rod, The lower plate is located below the upper plate, and the upper plate is movable relative to the lower plate. The ejector rod is provided on the lower plate, and the ejector rod is used to unlock the lock-up mechanism. The attachment / detachment mechanism further includes a second positioning mechanism, the second positioning mechanism being fixed to the lower plate, the second positioning mechanism being used to engage with a positioning block on an electric vehicle, and the attachment / detachment mechanism being characterized in that the relative positions between the lower plate and the electric vehicle can be fixed.
2. The detachable mechanism according to claim 1, characterized in that the second positioning mechanism is foldably attached to the lower plate in order to switch its position between a vertical state and a horizontal state.
3. A multi-functional battery replacement device comprising the attachment / detachment mechanism described in claim 1 or 2.
4. A multi-functional battery replacement device used for attaching and detaching battery packs locked up by different lock-up mechanisms, wherein the multi-functional battery replacement device is It includes at least two types of detachment mechanisms, each detachment mechanism corresponding to one lock-up mechanism, and the different detachment mechanisms are used to detach battery packs that are locked up by different lock-up mechanisms. The aforementioned at least two types of detachment mechanisms include a first detachment mechanism, and the lock-up mechanism corresponding to the first detachment mechanism is the first lock-up mechanism, and the first detachment mechanism is An upper plate and a lower plate, wherein the upper plate is located above the lower plate, and the upper plate is movable relative to the lower plate, A first positioning mechanism provided on the upper plate and used for positioning the battery pack, The lower plate includes an ejector rod used to unlock the first lock-up mechanism, A multi-functional battery exchange device characterized in that the first attachment / detachment mechanism further includes a second positioning mechanism, the second positioning mechanism is fixed to the lower plate, the second positioning mechanism is used to engage with a positioning block on an electric vehicle, and the relative positions between the lower plate and the electric vehicle can be fixed.
5. The aforementioned multi-functional battery replacement equipment is The multifunctional battery exchange device according to claim 4, further comprising a control mechanism, the control mechanism being used to receive the type of lock-up mechanism of the battery pack to be attached or detached, and the control mechanism being used to control the corresponding attachment / detachment mechanism to complete the attachment or detachment of the battery pack.
6. The multi-functional battery replacement equipment further includes a base, and the at least two types of detachment mechanisms are detachably attached to the base. The multifunctional battery replacement equipment according to claim 4, wherein the multifunctional battery replacement equipment is further provided with a avoidance area, and the attachment / detachment mechanism located in the avoidance area does not affect the attachment / detachment operation of the battery pack of other attachment / detachment mechanisms.
7. The multi-functional battery exchange equipment is further provided with an avoidance mechanism, which moves idle attachment / detachment mechanisms to an avoidance position, and the attachment / detachment mechanism located in the avoidance position does not affect the battery pack attachment / detachment operation of other attachment / detachment mechanisms. The multifunctional battery exchange equipment according to at least one of claims 4 to 6, wherein the avoidance mechanism includes an inverting body, the inverting body is provided with several mounting surfaces along the circumferential direction, each attachment / detachment mechanism is separately attached to one mounting surface, and the inverting body rotates the idle attachment / detachment mechanism to the avoidance position during the inverting process.
8. The above-mentioned at least two types of detachment mechanisms further include a second detachment mechanism, The lock-up mechanism includes a first lock-up mechanism and a second lock-up mechanism, wherein the first lock-up mechanism is a non-rotating lock-up mechanism, and the second lock-up mechanism is a rotating lock-up mechanism. The multifunctional battery replacement equipment according to at least one of claims 4 to 6, characterized in that the first detachment mechanism is used to detach the first lock-up mechanism, and the second detachment mechanism is used to detach the second lock-up mechanism.
9. The multifunctional battery replacement equipment according to claim 4, further comprising a fixing plate, the at least two types of attachment / detachment mechanisms further comprising a second attachment / detachment mechanism, the lock-up mechanism corresponding to the second attachment / detachment mechanism being a second lock-up mechanism, the second attachment / detachment mechanism being fixed to the fixing plate, the fixing plate being movable relative to the upper plate, and moving the second attachment / detachment mechanism to an attachment / detachment position or an avoidance position, the multifunctional battery replacement equipment according to claim 4, wherein when the second attachment / detachment mechanism is in the attachment / detachment position, the second attachment / detachment mechanism can attach and detach a battery pack having the second lock-up mechanism, and when the second attachment / detachment mechanism is in the avoidance position, the second attachment / detachment mechanism does not affect the attachment / detachment operation of the battery pack of the first attachment / detachment mechanism.
10. The multi-functional battery replacement equipment according to claim 9, characterized in that the fixing plate is reversible with respect to the upper plate, the second detachment mechanism is located above the fixing plate when it is in the detachment position, and the second detachment mechanism is located below the fixing plate when it is in the avoidance position.
11. The edge of the upper plate has a housing space formed for housing the fixed plate which is reciprocally slidable relative to the upper plate, and when the fixed plate extends until it is separated from the upper plate, the second attachment / detachment mechanism is in the attachment / detachment position, and when the fixed plate retracts until it is close to the upper plate, the second attachment / detachment mechanism is in the avoidance position, characterized in that the multifunctional battery replacement equipment according to claim 9 or 10.
12. The first positioning mechanism is foldably mounted on the upper plate, and when the first positioning mechanism is folded from a vertical to a horizontal position, the first positioning mechanism does not affect the battery pack attachment and detachment operation of other attachment / detachment mechanisms. The multifunctional battery exchange equipment according to claim 4, characterized in that the second positioning mechanism in the lower plate is foldably attached to the lower plate, and when the second positioning mechanism is folded from a vertical to a horizontal position, the second positioning mechanism does not affect the battery pack attachment and detachment operation of other attachment and detachment mechanisms.
13. The first positioning mechanism or the second positioning mechanism includes a positioning mechanism body and a reversing mechanism used to drive the positioning mechanism body in the reverse direction. The reversing mechanism includes a drive member and a rotating shaft, the rotating shaft is connected to the positioning mechanism body, and the drive member rotates the rotating shaft to drive the positioning mechanism body in a reverse direction. The multi-functional battery replacement equipment according to claim 12, characterized in that the rotating shaft is directly fixedly connected to the positioning mechanism body or fixedly connected via a connecting member.
14. The multifunctional battery exchange equipment according to claim 13, characterized in that the reversing mechanism further includes at least one position detection device used to detect the position of the positioning mechanism body.
15. The multi-functional battery replacement equipment further includes a replacement tray that is detachably attached to the upper plate, and the at least two types of detachment mechanisms further include a second detachment mechanism that is attached to the replacement tray. The multifunctional battery replacement equipment according to claim 4, characterized in that the first detachment mechanism further includes a docking mechanism attached to the upper plate, and the replacement tray is attached to the docking mechanism.
16. The multifunctional battery exchange device according to claim 15, characterized in that the docking mechanism further includes an electrical interface, the electrical interface being used to electrically connect to the electrical interface of the second detachment mechanism.
17. The above-mentioned at least two types of detachment mechanisms further include a second detachment mechanism, and the lock-up mechanism corresponding to the second detachment mechanism is a second lock-up mechanism, and the second detachment mechanism is A rotating part, wherein the second lock-up mechanism is provided with a lock-up end that engages with the rotating part, and the rotating part is used to rotate and attach / detach the lock-up end of the second lock-up mechanism, The multifunctional battery replacement equipment according to claim 4, further comprising a rotation control mechanism used to control the rotation of the rotating part so that the rotating part rotates the lock-up end and enables the attachment and detachment of the second lock-up mechanism.
18. A battery exchange station characterized by including the multi-functional battery exchange equipment described in claim 4 above.
19. The aforementioned battery exchange station is It further includes a battery bin that houses multiple battery packs corresponding to different lock-up mechanisms, The battery exchange station according to claim 18, characterized in that and / or the number of multi-functional battery exchange equipment is two, the two multi-functional battery exchange equipment being a first battery exchange equipment and a second battery exchange equipment, the first battery exchange equipment being used to remove a battery pack with insufficient power from an electric vehicle, and the second battery exchange equipment being used to install a fully charged battery pack into an electric vehicle.
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