Battery management system and vehicle
Patent Information
- Application Number
- JP2023508134
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2022-01-07
- Filing Date
- 2022-03-11
- Publication Date
- 2025-02-19
- Estimated Expiration
- 2042-03-11
AI Technical Summary
Lithium-ion secondary batteries face challenges in accurately managing their internal state, particularly due to the accumulation of errors in SOC-OCV characteristics and FCC estimates over time, leading to potential safety risks and reduced battery lifespan, as existing estimation methods like Coulomb counting and Kalman filters struggle with high accuracy and processing capacity limitations.
A storage battery management system that employs a neural network, specifically using LSTM for predicting changes in internal resistance components, and a vehicle control unit that selects the most accurate estimated values for battery cell states, allowing for precise and timely estimation of the battery's internal state, including SOC-OCV characteristics and internal resistance, by offloading processing to a server device.
Enables highly accurate and rapid estimation of the storage battery's internal state, reducing the risk of overcharging or over-discharging, and prolonging battery life by improving data processing efficiency and accuracy.
Abstract
Description
Battery management system, vehicle and server device
[0001] One aspect of the present invention relates to a storage battery management system. Another aspect of the present invention relates to a server device or a computer program used in the storage battery management system. Another aspect of the present invention relates to a storage battery management system using a neural network.
[0002] Another embodiment of the present invention relates to a vehicle equipped with a storage battery management system. Another embodiment of the present invention relates to an electronic device equipped with the storage battery management system. Furthermore, the present invention is not limited to vehicles and electronic devices, and one embodiment of the present invention relates to a power storage device for storing power obtained from a power generation facility such as a solar power generation panel.
[0003] One embodiment of the present invention is not limited to the above technical fields, but relates to a semiconductor device, a display device, a light-emitting device, a recording device, a driving method thereof, or a manufacturing method thereof. That is, the technical field of one embodiment of the invention disclosed in this specification and the like relates to an object, a method, or a manufacturing method.
[0004] Storage batteries, such as lithium-ion secondary batteries, have become indispensable in modern society as reusable energy sources. While lithium-ion secondary batteries offer high output and high energy density, they are known to pose high safety risks due to overcharging and overdischarging. Therefore, when using lithium-ion secondary batteries, it is necessary to understand and manage the internal state of the battery, such as the charge rate and internal resistance.
[0005] Known estimation methods for grasping the internal state include the coulomb counting method, the open circuit voltage (OCV) method, and the Kalman filter (see, for example, Patent Document 1). In estimation methods such as the Kalman filter, it is important to acquire data related to the internal state of the storage battery, such as the state of charge (SOC)-OCV characteristics and the full charge capacity (FCC), with high accuracy.
[0006] WO2019 / 193471 Brochure
[0007] Although not taken into consideration in the above-mentioned Patent Document 1, repeated charging and discharging over a long period of time can cause deterioration of the storage battery. Furthermore, errors can accumulate in the measurement values of the storage battery. As a result, there is a risk of a decrease in the accuracy of data related to the internal state, such as the SOC-OCV characteristics and FCC. Furthermore, managing the storage battery with low accuracy in the data related to the internal state also reduces the estimation accuracy, which could result in accelerated deterioration of the storage battery or put the storage battery in a dangerous state.
[0008] For example, in order to obtain high-precision SOC-OCV characteristic data, it is desirable to acquire a large amount of data. Acquiring a large amount of data includes collecting a large amount of data over time. However, if the amount of data is large, the amount of data used by the control unit or memory unit of the storage battery or the vehicle equipped with the storage battery may exceed the processing capacity, raising concerns about insufficient computing power. In such a situation, estimation processing, etc., takes time, and there is also a concern about a decrease in estimation accuracy.
[0009] In view of the above, an object of one embodiment of the present invention is to provide a battery management system, a vehicle, or a server device that enables highly accurate estimation of internal states of a battery, such as SOC-OCV characteristics and FCC, even when charging and discharging are repeated for a long period of time.
[0010] Another object of one embodiment of the present invention is to provide a system or a method that enables highly accurate estimation of the storage battery in a short time.
[0011] Note that the description of these problems does not preclude the existence of other problems. Note that one embodiment of the present invention does not necessarily solve all of these problems. Note that it is possible to extract problems other than these from the description in the specification, drawings, and claims (hereinafter referred to as the specification, etc.).
[0012] One aspect of the present invention is a battery management system having a vehicle equipped with means for transmitting and receiving data, wherein the vehicle has a battery, a balancing circuit electrically connected to the battery, and a vehicle control unit having a function of controlling the balancing circuit, the battery has a battery pack having a plurality of battery cells, the vehicle control unit has a function of selecting an estimated value that is closest to the state of the battery cells in the battery pack, and the balancing circuit has a function of being controlled based on the selected estimated value.
[0013] Another aspect of the present invention is a battery management system having a server device and a vehicle equipped with means for transmitting and receiving data to and from the server device, wherein the vehicle has a storage battery, a balancing circuit electrically connected to the storage battery, and a vehicle control unit having a function of controlling the balancing circuit, and the storage battery has a battery pack having a plurality of battery cells, the server device has a function of calculating at least two or more estimated values based on first data regarding the internal state of the battery pack transmitted from the vehicle and a function of transmitting the two or more estimated values to the vehicle, the vehicle control unit has a function of selecting, from the two or more estimated values, an estimated value that is closest to the state of the battery cells of the battery pack, and the balancing circuit has a function of being controlled based on the selected estimated value.
[0014] In any one of the above battery management systems, the first data preferably includes sequential data relating to an internal state of the battery pack.
[0015] In any one of the above battery management systems, the sequential data preferably includes an SOC-OCV characteristic.
[0016] In any one of the above storage battery management systems, the sequential data preferably includes an internal resistance.
[0017] In any one of the above battery management systems, the internal resistance preferably includes a fast-response resistance component R1 and a slow-response resistance component R2.
[0018] In any one of the above storage battery management systems, the server device preferably has a function of predicting changes in the fast-response resistance component R1 and the slow-response resistance component R2 using a long short-term memory (LSTM).
[0019] Another embodiment of the present invention is a vehicle including a storage battery, a balancing circuit electrically connected to the storage battery, and a vehicle control unit having a function of controlling the balancing circuit, wherein the storage battery includes a battery pack having a plurality of battery cells, the vehicle control unit having a function of selecting an estimated value that is closest to the state of each battery cell of the battery pack from two or more estimated values transmitted from a server device, and the balancing circuit having a function of being controlled based on the selected estimated value.
[0020] In any one of the above-described vehicles, the server device preferably has sequential data relating to the internal state of the battery pack transmitted from the vehicle.
[0021] In any one of the above-described vehicles, the sequential data preferably includes an SOC-OCV characteristic.
[0022] In any one of the above-described vehicles, the sequential data preferably includes an internal resistance.
[0023] In any one of the above-described vehicles, the internal resistance preferably includes a fast-response resistance component R1 and a slow-response resistance component R2.
[0024] In any one of the above-described vehicles, the internal resistance preferably includes a measured value for each of the plurality of battery cells.
[0025] In any one of the above-described vehicles, it is preferable that the vehicle has a function of measuring the internal resistance by a current-rest method.
[0026] Another aspect of the present invention is a server device that has a function of receiving first data regarding the internal state of battery cells in a battery pack transmitted from a vehicle having the battery pack, a function of calculating at least two or more estimated values using the first data and a first algorithm, and a function of transmitting the two or more estimated values to the vehicle.
[0027] In any one of the above server devices, the first data preferably includes sequential data relating to an internal state of the battery pack.
[0028] In any one of the above server devices, the sequential data preferably includes an SOC-OCV characteristic.
[0029] In any one of the above server devices, the sequential data preferably includes an internal resistance.
[0030] In any one of the above server devices, the internal resistance preferably includes a fast-response resistance component R1 and a slow-response resistance component R2.
[0031] In any one of the above server devices, it is preferable that the server device has a function of predicting changes in the fast-response resistance component R1 and the slow-response resistance component R2 by LSTM.
[0032] According to the present invention, it is possible to perform estimation processing regarding the internal state of a storage battery with high accuracy and in a short time. Even when the storage battery has a battery pack, it is possible to perform estimation processing regarding the internal state of the storage battery with high accuracy and in a short time.
[0033] Note that the description of these effects does not preclude the existence of other effects. Note that one embodiment of the present invention does not necessarily have all of these effects. Note that effects other than these will become apparent from the description in the specification, drawings, claims, etc., and it is possible to extract other effects from the description in the specification, drawings, claims, etc.
[0034] FIGS. 1A and 1B are conceptual diagrams of a battery management system according to an embodiment of the present invention. FIG. 2 is a conceptual diagram of a vehicle according to an embodiment of the present invention. FIG. 3 is a diagram illustrating a balancing process or balance circuit according to an embodiment of the present invention. FIG. 4 is a diagram illustrating a method for processing SOC-OCV characteristic data according to an embodiment of the present invention. FIG. 5 is a diagram illustrating a description method for SOC-OCV characteristic data according to an embodiment of the present invention. FIG. 6 is a diagram illustrating a method for processing FCC and internal resistance according to an embodiment of the present invention. FIG. 7 is a diagram illustrating a method for estimating internal resistance according to an embodiment of the present invention. FIG. 8 is a diagram illustrating an analysis method for current-rest measurement. FIGS. 9A and 9B are examples of analysis results of current-rest measurement. FIGS. 10A to 10C are diagrams illustrating a positive electrode according to an embodiment of the present invention. FIGS. 11A and 11B are diagrams illustrating an all-solid-state secondary battery according to an embodiment of the present invention. FIG. 12 is a diagram illustrating a method for preparing a positive electrode active material according to an embodiment of the present invention. FIG. 13 is a diagram illustrating a method for preparing a positive electrode active material according to an embodiment of the present invention. FIG. 14 is a diagram illustrating a method for preparing a secondary battery according to an embodiment of the present invention. 15A and 15B are diagrams illustrating the appearance of a secondary battery according to one embodiment of the present invention. FIGS. 16A to 16C are diagrams illustrating the appearance of a secondary battery according to one embodiment of the present invention. FIGS. 17A to 17C are diagrams illustrating the appearance of a secondary battery according to one embodiment of the present invention. FIGS. 18A to 18D are diagrams illustrating the appearance of a secondary battery according to one embodiment of the present invention. FIGS. 19A to 19D are diagrams illustrating a vehicle according to one embodiment of the present invention.
[0035] Hereinafter, examples of embodiments of the present invention will be described with reference to the drawings, etc. However, the present invention should not be construed as being limited to the following examples. The embodiments of the present invention can be modified within the scope of the spirit of the present invention.
[0036] In this specification, crystal planes and crystal directions are expressed using Miller indices. Individual planes indicating crystal planes are expressed using ( ). In crystallography, crystal planes, crystal directions, and space groups are expressed by adding a bar above the number, but in this specification, due to formatting restrictions, they may be expressed by adding a - (minus sign) before the number instead of adding a bar above the number.
[0037] In this specification, the theoretical capacity of a positive electrode active material refers to the amount of electricity when all of the intercalable and deintercalable lithium contained in the positive electrode active material is deintercalated. 2 The theoretical capacity of LiNiO is 274 mAh / g. 2 The theoretical capacity of LiMn is 275mAh / g. 2 O 4 The theoretical capacity of the battery is 148 mAh / g.
[0038] In this specification, the term "storage battery" refers to all elements and devices that have a power storage function, including, for example, secondary batteries such as lithium ion secondary batteries, lithium ion capacitors, and electric double layer capacitors.
[0039] In this specification and the like, the term "electricity storage device" includes a device for storing electric power obtained from a power generation facility such as a solar power generation panel.
[0040] In this specification and the like, electronic equipment refers to all devices that have a storage battery, and electro-optical devices that have a storage battery, information terminal devices that have a storage battery, and the like are all electronic equipment.
[0041] In this specification and the like, a semiconductor device refers to an element, circuit, device, or the like that can function by utilizing semiconductor characteristics. As one example, a semiconductor element such as a transistor or a diode is a semiconductor device. As another example, a circuit having a semiconductor element is a semiconductor device. As yet another example, a device including a circuit having a semiconductor element is a semiconductor device.
[0042] Embodiment 1 In this embodiment, a battery management system according to one embodiment of the present invention will be described.
[0043] 1A and 1B are conceptual diagrams of a battery management system. The battery management system includes a server device 1 and a vehicle 3 equipped with a battery pack (also referred to as a battery pack) 4 having multiple battery cells and a means for transmitting and receiving data to and from the server device 1. In this battery management system, the server device 1 can estimate the internal states of the battery cells, and the vehicle 3 can receive the results of the estimation. That is, the server device 1 can perform the estimation of the internal states of the battery cells, which was previously performed by the vehicle 3. To have the server device 1 estimate the internal states of the battery cells, data (including measured data or estimated data) related to the internal states of the battery cells can be sequentially transmitted from the vehicle 3 to the server device 1. Sequentially transmitted data is sometimes referred to as sequential data. Although the sequential data may be large in number, it is recorded, i.e., stored, by the server device 1 and does not impose a burden on the memory unit of the vehicle 3. Furthermore, it is desirable that the server device 1 estimates, based on the sequential data, two or more pieces of data (sometimes referred to as estimated values) for each battery cell. Because the estimation process is performed by the server device 1, the estimation process can be performed even while the vehicle is moving, allowing for time to be spent on the estimation process. Furthermore, even taking into account the computing power of the server device 1, two or more estimated values can be calculated. The two or more estimated values are then transmitted from the server device 1 to the vehicle 3, and the vehicle 3 can select the most appropriate one from the two or more estimated values. The vehicle 3 selects the received estimated value without performing the estimation process. Note that the estimated value not selected may contain an error, which is the reason why the vehicle 3 made that decision. The vehicle 3 can return multiple pieces of information regarding the selected estimated value, the unselected estimated value, and the error to the server device 1. This system enables the estimation process regarding the internal state of the storage battery to be performed with high accuracy and in a short time. Furthermore, the accuracy of the estimated value increases as the transmission and reception of the estimated value between the server device 1 and the vehicle 3 is repeated multiple times, which is preferable.
[0044] The current, voltage, and temperature of the battery cells can be measured using sensors or the like included in the vehicle 3. For example, the current of the battery cells can be measured as an integrated value using coulomb counting. These measured values can be used to estimate the internal state of the battery cells. Estimating the internal state includes estimating the SOC-OCV characteristics, estimating the FCC, or estimating the internal resistance (R). When estimating the SOC-OCV characteristics, the battery management system can be referred to as a battery SOC estimation system.
[0045] The server device 1 can execute one or more of the above-described internal state estimations. Estimations that are not executed by the server device 1 may be executed by the vehicle 3. For example, estimation of internal resistance (R), which requires a small data volume, may be executed by the vehicle 3.
[0046] 1B is a conceptual diagram of a battery management system used in a plurality of vehicles, which may be the same model or different models.
[0047] The server device 1 preferably functions as a cloud server, an AI (Artificial Intelligence) server, or a GPU (Graphics Processing Unit) server. The server device 1 preferably has an algorithm with a neural network, and the battery management system can be said to be a battery management system with artificial intelligence. In addition to the GPU, it is preferable that the server device 1 has a CPU (Central Processing Unit). The GPU or CPU enables high-speed calculation processing.
[0048] The storage battery pack 4 has multiple battery cells (so-called assembled battery). Because the battery pack 4 has multiple battery cells, the amount of data relating to the internal state is enormous. However, in one aspect of the present invention, the data can be recorded, i.e., stored, in the server device 1. Furthermore, the server device 1 can perform estimation processing based on the data, which is preferable because it does not place a burden on the control unit or memory unit of the vehicle 3.
[0049] The server device 1 and the vehicle 3 can transmit and receive data to and from each other via the communication network 7. That is, the server device 1 and the vehicle 3 each have communication means compatible with the communication network 7. Data transmission and reception can be performed at any time, but is preferably performed while the vehicle 3 is being charged. During the charging period, the server device 1 preferably executes estimation processing and transmits and receives estimated values.
[0050] The server device 1 and the vehicle 3 may communicate with each other not only through direct one-to-one data communication but also through the charger 2, electronic devices (including battery devices owned by passengers), an internet line, a communication relay device, a communication base station, etc. The data communication method of the communication network 7 may be wired communication or wireless communication. When wireless communication is used, wireless communication conforming to communication standards such as the fourth generation mobile communication system (4G) and the fifth generation mobile communication system (5G) may be used. The signal frequencies of the wireless communication may be any of the following: submillimeter waves (300 GHz to 3 THz), millimeter waves (30 GHz to 300 GHz), microwaves (3 GHz to 30 GHz), ultra-high frequency waves (300 MHz to 3 GHz), ultra-high frequency waves (30 MHz to 300 MHz), short waves (3 MHz to 30 MHz), medium waves (300 kHz to 3 MHz), long waves (30 kHz to 300 kHz), and ultra-long frequency waves (3 kHz to 30 kHz).
[0051] The charger 2 may have the above-mentioned communication means compatible with the communication network 7 for data transmission and reception.
[0052] As shown in FIGS. 1A and 1B, the data includes first data 11 sent from the vehicle 3 to the server device 1 and second data 12 sent from the server device 1 to the vehicle 3.
[0053] The first data 11 relates to the battery cells of the storage battery pack 4 and includes data measured by sensors in the vehicle 3 or data estimated based on the measurement data. Types of data related to the storage battery pack 4 include FCC, internal resistance (R), and SOC-OCV characteristic data. The data may further include an integrated charge amount. The integrated charge amount of the storage battery pack 4 is either or both of the integrated charge amount since the storage battery pack 4 was installed in the vehicle 3 and the integrated charge amount since the previous data transmission. If both are present, there will be two pieces of data indicating the integrated charge amount of the storage battery pack 4. The first data 11 may also include error data.
[0054] The second data 12 is related to the storage battery pack 4 and includes estimated data (estimated values). The types of estimated values related to the storage battery pack 4 include data related to the FCC, the internal resistance (R) value, the SOC-OCV characteristic data, and the integrated charge amount.
[0055] The estimated second data 12 preferably includes two or more estimated values, such as estimated SOC-OCV characteristic data A and estimated SOC-OCV characteristic data B. In such a case, the vehicle 3 can select either data A or data B to be used as an estimated value of the SOC-OCV of the storage battery pack 4, and the estimated value is used to perform balancing processing as needed.
[0056] The first data 11 and the second data 12 can also be transmitted and received between the server device 1 and the vehicle 3 without going through the charger 2, and the vehicle 3 may preferably have a communication means.
[0057] 1B , there are multiple first data (first data 11a and second data 11b) sent from multiple chargers (first charger 2a and second charger 2b) and multiple vehicles (first vehicle 3a and second vehicle 3b) to server device 1, and multiple second data (second data 12a and second data 12b) sent from server device 1 to the multiple chargers and multiple vehicles, respectively. The multiple first data and the multiple second data can be exchanged with server device 1 simultaneously.
[0058] Although multiple chargers are shown in FIG. 1B, the battery management system of the present invention can also be used when multiple vehicles charge at one charger.
[0059] The battery management system of the present invention may be used after a passenger is registered. When registering the passenger, vehicle information can also be registered, allowing the vehicle information to be known in advance. The vehicle information includes initial value data, and the types of initial value data related to the battery pack 4 include an internal resistance (R) value, SOC-OCV characteristic data, and FCC. The initial values can be known, for example, during aging of the battery pack or vehicle before shipment.
[0060] 2 shows a detailed configuration example of the vehicle 3. The vehicle 3 has a power receiving connector 5, and can be charged by plugging the power receiving connector 5 into the charger 2. The charger 2 may also be equipped with a power receiving connector. The charger 2 is installed at home, at a charging station, in a public parking lot, or the like. The vehicle 3 is configured as a plug-in hybrid vehicle, an EV vehicle, or an industrial vehicle such as an electric forklift, which can charge the storage battery pack 4 using power from the charger 2.
[0061] As shown in FIG. 2 , the storage battery pack 4 includes a storage battery (secondary battery) 41. The secondary battery 41 includes a battery pack having a plurality of battery cells. When the carrier ions of the secondary battery 41 are lithium ions, the secondary battery is referred to as a lithium-ion secondary battery. A nickel-metal hydride battery may also be used as the secondary battery 41. The storage battery pack 4 may also be referred to as a battery.
[0062] The secondary battery 41 is electrically connected to the power receiving connector 5 via at least a first switch SW11 and a second switch SW12. The first switch SW11 is electrically connected to the negative terminal of the secondary battery 41, and the second switch SW12 is electrically connected to the positive terminal of the secondary battery 41.
[0063] A power control unit 42 is electrically connected to the secondary battery 41, and a drive motor 43 is electrically connected to the power control unit 42. The power control unit 42 has a function of converting DC power supplied from the secondary battery 41 into AC power and outputting it to the drive motor 43. The power control unit 42 has, for example, an inverter circuit capable of the above conversion.
[0064] Furthermore, when the vehicle 3 decelerates or stops, the power control unit 42 may have a function of converting the AC power generated by the drive motor 43 into DC power and outputting the DC power to the secondary battery 41. In other words, the secondary battery 41 may store the regenerative power generated by the drive motor 43.
[0065] The secondary battery 41 has a battery pack that includes multiple battery cells 44(1) to 44(n) (where n is a natural number equal to or greater than 2), which are connected in series. The battery pack determines the cell balance state during charging, and if cell balancing is not possible, performs balancing processing. The balancing processing is preferably completed during charging using an SOC estimate of each battery cell.
[0066] Estimation of the SOC-OCV characteristics is important in the balancing process. The estimated values of the SOC-OCV characteristics sent from the server device 1 are preferably in the form of a table, and the vehicle 3 can select from the table the SOC-OCV characteristics that are optimal for the actual assembled battery, create a table for the vehicle 3, and complete the estimation of the SOC-OCV characteristics. Creation of the table for the vehicle 3 may be achieved by selecting the optimal SOC-OCV characteristics (table) from multiple SOC-OCV characteristics (tables) sent from the server device 1.
[0067] Furthermore, the server device 1 transmits the stored battery cell health status (FCC / FCC 0 , F.C.C. 0 may be transmitted to the vehicle 3. The accuracy of the table for the vehicle 3 can be improved by using the health status of the battery cells.
[0068] A balancing circuit 45 is electrically connected to the secondary battery 41 shown in Figure 2 for balancing purposes. The balancing circuit 45 can be of either an active or passive type. An active type is a balancing circuit that distributes capacity among multiple battery cells connected in series to achieve balance. A passive type is a balancing circuit that achieves balance by consuming the capacity of some of the battery cells in the assembled battery. Although Figure 2 shows an example in which a passive type balancing circuit is used as the balancing circuit 45, an active type balancing circuit may also be used.
[0069] The balancing circuit 45 has at least a plurality of resistors 46(1) to 46(n) (where n is a natural number of 2 or greater) corresponding to a plurality of battery cells 44(1) to 44(n).
[0070] The balancing circuit 45 also has at least a plurality of switches SW21(1) to SW21(n) (where n is a natural number greater than or equal to 2) corresponding to the plurality of battery cells 44(1) to 44(n) and the plurality of resistors 46(1) to 46(n).
[0071] In the balancing circuit 45, a group including resistor 46(1) and switch SW21(1) is enclosed by a dotted line and is referred to as circuit 47(1). The balancing circuit 45 has multiple circuits 47(1) to 47(n) (where n is a natural number greater than or equal to 2) corresponding to the battery cells. The configuration of circuit 47 often differs between active and passive types, but the configuration including resistors and switches is often common. In other words, circuit 47 can be used in either active or passive balancing circuits.
[0072] It is preferable that the number n of the above-described multiple battery cells and multiple circuits is the same, that is, that the same number of circuits are arranged, but it is also possible to share a circuit with, for example, 2 to 15 battery cells. Sharing a circuit can reduce costs.
[0073] The balancing circuit 45 has a function of equalizing the SOC of the multiple battery cells 44(1) to 44(n). This function can also be said to be a function of managing all battery cells so that they operate within a safe operating area. Here, the function of equalizing the SOC using the four battery cells (first battery cell 44(1) to fourth battery cell 44(4)) shown in FIG. 3 and the importance of equalizing the SOC will be explained.
[0074] As shown in Figure 3, at a certain time, the first battery cell 44(1) to the fourth battery cell 44(4) have different SOCs. This is equivalent to the SOC-OCV characteristics shown in Figure 3 being different for each battery cell. In this state, the first battery cell 44(1) to the fourth battery cell 44(4) have different SOCs. Figure 3 shows a case where the SOCs are greatest in the following order: fourth battery cell 44(4) > first battery cell 44(1) > third battery cell 44(3) > second battery cell 44(2).
[0075] The first to fourth battery cells 44(1) to 44(4) are electrically connected to the first to fourth circuits 47(1) to 47(4), respectively. Again, the first to fourth battery cells 44(1) to 44(4) are included in the secondary battery 41 shown in FIG. 2. The first to fourth circuits 47(1) to 47(4) are included in the balancing circuit 45 shown in FIG. 2.
[0076] When charging of the secondary battery 41 is started in the SOC state shown in Fig. 3, charging of the fourth battery cell 44(4) is completed first. If charging of the secondary battery 41 continues while the fourth battery cell 44(4) is fully charged, the fourth battery cell 44(4) will be overcharged. On the other hand, if charging of the secondary battery 41 is terminated when the fourth battery cell 44(4) is fully charged, the battery cells other than the fourth battery cell 44(4) will not be fully charged, and the dischargeable capacity of the secondary battery 41 will decrease.
[0077] 3, when the secondary battery 41 is used, the capacity of the second battery cell 44(2) is depleted the fastest. If the secondary battery 41 continues to be used with the second battery cell 44(2) in a depleted state, the second battery cell 44(2) will enter an over-discharged state. On the other hand, if the secondary battery 41 is stopped from being used with the second battery cell 44(2) in a depleted state, the remaining capacity of the battery cells other than the second battery cell 44(2) will remain, resulting in a decrease in the dischargeable capacity of the secondary battery 41.
[0078] To prevent this decrease in dischargeable capacity, it is desirable to make the SOC of each battery cell uniform. Making the SOC of each battery cell uniform is referred to as balancing. In the storage battery pack 4, it may be determined that balancing is necessary during charging, etc., based on the situation shown in Figure 3.
[0079] In order to align the SOCs of each battery cell, it is necessary to estimate the current SOC of each battery cell with high accuracy. Because it is difficult to measure the SOC of each battery cell, it is preferable to estimate it in the server device 1 using measurable values (current and voltage) for each battery cell. When voltage is used as a measurable value, the SOC can be estimated using the SOC-OCV characteristic shown in FIG. 3. The measured voltage can be associated with the OCV of the SOC-OCV characteristic. The timing for performing the SOC estimation using the OCV is preferably the initial and final stages of charging, circled by dotted lines in FIG. 3. The initial and final stages of charging are periods in the SOC-OCV characteristic where the OCV changes significantly but the SOC changes only slightly. These periods are preferable as the timing for estimation because the influence of OCV error on the SOC estimation is reduced.
[0080] The timing for performing SOC estimation may be the middle stage of charging, which is between the initial stage and the final stage of charging shown in FIG. 3 . The middle stage of charging is a period in which changes in OCV in the SOC-OCV characteristics have a significant impact on changes in SOC. During this period, current integration (such as coulomb counting) can be used in the SOC-OCV characteristics. Current integration requires knowing the amount of current flowing through each battery cell. By measuring the amount of current, obtaining the FCC of each battery cell, and combining this with a method such as a Kalman filter, SOC estimation becomes possible.
[0081] When estimating the SOC using current integration, the following calculation may be performed for each battery cell.
[0082]
[0083] In the above formula, FCC is the full charge capacity (Full Charge Capacity), and when the state of health (SOH) of each battery cell is sent from the server device 1, the initial value of FCC held by the vehicle 3 is 0 It is preferable to calculate FCC by multiplying by SOH = FCC / FCC. 0 is.
[0084] On the vehicle 3 side, machine learning may be performed, and an optimal table may be determined through machine learning, or the internal resistance at each SOC may be estimated.
[0085] The internal resistance at each SOC can be estimated, for example, from the current and voltage measured in a battery cell of the vehicle 3. As described in the internal resistance estimation method of the second embodiment, the internal resistance may be estimated by separating it into a fast-response resistance component and a slow-response resistance component. The fast-response resistance component is thought to be related to electron transfer resistance, while the slow-response resistance component is thought to be related to ion diffusion resistance within the solid active material. Battery cells deteriorate due to repeated charging and discharging. However, the state of deterioration differs depending on the type of battery cell and the installation environment. Therefore, estimating the fast-response resistance component and the slow-response resistance component separately as described above can be considered one means of indirectly determining the state of deterioration inside the battery. Therefore, when data on the internal resistance is used for estimating the SOC-OCV characteristics, SOC, FCC, and the like, it is preferable because the accuracy of various estimations is improved by increasing the amount of information reflecting the internal state of the battery. When the internal resistance is estimated in the vehicle 3, it is preferable to include the estimated data as sequential data to be transmitted to the server device 1. The estimated data on the internal resistance reflects the deterioration state of each battery, and is therefore particularly useful for estimating the FCC in the server device 1. Here, the server device 1 can store the estimated data for multiple vehicles 3.
[0086] In one aspect of the present invention, when SOC estimation is performed at the beginning and end of charging, it is based on the OCV, and when it is performed at the middle of charging, it is based on current integration. Since it is desirable to estimate the SOC at an early stage for balancing processing of each battery cell, it is preferable to estimate the SOC at the beginning or middle of charging. Although the SOC estimation is preferably performed by a server device, it may also be performed by a control unit of the vehicle.
[0087] Incidentally, the SOC-OCV characteristics change over time due to degradation caused by repeated charging and discharging, etc. Therefore, in order to obtain the current, i.e., the latest, SOC-OCV characteristics with high accuracy, estimation based on a large amount of data is required, which may require a long calculation time.
[0088] Degradation occurs non-uniformly, resulting in variations in the SOC-OCV characteristics of each battery cell. Other variations include variations in the degradation rate, impedance, or self-discharge rate. Variations in degradation rate, for example, include temperature dependency (the higher the temperature, the more rapid the degradation), voltage dependency (the higher the charging voltage, the more rapid the degradation), and depth of discharge dependency (the deeper the depth of discharge, the more rapid the degradation). These factors are intertwined in a complex manner, making it difficult to estimate the SOC of each battery cell. Furthermore, when the above dependencies are taken into account, estimating the SOC requires a massive amount of calculation.
[0089] Therefore, in one aspect of the present invention, it is preferable to have the server device 1 execute calculation processing related to estimation of the latest SOC-OCV characteristics.
[0090] 3 , after the vehicle 3 acquires the latest SOC-OCV characteristics, in order to align the SOC of the other battery cells with the SOC of the second battery cell 44(2), the switches of the first circuit 47(1), the third circuit 47(3), and the fourth circuit 47(4) corresponding to the battery cells other than the second circuit 47(2) are turned on. Then, the battery cells other than the second battery cell 44(2) are discharged, and the SOC of the battery cells other than the second battery cell 44(2) can be aligned with the SOC of the second battery cell 44(2). Discharge using the resistance of the circuit 47 is referred to as resistive discharge.
[0091] Balancing the SOC in this way can typically be achieved with a balancing circuit 45 having a simple circuit configuration such as switches and resistors, but this wastes energy. Furthermore, the energy consumption generates heat. When energy consumption is involved, this is referred to as a passive balancing circuit or passive balancing process.
[0092] It is also possible to align the SOCs in other ways. For example, in FIG. 3 , to align the SOCs of the other battery cells with the SOC of the fourth battery cell 44(4), the switches in the first circuit 47(1) to the third circuit 47(3) corresponding to the battery cells other than the fourth battery cell 44(4) are turned off, a switch (not shown) between the negative terminal of the battery cell 44(3) and the positive terminal of the battery cell 44(4) is turned off, and the switch in the fourth circuit 47(4) connected to the negative terminal of the battery cell 44(3) is turned on to start charging. This allows the charging to bypass the fourth battery cell 44(4), and the SOCs of the battery cells other than the fourth battery cell 44(4) can be increased and aligned with the SOC of the fourth battery cell 44(4).
[0093] This method requires charging by bypassing the fourth battery cell 44(4). Therefore, compared to using only the second battery cell 44(2), the circuit configuration becomes more complex, requiring an increased number of switches in the secondary battery 41 and the balancing circuit 45. Furthermore, heat is generated as energy is consumed. In other words, this method corresponds to a passive balancing circuit or balancing process.
[0094] When the balancing circuit 45 is operated in this manner, the current SOC value of each battery cell is used as the basis, and therefore, a highly accurate SOC can be obtained by having the SOC estimated by the server device 1. Furthermore, when operating the balancing circuit 45, it is preferable that the SOC estimation by the server device 1 be started early in the charging period.
[0095] In addition, just as there is a demand for a shorter charging time in a quick charging mode, it is also desirable to complete the balancing process in a short time. In this respect, it is also preferable for the server device 1 to start SOC estimation early in the charging period.
[0096] The estimation in the server device 1 can utilize AI via an algorithm.
[0097] The estimation in the vehicle 3 can utilize AI via algorithms.
[0098] In one aspect of the present invention, as a new balancing process, the storage battery pack 4 periodically acquires data on the internal states of the battery cells 44, and the data is transmitted from the storage battery pack 4 to the server device 1 using the communication network 7 or the like. The server device 1 then executes an estimation process on the internal states, creating and saving multiple execution results, and the storage battery pack 4 selects the internal state that is closest to the current state of the battery cells 44, i.e., the most recent internal state, from the data saved in the server device 1 or the memory unit 52. Communication between the storage battery pack 4 and the server device 1 can be performed via the vehicle control unit 50, but the storage battery pack 4 may also be configured to have a communication function.
[0099] According to this aspect of the present invention, data related to the SOC and the like can be obtained with high accuracy in a short time. The calculation process related to the SOC estimation executed by the server device 1 can be completed in a short time, and the frequency of the calculation process can also be increased by the server device 1. Furthermore, the calculation process by the server device 1 can be executed in parallel while the vehicle 3 is being charged, so that the balancing process can be completed in a short time.
[0100] Furthermore, the data and estimation results related to SOC, etc. stored in the server device 1 are versatile and can be provided to multiple battery packs 4. Such a system allows the battery packs 4 to acquire highly accurate estimated SOC, eliminating the need for a new control unit or the like in the battery packs 4 and enabling the most efficient balancing of SOC. Unnecessary energy consumption associated with the balancing process is suppressed, allowing the battery packs 4 to maximize their capabilities.
[0101] 1A and 1B , data is transmitted and received between the vehicle 3 and the server device 1. Data transmission and reception is preferably performed while the vehicle 3 is stopped and connected to the charger 2. When the vehicle 3 is connected to the charger 2, charging of the battery pack 4 of the vehicle 3 begins. The charging period while the power receiving connector 5 is connected to the charger 2 can be divided into an initial and middle CC (Constant Current) charging period and a final CV (Constant Voltage) charging period.
[0102] While the power receiving connector 5 is connected to the charger 2, communication is possible between the server device 1 and the vehicle 3. During the initial and middle stages of charging, that is, the period corresponding to CC charging, the communication can be used to determine the optimal SOC-OCV characteristics in the vehicle 3.
[0103] At the end of charging, i.e., during the CV charging period, the remaining capacity until full charge is calculated for each battery cell, and the battery cell that will take the longest time to be fully charged may be identified. For the other battery cells, the timing at which discharge in the circuit 47 starts, or the so-called discharge order in the circuit 47, may be determined.
[0104] The table of SOC-OCV characteristics during the CC charging period is created by the server device 1, but after charging is completed, the table can be corrected by the GPU installed in the vehicle if necessary.
[0105] The vehicle 3 may integrate the SOC data of each battery cell 44 to create a fuel gauge table for the passenger (user).
[0106] The first data 11 and the second data 12 can be transmitted and received by a vehicle control unit 50 shown in Fig. 2. The vehicle control unit 50 has at least a CPU 51, a storage unit 52, and a communication unit 53, and operates by receiving power from the secondary battery 41 or a separately provided storage battery.
[0107] The vehicle control unit 50 is sometimes called a vehicle control unit. The vehicle control unit 50 is a control device that determines the state of the vehicle and maintains the optimum state, and can control the entire vehicle using CAN (Controller Area Network) communication, CAN FD (CAN with Flexible Data Rate), in-vehicle Ethernet (registered trademark), etc.
[0108] The vehicle control unit 50 can select data related to the SOC and the like stored in the server device 1. For example, the vehicle control unit 50 has at least a CPU 51, and the CPU 51 can execute arithmetic processing to select data related to the optimal SOC and the like that is closest to the current state of the battery cell from the data stored in the server device 1 or the storage unit 52. In addition to the CPU 51, the vehicle control unit 50 can also have a CPU and GPU capable of arithmetic processing.
[0109] The vehicle control unit 50 has a storage unit 52, which includes RAM, ROM, etc. The storage unit 52 can record SOC-OCV characteristic data of the plurality of battery cells 44. The storage unit 52 can also record data related to the SOC, etc. selected from the server device 1. The storage unit 52 can also record programs, etc. for controlling the storage battery pack 4. By executing one of the programs, the CPU 51 can select data related to the SOC, etc. that is closest to the current state for each of the plurality of battery cells 44 from the data stored in the server device 1 or the storage unit 52.
[0110] The vehicle control unit 50 has a communication section 53 and is capable of sending and receiving data to and from the server device 1 .
[0111] The storage battery pack 4 has a protection circuit 60. A current monitoring circuit 61 included in the protection circuit 60 may have a sensor function for measuring charge / discharge current as a measurement value obtained from the secondary battery 41. By measuring the charge / discharge current using the current monitoring circuit 61, it is possible to perform coulomb counting of the battery cell and obtain data related to the SOC, etc.
[0112] The voltage monitoring circuit 62 included in the protection circuit 60 may have a sensor function capable of measuring the terminal voltage of each battery cell 44 as a measurement value obtained from the secondary battery 41, etc. The temperature monitoring circuit 63 included in the protection circuit 60 may have a sensor function capable of measuring the temperature of each battery cell 44 as a measurement value obtained from the secondary battery 41, etc. The path blocking circuit 64 included in the protection circuit 60 can block the path of charge / discharge current for the secondary battery 41, etc.
[0113] The vehicle control unit 50 can acquire the measurement values obtained from the protection circuit 60 as parameters. Based on the acquired measurement values, it can forcibly stop discharging or charging a battery cell that is determined to be in an over-discharged or over-charged state. The vehicle control unit 50 can determine whether to forcibly stop the discharge or charging.
[0114] The vehicle control unit 50 can control the balancing circuit 45 in accordance with the selected data related to the SOC, etc. Specifically, the vehicle control unit 50 can control the on / off of the switches SW21(1) to SW21(n) of the balancing circuit 45.
[0115] A start switch 71 is electrically connected to the vehicle control unit 50. The vehicle control unit 50 can switch the vehicle 3 between a running state and a stopped state in response to the operation of the start switch 71 by the passenger. The vehicle control unit 50 can also switch the vehicle 3 between a running state and a stopped state in response to the charge state of the secondary battery 41, thereby enabling the start switch 71 to be operated.
[0116] In this embodiment, data on the SOC and the like of each battery cell is acquired as sequential data at regular intervals from the storage battery pack 4, and the acquired data is stored in the server device 1 using the communication network 7 or the like, and further, calculations related to SOC estimation are performed by the server device 1 to calculate the estimation result. The storage battery pack 4 can select data on the SOC and the like that is closest to the current state of the battery cell 44 from the data stored in the server device 1 or the memory unit 52, so that the data on the SOC and the like can be acquired with high accuracy in a short time.
[0117] The data and estimation results relating to the SOC and the like stored in the server device are versatile and can be provided to the battery packs 4 of multiple vehicles 3 .
[0118] Such a system allows the battery pack 4 to acquire a highly accurate estimated SOC, etc., and allows the most efficient SOC balancing process using a balancing circuit or the like. The battery pack 4 that has undergone balancing processing is configured to utilize the optimal FCC. This configuration may be referred to as battery utilization at its limit, since it allows the battery to be utilized as much as possible. By using a battery management system according to one embodiment of the present invention, the multiple battery cells 44 of the battery pack 4 can be utilized at their limit.
[0119] This embodiment mode can be implemented in appropriate combination with other embodiment modes.
[0120] Second Embodiment In the present embodiment, a processing method and the like relating to SOC-OCV characteristic data will be described.
[0121] [Processing Method for SOC-OCV Characteristics Data] FIG. 4 is a diagram for explaining the creation of SOC-OCV characteristics data in the server device 1 and the selection of SOC-OCV characteristics data on the vehicle 3 side, for example, on the vehicle control unit 50, regarding the SOC-OCV characteristics data contained in the first data 11 and the second data 12.
[0122] The server device 1 has a first algorithm 121. The first algorithm 121 has a function of generating first SOC-OCV characteristic data 162 using at least a portion of the first data 11 as input data. The first SOC-OCV characteristic data 162 has an estimated value. The first algorithm 121 preferably has a first neural network 131. The server device 1 also has a function of transmitting the first SOC-OCV characteristic data 162 to the vehicle 3 as part of the second data 12. The transmitted first SOC-OCV characteristic data 162 is added as part of an SOC-OCV characteristic data list 161 for the vehicle 3.
[0123] The vehicle 3 has a second algorithm 122. The second algorithm 122 may be stored in the storage unit 52 of the vehicle control unit 50 or the like. The second algorithm 122 has a function of selecting second SOC-OCV characteristic data 163 from the SOC-OCV characteristic data lists 161 using input values such as the SOC-OCV characteristic data lists 161 and the voltage value, current value, battery cell temperature, and capacity value related to the storage battery pack 4, which are aggregated in the vehicle control unit 50. The second SOC-OCV characteristic data 163 selected is the data that is closest to the state of the battery cells 44 of the vehicle 3 at the time of selection. "Closest" means that the difference from the entire range of the SOC-OCV characteristics of the battery cells is smallest. Because it is difficult to actually measure the entire range of the SOC-OCV characteristics of the battery cells, the second algorithm 122 needs to select the second SOC-OCV characteristic data 163 based on limited input data. Therefore, it is preferable that the second algorithm 122 includes the second neural network 132. By including the second neural network 132, the second algorithm 122 can select the second SOC-OCV characteristic data 163 that is closest to the state of the battery cell using limited input data. Furthermore, the vehicle 3 has a function of transmitting the second SOC-OCV characteristic data 163 to the server device 1 as part of the first data 11. Note that the second algorithm 122 may be installed in an electronic device such as a smartphone owned by a passenger of the vehicle 3.
[0124] The first neural network 131 may be, for example, any one of a FFNN (Feedforward Neural Network), a CNN (Convolutional Neural Network), an RNN (Recurrent Neural Network), and an LSTM (Long Short-Term Memory).
[0125] For example, any one of FFNN, CNN, RNN, and LSTM can be used as the second neural network 132. In addition, the second neural network 132 may select the second SOC-OCV characteristic data 163 from the SOC-OCV characteristic data list 161 as a classification problem using a decision tree.
[0126] Next, a data description method for the first SOC-OCV characteristic data 162 will be described with reference to FIG. 5 . A battery management system according to one embodiment of the present invention may employ a data description method in which SOC data and OCV data for acquiring the first SOC-OCV characteristic data 162 are assigned to specific bits, as shown in FIG. 5 . FIG. 5 illustrates the description method for SOC data, showing the relationship between bit data and the corresponding SOC [%]. Also, as a description method for OCV data, the relationship between bit data and the corresponding voltage [V] is shown. When the specific bit data in the SOC data is, for example, 0011, the corresponding SOC is 40%, and the corresponding voltage in the OCV data is 3.300 V. Under normal usage conditions, a battery cell is used so that its SOC is in the range of 0% to 100%. However, if the battery cell is not used for a long period of time, it may be in an over-discharged state below 0%. Furthermore, during charging, overcharging (charging to 100% or more) is a potential risk that must be addressed. Therefore, it is desirable that the SOC data also correspond to an SOC range smaller than 0% and an SOC range larger than 100%, as shown in Fig. 5. Furthermore, the OCV data is data that forms a pair with the SOC data, and is assigned as OCV data so as to correspond to each SOC data.
[0127] 5 also shows an example of a data description method for the first SOC-OCV characteristic data 162, in which data intervals are narrowed in a range where the SOC is close to 100%. An overcharged state in a battery cell where the SOC exceeds 100% can lead to a decrease in the safety of the battery cell and a decrease in battery life. Therefore, it is desirable to allocate more bit data in an SOC range close to 100%. The allocation of bit data can be performed by the server device 1. The SOC range close to 100% is preferably 90% to 110%, more preferably 95% to 105%, and it is desirable to allocate more bit data in this range than in other ranges.
[0128] 5, more bit data is allocated in the SOC range close to 100%, but it is also preferable to allocate data at smaller intervals in the SOC range closer to 0%. Allocating more bit data in the SOC range close to 0% makes it easier to prevent sudden shutdowns in the vehicle 3 having battery cells, leading to improved safety.
[0129] As shown in Figure 5, by allocating a large amount of bit data to a portion of the SOC range, it becomes possible to form sufficient SOC-OCV characteristic data even with a small number of bits, thereby enabling a reduction in the amount of data communication between the server device 1 and the vehicle 3 and a reduction in the amount of data within the vehicle 3.
[0130] 5 shows an example using 4 bits for the sake of explanation, but the data may be described using a number of bits greater than 4, such as 8 bits, 16 bits, 32 bits, or 64 bits. When a larger number of bits is used, it may not be necessary to allocate more bit data to the partial range of SOC described above. This is because, when a large number of bits are allocated to the SOC-OCV characteristic data, the entire range of SOC can be described in detail, not just a partial range of SOC.
[0131] 5 shows an example of a data description format for the first SOC-OCV characteristic data 162 in which, in addition to the allocation of SOC data and OCV data, State A to State D representing the states of the battery cells are allocated to the surplus bit data. State A to State D representing the states of the battery cells can be allocated as data indicating a dangerous state such as an internal short circuit, for example.
[0132] As described above, the data processing function for SOC-OCV characteristic data provided in the battery management system according to one embodiment of the present invention can improve the estimation accuracy of the battery cells. Furthermore, the reduction in the amount of data (data volume) of the SOC-OCV characteristic data and the optimization for neural network processing performed by the server device 1 can reduce the power consumption of the control unit of the vehicle 3.
[0133] [Processing Functions Related to FCC and Internal Resistance] Fig. 6 shows an example in which, with respect to the FCC included in the first data 11 and the internal resistance (R) included in the second data, the server device 1 estimates the FCC and the vehicle 3 estimates the internal resistance. In this way, estimation may be performed on the vehicle 3 side in addition to estimation on the server device 1. A functional configuration related to estimation of the FCC and internal resistance of the battery management system will be described using Fig. 6.
[0134] The server device 1 has a third algorithm 123. The third algorithm 123 uses an internal resistance 171a calculated based on the battery cell (R data from a certain previous cycle estimated by the battery cell, R n−1 The third algorithm 123 preferably includes a third neural network 133. The server device 1 also has a function of transmitting the FCC 172 to the vehicle 3 as part of the second data 12.
[0135] The vehicle 3 has a fourth algorithm 124. The fourth algorithm 124 receives the FCC 172, the second SOC-OCV characteristic data 163, and the voltage value, current value, and capacity value of the battery cell as input data, and calculates the internal resistance 171b of the battery cell (R data estimated at the battery cell, R n The fourth algorithm 124 preferably includes a fourth neural network 134. The vehicle 3 also includes an internal resistance 171b (R n ) to the server device 1 as part of the first data 11.
[0136] The third neural network 133 may be, for example, any one of FFNN, CNN, RNN, and LSTM.
[0137] The fourth neural network 134 may be, for example, any one of FFNN, CNN, RNN (and LSTM).
[0138] Next, a method for estimating the internal resistance 171 (denoted as R) will be described with reference to Fig. 7. Fig. 7 shows the function of the fourth algorithm 124 of the vehicle 3, and the internal resistance 171 is estimated by inputting the first SOC-OCV characteristic data 162, the FCC 172, and the internal measurement values of the battery cell 44 into the fourth algorithm 124. The internal resistance may be estimated by the server device 1.
[0139] The first SOC-OCV characteristic data 162 is preferably in the data format described in Fig. 5. The internal measurement values of each battery cell can be calculated based on the voltage value (V) 31 and current value (I) 32 measured from the battery cell, and the capacity value (Q) 33 and temperature (T) 34 measured by a coulomb counter or the like.
[0140] As described above, the function related to estimating the FCC and internal resistance of the battery management system according to one embodiment of the present invention enables to improve the accuracy of estimating the FCC and internal resistance of the battery cell. Furthermore, by using lighter SOC-OCV characteristic data (reduced data volume) for estimating the internal resistance, it becomes suitable for neural network processing, and it becomes possible to reduce the power consumption of the control unit of the vehicle 3.
[0141] [Method of Measuring Internal Resistance] Instead of the method of estimating the internal resistance 171 shown in Fig. 7, the internal resistance 171 may be estimated from the measurement results by the current rest method described in Fig. 8 and Fig. 9. In this case, the fourth algorithm 124 may have a function of estimating the internal resistance by the current rest method described below.
[0142] The current rest method is a method of estimating internal resistance by providing a rest period during CC charging where no charging is performed for a certain period of time and analyzing the change in battery cell voltage during this rest period. Alternatively, it is a method of estimating internal resistance by providing a rest period during CC discharging where no discharging is performed for a certain period of time and analyzing the change in battery cell voltage during this rest period. The rest period is preferably from 1 second to 10 minutes, more preferably from 5 seconds to 5 minutes, and even more preferably from 10 seconds to 3 minutes.
[0143] FIG. 8 is a diagram illustrating an analysis method for the current pause method. While FIG. 8 shows an example of the current pause method for CC discharge, the current pause method may also be used for CC charging. The difference between the battery voltage immediately before the pause period and the battery voltage 0.1 seconds after the pause period begins is defined as ΔV (0.1 s). The difference between the battery voltage 0.1 seconds after the pause period begins and the battery voltage 120 seconds after the pause period begins (the battery voltage at the end of the pause period) is defined as ΔV (0.1 s to 120 s). Next, the value obtained by dividing ΔV (0.1 s) by the current value of constant current discharge is defined as the fast-response resistance component R (0.1 s), and the value obtained by dividing ΔV (0.1 s to 120 s) by the current value of constant current discharge is defined as the slow-response resistance component R (0.1 s to 120 s). The fast-response resistance component R (0.1 s) is thought to be mainly due to electrical resistance (electron conduction resistance), while the slow-response resistance component R (0.1 s to 120 s) is thought to be mainly due to Li diffusion resistance within the active material particles.
[0144] Next, an example of the analysis results of the current rest method is shown below. For battery samples (Sample 1 and Sample 2) using different positive electrode active materials, the analysis method described in FIG. 8 was used to analyze the fast-response resistance component R (0.1 s) and the slow-response resistance component R (0.1 s to 120 s). As an example, FIG. 9A shows the transition of the fast-response resistance component R (0.1 s). FIG. 9B shows the transition of the fast-response resistance component R (0.1 s) and the slow-response resistance component R (0.1 s to 120 s) for Sample 1.
[0145] 9A, the fast-response resistance component R(0.1s) of Sample 1 tends to decrease and then increase, while the fast-response resistance component R(0.1s) of Sample 2 only increases. Thus, the change in the fast-response resistance component R(0.1s) is not uniform and may vary depending on the battery.
[0146] As shown in Figure 9B, the slow-response resistance component R (0.1 s to 120 s) changes more significantly than the fast-response resistance component R (0.1 s). The slow-response resistance component R (0.1 s to 120 s) increases sharply from around the 20th cycle and remains almost constant from the 27th cycle onwards. In this way, the fast-response resistance component R (0.1 s) and the slow-response resistance component R (0.1 s to 120 s) may have different change trends.
[0147] Therefore, it is preferable that the fourth algorithm 124 has a function of predicting future changes in internal resistance for each resistance component, using a neural network such as LSTM to estimate time-series data for the fast-response resistance component R (0.1 s) and the slow-response resistance component R (0.1 s to 120 s).
[0148] The above-mentioned prediction function may be possessed by the server device 1. If the server device 1 has a function to predict future changes in internal resistance for each resistance component by using a neural network such as LSTM to estimate time-series data for each of the fast-response resistance component R (0.1 s) and the slow-response resistance component R (0.1 s to 120 s), this is preferable because it enables data corresponding to the secondary batteries 41 of multiple vehicles 3 to be accumulated and the prediction accuracy of the neural network to be improved.
[0149] When a vehicle has multiple battery cells 44, as in the vehicle 3 shown in the examples above, it is preferable to measure, estimate, and predict the internal resistance for each battery cell. The multiple battery cells 44 have manufacturing characteristic variations, and the environmental temperature may also change depending on the mounting position of the battery cells 44 in the secondary battery 41. Therefore, by measuring, estimating, and predicting the internal resistance for each of the multiple battery cells 44, a storage battery control system that can perform more accurate control can be achieved.
[0150] In estimating the internal resistance, in order to accurately analyze the fast-response resistance component R (0.1 s) and the slow-response resistance component R (0.1 s to 120 s), it is important to synchronize the measurement values of the voltage values (V) 31 and the current values (I) 32 measured from the battery cells 44. Therefore, in the current monitoring circuit 61 and the voltage monitoring circuit 62, it is preferable to provide an A / D converter for each of the voltage values (V) 31 and the current values (I) 32 of the multiple battery cells 44, rather than using a scanning-type A / D converter. In this case, the voltage values (V) 31 of the multiple battery cells 44 may be acquired using a change in the current value (I) 32 as a trigger.
[0151] Furthermore, the vehicle 3 may have third SOC-OCV characteristic data in addition to the SOC-OCV characteristic data list 161 and the second SOC-OCV characteristic data 163. The third SOC-OCV characteristic data can be created based on the second SOC-OCV characteristic data 163 and an estimated load of the vehicle 3. The average current consumption value of the battery cell can be used as the estimated load. Compared to the second SOC-OCV characteristic data 163, the third SOC-OCV characteristic data sets a voltage corresponding to a low SOC range in the OCV data higher in accordance with the estimated load of the vehicle 3. As a simplified example, for example, an SOC of 10% in the second SOC-OCV characteristic data 163 is recorded as an SOC of 0% in the third SOC-OCV characteristic data. In this example, the OCV at which the SOC is 0% in the third SOC-OCV characteristic data is higher than the OCV at which the SOC is 0% in the second SOC-OCV characteristic data 163. It is also possible to display the third SOC-OCV characteristic data to the passengers of the vehicle 3, which is preferable because it can prevent unexpected shutdown of the vehicle 3.
[0152] This embodiment mode can be implemented in appropriate combination with other embodiment modes.
[0153] Embodiment 3 In this embodiment, a positive electrode used in a battery cell of the present invention will be described.
[0154] 10A shows an example of a cross-sectional view of a positive electrode. The positive electrode has a positive electrode active material layer 571 on a positive electrode current collector 550. The positive electrode active material layer 571 includes a positive electrode active material 561, a positive electrode active material 562, a binder (binding agent) 555, a conductive additive 553, a conductive additive 554, and an electrolyte 556. The positive electrode active material 561 has an average particle size larger than that of the positive electrode active material 562.
[0155] [Positive Electrode Active Material] The positive electrode active material 561 and / or the positive electrode active material 562 may be called positive electrode active material particles, but may take various shapes other than particulates. The positive electrode active material 561 and / or the positive electrode active material 562 may be primary particles having a plurality of crystallites, or secondary particles formed by aggregation of primary particles.
[0156] A material capable of inserting and extracting carrier ions can be used for the positive electrode active material 561 and / or the positive electrode active material 562. The carrier ions can be lithium ions, sodium ions, potassium ions, calcium ions, strontium ions, barium ions, beryllium ions, or magnesium ions.
[0157] Materials capable of inserting and extracting lithium ions include lithium composite oxides having an olivine-type crystal structure, a layered rock salt-type crystal structure, or a spinel-type crystal structure. For example, a lithium composite oxide having an olivine-type crystal structure is LiMPO 4 (where M = Fe, Mn, Ni, or Co). Fe and Mn are expected to be the next generation positive electrode materials because of their excellent thermal stability. For example, a lithium composite oxide with a layered rock salt crystal structure is LiMO 2 (where M=Fe, Mn, Ni, or Co). When M is Co, LiMO 2 is LiCoO 2 This is sometimes referred to as LCO or lithium cobalt oxide. The lithium composite oxide having a layered rock salt crystal structure may contain one or more elements selected from Fe, Mn, Ni, and Co as M.
[0158] As a composite oxide containing Ni, Mn and Co, LiNi x Co y Mn z O 2There is a NiCoMn-based alloy (also referred to as NCM) represented by the formula (x > 0, y > 0, 0.8 < x + y + z < 1.2). Specifically, for example, it is preferable to satisfy 0.1x < y < 8x and 0.1x < z < 8x. As an example, it is preferable that x, y, and z satisfy x:y:z = 1:1:1 or a value thereabout. As another example, it is preferable that x, y, and z satisfy x:y:z = 5:2:3 or a value thereabout. As another example, it is preferable that x, y, and z satisfy x:y:z = 8:1:1 or a value thereabout. As another example, it is preferable that x, y, and z satisfy x:y:z = 9:0.5:0.5 or a value thereabout. As another example, it is preferable that x, y, and z satisfy x:y:z = 6:2:2 or a value thereabout. As another example, it is preferable that x, y, and z satisfy x:y:z = 1:4:1 or a value thereabout.
[0159] In addition, the NiCoMn-based alloys described above preferably contain at least one element selected from aluminum, magnesium, titanium, and boron in an amount of 0.1 mol % to 3 mol %.
[0160] In addition to this, V 2 O 5 , Nb 2 O 5 These oxides are being studied as cathode materials. For example, lithium manganese spinel (LiMn) is a spinel-type crystalline lithium composite oxide. 2 O 4 ) etc.
[0161] The lithium composite oxide may contain at least one element selected from the group consisting of nickel, chromium, aluminum, iron, magnesium, molybdenum, zinc, zirconium, indium, gallium, copper, titanium, niobium, silicon, fluorine, phosphorus, etc. A lithium composite oxide containing Ni, Mn, and Co and containing aluminum may be referred to as NCMA. A lithium composite oxide containing Ni and Co and containing aluminum may be referred to as NCA.
[0162] The average particle size of the positive electrode active material 561 is 1 μm or more and 50 μm or less, preferably 5 μm or more and 20 μm or less. In the case of a ternary composite oxide such as NCM, the positive electrode active material 561 can be considered as secondary particles, and the average particle size of the secondary particles is 1 μm or more and 50 μm or less, preferably 5 μm or more and 20 μm or less.
[0163] In order to increase the packing density of the active material, a positive electrode active material 562 having a different particle size may be further added. Different particle sizes refer to different maximum values of the average particle size. For example, the maximum value of the average particle size of the positive electrode active material 562 is smaller than that of the positive electrode active material 561. The maximum value of the average particle size of the positive electrode active material 562 is preferably 1 / 6 to 1 / 10 of the maximum value of the average particle size of the positive electrode active material 561. By mixing active materials having different particle sizes, the packing density of the active material in the positive electrode active material layer 571 can be improved.
[0164] The charge density can be increased without the positive electrode active material 562. When the positive electrode active material 562 is not included, the manufacturing process can be reduced, and further cost reduction can be achieved.
[0165] The positive electrode active material 561 and / or the positive electrode active material 562 may have grain boundaries. The grain boundaries may be located between crystallites.
[0166] Positive electrode active material 561 and / or positive electrode active material 562 may have an additive element in the surface layer portion. Fig. 10A shows surface layer portion 572 of positive electrode active material 561. Surface layer portion 572 exists within 50 nm, more preferably within 35 nm, even more preferably within 20 nm, and most preferably within 10 nm from the surface of positive electrode active material 561 toward the inside in a cross-sectional view.
[0167] The additive element may be unevenly distributed in the surface layer. "Uneven distribution" refers to the state in which the additive element is unevenly or unevenly distributed, with the concentration of the additive element being higher in one region than in another. Uneven distribution may also be expressed as segregation or precipitation.
[0168] Depending on the type, some additive elements may not contribute to the capacity of the positive electrode active material. It is preferable that such additive elements are unevenly distributed in the surface layer of the positive electrode active material. The uneven distribution of the additive elements can be confirmed by the presence of a higher concentration of the additive elements in the surface layer than in the interior of the positive electrode active material. The presence of the additive elements at least in the surface layer can prevent structural deterioration during charge and discharge, resulting in a positive electrode active material that is less susceptible to deterioration.
[0169] The structure in which the surface layer portion 572 is provided inside the active material may be referred to as a core-shell structure. The core-shell structure can also be applied to the positive electrode active material 562.
[0170] [Binder] The binder 555 is provided to prevent the positive electrode active material 561 or the conductive additive 553 from sliding off from the positive electrode current collector 550. The binder 555 also plays a role in binding the positive electrode active material 561 and the conductive additive 553 together. For this reason, the binder 555 may be positioned so as to be in contact with the positive electrode current collector 550, be positioned between the positive electrode active material 561 and the conductive additive 553, or be positioned so as to be entangled with the conductive additive 553.
[0171] The binder 555 contains a resin, which is a polymer material. If a large amount of binder is contained, the proportion of the positive electrode active material 561 in the positive electrode active material layer 571 may decrease. A decrease in the proportion of the positive electrode active material 561 leads to a decrease in the discharge capacity of the secondary battery, so the amount of binder 555 mixed is minimized.
[0172] [Conductive additive] The positive electrode active material 561 is a composite oxide and therefore may have high resistance. This makes it difficult to collect current from the positive electrode active material 561 to the positive electrode current collector 550. Therefore, the conductive additive 553 and / or the conductive additive 554 functions to assist the current path between the positive electrode active material 561 and the positive electrode current collector 550, the current path between the plurality of positive electrode active materials 561, and the current path between the plurality of positive electrode active materials and the positive electrode current collector 550. To fulfill this function, the conductive additive 553 and / or the conductive additive 554 is made of a material having lower resistance than the positive electrode active material 561. The conductive additive 553 and / or the conductive additive 554 may be positioned so as to be in contact with the positive electrode current collector 550 or may be positioned in the gaps in the positive electrode active material 561.
[0173] The conductive additive 553 is also called a conductivity imparting agent or a conductive material due to its role, and is made of a carbon material or a metal material. Examples of carbon materials used for the conductive additive 553 include carbon black (furnace black, acetylene black, graphite, etc.). Carbon black has a smaller particle size than the positive electrode active material 561. Examples of fibrous carbon materials used for the conductive additive 554 include carbon nanotubes (CNT) and VGCF (registered trademark). Examples of sheet-like carbon materials used for the conductive additive 554 include multilayer graphene. FIG. 10A shows a cross section of a positive electrode, but the sheet-like carbon material may appear thread-like.
[0174] The particulate conductive additive 553 can penetrate into gaps in the positive electrode active material 561 and is prone to aggregation. Therefore, the particulate conductive additive 553 can assist the conductive path between closely arranged positive electrode active materials (between adjacent positive electrode active materials). The fibrous or sheet-like conductive additive 554 also has a folded region, but is larger than the positive electrode active material 561. Therefore, the fibrous or sheet-like conductive additive 554 can assist the conductive path between adjacent positive electrode active materials as well as between positive electrode active materials arranged at a distance. It is preferable to mix particulate, fibrous, and sheet-like conductive additives.
[0175] When graphene is used as a sheet-like conductive additive and carbon black is mixed with the graphene as a particulate conductive additive, the weight of the carbon black in the slurry may be 1.5 to 20 times, preferably 2 to 9.5 times, the weight of the graphene.
[0176] Furthermore, when the mixture ratio of graphene and carbon black is within the above range, the carbon black is easily dispersed without aggregation. Furthermore, when the mixture ratio of graphene and carbon black is within the above range, the electrode density can be increased compared to when only carbon black is used as the conductive additive. Increasing the electrode density can increase the capacity per unit weight. Specifically, the density of the positive electrode active material layer can be increased to more than 3.5 g / cc.
[0177] A positive electrode using a mixture of graphene and carbon black as a conductive additive can handle faster charging than a positive electrode using only graphene as a conductive additive. Furthermore, it is preferable that the mixture ratio of graphene and carbon black be within the above range.
[0178] Laminated secondary batteries are used in vehicles. Increasing the number of laminated secondary batteries to achieve high capacity increases the vehicle's mileage. However, this increases the vehicle's weight due to the laminated batteries, which increases the energy required to move the vehicle. However, it is possible to extend the mileage without increasing the number of laminated secondary batteries, with little change in the vehicle's total weight.
[0179] Furthermore, when the capacity of a secondary battery mounted on a vehicle increases, it is desirable to complete charging in a short time because it requires more power to charge. Furthermore, when the capacity of a secondary battery mounted on a vehicle increases, it is desirable to enable rapid charging in so-called regenerative charging, in which temporary power is generated when the vehicle brakes are applied and the generated power is charged.
[0180] [Electrolyte] The electrolyte 556 preferably includes a solvent and a metal salt that serves as carrier ions. The solvent for the electrolyte is preferably an aprotic organic solvent, and examples thereof include ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate, chloroethylene carbonate, vinylene carbonate, γ-butyrolactone, γ-valerolactone, dimethyl carbonate (DMC), diethyl carbonate (DEC), ethyl methyl carbonate (EMC), methyl formate, methyl acetate, ethyl acetate, methyl propionate, ethyl propionate, propyl propionate, methyl butyrate, 1,3-dioxane, 1,4-dioxane, dimethoxyethane (DME), dimethyl sulfoxide, diethyl ether, methyl diglyme, acetonitrile, benzonitrile, tetrahydrofuran, sulfolane, and sultone, or any combination and ratio of two or more of these.
[0181] Furthermore, by using one or more flame-retardant and non-volatile ionic liquids (room-temperature molten salts) as the electrolyte solvent, it is possible to prevent the secondary battery from exploding or catching fire even if the internal temperature of the secondary battery rises due to an internal short circuit, overcharging, or the like. The ionic liquid is composed of a cation and an anion, and includes an organic cation and an anion. Examples of organic cations used in the electrolyte include aliphatic onium cations such as quaternary ammonium cations, tertiary sulfonium cations, and quaternary phosphonium cations, and aromatic cations such as imidazolium cations and pyridinium cations. Examples of anions used in the electrolyte include monovalent amide anions, monovalent methide anions, fluorosulfonate anions, perfluoroalkylsulfonate anions, tetrafluoroborate anions, perfluoroalkylborate anions, hexafluorophosphate anions, and perfluoroalkylphosphate anions.
[0182] The salt to be dissolved in the solvent is, for example, LiPF 6 , LiClO 4 , LiAsF 6 , LiBF 4 , LiAlCl 4 , LiSCN, LiBr, LiI, Li 2 SO 4 , Li 2 B 10 Cl 10 , Li 2 B 12 Cl 12 , LiCF 3 SO 3 , LiC 4 F 9 SO 3 , LiC(CF 3 SO 2 ) 3 , LiC(C 2 F 5 SO 2 ) 3 , LiN(CF 3 SO 2 ) 2 , LiN(C 4 F 9 SO 2 ) (CF 3SO 2 ), LiN(C 2 F 5 SO 2 ) 2 These lithium salts may be used alone or in any combination and ratio of two or more of them.
[0183] The electrolyte used in the secondary battery is preferably a highly purified electrolytic solution with a low content of granular dust and elements other than the constituent elements of the electrolyte (hereinafter simply referred to as "impurities"). Specifically, the weight ratio of impurities to the electrolyte is preferably 1% or less, preferably 0.1% or less, and more preferably 0.01% or less.
[0184] In addition, additives such as vinylene carbonate, propane sultone (PS), tert-butylbenzene (TBB), fluoroethylene carbonate (FEC), lithium bis(oxalate)borate (LiBOB), or dinitrile compounds such as succinonitrile and adiponitrile may be added to the electrolyte. The concentration of the added material may be, for example, 0.1 wt % to 5 wt % of the total solvent. VC and LiBOB are particularly preferred because they easily form a good coating.
[0185] A solution containing a solvent and a salt that serves as carrier ions may be called an electrolyte.
[0186] A polymer gel electrolyte in which a polymer is swollen with an electrolytic solution may also be used.
[0187] The use of a polymer gel electrolyte improves safety against leakage, etc. It also enables the secondary battery to be made thinner and lighter.
[0188] Examples of polymers that can be gelled include silicone gel, acrylic gel, acrylonitrile gel, polyethylene oxide gel, polypropylene oxide gel, and fluorine-based polymer gel.
[0189] Examples of polymers that can be used include polymers having a polyalkylene oxide structure such as polyethylene oxide (PEO), PVDF, polyacrylonitrile, and copolymers containing these. For example, PVDF-HFP, which is a copolymer of PVDF and hexafluoropropylene (HFP), can be used. The polymer formed may also have a porous shape.
[0190] In addition, a solid electrolyte containing an inorganic material can be used as the electrolyte. For example, a sulfide-based solid electrolyte, an oxide-based solid electrolyte, a halide-based solid electrolyte, etc. can be used. A solid electrolyte containing a polymer material such as PEO (polyethylene oxide) can also be used. When a solid electrolyte is used, the installation of a separator and spacer is unnecessary. Furthermore, since the entire battery can be solidified, the risk of leakage is eliminated, dramatically improving safety.
[0191] The sulfide-based solid electrolytes include thiolithium-based (Li 10 GeP 2 S 12 , Li 3.25 Ge 0.25 P 0.75 S 4 etc.), sulfide glass (70Li 2 S・30P 2 S 5 , 30Li 2 S・26B 2 S 3 ・44LiI, 63Li 2 S・36SiS 2 ・1Li 3 P.O. 4 , 57Li 2 S・38SiS 2 ・5Li 4 SiO 4 , 50Li 2 S・50GeS 2 etc.), sulfide crystallized glass (Li 7 P 3 S 11 , Li 3.25 P 0.95 S 4Sulfide-based solid electrolytes have the advantages of being highly conductive, being able to be synthesized at low temperatures, and being relatively soft, which makes it easy to maintain conductive paths even after charging and discharging.
[0192] The oxide-based solid electrolyte includes a material having a perovskite crystal structure (La 2/3−x Li 3x TiO 3 etc.), materials having a NASICON type crystal structure (Li 1−X Al X Ti 2−X (P.O. 4 ) 3 etc.), materials having a garnet-type crystal structure (Li 7 La 3 Zr 2 O 12 etc.), materials having a LISICON type crystal structure (Li 14 ZnGe 4 O 16 etc.), LLZO (Li 7 La 3 Zr 2 O 12 ), oxide glass (Li 3 P.O. 4 -Li 4 SiO 4 , 50Li 4 SiO 4 ・50Li 3 BO 3 etc.), oxide crystallized glass (Li 1.07 Al 0.69 Ti 1.46 (P.O. 4 ) 3 , Li 1.5 Al 0.5 Ge 1.5 (P.O. 4 ) 3 Oxide-based solid electrolytes have the advantage of being stable in the atmosphere.
[0193] Halide-based solid electrolytes include LiAlCl 4 , Li 3 InBr 6, LiF, LiCl, LiBr, LiI, etc. Furthermore, composite materials in which these halide-based solid electrolytes are filled into the pores of porous aluminum oxide or porous silica can also be used as the solid electrolyte.
[0194] Also, different solid electrolytes may be mixed and used.
[0195] Among them, Li having a NASICON type crystal structure 1+x Al x Ti 2−x (P.O. 4 ) 3 (0<x<1) (hereinafter, LATP) is preferable because it contains aluminum and titanium, elements that may be contained in the positive electrode active material used in the secondary battery 400 of one embodiment of the present invention, and therefore a synergistic effect can be expected in improving cycle characteristics. In addition, productivity can be expected to be improved by reducing the number of steps. Note that in this specification and the like, the NASICON-type crystal structure refers to a structure having a NASICON-type crystal structure, which is a structure having a NASICON-type crystal structure, and which is ... 2 (A.O. 4 ) 3 (M: transition metal, A: S, P, As, Mo, W, etc.), 6 Octahedron and AO 4 It refers to a structure in which tetrahedrons are arranged three-dimensionally with their vertices shared.
[0196] [Current Collector] The positive electrode current collector 550 can be a metal foil containing aluminum, titanium, copper, nickel, or the like. A positive electrode is completed by applying a slurry containing a positive electrode active material layer 571 onto the metal foil and drying it. A carbon material may be coated on the metal foil.
[0197] The slurry contains at least positive electrode active material 561, binder 555, and a solvent, and preferably further contains conductive additive 553 and / or conductive additive 554. The slurry is sometimes called an electrode slurry or an active material slurry, and is sometimes called a positive electrode slurry when a positive electrode active material layer is formed, and sometimes called a negative electrode slurry when a negative electrode active material layer is formed.
[0198] Although the positive electrode active material 561 is shown as particulate in Fig. 10A, it is not limited to being particulate. As shown in Fig. 10B, the cross-sectional shape of the positive electrode active material 561 may be elliptical, rectangular, trapezoidal, conical, square with rounded corners, or asymmetrical. Note that the particulate positive electrode active material may be deformed into the shape shown in Fig. 10B by pressing in the positive electrode fabrication process.
[0199] Fig. 10C illustrates an example of a positive electrode in which carbon nanotubes are used instead of the graphene in Fig. 10B. The use of carbon nanotubes can prevent aggregation of carbon black such as acetylene black and improve dispersibility.
[0200] In FIG. 10C , the regions not filled with the positive electrode active material 561 or carbon nanotubes are hollow, and some are impregnated with the electrolyte 556. The positive electrode active material 561 has gaps that allow the electrolyte 556 to penetrate more easily, creating voids. The volume of the positive electrode active material 561 may change during charging and discharging. However, by disposing an electrolyte 556 containing an organic solvent containing fluorine, such as a fluorinated carbonate ester, and an ionic liquid between multiple positive electrode active materials 561, the active materials can slide more easily, even when volume changes occur during charging and discharging. This suppresses cracking, thereby improving cycle characteristics. It is important that a fluorine-containing organic compound is present between the multiple active materials that make up the positive electrode.
[0201] A secondary battery can be fabricated using any one of the positive electrodes shown in Figures 10A to 10C. A separator is placed on the positive electrode, and a negative electrode is placed on the separator. This laminate is placed in a container (such as an outer casing or a metal can), and the container is filled with an electrolyte.
[0202] [Negative Electrode] The negative electrode includes a negative electrode active material layer and a negative electrode current collector. The negative electrode active material layer may also include a conductive additive and a binder.
[0203] <Negative Electrode Active Material> Examples of the negative electrode active material that can be used include alloy-based materials and carbon-based materials. The negative electrode active material used in the secondary battery of one embodiment of the present invention preferably contains fluorine as a halogen. Fluorine has a high electronegativity, and the presence of fluorine in the surface layer of the negative electrode active material may have the effect of facilitating the desorption of a solvated solvent from the surface of the negative electrode active material.
[0204] As the negative electrode active material, an element capable of undergoing a charge / discharge reaction by alloying / dealloying with lithium can be used. For example, a material containing at least one of silicon, tin, gallium, aluminum, germanium, lead, antimony, bismuth, silver, zinc, cadmium, indium, etc. can be used. These elements have a larger capacity than carbon, and silicon in particular has a high theoretical capacity of 4200 mAh / g. For this reason, it is preferable to use silicon as the negative electrode active material. Alternatively, a compound containing these elements may be used. For example, SiO (silicon monoxide, SiO X x is preferably 0.2 or more and 1.5 or less), Mg 2 Si, Mg 2 Ge, SnO, SnO 2 , Mg 2 Sn, SnS 2 , V 2 Sn 3 , FeSn 2 , CoSn 2 , Ni 3 Sn 2 , Cu 6 Sn 5 , Ag 3 Sn, Ag 3 Sb, Ni 2 MnSb, CeSb 3 , LaSn 3 , La 3 Co 2 Sn 7 , CoSb 3 , InSb, SbSn, etc. Here, elements that can undergo charge-discharge reactions by alloying / dealloying reactions with lithium, and compounds containing such elements, are sometimes referred to as alloy-based materials.
[0205] Silicon nanoparticles can be used as the silicon-containing negative electrode active material. The median diameter (D50) of the silicon nanoparticles is 5 nm or more and less than 1 μm, preferably 10 nm or more and 300 nm or less, and more preferably 10 nm or more and 100 nm or less. The silicon nanoparticles may be crystalline. Furthermore, the silicon nanoparticles may have a crystalline region and an amorphous region.
[0206] The silicon-containing negative electrode active material may be in the form of silicon monoxide particles containing one or more silicon crystal grains. The silicon monoxide may be amorphous. The silicon monoxide particles may be carbon-coated. The carbon-coated particles may be mixed with graphite to form the negative electrode active material.
[0207] Examples of carbon-based materials that can be used include graphite, graphitizable carbon (soft carbon), non-graphitizable carbon (hard carbon), carbon nanotubes, graphene, and carbon black. It is preferable to incorporate fluorine into these carbon-based materials. A carbon-based material containing fluorine can also be called a particulate or fibrous fluorinated carbon material. When measuring a carbon-based material by X-ray photoelectron spectroscopy, the fluorine concentration is preferably 1 atomic % or more relative to the total concentration of fluorine, oxygen, lithium, and carbon.
[0208] Furthermore, although negative electrode active materials may undergo volume changes during charge and discharge, disposing an organic compound containing fluorine, such as a fluorinated carbonate, between the negative electrode active materials makes the active materials more slippery and suppresses cracking, even when volume changes occur during charge and discharge, thereby improving cycle characteristics. It is important that an organic compound containing fluorine is present between multiple negative electrode active materials.
[0209] Examples of graphite include artificial graphite and natural graphite. Examples of artificial graphite include mesocarbon microbeads (MCMB), coke-based artificial graphite, and pitch-based artificial graphite. Here, spherical graphite having a spherical shape can be used as the artificial graphite. For example, MCMB may have a spherical shape and is therefore preferred. Furthermore, it is relatively easy to reduce the surface area of MCMB, and this may be preferred. Examples of natural graphite include flake graphite and spherical natural graphite.
[0210] When lithium ions are inserted into graphite (when a lithium-graphite intercalation compound is formed), the graphite exhibits a potential as low as that of metallic lithium (0.05 V to 0.3 V vs. Li / Li + This allows lithium-ion secondary batteries to exhibit high operating voltages. Graphite is also preferred because it has advantages such as a relatively high capacity per unit volume, relatively small volume expansion, low cost, and higher safety compared to lithium metal.
[0211] Titanium dioxide (TiO 2 ), lithium titanium oxide (Li 4 Ti 5 O 12 ), lithium-graphite intercalation compound (Li x C 6 ), niobium pentoxide (Nb 2 O 5 ), tungsten oxide (WO 2 ), molybdenum oxide (MoO 2 ) and other oxides can be used.
[0212] In addition, as the negative electrode active material, a composite nitride of lithium and a transition metal, Li 3 Li with N-type structure 3−x M x N (M=Co, Ni, Cu) can be used. For example, Li 2.6 Co 0.4 N 3 has a large charge / discharge capacity (900 mAh / g, 1890 mAh / cm 3 ) and is preferred.
[0213] When a composite nitride of lithium and a transition metal is used, lithium ions are contained in the negative electrode active material, so V, which does not contain lithium ions, can be used as the positive electrode active material. 2 O 5 , Cr 3 O 8 It is preferable that the composite nitride of lithium and a transition metal can be used as the negative electrode active material, even when a material containing lithium ions is used as the positive electrode active material, by first removing the lithium ions contained in the positive electrode active material.
[0214] Furthermore, a material that undergoes a conversion reaction can also be used as the negative electrode active material. For example, a transition metal oxide that does not form an alloy with lithium, such as cobalt oxide (CoO), nickel oxide (NiO), or iron oxide (FeO), can be used as the negative electrode active material. The conversion reaction can also occur when Fe 2 O 3 ,CuO,Cu 2 O, RuO 2 , Cr 2 O 3 oxides such as CoS 0.89 , sulfides such as NiS and CuS, Zn 3 N 2 , Cu 3 N, Ge 3 N 4 Nitrides such as NiP 2 , FeP 2 , CoP 3 Phosphides such as FeF 3 , BiF 3 This also occurs with fluorides such as
[0215] Lithium can also be used as the negative electrode active material. When lithium is used as the negative electrode active material, foil-shaped lithium can be provided on the negative electrode current collector. Lithium can also be provided on the negative electrode current collector by a gas phase method such as vapor deposition or sputtering. Lithium can also be electrochemically deposited on the negative electrode current collector in a solution containing lithium ions.
[0216] As the conductive additive and binder that can be contained in the negative electrode active material layer, the same materials as the conductive additive and binder that can be contained in the positive electrode active material layer can be used.
[0217] In addition to the same materials as the positive electrode current collector, copper etc. can also be used as the current collector. It is preferable to use a material that does not alloy with carrier ions such as lithium for the negative electrode current collector.
[0218] As another embodiment of the negative electrode of the present invention, a negative electrode having no negative electrode active material can be used. In a secondary battery using a negative electrode having no negative electrode active material, lithium is deposited on the negative electrode current collector during charging, and the lithium on the negative electrode current collector can be eluted during discharging. Therefore, except in a fully discharged state, lithium is present on the negative electrode current collector.
[0219] When a negative electrode having no negative electrode active material is used, a film for uniformly depositing lithium may be provided on the negative electrode current collector. For example, a solid electrolyte having lithium ion conductivity can be used as the film for uniformly depositing lithium. Examples of solid electrolytes that can be used include sulfide-based solid electrolytes, oxide-based solid electrolytes, and polymer-based solid electrolytes. Among these, polymer-based solid electrolytes are suitable as a film for uniformly depositing lithium because they can be formed uniformly on the negative electrode current collector with relative ease.
[0220] Furthermore, when a negative electrode that does not have a negative electrode active material is used, a negative electrode current collector having projections and recesses can be used. When a negative electrode current collector having projections and recesses is used, the recesses of the negative electrode current collector become cavities into which lithium contained in the negative electrode current collector can be easily deposited, and therefore, when lithium is deposited, it is possible to prevent it from forming a dendritic shape.
[0221] [Fluorine-Modified Conductive Aid] The conductive aid contained in the negative electrode can be the same as the conductive aid contained in the positive electrode.
[0222] The conductive additive in the negative electrode is preferably modified with fluorine. For example, the conductive additive may be any of the above-mentioned conductive additives modified with fluorine.
[0223] The conductive additive can be modified with fluorine by, for example, a treatment with a fluorine-containing gas, a heat treatment, a plasma treatment in a fluorine-containing gas atmosphere, etc. Examples of the fluorine-containing gas include fluorine gas and fluoromethane (CF 4 ) etc. can be used.
[0224] Alternatively, the conductive additive may be immersed in a solution containing hydrofluoric acid, tetrafluoroboric acid, hexafluorophosphoric acid, or the like, or a solution containing a fluorine-containing ether compound, for example, to modify the conductive additive with fluorine.
[0225] Fluorine modification of the conductive additive is expected to stabilize the structure of the conductive additive and suppress side reactions during the charge / discharge process of the secondary battery. Suppression of side reactions can improve charge / discharge efficiency. Furthermore, capacity reduction due to repeated charge / discharge can be suppressed. Therefore, by using a fluorine-modified conductive additive in the negative electrode of one embodiment of the present invention, an excellent secondary battery can be realized.
[0226] By stabilizing the structure of the conductive additive, the conductive properties are stabilized, and high output properties can be achieved in some cases.
[0227] [Separator] A separator is placed between the positive electrode and the negative electrode. The separator provides insulation between the positive electrode and the negative electrode. It is preferable that the separator is stable against the electrolyte and is made of a material with excellent liquid retention. The separator can be made of, for example, cellulose-containing fibers such as paper, nonwoven fabrics, glass fibers, ceramics, or synthetic fibers such as nylon (polyamide), vinylon (polyvinyl alcohol-based fibers), polyester, polyimide, acrylic, polyolefin, or polyurethane.
[0228] The separator preferably has a porosity of 30% to 85%, preferably 45% to 65%. A high porosity is preferable because it facilitates electrolyte impregnation. The porosity of the separator may be different between the positive electrode side and the negative electrode side, and it is preferable that the porosity on the positive electrode side is higher than the porosity on the negative electrode side. To achieve different porosities, the same material may be used but with different porosities, or different materials with different porosities may be used. When different materials are used, the porosity of the separator can be made different by stacking them.
[0229] The thickness of the separator is preferably 5 μm or more and 200 μm or less, and more preferably 5 μm or more and 100 μm or less.
[0230] The separator preferably has an average pore diameter of 40 nm to 3 μm, preferably 70 nm to 1 μm. A larger average pore diameter is preferable because carrier ions can easily pass through the separator. The average pore diameter of the separator may be different between the positive electrode side and the negative electrode side, and it is preferable that the average pore diameter on the positive electrode side is larger than the average pore diameter on the negative electrode side. To make the average pore diameters different, there are configurations in which the average pore diameters are made different for the same material, or configurations in which different materials with different average pore diameters are used. When different materials are used, the average pore diameters of the separator can be made different by stacking them.
[0231] The separator preferably has a heat resistance of 200° C. or higher.
[0232] It is preferable to use a separator made of polyimide, having a thickness of 10 μm or more and 50 μm or less and a porosity of 75% or more and 85% or less, since this improves the output characteristics of the secondary battery.
[0233] The separator may be processed into a bag shape, and the bag-shaped separator may be disposed so as to wrap or sandwich either the positive electrode or the negative electrode.
[0234] The overall thickness of the separator is preferably 1 μm to 100 μm, and as long as it is within this thickness range, the separator may have either a single-layer structure or a multilayer structure. In the case of a multilayer structure, an organic material film such as polypropylene or polyethylene may be coated with a ceramic material, a fluorine-based material, a polyamide material, or a mixture thereof. Examples of ceramic materials include aluminum oxide particles or silicon oxide particles. Examples of fluorine-based materials include PVDF or polytetrafluoroethylene. Examples of polyamide materials include nylon or aramid (meta-aramid, para-aramid).
[0235] Coating the separator surface with a ceramic material improves oxidation resistance, suppressing separator degradation during high-voltage charging and discharging and improving the reliability of the secondary battery. Coating the separator surface with a fluorine-based material also improves adhesion between the separator and electrodes, improving output characteristics. Coating the separator surface with a polyamide-based material, especially aramid, improves heat resistance, improving the safety of the secondary battery.
[0236] For example, both sides of a polypropylene film may be coated with a mixed material of aluminum oxide and aramid, or the surface of the polypropylene film that comes into contact with the positive electrode may be coated with a mixed material of aluminum oxide and aramid, and the surface that comes into contact with the negative electrode may be coated with a fluorine-based material.
[0237] The use of such a multilayer separator allows the functions of each material to be imparted to the separator, so that even if the separator as a whole is thin, insulation between the positive and negative electrodes can be ensured and the safety of the secondary battery can be maintained, which is preferable because it allows the capacity per volume of the secondary battery to be increased.
[0238] This embodiment mode can be implemented in appropriate combination with other embodiment modes.
[0239] Embodiment 4 In this embodiment, an example of manufacturing an all-solid-state battery using the positive electrode active material obtained in the above-described embodiment will be described.
[0240] As shown in FIG. 11A , a secondary battery 400 of one embodiment of the present invention includes a positive electrode 410 , a solid electrolyte layer 420 , and a negative electrode 430 .
[0241] The positive electrode 410 includes a positive electrode current collector 413 and a positive electrode active material layer 414. The positive electrode active material layer 414 includes a positive electrode active material 411 and a solid electrolyte 421. The positive electrode active material layer 414 may also include a conductive additive and a binder.
[0242] Solid electrolyte layer 420 has solid electrolyte 421. Solid electrolyte layer 420 is located between positive electrode 410 and negative electrode 430, and is a region that has neither positive electrode active material 411 nor negative electrode active material 431.
[0243] The negative electrode 430 includes a negative electrode current collector 433 and a negative electrode active material layer 434. The negative electrode active material layer 434 includes a negative electrode active material 431 and a solid electrolyte 421. The negative electrode active material layer 434 may also include a conductive additive and a binder. When metallic lithium is used as the negative electrode active material 431, it is not necessary to form the material into particles, and therefore, as shown in FIG. 11B , the negative electrode 430 can be free of the solid electrolyte 421. Using metallic lithium for the negative electrode 430 is preferable because it can improve the energy density of the secondary battery 400.
[0244] As the solid electrolyte 421 included in the solid electrolyte layer 420, for example, a sulfide-based solid electrolyte, an oxide-based solid electrolyte, a halide-based solid electrolyte, or the like can be used.
[0245] Again, sulfide-based solid electrolytes include thiolithium-based (Li 10 GeP 2 S 12 , Li 3.25 Ge 0.25 P 0.75 S 4 etc.), sulfide glass (70Li 2 S・30P 2 S 5 , 30Li 2 S・26B 2 S3 ・44LiI, 63Li 2 S・36SiS 2 ・1Li 3 P.O. 4 , 57Li 2 S・38SiS 2 ・5Li 4 SiO 4 , 50Li 2 S・50GeS 2 etc.), sulfide crystallized glass (Li 7 P 3 S 11 , Li 3.25 P 0.95 S 4 Sulfide-based solid electrolytes have the advantages of being highly conductive, being able to be synthesized at low temperatures, and being relatively soft, which makes it easy to maintain conductive paths even after charging and discharging.
[0246] Again, oxide-based solid electrolytes include materials with a perovskite crystal structure (La 2/3−x Li 3x TiO 3 etc.), materials having a NASICON type crystal structure (Li 1−Y Al Y Ti 2−Y (P.O. 4 ) 3 etc.), materials having a garnet-type crystal structure (Li 7 La 3 Zr 2 O 12 etc.), materials having a LISICON type crystal structure (Li 14 ZnGe 4 O 16 etc.), LLZO (Li 7 La 3 Zr 2 O 12 ), oxide glass (Li 3 P.O. 4 -Li 4 SiO 4 , 50Li 4 SiO 4 ・50Li 3 BO 3 etc.), oxide crystallized glass (Li 1.07 Al 0.69 Ti 1.46 (P.O.4 ) 3 , Li 1.5 Al 0.5 Ge 1.5 (P.O. 4 ) 3 Oxide-based solid electrolytes have the advantage of being stable in the atmosphere.
[0247] Again, the halide solid electrolyte is LiAlCl 4 , Li 3 InBr 6 , LiF, LiCl, LiBr, LiI, etc. Composite materials in which these halide-based solid electrolytes are filled into the pores of porous aluminum oxide or porous silica can also be used as the solid electrolyte.
[0248] Also, different solid electrolytes may be mixed and used.
[0249] Again, Li having a NASICON type crystal structure 1+x Al x Ti 2−x (P.O. 4 ) 3 (0<x<1) (hereinafter, LATP) is preferable because it contains aluminum and titanium, elements that may be contained in the positive electrode active material used in the secondary battery 400 of one embodiment of the present invention, and therefore a synergistic effect can be expected in improving cycle characteristics. In addition, productivity can be expected to be improved by reducing the number of steps. Note that in this specification and the like, the NASICON-type crystal structure refers to a structure having a NASICON-type crystal structure, which is a structure having a NASICON-type crystal structure, and which is ... 2 (XO 4 ) 3 (M: transition metal, X: S, P, As, Mo, W, etc.), 6 Octahedron and XO 4 It refers to a structure in which tetrahedrons are arranged three-dimensionally with their vertices shared.
[0250] This embodiment mode can be implemented in appropriate combination with other embodiment modes.
[0251] In this embodiment, a method for producing a positive electrode active material according to one embodiment of the present invention by a coprecipitation method will be described with reference to flowcharts shown in Fig. 12 and Fig. 13. Note that Fig. 13 is a flowchart illustrating in detail some of the steps shown in Fig. 12, but the detailed steps are not necessarily required.
[0252] The transition metal M source 81 (referred to as M source in the drawings) shown in FIGS. 12 and 13 will be described.
[0253] <Source of Transition Metal M> For example, at least one of nickel, cobalt, and manganese can be used as the transition metal M. For example, as the transition metal M, there is a case where only nickel is used, a case where two types of metals, cobalt and manganese, nickel and cobalt, or three types of metals, nickel, cobalt, and manganese, are used.
[0254] When at least one of nickel, cobalt, and manganese is used, it is preferable to set the mixing ratio of nickel, cobalt, and manganese within a range that allows a layered rock salt type crystal structure to be formed.
[0255] In particular, containing a large amount of nickel as the transition metal M is preferable because the raw material may be cheaper than when it contains a large amount of cobalt, and the charge / discharge capacity per weight may increase. For example, nickel preferably accounts for more than 25 atomic % of the transition metal M, more preferably 60 atomic % or more, and even more preferably 80 atomic % or more. However, if the proportion of nickel is too high, chemical stability and heat resistance may decrease. Therefore, it is preferable that nickel accounts for 95 atomic % or less of the transition metal M.
[0256] Cobalt is preferred as the transition metal M, as it provides a high average discharge voltage and contributes to stabilizing the layered rock-salt structure, resulting in a highly reliable secondary battery. However, cobalt is more expensive than nickel and manganese and is unstable, so if the proportion of cobalt is too high, the cost of manufacturing the secondary battery may increase. Therefore, for example, it is preferable that the cobalt content of the transition metal M be 2.5 atomic % or more and 34 atomic % or less.
[0257] The transition metal M does not necessarily have to contain cobalt.
[0258] The inclusion of manganese as the transition metal M is preferable because it improves heat resistance and chemical stability. However, if the proportion of manganese is too high, the discharge voltage and discharge capacity tend to decrease. Therefore, for example, it is preferable that the manganese content of the transition metal M is 2.5 atomic % or more and 34 atomic % or less.
[0259] The transition metal M does not necessarily have to contain manganese.
[0260] The transition metal M source 81 is prepared as an aqueous solution containing the transition metal M. As the nickel source, a nickel salt such as nickel sulfate, nickel chloride, or nickel nitrate, or an aqueous solution of a hydrate thereof, can be used. Alternatively, an organic acid salt of nickel, such as nickel acetate, or an aqueous solution of a hydrate thereof can be used. Alternatively, an aqueous solution of nickel alkoxide or an organic nickel complex can be used. In this specification and the like, organic acid salt refers to a compound of a metal with an organic acid, such as acetic acid, citric acid, oxalic acid, formic acid, or butyric acid.
[0261] Similarly, the cobalt source can be a cobalt salt such as cobalt sulfate, cobalt chloride, cobalt nitrate, or an aqueous solution of a hydrate thereof. It can also be an aqueous solution of an organic acid salt of cobalt, such as cobalt acetate, or an aqueous solution of a hydrate thereof. It can also be an aqueous solution of a cobalt alkoxide or an organic cobalt complex.
[0262] Similarly, as the manganese source, a manganese salt such as manganese sulfate, manganese chloride, manganese nitrate, or an aqueous solution of a hydrate thereof can be used. Alternatively, an organic acid salt of manganese, such as manganese acetate, or an aqueous solution of a hydrate thereof can be used. Alternatively, an aqueous solution of a manganese alkoxide or an organic manganese complex can be used.
[0263] In this embodiment, an aqueous solution in which nickel sulfate, cobalt sulfate, and manganese sulfate are dissolved in pure water is prepared as the transition metal M source 81. The atomic ratio of nickel, cobalt, and manganese is Ni:Co:Mn=8:1:1 or approximately this ratio. The aqueous solution is acidic.
[0264] A first additive element may be added to the transition metal M source 81. Specific examples of the first additive element include one or more selected from the group consisting of gallium, aluminum, boron, and indium.
[0265] When the first additive element is gallium, it can be referred to as a gallium source. As the gallium source, a compound containing gallium is used. As the gallium-containing compound, for example, gallium sulfate, gallium chloride, or gallium nitrate, or a hydrate thereof can be used. As the gallium-containing compound, a gallium alkoxide or an organic gallium complex can also be used. Furthermore, as the gallium-containing compound, an organic acid of gallium, such as gallium acetate, or a hydrate thereof can also be used.
[0266] When the first added element is aluminum, it can be referred to as an aluminum source. An aluminum-containing compound is used as the aluminum source. Examples of the aluminum-containing compound include aluminum sulfate, aluminum chloride, and aluminum nitrate, as well as hydrates thereof. Aluminum alkoxides or organic aluminum complexes may also be used as aluminum-containing compounds. Organic aluminum acids, such as aluminum acetate, or hydrates thereof may also be used as aluminum-containing compounds.
[0267] When the first additive element is boron, it can be referred to as a boron source. As the boron source, a compound containing boron is used. The compound containing boron can be, for example, boric acid or a borate.
[0268] When the first additive element is indium, it can be referred to as an indium source. A compound containing indium is used as the indium source. Examples of the indium-containing compound include indium sulfate, indium chloride, and indium nitrate, as well as hydrates thereof. Indium alkoxides or organic indium complexes may also be used as the indium-containing compound. Furthermore, organic acids of indium, such as indium acetate, or hydrates thereof may also be used as the indium-containing compound.
[0269] When a solution is used as the first additive element, an aqueous solution containing the above compound is prepared.
[0270] Here, the chelating agent 83 shown in FIGS. 12 and 13 will be described.
[0271] <Chelating Agent> Examples of compounds constituting a chelating agent include glycine, oxine, 1-nitroso-2-naphthol, 2-mercaptobenzothiazole, and EDTA (ethylenediaminetetraacetic acid). It is also possible to use a plurality of compounds selected from glycine, oxine, 1-nitroso-2-naphthol, and 2-mercaptobenzothiazole. At least one of these compounds is dissolved in water (e.g., pure water) to form a chelating aqueous solution. Chelating agents are preferred over general complexing agents in that they are complexing agents that form chelate compounds. Of course, general complexing agents may also be used, and for example, ammonia water or the like may be used instead of a chelating agent.
[0272] The use of the above-described chelate aqueous solution is preferable because it can suppress the generation of unnecessary crystal nuclei and promote crystal growth. Suppressing the generation of unnecessary nuclei suppresses the generation of fine particles, allowing a cobalt compound with a good particle size distribution to be obtained. Furthermore, the use of the chelate aqueous solution can delay the acid-base reaction, allowing the reaction to proceed gradually, resulting in a cobalt compound with a nearly spherical shape.
[0273] Glycine, which is exemplified as a compound contained in the aqueous chelate solution, has the effect of maintaining a constant pH value at or near a pH of 9 to 10. Therefore, using an aqueous glycine solution as the aqueous chelate solution is preferable because it makes it easier to control the pH in the reaction vessel when obtaining the cobalt compound.
[0274] <Pure Water> The water used in the chelate aqueous solution is preferably pure water. Pure water is water with a resistivity of 1 MΩ cm or more, more preferably 10 MΩ cm or more, and even more preferably 15 MΩ cm or more. Water that satisfies this resistivity requirement has high purity and contains very few impurities.
[0275] <Step S14> Next, a description will be given of step S14 shown in Figures 12 and 13. In step S14, a transition metal M source 81 and a chelating agent 83 are mixed together to obtain an acid solution 91.
[0276] Next, the alkaline solution 84 shown in FIGS. 12 and 13 will be described.
[0277] <Alkaline Solution> The alkaline solution may be, for example, an aqueous solution containing sodium hydroxide, potassium hydroxide, lithium hydroxide, or ammonia, and is not limited to these aqueous solutions as long as it functions as a pH adjuster. For example, it may be an aqueous solution in which multiple types selected from sodium hydroxide, potassium hydroxide, and lithium hydroxide are dissolved in water. The water used may be the above-mentioned pure water.
[0278] Here, we will explain the water 85 shown in Figure 13. Water 85 may be referred to as the charging solution or the adjusting solution, and refers to the aqueous solution in the initial reaction state. It is preferable to use the above-mentioned pure water or an aqueous solution obtained by dissolving the above-mentioned chelating agent in the above-mentioned pure water. Using a chelating agent can suppress the generation of unwanted crystal nuclei and promote growth, as described above. Suppressing the generation of unwanted nuclei suppresses the generation of fine particles, thereby producing a cobalt compound with a good particle size distribution. Alternatively, the acid-base reaction can be delayed, and the gradual progress of the reaction can produce a cobalt compound with a nearly spherical shape. However, it is not necessary to use water 85 as shown in Figure 12.
[0279] 12 and 13, step S31 will be described. In step S31, the acid solution 91 and the alkaline solution 84 are mixed. By mixing, the acid solution 91 and the alkaline solution 84 react with each other, and a coprecipitate 95 is produced.
[0280] The reaction in step 31 may be referred to as a neutralization reaction, an acid-base reaction, or a co-precipitation reaction. The resulting coprecipitate 95 may be referred to as a precursor of the positive electrode active material.
[0281] <Reaction Conditions> When reacting the acid solution 91 with the alkaline solution 84 according to the coprecipitation reaction, the pH of the reaction tank is adjusted to 9 or more and 11 or less, preferably 9.8 or more and 10.5 or less. This range is preferable because it allows for a large particle size of the secondary particles of the resulting coprecipitate. If the pH is outside this range, productivity will be low and the resulting coprecipitate will be more likely to contain impurities.
[0282] When the acid solution 91 is placed in a reaction tank and the alkaline solution 84 is added dropwise to the reaction tank, it is preferable to maintain the pH of the aqueous solution in the reaction tank within the range of the above-mentioned conditions. Also, when the alkaline solution 84 is placed in a reaction tank and the acid solution 91 is added dropwise to the reaction tank, it is preferable to maintain the pH within the range of the above-mentioned conditions.
[0283] 13, water 85 may be placed in the reaction tank and an acid solution 91 may be added dropwise to the reaction tank. If the pH of the reaction tank deviates from a predetermined value due to the addition of the acid solution 91, the pH of the reaction tank may be controlled by adding an alkaline solution 84 dropwise.
[0284] The solution in the reaction vessel may be stirred using a stirring means, such as a stirrer or stirring blades. Two to six stirring blades may be provided.
[0285] The temperature of the solution in the reaction tank is adjusted to be 50° C. or higher and 90° C. or lower. The dropping should be started after the predetermined temperature is reached. The above range is preferable because it allows the particle size of the secondary particles of the obtained coprecipitate 95 to be large.
[0286] The reactor may also be equipped with a reflux condenser, which allows nitrogen gas to escape from the reactor and water to return to the reactor.
[0287] After the above reaction, a coprecipitate 95 is deposited in the reaction tank as a reaction product.
[0288] <Steps S32 and S33> Here, the precipitate 92 shown in FIG. 13 , the filtration in step S32, and the drying in step S33 will be described. The precipitate 92 includes the coprecipitate 95 described above. The precipitate 92 also contains impurities in addition to the coprecipitate 95. Therefore, in order to recover the coprecipitate 95, the filtration in step S32 is preferably performed. The filtration can be performed by suction filtration or vacuum filtration. Centrifugation may also be used instead of filtration. When suction filtration is used, it is preferable to wash the reaction product precipitated in the reaction tank with pure water and then add an organic solvent with a low boiling point (e.g., acetone) before performing the suction filtration.
[0289] After filtration, the mixture may be dried in step S33. For example, the mixture may be dried under vacuum at a temperature of 60° C. to 90° C. for 0.5 to 3 hours. In this manner, a coprecipitate 95 can be obtained.
[0290] The coprecipitate 95 contains a precursor of the positive electrode active material. The precursor of the positive electrode active material is obtained as secondary particles formed by aggregation of primary particles. In this specification and the like, a primary particle refers to a particle (agglomerate) of the smallest unit that does not have a grain boundary when observed, for example, at 5000x magnification using a scanning electron microscope (SEM). In other words, a primary particle refers to a particle of the smallest unit that is surrounded by a grain boundary. A secondary particle refers to a particle (particle independent from others) in which the primary particles aggregate to share a part of the grain boundary (such as the outer periphery of the primary particle) and are not easily separated. In other words, the secondary particle may have a grain boundary.
[0291] Next, a lithium compound is prepared as the lithium source 88 (referred to as Li source in the drawings) shown in FIGS.
[0292] <Lithium Compound> As the lithium compound, lithium hydroxide, lithium carbonate, lithium oxide, or lithium nitrate is prepared. For example, when cobalt hydroxide is obtained as the coprecipitate 95, lithium hydroxide can be used as the lithium compound.
[0293] It is advisable to pulverize the lithium compound in advance. The container used for pulverization, for example, a mortar, is preferably made of a material that does not easily release impurities. Specifically, it is advisable to use an alumina mortar with a purity of 90% or more, preferably 99% or more. Wet pulverization using a ball mill may also be used. In wet pulverization, acetone can be used as the solvent.
[0294] <Step S51> Next, step S51 shown in Figures 12 and 13 will be described. In step S51, the coprecipitate 95 and the lithium source 88 are mixed. Thereafter, a mixed mixture 97 is obtained. A revolutionary agitator may be used as a means for mixing the coprecipitate 95 and the lithium source 88. Because revolutionary agitators do not use media, pulverization is often not performed.
[0295] When mixing and pulverizing the coprecipitate 95 and the lithium source 88 simultaneously, a ball mill or a bead mill may be used. Alumina balls or zirconia balls may be used as media for the ball mill or bead mill. In the ball mill or bead mill, centrifugal force is applied to the media, making it possible to micronize the material. However, if there is a concern about contamination from the media, it is preferable to use the zirconia balls.
[0296] When pulverization is performed simultaneously, there are dry pulverization and wet pulverization. Dry pulverization is performed in an inert gas or air, and can pulverize to a particle size of 3.5 μm or less, preferably 3 μm or less. Wet pulverization is performed in a liquid, and can pulverize to a particle size of nanometers. In other words, wet pulverization is recommended when a smaller particle size is desired.
[0297] In this way, mixture 97 is obtained.
[0298] Here, the heating step will be explained in more detail with reference to S52 and S53 shown in FIG.
[0299] <Step S52> Next, step S52 shown in FIG. 13 will be described. The heating step may be performed multiple times, or, as in step S52, heating may be performed at a temperature of 400°C to 700°C before step S54, which will be described later. The heating in step S52 is sometimes referred to as pre-baking because it is performed at a lower temperature than step S54. Step S52 may release gas components contained in the coprecipitate 95 or lithium source 88. By using a material from which gas components have been released, a composite oxide with fewer impurities can be obtained. However, as shown in FIG. 12, a positive electrode active material can be obtained without performing the pre-baking in step S52.
[0300] <Step S53> Next, step S53 shown in Fig. 13 will be described. In step S53, a crushing step is performed. For example, classification may be performed using a sieve with a mesh size of 40 µm or more and 60 µm or less. However, as shown in Fig. 12, the positive electrode active material can be obtained without performing the crushing step of step S53.
[0301] <Step S54> Next, step S54 shown in Figures 12 and 13 will be described. In step S54, the mixture is heated. By heating, a composite oxide, NCM, can be obtained. This is the positive electrode active material 100. Step S54 may be referred to as main baking. There are many heating steps, including step S52, but these may be referred to as first heating, second heating, etc., with appropriate ordinal numbers to distinguish them from one another.
[0302] <Heating Conditions> The heating temperature is preferably 700° C. or higher and lower than 1100° C., more preferably 800° C. or higher and 1000° C. or lower, and even more preferably 800° C. or higher and 950° C. or lower. When producing cobalt oxide through this heat treatment, heating is performed at a temperature at which at least the coprecipitate 95 and the lithium source 88 diffuse into each other. This temperature is the reason why this temperature is called the main calcination temperature.
[0303] The heating time can be, for example, from 1 hour to 100 hours, and is preferably from 2 hours to 20 hours.
[0304] The heating atmosphere is preferably an oxygen-containing atmosphere or a so-called dry air atmosphere containing oxygen with little water (for example, a dew point of -50°C or less, more preferably a dew point of -80°C or less).
[0305] For example, when heating at 750°C for 10 hours, the temperature rise rate should be 150°C / hour or more and 250°C / hour or less. The flow rate of dry air that can constitute the drying atmosphere is preferably 3 L / min or more and 10 L / min or less. The temperature drop time is preferably 10 hours or more and 50 hours or less until the temperature drops from the specified temperature to room temperature, and the temperature drop rate can be calculated from the temperature drop time, etc.
[0306] It is preferable that the crucible, sheath, setter, or container used during heating be made of a material that does not easily release impurities. For example, it is recommended to use a crucible made of alumina with a purity of 99.9%. For mass production, mullite-cordierite (Al 2 O 3 , SiO 2 , MgO) sheaths are preferably used.
[0307] Furthermore, when recovering the material after heating, it is preferable to transfer it from the crucible to a mortar and then recover it, since this prevents impurities from being mixed into the material. The mortar is also preferably made of a material that does not easily release impurities, and specifically, a mortar made of alumina or zirconia with a purity of 90% or more, preferably 99% or more, may be used.
[0308] As described above, the positive electrode active material 100 such as NCM can be manufactured. The positive electrode active material 100 can reflect the shape of the coprecipitate 95 that is the precursor.
[0309] Furthermore, cathode active materials 100 such as NCM are preferable because they contain few impurities. However, when sulfides are used as starting materials, sulfur may be detected. The sulfur concentration can be measured by performing elemental analysis of the entire particles of the cathode active material using GD-MS, ICP-MS, or the like.
[0310] Sixth Embodiment In this embodiment, a process for producing a coated electrode of a positive electrode or a negative electrode will be described.
[0311] The coated electrode refers to a positive electrode mixture (containing at least a positive electrode active material) formed on a positive electrode current collector, or a negative electrode mixture (containing at least a negative electrode active material) formed on a negative electrode current collector. Each mixture may contain a conductive material or a binder.
[0312] For example, the positive electrode active material shown in the above embodiment, a conductive material, and a binder are mixed, and a dispersion medium is added to the mixture. After the dispersion medium is added, the mixture is further mixed to form a slurry. The viscosity of the slurry is preferably 80 Pa·s or more and 130 Pa·s or less.
[0313] The slurry is applied to a positive electrode current collector and dried. At least the dispersion medium is evaporated. The slurry may then be pressed and rolled. Pressurization may be performed multiple times at different pressures, and the second pressurization may be performed at a higher pressure than the first pressurization. In this way, a coated electrode is completed. The thickness of the coated electrode is preferably 1 μm or more and 10 μm or less. The electrode density of the coated electrode is 3.0 g / cm. 3 5.0g / cm or more 3 The following would be appropriate.
[0314] Although the positive electrode has been described, the negative electrode can be produced in the same manner.
[0315] This embodiment can be used in combination with other embodiments.
[0316] Embodiment Mode 7 In this embodiment mode, a manufacturing process of a secondary battery will be described.
[0317] 14 shows an example of a process for producing a secondary battery. In step S110, a positive electrode coating and a negative electrode coating are prepared. Each of the coating electrodes can be produced, for example, according to the above-described embodiment.
[0318] In step S120 of FIG. 14 , each coated electrode is punched into a desired shape. The tab region is positioned protruding from the rectangular positive or negative electrode, and the length of one side of the tab region is between ⅓ and ⅕ of the length of one side of the positive or negative electrode. During the punching process, the region to which the tab is bonded (tab region) is made conductive. For example, the insulating film and the like are removed from the tab region punched into the predetermined position using a chemical solution. The chemical solution can be acetone, ethanol, or N-methyl-2-pyrrolidone (NMP). In this way, the positive and negative electrodes to be mounted in the secondary battery can be obtained in step S130.
[0319] Next, a separator is prepared as shown in step S135 of FIG. 14 , and the separator is processed in step S140. For example, the cut-out separator may be folded in half and processed into a bag-shaped separator by welding two sides. The width of the welded region may be 3 nm or more and 10 nm or less. Heat may be applied at 120° C. or more and 170° C. or less, preferably 130° C. or more and 150° C. or less, for welding. In this case, placing metal foil in the region that should not be welded (the region that will become the bag) can prevent welding in unnecessary regions.
[0320] Next, as shown in step S150 of FIG. 14 , positive and negative electrodes and separators are assembled. For example, one of the positive and negative electrodes is placed in a pouch-shaped separator, and the separator is then overlapped with the other positive and negative electrode. Ten single-sidedly coated positive and negative electrodes are prepared, and five separators are prepared. When placing positive electrodes in the separators, two positive electrodes are placed with their positive electrode current collectors facing each other. Positive electrodes are placed in the remaining separators in the same manner. Two negative electrodes are placed between the separators with their negative electrode current collectors facing each other. There are two pairs of outermost separators, but only one negative electrode is placed on each of them, and the negative electrode active material is arranged to face the separator side. In this way, structure X can be assembled as shown in step S160. It is preferable to bond the tab regions in structure X. For example, the tab regions for the positive and negative electrodes are bonded using an ultrasonic metal bonding tool.
[0321] Next, as shown in step S170 of Fig. 14, a positive electrode tab and a negative electrode tab are prepared. As shown in step S180, a chemical treatment is performed to remove insulating films and the like from the positive electrode tab and the negative electrode tab. Acetone, ethanol, or NMP can be used as the chemical.
[0322] 14, a positive electrode tab and a negative electrode tab are bonded to the structure X. The positive electrode tab and the negative electrode tab are bonded to the tab regions bonded in step S160 using an ultrasonic metal bonder.
[0323] Next, as shown in step S200 of Fig. 14, a laminate film is prepared, and the laminate film is processed as shown in step S210. For example, as the processing, a recess having a depth of 1 mm to 10 mm, preferably 1.5 mm to 3 mm, is formed in a part of the laminate film.
[0324] Assembly is performed as shown in step S220 of Figure 14. For example, the structure X with the tab joined to the recess is placed in the recess, the laminate film is folded, and at least two opposing sides are welded. Heat is applied at 150°C to 190°C, preferably 170°C to 180°C. Furthermore, it is preferable to perform the welding in a dry atmosphere.
[0325] Next, as shown in step S230 of FIG. 14, an electrolyte is poured. The electrolyte is preferably poured in an inert atmosphere (an atmosphere containing an inert gas). The remaining sides of the laminate film are welded. The remaining sides are preferably welded in a reduced pressure atmosphere.
[0326] Then, as shown in step S240 of FIG. 14, a laminated secondary battery is completed.
[0327] <Laminated Secondary Battery> Examples of external views of a laminated secondary battery are shown in Figures 15A and 15B. Figures 15A and 15B include a positive electrode 503, a negative electrode 506, a separator 507, an outer casing 509, a positive electrode lead electrode 510, and a negative electrode lead electrode 511. The positive electrode lead electrode 510 and the negative electrode lead electrode 511 may be provided on the same side as in Figure 15A, or may be provided on opposite sides as in Figure 15B.
[0328] This embodiment mode can be implemented in appropriate combination with other embodiment modes.
[0329] Embodiment 8 In this embodiment, another structural example of a secondary battery will be described with reference to FIGS. 16 and 17. FIG.
[0330] [Another structural example of a secondary battery] A secondary battery 913 shown in Fig. 16A has a wound body 950 with terminals 951 and 952 provided inside a housing 930. The wound body 950 is immersed in an electrolyte inside the housing 930. The terminal 952 contacts the housing 930, and the terminal 951 does not contact the housing 930 by using an insulating material or the like. Note that in Fig. 16A, the housing 930 is shown separated for convenience, but in reality, the wound body 950 is covered by the housing 930, and the terminals 951 and 952 extend outside the housing 930. The housing 930 can be made of a metal material (such as aluminum) or a resin material.
[0331] 16B, the housing 930 shown in Fig. 16A may be formed from a plurality of materials. For example, the secondary battery 913 shown in Fig. 16B has housings 930a and 930b bonded together, and a wound body 950 is provided in the area surrounded by the housings 930a and 930b.
[0332] The housing 930a can be made of an insulating material such as organic resin. In particular, by using a material such as organic resin on the surface on which the antenna is formed, it is possible to suppress shielding of the electric field by the secondary battery 913. Note that if the shielding of the electric field by the housing 930a is small, the antenna may be provided inside the housing 930a. The housing 930b can be made of, for example, a metal material.
[0333] 16C shows the structure of the wound body 950. The wound body 950 has a negative electrode 931, a positive electrode 932, and a separator 933. The wound body 950 is a wound body in which the negative electrode 931 and the positive electrode 932 are stacked on top of each other with the separator 933 sandwiched therebetween, and the laminated sheet is wound. Note that multiple layers of the negative electrode 931, the positive electrode 932, and the separator 933 may be stacked.
[0334] 17A to 17C may be used as a secondary battery 913 having a wound body 950a. The wound body 950a shown in Fig. 17A includes a negative electrode 931, a positive electrode 932, and a separator 933. The negative electrode 931 includes a negative electrode active material layer 931a. The positive electrode 932 includes a positive electrode active material layer 932a.
[0335] By using the positive electrode active material obtained in the above embodiment for the positive electrode 932, the secondary battery 913 can have a high capacity, a high charge / discharge capacity, and excellent cycle characteristics.
[0336] The separator 933 has a width wider than the negative electrode active material layer 931 a and the positive electrode active material layer 932 a, and is wound so as to overlap the negative electrode active material layer 931 a and the positive electrode active material layer 932 a. From the standpoint of safety, it is preferable that the negative electrode active material layer 931 a be wider than the positive electrode active material layer 932 a. A wound body 950 a having such a shape is preferable due to its high safety and productivity.
[0337] 17B, the negative electrode 931 is electrically connected to a terminal 951. The terminal 951 is electrically connected to a terminal 911a. The positive electrode 932 is electrically connected to a terminal 952. The terminal 952 is electrically connected to a terminal 911b.
[0338] 17C , wound body 950a and the electrolyte are covered by casing 930 to form secondary battery 913. It is preferable to provide casing 930 with a safety valve, an overcurrent protection element, etc. The safety valve is a valve that opens when the inside of casing 930 reaches a predetermined internal pressure to prevent the battery from exploding.
[0339] As shown in Fig. 17B, the secondary battery 913 may have multiple wound bodies 950a. Using multiple wound bodies 950a can result in a secondary battery 913 with a larger charge / discharge capacity. For other elements of the secondary battery 913 shown in Figs. 17A and 17B, the descriptions of the secondary battery 913 shown in Figs. 16A to 16C can be referred to.
[0340] <Cylindrical Secondary Battery> Next, an example of a cylindrical secondary battery will be described with reference to Fig. 18 . Fig. 18A shows an external view of a cylindrical secondary battery 600. Fig. 18B is a schematic diagram showing a cross section of the cylindrical secondary battery 600. As shown in Fig. 18B , the cylindrical secondary battery 600 has a positive electrode cap (battery lid) 601 on the top surface, and a battery can (external can) 602 on the side and bottom surfaces. The positive electrode cap and the battery can (external can) 602 are insulated by a gasket (insulating packing) 610.
[0341] A battery element is provided inside a hollow cylindrical battery can 602, in which a strip-shaped positive electrode 604 and a negative electrode 606 are wound with a separator 605 sandwiched between them. Although not shown, the battery element is wound around a center pin. One end of the battery can 602 is closed and the other end is open. The battery can 602 can be made of a metal such as nickel, aluminum, or titanium, or an alloy of these or an alloy of these with another metal (e.g., stainless steel), which is corrosion-resistant to the electrolyte. Furthermore, to prevent corrosion by the electrolyte, the battery can 602 is preferably coated with nickel, aluminum, or the like. Inside the battery can 602, the wound battery element, in which the positive electrode, negative electrode, and separator are wound, is sandwiched between a pair of opposing insulating plates 608 and 609. A nonaqueous electrolyte (not shown) is poured into the battery can 602, in which the battery element is provided. The nonaqueous electrolyte can be the same as that used in coin-type secondary batteries.
[0342] Because the positive and negative electrodes used in cylindrical secondary batteries are wound, it is preferable to form active materials on both sides of the current collector. A positive electrode terminal (positive electrode current collector lead) 603 is connected to the positive electrode 604, and a negative electrode terminal (negative electrode current collector lead) 607 is connected to the negative electrode 606. Both the positive electrode terminal 603 and the negative electrode terminal 607 can be made of a metal material such as aluminum. The positive electrode terminal 603 is resistance-welded to a safety valve mechanism 612, and the negative electrode terminal 607 is resistance-welded to the bottom of the battery can 602. The safety valve mechanism 612 is electrically connected to the positive electrode cap 601 via a PTC (Positive Temperature Coefficient) element 611. The safety valve mechanism 612 cuts off the electrical connection between the positive electrode cap 601 and the positive electrode 604 when the internal pressure of the battery exceeds a predetermined threshold. The PTC element 611 is a thermosensitive resistor whose resistance increases when the temperature rises, and the increase in resistance limits the amount of current to prevent abnormal heat generation. 3 )-based semiconductor ceramics, etc. can be used.
[0343] 18C , a module 615 may be configured by sandwiching a plurality of secondary batteries 600 between conductive plates 613 and 614. The plurality of secondary batteries 600 may be connected in parallel, in series, or in series after being connected in parallel. By configuring a module 615 having a plurality of secondary batteries 600, a large amount of power can be extracted.
[0344] FIG. 18D is a top view of the module 615. For clarity, the conductive plate 613 is shown with a dotted line. As shown in FIG. 18D, the module 615 may have conductors 616 that electrically connect the multiple secondary batteries 600. A conductive plate can be superimposed on the conductors 616. A temperature control device 617 may also be provided between the multiple secondary batteries 600. When the secondary batteries 600 overheat, they can be cooled by the temperature control device 617, and when the secondary batteries 600 are too cold, they can be heated by the temperature control device 617. This makes the performance of the module 615 less susceptible to the influence of the outside air temperature. The heat medium in the temperature control device 617 is preferably insulating and non-flammable.
[0345] By using the positive electrode active material described in the above embodiment for the positive electrode 604, the cylindrical secondary battery 600 can have high charge / discharge capacity and excellent cycle characteristics.
[0346] Embodiment 9 In this embodiment, an example in which a battery management system according to one embodiment of the present invention is mounted on a moving object such as a vehicle will be described.
[0347] By installing a secondary battery in a vehicle, next-generation clean energy automobiles such as hybrid vehicles (HVs), electric vehicles (EVs), and plug-in hybrid vehicles (PHVs) can be realized. Secondary batteries can also be installed in agricultural machinery, motorized bicycles including electrically assisted bicycles, motorcycles, electric wheelchairs, electric carts, small or large ships, submarines, aircraft such as fixed-wing aircraft and rotary-wing aircraft, rockets, artificial satellites, space probes, planetary probes, spacecraft, and the like. The secondary battery of one embodiment of the present invention can be a high-capacity secondary battery. Therefore, the secondary battery of one embodiment of the present invention is suitable for miniaturization and weight reduction and can be suitably used in transportation vehicles.
[0348] FIG. 19 illustrates an example of a moving object such as a vehicle using a battery storage management system according to one embodiment of the present invention. The automobile 8400 illustrated in FIG. 19A is an electric automobile using an electric motor as a power source for traveling. Alternatively, it is a hybrid automobile that can appropriately select and use an electric motor or an engine as a power source for traveling. By using one embodiment of the present invention, it is possible to utilize the maximum capacity of a secondary battery installed in the automobile, thereby achieving a vehicle with a long cruising range. The automobile 8400 also includes a secondary battery. The secondary battery not only drives the electric motor 8406 but also supplies power to light-emitting devices such as a headlight 8401 and a room light (not shown).
[0349] The secondary battery can also supply power to display devices such as a speedometer and a tachometer included in the automobile 8400. The secondary battery can also supply power to semiconductor devices such as a navigation system included in the automobile 8400.
[0350] The automobile 8500 shown in FIG. 19B can charge its secondary battery by receiving power from an external charging facility using a plug-in system, a wireless power supply system, or the like. FIG. 19B shows a state in which a ground-mounted charging device 8021 charges a secondary battery 8024 mounted on the automobile 8500 via a cable 8022. The charging method and connector specifications may be determined as appropriate using a predetermined system, such as CHAdeMO (registered trademark) or Combo. The charging device 8021 may be a charging station installed in a commercial facility or a household power source. For example, plug-in technology can be used to charge the secondary battery 8024 mounted on the automobile 8500 using external power supply. Charging can be performed by converting AC power to DC power using a conversion device, such as an AC-DC converter.
[0351] Although not shown, a power receiving device can be mounted on a vehicle and power can be supplied contactlessly from a ground power transmitting device to charge the vehicle. In the case of this contactless power supply method, by incorporating a power transmitting device into a road or an exterior wall, charging can be performed not only while the vehicle is stopped but also while the vehicle is moving. This contactless power supply method can also be used to transmit and receive power between vehicles. Furthermore, a solar cell can be installed on the exterior of the vehicle to charge the secondary battery while the vehicle is stopped and while moving. For such contactless power supply, an electromagnetic induction method or a magnetic field resonance method can be used.
[0352] 19C illustrates an example of a motorcycle using the battery management system of one embodiment of the present invention. A scooter 8600 illustrated in FIG. 19C includes a secondary battery 8602, a side mirror 8601, and a turn signal light 8603. The secondary battery 8602 can supply electricity to the turn signal light 8603.
[0353] 19C is capable of storing a secondary battery 8602 in under-seat storage 8604. Even if under-seat storage 8604 is small, secondary battery 8602 can be stored in under-seat storage 8604. Secondary battery 8602 is removable, and when charging, secondary battery 8602 can be carried indoors, charged, and then stored before riding.
[0354] 19D is an example of a satellite using the battery management system of one embodiment of the present invention. A satellite 8800 shown in FIG. 19D includes a secondary battery 8801. Because the satellite 8800 is used in space at extremely low temperatures, the secondary battery 8801 is preferably mounted inside the satellite 8800 and covered with a heat-insulating material.
[0355] According to one aspect of the present invention, the cycle characteristics of the secondary battery are improved, and the charge / discharge capacity of the secondary battery can be increased. Therefore, the secondary battery itself can be made smaller and lighter. Reducing the size and weight of the secondary battery itself contributes to reducing the weight of the vehicle, thereby improving the cruising range. Furthermore, the secondary battery mounted on the vehicle can also be used as a power supply source for purposes other than the vehicle. In this case, for example, it is possible to avoid using a commercial power source during peak power demand periods. Avoiding the use of a commercial power source during peak power demand periods can contribute to energy conservation and the reduction of carbon dioxide emissions. Furthermore, good cycle characteristics allow the secondary battery to be used for a long period of time, thereby reducing the amount of rare metals used, such as cobalt.
[0356] This embodiment mode can be implemented in appropriate combination with other embodiment modes.
[0357] 1: Server device, 2: Charger, 3: Vehicle, 4: Battery pack, 5: Power receiving connector, 7: Communication network, 11: Data, 41: Secondary battery, 42: Power control unit, 43: Drive motor, 44: Battery cell, 45: Balancing circuit, 46: Resistor, 47: Circuit, 50: Vehicle control unit, 51: CPU, 52: Memory unit, 53: Communication unit, 60: Protection circuit, 61: Current monitoring circuit, 62: Voltage monitoring circuit, 63: Temperature monitoring circuit, 64: Path interruption circuit, 71: Start switch
Claims
1. A battery management system including a server device and a vehicle equipped with a means capable of transmitting and receiving data to and from the server device, The vehicle includes a storage battery and a balancing circuit electrically connected to the storage battery; A vehicle control unit having a function of controlling the balancing circuit, The storage battery includes a battery pack having a plurality of battery cells, the server device has a function of calculating at least two or more estimated values based on first data regarding an internal state of the battery pack transmitted from the vehicle, and a function of transmitting the two or more estimated values to the vehicle; the vehicle control unit has a function of selecting an estimated value that is closest to a state of a battery cell of the battery pack from among the two or more estimated values; The balancing circuit has a function that is controlled based on the selected estimated value.
2. The battery management system of claim 1 , wherein the first data comprises sequential data relating to an internal state of the battery pack.
3. The battery management system according to claim 2 , wherein the sequential data includes an SOC-OCV characteristic.
4. 4. The battery management system according to claim 2, wherein the sequential data includes an internal resistance.
5. The battery management system according to claim 4 , wherein the internal resistance includes a resistance component R1 having a fast response and a resistance component R2 having a slow response.
6. 6. The battery management system according to claim 5, wherein the server device has a function of predicting changes in the fast-response resistance component R1 and the slow-response resistance component R2 by using a long short-term memory (LSTM).
7. A storage battery, a balancing circuit electrically connected to the storage battery; A vehicle control unit having a function of controlling the balancing circuit, The storage battery includes a battery pack having a plurality of battery cells, the vehicle control unit has a function of selecting an estimated value that is closest to the state of each battery cell of the battery pack from two or more estimated values transmitted from the server device; The balancing circuit has a function that is controlled based on the selected estimate.
8. 8. The vehicle according to claim 7, wherein the server device has sequential data regarding an internal state of the battery pack transmitted from the vehicle.
9. The vehicle according to claim 8 , wherein the sequential data includes an SOC-OCV characteristic.
10. 10. The vehicle according to claim 8 or claim 9, wherein the sequential data includes an internal resistance.
11. 11. The vehicle according to claim 10, wherein the internal resistance includes a resistance component R1 having a fast response and a resistance component R2 having a slow response.
12. 12. The vehicle according to claim 10 or 11, wherein the internal resistance has a measured value for each of the plurality of battery cells.
13. 13. The vehicle according to claim 10, further comprising a function for measuring the internal resistance by a current-rest method.