Thermoplastic resin composition, molded article, and method for producing and method for improving transmittance of thermoplastic resin composition
Patent Information
- Application Number
- JP2023554719
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Priority Date
- 2022-10-19
- Filing Date
- 2022-10-19
- Publication Date
- 2025-09-08
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Figure 2023068290000001 
Figure 2023068290000002 
Figure 2023068290000003
Abstract
Description
Thermoplastic resin composition, molded body, method for producing thermoplastic resin composition, and method for improving transmittance
[0001] The present invention relates to a thermoplastic resin composition, etc. In particular, the present invention relates to a thermoplastic resin composition suitable for optical materials, a molded article containing the thermoplastic resin composition, a method for producing the thermoplastic resin composition, a method for improving transmittance, etc.
[0002] Conventionally, additives such as antioxidants and mold release agents have been added to thermoplastic resins to ensure stability and releasability during processing. For example, it is known that adding an antioxidant to a resin improves stability during processing (see, for example, Patent Documents 1 and 2). However, the addition of these additives can impair the inherent performance of the resin. For example, in thermoplastic resins used as optical materials, the addition of additives can reduce transmittance in the short wavelength range, which is extremely important.
[0003] Even a slight change in the transmittance of a thermoplastic resin used as an optical material in the short wavelength region can have a significant impact on the product that it is put into practical use. For this reason, there has been a demand for a resin composition that can maintain the original transmittance of a thermoplastic resin used as an optical material even after commercialization, but no resin composition that can reliably suppress changes in transmittance has been realized.
[0004] Japanese Patent Application Publication No. 7-233160 WO99 / 67232
[0005] A main object of the present invention is to provide a thermoplastic resin composition that can suppress changes in transmittance, particularly changes in transmittance in the short wavelength range, even when additives are added for commercialization, such as a thermoplastic resin composition that is suitable for use as an optical material.
[0006] The present inventors have found that a thermoplastic resin composition containing a specific lactone compound maintains good transmittance, particularly in the short wavelength region, even in the presence of additives.
[0007] The present invention includes the following: <1> A thermoplastic resin composition containing a compounding agent represented by the following general formula (1): (In general formula (1), R 1 ~R5 each independently represents a hydrogen atom, an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, or a structural formula of the following general formula (1-1), provided that R 1 ~R 5 At least one of the following is a structural formula of general formula (1-1): 6 ~R 9 each independently represents a hydrogen atom, or an alkyl or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, 10 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms. (In general formula (1-1), R 11 ~R 18 each independently represents a hydrogen atom, or an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, and L is a moiety represented by the following general formula (L1) or (L2): (In formula (L1), R 19a and R 19b each independently represents a hydrogen atom, an alkyl group or an alkoxy group having a total of 1 to 20 carbon atoms; 19 represents an integer from 1 to 12, and n 19 is an integer from 2 to 12, a plurality of R 19 a may be the same or different substituents, and a 19 b may be the same or different substituents, and in formula (L2), R 19 c, R 19 d, R 19 e and R 19 Each f independently represents a hydrogen atom, an alkyl group or an alkoxy group having a total of 1 to 20 carbon atoms, and in formulas (L1) and (L2), * represents the same as R in formula (1). 1 ~R 5 ** represents the bonding position with the benzene ring containing R in the formula (1-1). 11 ~R 14 represents the bonding position with the benzene ring containing R 20represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms which may have a substituent, * represents R 1 ~R 5 represents the bonding position to the benzene ring containing the compounding agent.) <2> The thermoplastic resin composition according to the above <1>, further comprising an antioxidant. <3> The thermoplastic resin composition according to the above <2>, wherein the antioxidant is a phenolic antioxidant and / or a phosphite antioxidant. <4> The thermoplastic resin composition according to the above <2> or <3>, wherein the antioxidant is contained in an amount of 1 ppm by weight to 3,000 ppm by weight based on the total weight of the resin composition. <5> The thermoplastic resin composition according to any one of the above <1> to <4>, wherein the compounding agent is contained in an amount of 1 ppm by weight to 2,000 ppm by weight based on the total weight of the resin composition. <6> The thermoplastic resin composition according to any one of the above <1> to <5>, wherein the transmittance (%) at wavelengths of 370 nm to 400 nm in accordance with JIS K7105 is 2.0 (%) or more higher than that of a target resin composition having the same composition except for not containing the compounding agent. <7> The thermoplastic resin composition according to any one of the above <1> to <6>, which has a transmittance (%) at wavelengths of 370 nm to 400 nm as measured in accordance with JIS K7105 that is 1.1 times or more higher than that of a resin composition for a target object having the same composition but not containing the compounding agent. <8> The thermoplastic resin composition according to any one of the above <1> to <7>, which generates a smaller amount of volatile components when heated at 250°C for 5 minutes than that of a resin composition for a target object having the same composition but not containing the compounding agent, and the volatile components are any of formaldehyde, acetaldehyde, acetone, 2,3-butanedione, acetic acid, and formic acid. <9> The thermoplastic resin composition according to any one of the above <1> to <8>, which has a YI value as measured in accordance with JIS K7105 that is 0.20 or more lower than that of a resin composition for a target object having the same composition but not containing the compounding agent. <10> In the general formula (1), R 1 ~R 5 four of the R groups are hydrogen atoms, and one of the R groups is a moiety represented by the structural formula (1-1) above; 6 ~R 9 Two of the R groups are hydrogen atoms and two are alkyl groups; 10is a hydrogen atom. <11> The thermoplastic resin composition according to any one of <1> to <10> above, wherein in general formula (1) and general formula (1-1), the substituent is any one of halogen, cyano group, alkenyl group, alkynyl group, and alkoxy group. <12> The thermoplastic resin composition according to any one of <1> to <11> above, further comprising a thermoplastic resin selected from the group consisting of polycarbonate resin, polyester resin, polyestercarbonate resin, cycloolefin resin, and acrylic resin. <13> The thermoplastic resin composition according to <12> above, wherein the thermoplastic resin is a polycarbonate resin, polyester resin, or polyestercarbonate resin containing a structural unit (B) derived from a monomer represented by the following general formula (2) and / or a structural unit (C) derived from a monomer represented by the following general formula (3): (In general formula (2), R a and R b each independently represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms which may have a substituent, an alkoxyl group having 1 to 20 carbon atoms which may have a substituent, a cycloalkyl group having 5 to 20 carbon atoms which may have a substituent, a cycloalkoxyl group having 5 to 20 carbon atoms which may have a substituent, an aryl group having 6 to 20 carbon atoms which may have a substituent, a heteroaryl group having 6 to 20 carbon atoms which contains one or more hetero ring atoms selected from O, N and S and which may have a substituent, an aryloxy group having 6 to 20 carbon atoms which may have a substituent, and -C≡C-R h R is selected from the group consisting of h represents an aryl group having 6 to 20 carbon atoms which may have a substituent, or a heteroaryl group having 6 to 20 carbon atoms which contains one or more hetero ring atoms selected from O, N, and S and which may have a substituent; X represents a single bond or an optionally substituted fluorene group; A and B each independently represent an optionally substituted alkylene group having 1 to 5 carbon atoms; m and n each independently represent an integer of 0 to 6; and a and b each independently represent an integer of 0 to 10. (In general formula (3), Rc and R d are each independently selected from the group consisting of a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms which may have a substituent, an alkoxyl group having 1 to 20 carbon atoms which may have a substituent, a cycloalkyl group having 5 to 20 carbon atoms which may have a substituent, a cycloalkoxyl group having 5 to 20 carbon atoms which may have a substituent, and an aryl group having 6 to 20 carbon atoms which may have a substituent; 1 represents a single bond, a fluorene group which may have a substituent, or any of the structural formulae represented by the following general formulas (4) to (9), (In general formulas (4) to (9), R 21 and R 22 each independently represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms which may have a substituent, or an aryl group having 6 to 30 carbon atoms which may have a substituent, or R 21 and R 22represent a carbon ring or hetero ring having 1 to 20 carbon atoms, which may have a substituent, formed by bonding together, r and s each independently represent an integer of 0 to 5,000, A and B each independently represent an alkylene group having 1 to 5 carbon atoms, which may have a substituent, p and q each independently represent an integer of 0 to 4, and a and b each independently represent an integer of 0 to 10. <14> The thermoplastic resin composition according to any one of <12> and <13> above, wherein the thermoplastic resin has a polystyrene-equivalent weight average molecular weight (Mw) of 10,000 to 300,000. <15> The thermoplastic resin composition according to any one of <13> and <14> above, wherein in general formula (2) and general formula (3), A and B each independently represent an alkylene group having 2 or 3 carbon atoms. <16> The thermoplastic resin composition according to any one of <12> to <15> above, wherein the thermoplastic resin contains at least a structural unit derived from any one of BPEF, BNE, BNEF, and DPBHBNA. <17> The thermoplastic resin composition according to any one of <1> to <16> above, further containing a catalyst deactivator. <18> The thermoplastic resin composition according to <17> above, wherein the catalyst deactivator contains dodecylbenzenesulfonate. <19> The thermoplastic resin composition according to any one of <1> to <18> above, further containing a mold release agent. <20> The thermoplastic resin composition according to <19> above, wherein the mold release agent is contained in an amount of 1 ppm by weight to 5,000 ppm by weight based on the total weight of the resin composition. <21> A thermoplastic resin composition comprising an additive represented by the following general formula (1) for improving the transmittance (%) at wavelengths of 370 nm to 400 nm: (In general formula (1), R 1 ~R 5 each independently represents a hydrogen atom, an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, or a structural formula of the following general formula (1-1), provided that R 1 ~R 5 At least one of the following is a structural formula of general formula (1-1): 6 ~R 9each independently represents a hydrogen atom, or an alkyl or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, 10 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms. (In general formula (1-1), R 11 ~R 18 each independently represents a hydrogen atom, or an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, and L is a moiety represented by the following general formula (L1) or (L2): (In formula (L1), R 19a and R 19b each independently represents a hydrogen atom, an alkyl group or an alkoxy group having a total of 1 to 20 carbon atoms; 19 represents an integer from 1 to 12, and n 19 is an integer from 2 to 12, a plurality of R 19 a may be the same or different substituents, and a 19 b may be the same or different substituents, and in formula (L2), R 19 c, R 19 d, R 19 e and R 19 Each f independently represents a hydrogen atom, an alkyl group or an alkoxy group having a total of 1 to 20 carbon atoms, and in formulas (L1) and (L2), * represents the same as R in formula (1). 1 ~R 5 ** represents the bonding position with the benzene ring containing R in the formula (1-1). 11 ~R 14 represents the bonding position with the benzene ring containing R 20 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms which may have a substituent, * represents R 1 ~R 5 represents the bonding position to the benzene ring containing
[0008] <22> A molded article comprising the thermoplastic resin composition according to any one of <1> to <21> above. <23> A method for producing a thermoplastic resin composition, comprising adding a compounding agent represented by the following general formula (1) to a thermoplastic resin: (In general formula (1), R 1 ~R 5 each independently represents a hydrogen atom, an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, or a structural formula of the following general formula (1-1), provided that R 1 ~R 5 At least one of the following is a structural formula of general formula (1-1): 6 ~R 9 each independently represents a hydrogen atom, or an alkyl or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, 10 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms. (In general formula (1-1), R 11 ~R 18 each independently represents a hydrogen atom, or an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, and L is a moiety represented by the following general formula (L1) or (L2): (In formula (L1), R 19a and R 19b each independently represents a hydrogen atom, an alkyl group or an alkoxy group having a total of 1 to 20 carbon atoms; 19 represents an integer from 1 to 12, and n 19 is an integer from 2 to 12, a plurality of R 19 a may be the same or different substituents, and a 19 b may be the same or different substituents, and in formula (L2), R 19 c, R 19 d, R 19 e and R 19 Each f independently represents a hydrogen atom, an alkyl group or an alkoxy group having a total of 1 to 20 carbon atoms, and in formulas (L1) and (L2), * represents the same as R in formula (1). 1 ~R 5** represents the bonding position with the benzene ring containing R in the formula (1-1). 11 ~R 14 represents the bonding position with the benzene ring containing R 20 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms which may have a substituent, * represents R 1 ~R 5 <24> A method for improving the transmittance of a thermoplastic resin composition, comprising adding a compounding agent represented by the following general formula (1) to a thermoplastic resin: (In general formula (1), R 1 ~R 5 each independently represents a hydrogen atom, an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, or a structural formula of the following general formula (1-1), provided that R 1 ~R 5 At least one of the following is a structural formula of general formula (1-1): 6 ~R 9 each independently represents a hydrogen atom, or an alkyl or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, 10 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms. (In general formula (1-1), R 11 ~R 18 each independently represents a hydrogen atom, or an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, and L is a moiety represented by the following general formula (L1) or (L2): (In formula (L1), R 19a and R 19b each independently represents a hydrogen atom, an alkyl group or an alkoxy group having a total of 1 to 20 carbon atoms; 19 represents an integer from 1 to 12, and n 19 is an integer from 2 to 12, a plurality of R 19 a may be the same or different substituents, and a 19 b may be the same or different substituents, and in formula (L2), R19 c, R 19 d, R 19 e and R 19 Each f independently represents a hydrogen atom, an alkyl group or an alkoxy group having a total of 1 to 20 carbon atoms, and in formulas (L1) and (L2), * represents the same as R in formula (1). 1 ~R 5 ** represents the bonding position with the benzene ring containing R in the formula (1-1). 11 ~R 14 represents the bonding position with the benzene ring containing R 20 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms which may have a substituent, * represents R 1 ~R 5 <25> A method for improving the color of a thermoplastic resin composition, comprising adding a compounding agent represented by the following general formula (1) to a thermoplastic resin: (In general formula (1), R 1 ~R 5 each independently represents a hydrogen atom, an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, or a structural formula of the following general formula (1-1), provided that R 1 ~R 5 At least one of the following is a structural formula of general formula (1-1): 6 ~R 9 each independently represents a hydrogen atom, or an alkyl or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, 10 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms. (In general formula (1-1), R 11 ~R 18 each independently represents a hydrogen atom, or an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, and L is a moiety represented by the following general formula (L1) or (L2): (In formula (L1), R 19a and R 19b each independently represents a hydrogen atom, an alkyl group or an alkoxy group having a total of 1 to 20 carbon atoms;19 represents an integer from 1 to 12, and n 19 is an integer from 2 to 12, a plurality of R 19 a may be the same or different substituents, and a 19 b may be the same or different substituents, and in formula (L2), R 19 c, R 19 d, R 19 e and R 19 Each f independently represents a hydrogen atom, an alkyl group or an alkoxy group having a total of 1 to 20 carbon atoms, and in formulas (L1) and (L2), * represents the same as R in formula (1). 1 ~R 5 ** represents the bonding position with the benzene ring containing R in the formula (1-1). 11 ~R 14 represents the bonding position with the benzene ring containing R 20 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms which may have a substituent, * represents R 1 ~R 5 represents the bonding position to the benzene ring containing
[0009] As described above, the thermoplastic resin composition of the present invention contains the specified compounding agents and can maintain a good level of transmittance, particularly in the short wavelength region. For example, it has been revealed that the addition of antioxidants or mold release agents tends to decrease the transmittance of conventional thermoplastic resin compositions. However, the thermoplastic resin composition of the present invention can prevent a decrease in transmittance, particularly in the short wavelength region, even when additives are added. Such a thermoplastic resin composition is particularly suitable for use as an optical material, etc.
[0010] [1. Components of Thermoplastic Resin Composition] The components of the thermoplastic resin composition will be described below.
[0011] [1-1. Compounding Agent] The thermoplastic resin composition contains a compounding agent represented by general formula (1). The compounding agent represented by general formula (1) is used to improve the transmittance of the thermoplastic resin composition, particularly the transmittance value at low wavelengths. In general formula (1), R 1 ~R 5 R each independently represents a hydrogen atom, an alkyl group having a total of 1 to 20 carbon atoms which may have a substituent, or an alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent. 1 ~R 5 is preferably a hydrogen atom, an alkyl group having a total of 1 to 10 carbon atoms which may have a substituent, or an alkoxy group having a total of 1 to 10 carbon atoms which may have a substituent, and the total number of carbon atoms in the alkyl group and the alkoxy group which may have a substituent is more preferably 1 to 5, and even more preferably 1 to 3, and the alkyl group is, for example, a methyl group. 1 ~R 5 Among these, it is preferred that 2 to 4 are hydrogen atoms and 1 to 3 are alkyl groups, and it is more preferred that 3 are hydrogen atoms and 2 are alkyl groups.
[0012] In general formula (1), R 6 ~R 9 R each independently represents a hydrogen atom, an alkyl group having a total of 1 to 20 carbon atoms which may have a substituent, or an alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent. 6 ~R 9 is preferably a hydrogen atom, an alkyl group having a total of 1 to 10 carbon atoms which may have a substituent, or an alkoxy group having a total of 1 to 10 carbon atoms which may have a substituent, and the total number of carbon atoms in the alkyl group and the alkoxy group which may have a substituent is more preferably 1 to 8, and even more preferably 1 to 5, and the alkyl group is, for example, a t-butyl group. 6 ~R 9 Among these, it is preferred that one to three are hydrogen atoms and one to three are alkyl groups, and it is more preferred that two are hydrogen atoms and two are alkyl groups.
[0013] In general formula (1), R 10 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms. 10is preferably a hydrogen atom or an alkyl group having a total of 1 to 3 carbon atoms which may have a substituent, and the total number of carbon atoms of the alkyl group which may have a substituent is more preferably 1 or 2. 10 is more preferably a hydrogen atom. 10 The carbon atom bonded to is an asymmetric carbon, but the compound of general formula (1) may be a racemic or optically active compound.
[0014] As described above, R in general formula (1) 1 ~R 5 At least one of the above has a structural formula represented by the following general formula (1-1).
[0015] In general formula (1-1), R 11 ~R 14 each independently represents a hydrogen atom, an alkyl group having a total of 1 to 20 carbon atoms which may have a substituent, or an alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent. 11 ~R 14 is preferably a hydrogen atom, an alkyl group having a total of 1 to 10 carbon atoms which may have a substituent, or an alkoxy group having a total of 1 to 10 carbon atoms which may have a substituent, and the total number of carbon atoms in the alkyl group and alkoxy group which may have a substituent is more preferably 1 to 5, and even more preferably 1 to 3. 11 ~R 14 is more preferably a hydrogen atom.
[0016] R in general formula (1-1) 11 ~R 18 Among them, R 15 ~R 18 is preferably a hydrogen atom, an alkyl group having a total of 1 to 10 carbon atoms which may have a substituent, or an alkoxy group having a total of 1 to 10 carbon atoms which may have a substituent, and the total number of carbon atoms in the alkyl group and the alkoxy group which may have a substituent is more preferably 1 to 8, and even more preferably 1 to 5, respectively; R 15 ~R 18 The alkyl group represented by is, for example, a t-butyl group.15 ~R 18 Among these, it is preferred that one to three are hydrogen atoms and one to three are alkyl groups, and it is more preferred that two are hydrogen atoms and two are alkyl groups.
[0017] In the general formula (1-1), L is a moiety represented by the following general formula (L1) or (L2). In formula (L1), R 19a and R 19b R each independently represents a hydrogen atom, or an alkyl or alkoxy group having a total of 1 to 20 carbon atoms. 19a and R 19b is preferably a hydrogen atom, an alkyl group having a total of 1 to 5 carbon atoms which may have a substituent, or an alkoxy group having a total of 1 to 5 carbon atoms which may have a substituent. The total number of carbon atoms in the alkyl group and alkoxy group which may have a substituent is more preferably 1 to 3, and even more preferably 1 or 2. R 19a and R 19b is more preferably a hydrogen atom. 19 represents an integer from 1 to 12, and n 19 is an integer from 2 to 12, a plurality of R 19 a may be the same or different substituents, and a 19 Similarly, the substituents of b may be the same or different. 19 is preferably 1 to 6, more preferably 1 to 4, for example, 2 or 3. In formula (L2), R 19 c, R 19 d, R 19 e and R 19 Each f independently represents a hydrogen atom, an alkyl group having 1 to 20 carbon atoms in total, or an alkoxy group. 19 c, R 19 d, R 19 e and R 19Each f is preferably independently a hydrogen atom, an alkyl group having a total of 1 to 5 carbon atoms which may have a substituent, or an alkoxy group having a total of 1 to 5 carbon atoms which may have a substituent. The total number of carbon atoms in the alkyl group and alkoxy group which may have a substituent is more preferably 1 to 3, and even more preferably 1 or 2. R 19 c, R 19 d, R 19 e and R 19 In formulas (L1) and (L2), * each independently represents R in formula (1). 1 ~R 5 In other words, * in formulas (L1) and (L2) represents the same bonding position as * in formula (1-1), and indicates the bonding position at the end of formula (1-1). In formulas (L1) and (L2), ** each independently represents the bonding position of R in formula (1-1). 11 ~R 14 represents the bonding position of L to the benzene ring containing
[0018] In general formula (1-1), R 20 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms. 20 is preferably a hydrogen atom or an alkyl group having a total of 1 to 3 carbon atoms which may have a substituent, and the total number of carbon atoms of the alkyl group which may have a substituent is more preferably 1 or 2. 20 is more preferably a hydrogen atom. 20 The carbon atom bonded to is an asymmetric carbon, but the compounding agent containing the moiety of general formula (1-1) may be either a racemic or optically active substance.
[0019] R in general formula (1) 1 ~R 5 Among these, preferably, one or two are structural formulas represented by the above general formula (1-1), and more preferably, R 1 ~R 5 Only one of these is the structural formula represented by the general formula (1-1).
[0020] The above-mentioned substituents in the general formulas (1) and (1-1) are, for example, any of halogen, cyano, alkenyl, alkynyl, and alkoxy. Specific examples of the compounding agent of the general formula (1) include the compound of the following formula (12), any optically active substance thereof, and a mixture thereof, such as a racemate.
[0021] The thermoplastic resin composition preferably contains the compounding agent in an amount of 1 ppm by weight to 2000 ppm by weight based on the total weight of the thermoplastic resin composition, more preferably 10 ppm by weight to 1000 ppm by weight, even more preferably 50 ppm by weight to 800 ppm by weight, particularly preferably 50 ppm by weight to 500 ppm by weight, and even more preferably 100 ppm by weight to 300 ppm by weight.
[0022] The thermoplastic resin composition may further contain the following additives in addition to the above-mentioned compounding agents. [1-2. Antioxidant] The thermoplastic resin composition preferably contains an antioxidant. The antioxidant is preferably at least one of a phenol-based antioxidant and a phosphite-based antioxidant. Phenolic antioxidants include 1,3,5-tris(3,5-di-tert-butyl-4-hydroxyphenylmethyl)-2,4,6-trimethylbenzene, 1,3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl)-1,3,5-triazine e-2,4,6(1H,3H,5H)-trione, 4,4',4''-(1-methylpropanyl-3-ylidene)tris(6-tert-butyl-m-cresol), 6,6'-di-tert-butyl-4,4'-butylidene-m-cresol, ocladecyl 3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate, pentyl methyl acrylate ... Examples of the hydroxybenzoate include pentaerythritol-tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], 3,9-bis{2-[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propionyloxy]-1,1-dimethylethyl}-2,4,8,10-tetraoxospiro[5.5]undecane, and pentaerythritol-tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], and preferably pentaerythritol-tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate].Phosphite antioxidants include 2-ethylhexyl diphenyl phosphite, isodecyl diphenyl phosphite, triisodecyl phosphite, triphenyl phosphite, 3,9-bis(octadecyloxy)-2,4,8,10-tetraoxy-3,9-diphosphaspiro[5.5]undecane, 3,9-bis(2,6-di-tert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane, 2,2'-methylenebis(4,6-di-tert-butylphenyl)2-ethylhexyl phosphite, Examples of the antioxidant include tris(2,4-di-tert-butylphenyl)phosphite, tris(nonylphenyl)phosphite, tetra-C12-15-alkyl(propane-2,2-diylbis(4,1-phenylene))bis(phosphite), and 3,9-bis(2,6-di-tert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane, and preferably 3,9-bis(2,6-di-tert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane. As the antioxidant, any one of the above may be used alone, or a mixture of two or more may be used.
[0023] The antioxidant content in the thermoplastic resin composition is preferably 1 ppm by weight to 3,000 ppm by weight based on the total weight of the resin composition, more preferably 50 ppm by weight to 2,500 ppm by weight, even more preferably 100 ppm by weight to 2,000 ppm by weight, particularly preferably 150 ppm by weight to 1,500 ppm by weight, and even more preferably 200 ppm by weight to 1,200 ppm by weight.
[0024] [1-3. Mold Release Agent] The thermoplastic resin composition preferably contains a mold release agent. Examples of mold release agents include ester compounds, such as glycerin fatty acid esters such as mono- and diglycerides of glycerin fatty acid, glycol fatty acid esters such as propylene glycol fatty acid esters and sorbitan fatty acid esters, higher alcohol fatty acid esters, and full esters or mono-fatty acid esters of aliphatic polyhydric alcohols and aliphatic carboxylic acids. When an ester of aliphatic polyhydric alcohols and aliphatic carboxylic acids is used as the mold release agent, either a monoester or a full ester can be used, but other than a full ester, such as a monoester, may also be used. Specific examples of mold release agents include the following.That is, sorbitan fatty acid esters such as sorbitan stearate, sorbitan laurate, sorbitan oleate, sorbitan trioleate, sorbitan tribehenate, sorbitan stearate, sorbitan tristearate, and sorbitan caprylate; propylene glycol fatty acid esters such as propylene glycol monostearate, propylene glycol monooleate, propylene glycol monobehenate, propylene glycol monolaurate, and propylene glycol monopalmitate; higher alcohol fatty acid esters such as stearyl stearate; glycerin monohydroxystearates such as glycerin monostearate and glycerin mono-12-hydroxystearate, glycerin monooleate, glycerin monobehenate, glycerin monocaprylate, glycerin monocaprate, and glycerin Examples of the monoglycerides include monoglycerides such as monolaurate, and mono-diglycerides such as glycerin monodistearate, glycerin monodistearate, glycerin monodibehenate, and glycerin monodiolate; acetylated monoglycerides of glycerin fatty acid esters such as glycerin diacetomonolaurate; organic acid monoglycerides of glycerin fatty acid esters such as citric acid fatty acid monoglyceride, succinic acid fatty acid monoglyceride, and diacetyltartaric acid fatty acid monoglyceride; and polyglycerin fatty acid esters such as diglycerin stearate, diglycerin laurate, diglycerin oleate, diglycerin monostearate, diglycerin monolaurate, diglycerin monomyristate, diglycerin monooleate, tetraglycerin stearate, decaglycerin laurate, decaglycerin oleate, and polyglycerin polyricinoleate.
[0025] The thermoplastic resin composition preferably contains 1 ppm by weight to 5,000 ppm by weight of the release agent based on the total weight of the resin composition, more preferably 50 ppm by weight to 4,000 ppm by weight, even more preferably 100 ppm by weight to 3,500 ppm by weight, particularly preferably 500 ppm by weight to 13,000 ppm by weight, and even more preferably 1,000 ppm by weight to 2,500 ppm by weight.
[0026] [1-4. Catalyst Deactivator] The thermoplastic resin composition preferably further contains a catalyst deactivator as an additive. The catalyst deactivator deactivates the catalyst for polymerization of the curable resin composition, thereby terminating the polymerization reaction. Examples of catalyst deactivators include esters such as butyl benzoate; aromatic sulfonic acids such as p-toluenesulfonic acid; aromatic sulfonic acid esters such as butyl p-toluenesulfonate and hexyl p-toluenesulfonate; phosphoric acids such as phosphorous acid, phosphoric acid, and phosphonic acid; phosphite esters such as triphenyl phosphite, monophenyl phosphite, diphenyl phosphite, diethyl phosphite, di-n-propyl phosphite, di-n-butyl phosphite, di-n-hexyl phosphite, dioctyl phosphite, and monooctyl phosphite; triphenyl phosphate, diphenyl phosphate, monophenyl phosphate, dibutyl phosphate, dioctyl phosphate, and phosphate. Suitable examples of suitable deactivators include phosphate esters such as monooctyl phosphate; phosphonic acids such as diphenylphosphonic acid, dioctylphosphonic acid, and dibutylphosphonic acid; phosphonic acid esters such as diethyl phenylphosphonate; phosphines such as triphenylphosphine and bis(diphenylphosphino)ethane; boric acids such as boric acid and phenylboric acid; aromatic sulfonates such as tetrabutylphosphonium dodecylbenzenesulfonate; organic halides such as stearic acid chloride, benzoyl chloride, and p-toluenesulfonyl chloride; alkyl sulfates such as dimethyl sulfate; and organic halides such as benzyl chloride. From the standpoint of the deactivator effect and stability to the resin, tetrabutylphosphonium dodecylbenzenesulfonate, p-toluene, or butyl sulfonate are particularly preferred. These deactivators are used in an amount of 0.01 to 50 times, preferably 0.3 to 20 times, the molar amount of the catalyst. Less than 0.01 times the molar amount of the catalyst results in insufficient deactivation effect, which is undesirable. On the other hand, if the amount is more than 50 times by mole the amount of the catalyst, the heat resistance of the resin decreases and the molded product tends to be discolored, which is undesirable.
[0027] In the thermoplastic resin composition, the catalyst deactivator is preferably contained in an amount of 1 ppm by weight to 1000 ppm by weight based on the total weight of the resin composition. The content of the catalyst deactivator in the thermoplastic resin composition is more preferably 3 ppm by weight to 500 ppm by weight, even more preferably 5 ppm by weight to 100 ppm by weight, and particularly preferably 10 ppm by weight to 50 ppm by weight. The catalyst deactivator may be added to the thermoplastic resin composition preferably as a solution, for example, as an aqueous solution. Alternatively, the catalyst deactivator may be added to the thermoplastic resin composition as, for example, an alcohol solution such as methanol or ethanol, or as a solution in an organic solvent such as a phenol solution.
[0028] [1-5. Other Additives] In addition to the compounding agents, antioxidants, mold release agents, and catalyst deactivators described above, additives may be added to the thermoplastic resin composition. Examples of additives that may be included in the thermoplastic resin composition include heat stabilizers, plasticizers, fillers, UV absorbers, rust inhibitors, dispersants, antifoaming agents, leveling agents, flame retardants, lubricants, dyes, pigments, bluing agents, nucleating agents, and clarifying agents. The content of additives other than the compounding agents, antioxidants, mold release agents, and catalyst deactivators (hereinafter also referred to as additional additives) in the thermoplastic resin composition is preferably 10 ppm by weight to 5.0% by weight, more preferably 100 ppm by weight to 2.0% by weight, and even more preferably 1000 ppm by weight to 1.0% by weight, but is not limited thereto. The above-mentioned additives may adversely affect transmittance, so it is preferable not to add them in excess; for example, the total amount added should be within the above-mentioned range.
[0029] [1-6. Thermoplastic Resin] The thermoplastic resin composition contains a thermoplastic resin. The thermoplastic resin is preferably at least one of a polycarbonate resin, a polyester resin, a polyester carbonate resin, a cycloolefin resin, and an acrylic resin. The thermoplastic resin preferably contains a polycarbonate resin, a polyester resin, or a polyester carbonate resin having a structural unit (B) derived from a monomer represented by the following general formula (2): In general formula (2), R a and R beach independently represents a halogen atom, an alkyl group having 1 to 20 carbon atoms which may have a substituent, an alkoxyl group having 1 to 20 carbon atoms which may have a substituent, a cycloalkyl group having 5 to 20 carbon atoms which may have a substituent, a cycloalkoxyl group having 5 to 20 carbon atoms which may have a substituent, an aryl group having 6 to 20 carbon atoms which may have a substituent, a heteroaryl group having 6 to 20 carbon atoms which contains one or more hetero ring atoms selected from O, N and S and which may have a substituent, an aryloxy group having 6 to 20 carbon atoms which may have a substituent, and -C≡C-R h R h represents an aryl group having 6 to 20 carbon atoms which may have a substituent, or a heteroaryl group having 6 to 20 carbon atoms which contains one or more hetero ring atoms selected from O, N and S and which may have a substituent. a and R b is preferably a hydrogen atom, an aryl group having 6 to 20 carbon atoms which may have a substituent, or a heteroaryl group having 6 to 20 carbon atoms which contains one or more hetero ring atoms selected from O, N and S and which may have a substituent, more preferably a hydrogen atom, or an aryl group having 6 to 20 carbon atoms which may have a substituent, and even more preferably a hydrogen atom, or an aryl group having 6 to 12 carbon atoms which may have a substituent.
[0030] In general formula (2), X represents a single bond or a fluorene group which may have a substituent. X is preferably a single bond or a fluorene group which may have a substituent and has a total of 12 to 20 carbon atoms. In general formula (2), A and B each independently represent an alkylene group having 1 to 5 carbon atoms which may have a substituent, preferably an alkylene group having 2 or 3 carbon atoms. In general formula (2), m and n each independently represent an integer of 0 to 6, preferably an integer of 0 to 3, and more preferably 0 or 1. In general formula (2), a and b each independently represent an integer of 0 to 10, preferably an integer of 1 to 3, and more preferably 1 or 2.
[0031] Specific examples of the structural unit (B) include those derived from BNE, DPBHBNA, and the like.
[0032] The thermoplastic resin preferably contains a polycarbonate resin, a polyester resin, or a polyestercarbonate resin having a structural unit (C) derived from a monomer represented by the following general formula (3). In general formula (3), R c and R d are each independently selected from the group consisting of a halogen atom, an alkyl group having 1 to 20 carbon atoms which may have a substituent, an alkoxyl group having 1 to 20 carbon atoms which may have a substituent, a cycloalkyl group having 5 to 20 carbon atoms which may have a substituent, a cycloalkoxyl group having 5 to 20 carbon atoms which may have a substituent, and an aryl group having 6 to 20 carbon atoms which may have a substituent. c and R d is preferably a hydrogen atom, an aryl group having 6 to 20 carbon atoms which may have a substituent, or a heteroaryl group having 6 to 20 carbon atoms which contains one or more hetero ring atoms selected from O, N and S and which may have a substituent, more preferably a hydrogen atom, or an aryl group having 6 to 20 carbon atoms which may have a substituent, and even more preferably a hydrogen atom, or an aryl group having 6 to 12 carbon atoms which may have a substituent.
[0033] In the general formula (3), Y 1 represents a single bond, a fluorene group which may have a substituent, or any of the structural formulae represented by the following general formulas (4) to (9), and is preferably represented by a single bond or the structural formula of the following general formula (4): In general formulas (4) and (9), R 21 and R 22 each independently represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms which may have a substituent, or an aryl group having 6 to 30 carbon atoms which may have a substituent, or R 21 and R 22 are bonded to each other to form a carbon ring or hetero ring having 1 to 20 carbon atoms, which may have a substituent. In general formulas (7) and (9), r and s each independently represent an integer of 0 to 5,000.
[0034] In the general formula (3), A and B each independently represent an alkylene group having 1 to 5 carbon atoms, which may have a substituent, and preferably an alkylene group having 2 or 3 carbon atoms. In the general formula (3), p and q each independently represent an integer of 0 to 4, and preferably 0 or 1. In addition, in the general formula (3), a and b each independently represent an integer of 0 to 10, preferably an integer of 0 to 5, and more preferably an integer of 0 to 2, for example, 0 or 1.
[0035] Specific examples of the structural unit (C) include BPEF (9,9-bis(4-(2-hydroxyethoxy)phenyl)fluorene), BPPEF (9,9-bis(4-(2-hydroxyethoxy)-3-phenylphenyl)fluorene), bisphenol A, bisphenol AP, bisphenol AF, bisphenol B, bisphenol BP, bisphenol C, bis(4-hydroxyphenyl)-2,2-dichloroethylene, bisphenol E, bisphenol F, bisphenol G, bisphenol M, bisphenol S, bisphenol P, bisphenol PH, bisphenol TMC, bisphenol P-AP (4,4'-(1-phenylethylidene)bisphenol), bisphenol P-CDE (4,4'-cyclododecylidenebisphenol), bisphenol P-HTG (4,4'-(3,3,5-trimethylisothiazolinone ...
[0033] Examples of such bisphenols include those derived from bisphenol P-MIBK (4,4'-(1,3-dimethylbutylidene)bisphenol), bisphenol PEO-FL (bisphenoxyethanolfluorene), bisphenol P-3MZ (4-[1-(4-hydroxyphenyl)-3-methylcyclohexyl]phenol), bisphenol OC-FL (4,4'-[1-[4-[1-(4-hydroxyphenyl)-1-methylethyl]phenyl]ethylidene]bisphenol), bisphenol Z, BP-2EO (2,2'-[[1,1'-biphenyl]-4,4'-diylbis(oxy)bisethanol), S-BOC (4,4'-(1-methylethylidene)bis(2-methylphenol),) TrisP-HAP (4,4',4''-ethylidene trisphenol), and the like.
[0036] The thermoplastic resin may be a polymer containing the structural unit (B) but not the structural unit (C), a polymer containing the structural unit (C) but not the structural unit (B), a copolymer having the structural unit (B) and the structural unit (C), a mixture of a polymer having only the structural unit (B) and a polymer having only the structural unit (C), or a combination thereof. Examples of polymers containing the structural unit (C) but not the structural unit (B) include those having at least one structural unit represented by the following formulas (I-1) to (I-3), and examples of copolymers having the structural unit (B) and the structural unit (C) include those having at least one structural unit represented by the following formulas (II-1) to (II-4). (In formula (I-1), m and n each represent an integer of 1 to 10, preferably an integer of 1 to 5, and more preferably 1; and in formula (I-3), n represents an integer of 1 to 10, preferably an integer of 1 to 5, and more preferably 1.) Furthermore, as the polymer having multiple types of structural units, either a block copolymer in which the values of m and n are large, for example, 100 or more, or a random copolymer can be used, although a random copolymer is preferred, and more preferably a random copolymer in which the values of m and n are 1 is used. (In formulas (II-1) to (II-4), m and n each independently represent an integer of 1 to 10, preferably an integer of 1 to 5, and more preferably 1.) Furthermore, as the polymer having multiple types of structural units, either a block copolymer in which the values of m and n are large, for example, 100 or greater, or a random copolymer can be used, although a random copolymer is preferred, and more preferably a random copolymer in which the values of m and n are 1. In the copolymer, the molar ratio of structural unit (B) to structural unit (C) is preferably 1:99 to 99:1, more preferably 10:90 to 90:10, even more preferably 15:85 to 85:15, and particularly preferably 30:70 to 70:30. Furthermore, in the mixture, the weight ratio of the polymer having only the structural unit (B) to the polymer having only the structural unit (C) is preferably 1:99 to 99:1, more preferably 10:90 to 90:10, even more preferably 15:85 to 85:15, and particularly preferably 30:70 to 70:30.
[0037] The thermoplastic resin may be a cycloolefin-based resin or may contain a cycloolefin-based resin. Examples of the cycloolefin-based resin include those having the following structural units.
[0038]
[0039] In the above formula, X g each independently represents an alkylene group having 1 to 10 carbon atoms. Examples of the alkylene group having 1 to 10 carbon atoms include methylene, ethylene, propylene, isopropylene, butylene, isobutylene, sec-butylene, tert-butylene, and pentylene. Of these, methylene, ethylene, propylene, butylene, isobutylene, and sec-butylene are preferred, and methylene, ethylene, and propylene are more preferred.
[0040] R j , R k , R l and R meach independently represents a halogen atom, a substituted or unsubstituted alkyl group having 1 to 20 carbon atoms, a substituted or unsubstituted alkoxy group having 1 to 20 carbon atoms, a substituted or unsubstituted cycloalkyl group having 5 to 20 carbon atoms, a substituted or unsubstituted cycloalkoxy group having 5 to 20 carbon atoms, a substituted or unsubstituted aryl group having 6 to 20 carbon atoms, a substituted or unsubstituted heteroaryl group having 3 to 20 carbon atoms containing one or more hetero ring atoms selected from O, N, and S, a substituted or unsubstituted aryloxy group having 6 to 20 carbon atoms, and —C≡C—R i The R j , R k , R l and R m As the above, X a , X b , X c , X d , X e , and X f The same can be mentioned.
[0041] However, R j , R k , R l and R m may have a substituent. The substituent is not particularly limited, but examples thereof include a halogen atom, an alkyl group having 1 to 10 carbon atoms, a cycloalkyl group having 5 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a cycloalkyloxy group having 5 to 10 carbon atoms, an alkyloxycarbonyl group having 2 to 10 carbon atoms, a cycloalkyloxycarbonyl group having 5 to 10 carbon atoms, an aryloxycarbonyl group having 7 to 15 carbon atoms, an alkylcarbonyloxy group having 2 to 10 carbon atoms, a cycloalkylcarbonyloxy group having 5 to 10 carbon atoms, an arylcarbonyloxy group having 7 to 15 carbon atoms, a hydroxyalkylcarbonyl group having 2 to 10 carbon atoms, a glycidyloxycarbonyl group, a hydroxy group, a carboxy group, a cyano group, and an amide group having 1 to 10 carbon atoms.
[0042] Examples of the alkyl group having 1 to 10 carbon atoms include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a sec-butyl group, a tert-butyl group, and a pentyl group.
[0043] Examples of the cycloalkyl group having 5 to 10 carbon atoms include a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a bicyclo[2.2.1]heptyl group, and a bicyclo[2.2.2]octyl group.
[0044] Examples of the alkoxy group having 1 to 10 carbon atoms include a methoxy group, an ethoxy group, a propyloxy group, an isopropyloxy group, a butoxy group, an isobutoxy group, a sec-butoxy group, a tert-butoxy group, and a pentyloxy group.
[0045] Examples of the cycloalkyloxy group having 5 to 10 carbon atoms include a cyclopentyloxy group, a cyclohexyloxy group, a bicyclo[2.2.1]heptyloxy group, and a bicyclo[2.2.2]octyloxy group.
[0046] Examples of the alkyloxycarbonyl group having 2 to 10 carbon atoms include a methyloxycarbonyl group, an ethyloxycarbonyl group, a propyloxycarbonyl group, an isopropyloxycarbonyl group, a butyloxycarbonyl group, an isobutyloxycarbonyl group, a sec-butyloxycarbonyl group, and a tert-butyloxycarbonyl group.
[0047] Examples of the cycloalkyloxycarbonyl group having 5 to 10 carbon atoms include a cyclopentyloxycarbonyl group, a cyclohexyloxycarbonyl group, a bicyclo[2.2.1]heptyloxycarbonyl group, and a bicyclo[2.2.2]octyloxycarbonyl group.
[0048] Examples of the aryloxycarbonyl group having 7 to 15 carbon atoms include a phenyloxycarbonyl group, a tolyloxycarbonyl group, a xylyloxycarbonyl group, a trimethylphenyloxycarbonyl group, a tetramethylphenyloxycarbonyl group, an ethylphenyloxycarbonyl group, an ethylmethylphenyloxycarbonyl group, a diethylphenyloxycarbonyl group, and a naphthyloxycarbonyl group.
[0049] Examples of the alkylcarbonyloxy group having 2 to 10 carbon atoms include a methylcarbonyloxy group, an ethylcarbonyloxy group, a propylcarbonyloxy group, an isopropylcarbonyloxy group, and a butylcarbonyloxy group.
[0050] Examples of the cycloalkylcarbonyloxy group having 5 to 10 carbon atoms include a cyclopentylcarbonyloxy group, a cyclohexylcarbonyloxy group, a bicyclo[2.2.1]heptylcarbonyloxy group, and a bicyclo[2.2.2]octylcarbonyloxy group.
[0051] Examples of the arylcarbonyloxy group having 7 to 15 carbon atoms include a phenylcarbonyloxy group, a tolylcarbonyloxy group, a xylylcarbonyloxy group, a trimethylphenylcarbonyloxy group, a tetramethylphenylcarbonyloxy group, an ethylphenylcarbonyloxy group, an ethylmethylphenylcarbonyloxy group, a diethylphenylcarbonyloxy group, and a naphthylcarbonyloxy group.
[0052] Examples of the hydroxyalkylcarbonyl group having 2 to 10 carbon atoms include a hydroxymethylcarbonyl group, a hydroxyethylcarbonyl group, and a hydroxypropylcarbonyl group.
[0053] Examples of the amide group having 1 to 10 carbon atoms include a methylaminocarbonyl group, an ethylaminocarbonyl group, a dimethylaminocarbonyl group, and an acetylamino group.
[0054] The above-mentioned substituents may be present alone or in combination of two or more kinds.
[0055] R i represents an aryl group having 6 to 20 carbon atoms or a heteroaryl group having 3 to 20 carbon atoms and containing one or more hetero ring atoms selected from O, N, and S. i is the same as above.
[0056] Each p independently represents an integer of 0 or 1.
[0057] q, r, and s each independently represent an integer of 0 to 10, preferably 0 to 5, and more preferably 0 to 3.
[0058] t represents an integer of 1 to 3, preferably 1 or 2.
[0059] where q is 2 or more and two R j When two R j may be joined together to form a ring structure. For example, when q is 2 and two R j are both substituted or unsubstituted alkyl groups, the general formula (20) becomes the following formula (20-1), where q is 2 and two R j When is a substituted or unsubstituted alkyl and a substituted or unsubstituted cycloalkyl, general formula (20) can be the following formula (20-2), (20-3), or (20-4).
[0060]
[0061] In the above formula, X g and p is as defined above.
[0062] R n is the above-mentioned substituent, and specific examples thereof include a halogen atom, an alkyl group having 1 to 10 carbon atoms, a cycloalkyl group having 5 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a cycloalkyloxy group having 5 to 10 carbon atoms, an alkyloxycarbonyl group having 2 to 10 carbon atoms, a cycloalkyloxycarbonyl group having 5 to 10 carbon atoms, an aryloxycarbonyl group having 7 to 15 carbon atoms, an alkylcarbonyloxy group having 2 to 10 carbon atoms, a cycloalkylcarbonyloxy group having 5 to 10 carbon atoms, an arylcarbonyloxy group having 7 to 15 carbon atoms, a hydroxyalkylcarbonyl group having 2 to 10 carbon atoms, a glycidyloxycarbonyl group, a hydroxy group, a carboxy group, a cyano group, and an amide group having 1 to 10 carbon atoms.
[0063] Although z is not particularly limited, it is preferably 0 to 6, more preferably 0 to 3, and even more preferably 0 or 1.
[0064] u represents an integer of 1 to 3, preferably 1 or 2.
[0065] In addition, r is 2 or more, and two R k When two R k may be joined together to form a ring structure. For example, when r is 2 and two R k are both substituted or unsubstituted alkyl groups, the general formula (21) becomes the following formula (21-1) or (21-2), where r is 2 and two R k When is a substituted or unsubstituted alkyl and a substituted or unsubstituted cycloalkyl, general formula (221) can be the following formula (21-3).
[0066]
[0067] In the above formula, X g , p, R n , z, and u are as defined above.
[0068] Furthermore, s is 2 or more, and two R l When two R l may be joined together to form a ring structure. For example, when s is 2 and two R l are both substituted or unsubstituted alkyl groups, the general formula (22) becomes the following formula (22-1) or (22-2), where s is 2 and the two R l When is a substituted or unsubstituted alkyl and a substituted or unsubstituted cycloalkyl, general formula (22) can be the following formula (22-3) or (22-4).
[0069]
[0070] In the above formula, X g , p, R n , z, and u are as defined above.
[0071] In formulas (21-1) to (21-3), R m represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms. The alkyl group having 1 to 3 carbon atoms is not particularly limited, but examples thereof include a methyl group, an ethyl group, a propyl group, and an isopropyl group.
[0072] Specific examples of cycloolefin resins include those containing at least one selected from the group consisting of structural units represented by the following formulas 1 to 8.
[0073]
[0074] The above-mentioned structural units may be contained alone in the cycloolefin resin, or two or more of them may be contained in combination. Furthermore, the above-mentioned structural units may be combined with structural units of other cyclic polyolefins, or with structural units of other resins (polyolefin resins, polyester resins), etc.
[0075] The weight (mass) average molecular weight (Mw) of the cycloolefin resin is not particularly limited, but is preferably 1,000 to 3,000,000, more preferably 10,000 to 3,000,000, even more preferably 20,000 to 1,000,000, and particularly preferably 30,000 to 500,000.
[0076] In addition to the cycloolefin resin, a resin (polymer) having a structural unit containing an aliphatic ring may be used as the thermoplastic resin. For example, a thermoplastic resin having at least one structural unit selected from the group consisting of a structural unit derived from isosorbide, a structural unit derived from pentacyclopentadecanedimethanol (PCPMD), a structural unit derived from cyclohexanedimethanol, and a structural unit derived from spiroglycol may be used as the structural unit or monomer represented by the following formula (23). (In general formula (23), Rp represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.)
[0077] Furthermore, a copolymer or blend having a structural unit represented by the following general formula (24) with any of the above-mentioned cycloolefin resins or resins having a structural unit containing an aliphatic ring may also be used as the thermoplastic resin. Specific examples of such thermoplastic resins include copolymers or blends having a structural unit represented by the above general formula (23) with a structural unit represented by the following general formula (24). (In general formula (24), Rq and Rs each independently represent a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an alkoxyl group having 1 to 20 carbon atoms, a cycloalkyl group having 5 to 20 carbon atoms, a cycloalkoxyl group having 5 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, or an aryloxy group having 6 to 20 carbon atoms; and A and B each independently represent an alkylene group having 1 to 4 carbon atoms.)
[0078] The thermoplastic resin may contain an acrylic resin, which is not particularly limited, but examples thereof include homopolymers of various (meth)acrylic acid esters, such as polymethyl methacrylate (PMMA) and methyl methacrylate (MMA), copolymers of PMMA or MMA with one or more other monomers, and mixtures of a plurality of these resins.
[0079] A preferred example of an acrylic resin used as a thermoplastic resin includes one containing a (meth)acrylic acid ester structural unit (a) (hereinafter also referred to as "structural unit (a)") represented by the following general formula (10) and an aliphatic vinyl structural unit (b) (hereinafter also referred to as "structural unit (b)") represented by the following general formula (11): In this specification, "(meth)acrylic acid" includes both methacrylic acid and acrylic acid. The structural unit (a) is a structural unit derived from a (meth)acrylic acid ester. 31 is hydrogen or a methyl group. 32 is a hydrocarbon group having 1 to 18 carbon atoms, which may have a substituent selected from a hydroxyl group and an alkoxy group. 32Specific examples of R include alkyl groups such as methyl, ethyl, butyl, lauryl, stearyl, cyclohexyl, and isobornyl; hydroxyalkyl groups such as 2-hydroxyethyl, 2-hydroxypropyl, and 2-hydroxy-2-methylpropyl; alkoxyalkyl groups such as 2-methoxyethyl, 2-ethoxyethyl, and 2-phenoxyethyl; and aryl groups such as benzyl and phenyl. The alkoxy group may be an organic group consisting of one or more of these groups. The number of carbon atoms in the alkoxy group as a substituent is preferably 1 to 10, and more preferably 1 to 6. Specific examples of the alkoxy group include methoxy, ethoxy, and phenoxy groups. When a plurality of (meth)acrylic acid ester structural units (structural unit (a)) are present in the acrylic resin, the plurality of R 31 and R 32 may be the same or different. Among these, R 31 is a methyl group, and R 32 is a (meth)acrylic acid ester structural unit in which R is a methyl group and / or an ethyl group, and more preferably R 31 is a methyl group, and R 32 is a methacrylate ester structural unit in which the methyl group is
[0080] The structural unit (b) is a structural unit derived from an aliphatic vinyl compound. 33 is hydrogen or a methyl group. 34is a cyclohexyl group or a cyclohexyl group having a substituent selected from a hydrocarbon group having 1 to 4 carbon atoms, a hydroxyl group, an alkoxy group, and a halogen atom. Specific examples of the hydrocarbon group as a substituent include alkyl groups such as a methyl group, an ethyl group, a propyl group, and a butyl group. The alkoxy group as a substituent preferably has 1 to 10 carbon atoms, more preferably 1 to 6 carbon atoms. Specific examples of the alkoxy group include a methoxy group, an ethoxy group, and a phenoxy group. Examples of the halogen atom as a substituent include a fluorine atom, a chlorine atom, and a bromine atom, with a chlorine atom and a bromine atom being particularly preferred. When a plurality of structural units (b) are present in the acrylic resin, the plurality of R 33 and R 34 may be the same or different. Among these, R 33 is hydrogen or a methyl group, and R 34 is an aliphatic vinyl structural unit in which R is a cyclohexyl group, and more preferably 33 is hydrogen, and R 34 is an aliphatic vinyl structural unit in which the cyclohexyl group is
[0081] The acrylic resin that can be used in the thermoplastic resin preferably contains primarily structural units (a) and (b). The total proportion of the structural units (a) and (b) relative to the total of all structural units in the acrylic resin is, for example, 85 to 100 mol%, preferably 90 to 100 mol%, more preferably 95 to 100 mol%, and even more preferably 98 to 100 mol%. The proportion of the structural unit (a) relative to the total of all structural units in the acrylic resin is, for example, 55 to 80 mol%, preferably 56 to 79 mol%, more preferably 57 to 78 mol%, and even more preferably 58 to 77 mol%. The proportion of the structural unit (b) relative to the total of all structural units in the acrylic resin is, for example, 10 to 45 mol%, preferably 11 to 44 mol%, more preferably 12 to 43 mol%, and even more preferably 13 to 42 mol%. If the proportion of the structural unit (b) relative to the total of all structural units of the acrylic resin is less than 10%, the heat resistance of the acrylic resin may decrease and the dimensional stability in a high-humidity environment may decrease, which is not preferable.
[0082] The acrylic resin may contain structural units other than the structural units (a) and (b) to the extent that the optical properties are not impaired. Such structural units are not particularly limited, but examples thereof include structural units derived from acrylonitrile, acrylic acid, methacrylic acid, maleic anhydride, phenylmaleimide, cyclohexylmaleimide, etc.
[0083] The method for producing the acrylic resin is not particularly limited, but for example, a method in which a (meth)acrylic acid ester monomer and an aromatic vinyl monomer having at least one type of benzene ring skeleton are copolymerized, and then the benzene ring is hydrogenated, or a method in which a (meth)acrylic acid ester monomer and an aliphatic vinyl monomer having at least one type of cyclohexyl ring skeleton are copolymerized, with the former being particularly preferred.
[0084] The (meth)acrylic acid ester monomer is not particularly limited, but examples thereof include methyl (meth)acrylate, ethyl (meth)acrylate, butyl (meth)acrylate, lauryl (meth)acrylate, stearyl (meth)acrylate, cyclohexyl (meth)acrylate, isobornyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxy-2-methylpropyl (meth)acrylate, 2-methoxyethyl (meth)acrylate, 2-ethoxyethyl (meth)acrylate, 2-phenoxyethyl (meth)acrylate, benzyl (meth)acrylate, and phenyl (meth)acrylate. Of these, methyl methacrylate is preferred.
[0085] Specific examples of aromatic vinyl monomers include styrene, α-methylstyrene, p-hydroxystyrene, alkoxystyrene, chlorostyrene, bromostyrene, and derivatives thereof. Among these, styrene and α-methylstyrene are preferred.
[0086] Examples of the aliphatic vinyl monomer include vinylcyclohexane, isopropenylcyclohexane, 1-propenyl-2-methylcyclohexane, etc. Among these, vinylcyclohexane and isopropenylcyclohexane are preferred.
[0087] The polymerization of the (meth)acrylic acid ester monomer and the aromatic vinyl monomer can be carried out by known methods, such as bulk polymerization, solution polymerization, suspension polymerization, and emulsion polymerization. In the solution polymerization method, a monomer composition containing a solvent, monomers, a chain transfer agent, and a polymerization initiator is continuously supplied to a complete mixing vessel, and continuous polymerization is carried out at 100 to 180°C.
[0088] Examples of solvents used in solution polymerization include hydrocarbon solvents such as toluene, xylene, cyclohexane, and methylcyclohexane; ester solvents such as ethyl acetate and methyl isobutyrate; ketone solvents such as acetone and methyl ethyl ketone; ether solvents such as tetrahydrofuran and dioxane; and alcohol solvents such as methanol and isopropanol.
[0089] The hydrogenation reaction after polymerization of the (meth)acrylic acid ester monomer and the aromatic vinyl monomer is carried out in a suitable solvent. The solvent used in this hydrogenation reaction may be the same as or different from the polymerization solvent. Examples of suitable solvents include hydrocarbon solvents such as cyclohexane and methylcyclohexane; ester solvents such as ethyl acetate and methyl isobutyrate; ketone solvents such as acetone and methyl ethyl ketone; ether solvents such as tetrahydrofuran and dioxane; and alcohol solvents such as methanol and isopropanol.
[0090] The hydrogenation method is not particularly limited, and known methods can be used. For example, the hydrogenation can be carried out in a batch or continuous flow system at a hydrogen pressure of 3 to 30 MPa and a reaction temperature of 60 to 250°C. By setting the temperature to 60°C or higher, the reaction time does not become too long, and by setting the temperature to 250°C or lower, scission of molecular chains and hydrogenation of ester moieties are less likely to occur.
[0091] Examples of catalysts used in the hydrogenation reaction include solid catalysts in which a metal such as nickel, palladium, platinum, cobalt, ruthenium, or rhodium, or an oxide, salt, or complex compound of such a metal is supported on a porous carrier such as carbon, alumina, silica, silica-alumina, or diatomaceous earth.
[0092] In the hydrogenation reaction, it is preferable that 70% or more of the aromatic rings in the aromatic vinyl monomer are hydrogenated. That is, it is preferable that the proportion of unhydrogenated aromatic ring sites in the aromatic vinyl structural unit is less than 30%. If the proportion of unhydrogenated aromatic ring sites exceeds 30%, transparency may decrease when used as an acrylic resin. The proportion of unhydrogenated aromatic ring sites is more preferably less than 10%, even more preferably less than 5%, and particularly preferably less than 1%. In consideration of productivity, it is not necessarily necessary to make it 0%.
[0093] The polymerization of the (meth)acrylic acid ester monomer and the aliphatic vinyl monomer can be carried out by a known method, for example, the method described in JP-A Nos. 63-3011 and 63-170475.
[0094] The glass transition temperature of the acrylic resin is preferably in the range of 110 to 160°C, more preferably 115 to 150°C.
[0095] The acrylic resins may be used alone or in combination of two or more.
[0096] The polystyrene-equivalent weight (mass) average molecular weight (Mw) of the thermoplastic resin is, for example, 10,000 to 500,000, preferably 10,000 to 300,000, more preferably 15,000 to 100,000, and even more preferably 20,000 to 50,000. The above-mentioned range of polystyrene-equivalent weight average molecular weight (Mw) mainly relates to polycarbonate resins, polyester resins, and polyester carbonate resins. Meanwhile, the acrylic resin contained in the thermoplastic resin may have a polystyrene-equivalent weight average molecular weight (Mw) within the above-mentioned range, but is preferably 100,000 to 200,000, more preferably 110,000 to 170,000.
[0097] [2. Properties of Thermoplastic Resin Composition] The thermoplastic resin composition of the present invention containing a compounding agent can maintain a high level of transmittance (%) compared to a thermoplastic resin composition not containing a compounding agent.
[0098] For example, the thermoplastic resin composition has a transmittance (%) value at wavelengths of 370 nm to 400 nm according to JIS K7105 that is 1.0% or more higher, preferably 2.0% or more higher, than a target resin composition having the same composition but without any additives. That is, when the transmittance (%) value at wavelengths of 370 nm to 400 nm according to JIS K7105 of the target resin composition not containing additives is compared with the transmittance (%) value at wavelengths of 370 nm to 400 nm according to JIS K7105 of the thermoplastic resin composition of the present invention, the transmittance value of the thermoplastic resin composition is higher, with the difference between these values being 1.0% or more, preferably 2.0% or more. More preferably, the transmittance value of the thermoplastic resin composition is 3.0% or more higher, more preferably 4.0% or more higher, than the transmittance value of the target resin composition. The difference in transmittance (%) is also observed, for example, in the wavelength range of 380 nm to 400 nm in accordance with JIS K7105.
[0099] Furthermore, for example, the thermoplastic resin composition has a transmittance (%) at wavelengths of 370 nm to 400 nm as measured in accordance with JIS K7105 that is 1.1 times or more higher than that of a resin composition for a target application having the same composition but without the addition of additives. That is, when the transmittance (%) at wavelengths of 370 nm to 400 nm as measured in accordance with JIS K7105 for a resin composition for a target application that does not contain additives is compared with the transmittance (%) at wavelengths of 370 nm to 400 nm as measured in accordance with JIS K7105 for the thermoplastic resin composition of the present invention, the transmittance (%) of the thermoplastic resin composition is higher than that of the resin composition for a target application and is 1.1 times or more higher. Preferably, the transmittance of the thermoplastic resin composition is 1.3 times or more, and more preferably 1.5 times or more, of the resin composition for a target application.
[0100] When additives such as a mold release agent or an antioxidant are added to the thermoplastic resin composition of the present invention, the transmittance value of the resulting thermoplastic resin composition tends to decrease. However, when the thermoplastic resin composition contains the above-mentioned compounding agents, the decrease in the transmittance value can be prevented or suppressed.
[0101] Furthermore, a thermoplastic resin composition according to a certain embodiment has a lower YI value than a target resin composition having the same composition as the thermoplastic resin composition except for the absence of the additive. Specifically, the YI value of a thermoplastic resin composition containing the additive, for example, the YI value according to JIS K 7105, can be 0.20 or more lower than the YI value of a thermoplastic resin composition having the same components but without the additive. The difference between these YI values is, for example, 0.50 or more, 0.80 or more, 0.90 or more, 1.0 or more, or even 1.1 or more. The YI value according to JIS K 7105 of a thermoplastic resin composition containing the additive is preferably 1.2 or more lower than the YI value of a thermoplastic resin composition having the same components but without the additive. The difference between these YI values is more preferably 1.5 or more, 1.80 or more, or 2.0 or more, and even more preferably 2.2 or more, 2.5 or more, 2.7 or more, or 3.0 or more. In addition, the YI value of a thermoplastic resin composition containing a compounding agent represented by the above-mentioned general formula (1), for example, in accordance with JIS K 7105, can be calculated by the ratio of the monomer corresponding to the compounding agent represented by the above-mentioned general formula (1) (for example, R 1 ~R 5 The YI value of the thermoplastic resin composition is preferably smaller by 0.2 or more than the YI value of a thermoplastic resin composition containing the same amount of a compounding agent (a compound common to general formula (1-1) but not containing the cyclic structure of general formula (1-1)). The difference in these YI values is more preferably 0.3 or more, 0.4 or more, or 0.5 or more, and even more preferably 0.6 or more, 0.7 or more, 0.8 or more, 0.9 or more, or 1.0 or more.
[0102] As described above, the thermoplastic resin composition of the present invention, which maintains high transmittance and enables improved hue, as indicated by a low YI value, is suitable for applications such as optical materials. The thermoplastic resin composition of the present invention is particularly suitable for use as an optical material. Furthermore, the thermoplastic resin composition of the present invention has high heat resistance and transparency, and is expected to have a volatile component reduction effect. In particular, the polyester resin composition of the thermoplastic resin composition of the present invention has been confirmed to have a volatile component reduction effect at high temperatures, as described in detail below, and can suppress odors generated during heating. Therefore, the thermoplastic resin composition of the present invention, primarily the polyester resin composition, is also useful as a plastic for food container packaging, for example. For example, a certain embodiment of the thermoplastic resin composition has the same or better volatile component reduction effect, as described in detail below, as compared to a target resin composition having the same composition as the thermoplastic resin composition but without the additives. In other words, the thermoplastic resin composition can suppress the amount of volatile components generated under specific conditions, such as heating at 250°C for 5 minutes, as described below. Specific examples of volatile components include formaldehyde, acetaldehyde, acetone, 2,3-butanedione, acetic acid, and formic acid.
[0103] [3. Method for Producing Thermoplastic Resin Composition] The method for producing a thermoplastic resin composition of the present invention includes a step of adding the compounding agent to a thermoplastic resin. By adding the compounding agent to a thermoplastic resin, the transmittance of the thermoplastic resin, particularly the transmittance at low wavelengths, can be maintained at a good level compared to a thermoplastic resin to which the compounding agent is not added.
[0104] [4. Method for Improving Transmittance of Thermoplastic Resin Composition] The method for improving the transmittance of a thermoplastic resin composition of the present invention includes a step of adding the above-mentioned compounding agent to a thermoplastic resin. By adding the compounding agent to a thermoplastic resin, the transmittance of the thermoplastic resin, particularly the transmittance value at low wavelengths, can be improved. In particular, a thermoplastic resin composition to which a compounding agent has been further added can have an improved transmittance value compared to a thermoplastic resin to which an additive different from the compounding agent has been added.
[0105] [5. Method for Improving the Hue of a Thermoplastic Resin Composition] The method for improving the hue of a thermoplastic resin composition of the present invention includes adding the above-described compounding agent to a thermoplastic resin. By adding the compounding agent to a thermoplastic resin, the hue of the thermoplastic resin can be improved or improved, thereby increasing the transparency of the thermoplastic resin. As described above, the YI value of a thermoplastic resin composition containing a compounding agent is lower by, for example, 0.2 or more in accordance with JIS K 7105 than the YI value of a thermoplastic resin composition containing the same components but without the compounding agent. Therefore, thermoplastic resin compositions containing a compounding agent tend to have less yellowish coloration, which is usually observed, and have excellent hue. In other words, adding a compounding agent to a thermoplastic resin composition can reduce the YI value of the thermoplastic resin composition, and the difference in YI value between the presence and absence of the compounding agent can be, for example, 0.20 or more, 0.50 or more, 0.80 or more, 0.90 or more, 1.0 or more, or even 1.1 or more, as described above. When the compounding agent described above is added to a thermoplastic resin composition, the YI value according to, for example, JIS K 7105 is preferably 1.2 or more smaller than the YI value of a thermoplastic resin composition having the same components but not containing the compounding agent. The difference between these YI values is more preferably 1.5 or more, 1.80 or more, or 2.0 or more, and even more preferably 2.2 or more, 2.5 or more, 2.7 or more, or 3.0 or more. Note that by adding the compounding agent represented by the above general formula (1) to a thermoplastic resin composition, the YI value according to, for example, JIS K 7105 can be reduced by the amount of the monomer corresponding to the compounding agent represented by the above general formula (1) (for example, R in general formula (1)). 1 ~R 5 The YI value of the thermoplastic resin composition can be reduced by preferably 0.2 or more compared to the YI value of a thermoplastic resin composition containing the same amount of a compound (a compound common to general formula (1-1) but not containing the cyclic structure of general formula (1-1)) as a compounding agent. The difference in YI value is more preferably 0.3 or more, 0.4 or more, or 0.5 or more, and even more preferably 0.6 or more, 0.7 or more, 0.8 or more, 0.9 or more, or 1.0 or more.
[0106] [6. Method for Reducing Haze of Thermoplastic Resin Composition] The step of adding the compounding agent to a thermoplastic resin can also reduce the haze value of the thermoplastic resin, for example, the haze value in accordance with JIS K-7361 and JIS K-7136. That is, the haze value of a thermoplastic resin composition tends to be smaller than the haze value of a target resin composition having the same composition as the thermoplastic resin composition except that it does not contain the compounding agent, and the difference between these haze values is, for example, 0.01 or more, 0.02 or more, 0.03 or more, 0.04 or more, or 0.05 or more.
[0107] [7. Molded Articles] The thermoplastic resin composition of the present invention can be used for extrusion molding, blow molding, injection molding, and the like. Examples of molded articles that can be obtained include extrusion molded articles, hollow molded articles, precision parts, and thin injection molded articles. The thermoplastic resin composition of the present invention can maintain a good transmittance value. Therefore, the thermoplastic resin composition of the present invention is particularly suitable as an optical material, etc. Molded articles produced using such thermoplastic resin compositions include optical lenses, optical films, transparent conductive substrates used in liquid crystal displays, organic EL displays, solar cells, etc., optical disks, liquid crystal panels, optical cards, sheets, films such as retardation films, optical fibers, connectors, vapor-deposited plastic reflectors, displays, touch panels, etc. These optical molded articles have high transmittance even when they contain additives added for various applications. Specific examples of molded articles using the thermoplastic resin of the present invention as optical materials and related applications include optical media such as compact discs, digital video discs, minidiscs, and magneto-optical discs; optical communication media such as optical fiber; optical components such as car headlamp lenses and camera lenses; siren light covers, lighting lamp covers, window glass replacements for trains and automobiles; window glass replacements for homes; lighting components such as sunroofs and greenhouse roofs; lenses and housings for goggles, sunglasses, and eyeglasses; housings for office equipment such as copy machines, facsimiles, and personal computers; housings for home appliances such as televisions and microwave ovens; and electronic component applications such as connectors and IC trays. Furthermore, examples of molded articles obtained from the thermoplastic resin composition of the present invention include, but are not limited to, the following, which require high heat resistance and high transparency. These include automobile components such as headlamp lenses, meter panels, sunroofs, and also glass window replacements and exterior panel parts; various films for liquid crystal displays, light guide plates, optical disc substrates, and housings for electronic devices such as smartphones; and building materials such as transparent sheets.Even in the case of molded articles that do not require the excellent transparency of the thermoplastic resin composition of the present invention, the high transparency of the raw material resin composition has the advantage that it is easier to control the degree of coloration with colorants such as pigments and dyes.
[0108] Furthermore, if necessary, a coating layer such as an antireflection layer or a hard coat layer may be provided on the surface of the optical molded body. The antireflection layer may be a single layer or a multilayer, and may be made of either an organic or inorganic material, but is preferably made of an inorganic material. Specific examples include oxides or fluorides such as silicon oxide, aluminum oxide, zirconium oxide, titanium oxide, cerium oxide, magnesium oxide, and magnesium fluoride.
[0109] [7-1. Optical Lenses] Optical lenses produced using the thermoplastic resin composition of the present invention have excellent transmittance characteristics. Furthermore, optical lenses produced using the polycarbonate resin of the present invention have a high refractive index, a low Abbe number, and high humidity and heat resistance. Therefore, they are extremely useful in fields where expensive high-refractive-index glass lenses have traditionally been used, such as telescopes, binoculars, and television projectors. If necessary, they are preferably used in the form of aspherical lenses. Aspherical lenses can substantially eliminate spherical aberration with a single lens, eliminating the need to eliminate spherical aberration by combining multiple spherical lenses, thereby enabling weight reduction and reduced production costs. Therefore, aspherical lenses are particularly useful as camera lenses. Optical lenses can be molded by any method, such as injection molding, compression molding, or injection-compression molding. The present invention makes it possible to more easily obtain high-refractive-index, low-birefringence aspherical lenses, which are technically difficult to process using glass lenses. To prevent foreign matter from getting into the optical lens as much as possible, the molding environment must naturally be a low-dust environment, preferably class 6 or less, more preferably class 5 or less.
[0110] The optical lens produced using the thermoplastic resin composition of the present invention can be obtained by injection molding the polycarbonate copolymer of the present invention into a lens shape using an injection molding machine or an injection compression molding machine. The molding conditions for injection molding are not particularly limited, but the molding temperature is preferably 180 to 280°C. The injection pressure is preferably 50 to 1700 kg / cm. 2In order to minimize the incorporation of foreign matter into the optical lens, the molding environment must naturally be a low-dust environment, preferably Class 1000 or less, more preferably Class 100 or less. Optical lenses containing the thermoplastic resin composition of the present invention are preferably used in the form of aspherical lenses, if necessary. Aspherical lenses can achieve essentially zero spherical aberration with a single lens, eliminating the need to eliminate spherical aberration by combining multiple spherical lenses, thereby enabling weight reduction and reduced production costs. Therefore, aspherical lenses are particularly useful as camera lenses. The astigmatism of the aspherical lens is preferably 0 to 15 mλ, more preferably 0 to 10 mλ. The thickness of the optical lens manufactured using the thermoplastic resin composition of the present invention can be set within a wide range depending on the application and is not particularly limited, but is preferably 0.01 to 30 mm, more preferably 0.1 to 15 mm. If necessary, a coating layer such as an antireflection layer or a hard coating layer may be provided on the surface of the optical lens of the present invention. The antireflection layer may be a single layer or a multilayer, and may be organic or inorganic, but is preferably inorganic. Specific examples include oxides or fluorides such as silicon oxide, aluminum oxide, zirconium oxide, titanium oxide, cerium oxide, magnesium oxide, and magnesium fluoride. Among these, silicon oxide and zirconium oxide are more preferred, and a combination of silicon oxide and zirconium oxide is even more preferred. Regarding the antireflection layer, there are no particular limitations on the single-layer / multilayer combination, or the combination of their components and thicknesses. However, a two-layer or three-layer configuration is preferred, and a three-layer configuration is particularly preferred. The antireflection layer as a whole is preferably formed to a thickness that is 0.00017 to 3.3% of the thickness of the optical lens, specifically 0.05 to 3 μm, and particularly preferably 1 to 2 μm.
[0111] [7-2. Optical Film] The optical film produced using the thermoplastic resin composition of the present invention has excellent transparency and heat resistance, and is therefore suitable for use as a film for liquid crystal substrates, optical memory cards, etc. To prevent foreign matter from being mixed into the optical film as much as possible, the molding environment must naturally be a low-dust environment, preferably class 6 or less, and more preferably class 5 or less.
[0112] The present invention will be described in more detail below with reference to examples. However, the present invention is not limited to the following examples and can be practiced with any modifications within the scope of the present invention.
[0113] [Evaluation Method 1] The evaluation methods used in Examples and Comparative Examples using polycarbonate resin, which will be described in detail later, are as follows. (1-1) Transmittance (Spectral Transmittance) [%] For Example 1, Comparative Example 1, Comparative Example 2, and Reference Example 1, which will be described in detail later, transmittance was measured as follows. Pellets of the thermoplastic resin composition obtained by the method below were dried in a hot air circulation dryer at 120°C for 5 hours, and then molded into flat plate-shaped test pieces measuring 40 mm wide, 40 mm long, and 3 mm thick using an injection molding machine (ROBOSHOT S-2000i30A manufactured by Fanuc Corporation) under conditions of a resin temperature of 260°C, a mold temperature of 130°C, and a molding cycle of 30 seconds. In accordance with JIS K7105, a 3 mm thick portion of the flat test piece was measured for transmittance (%) at wavelengths of 370 nm, 380 nm, and 400 nm using a spectrophotometer ("U-4100" manufactured by Hitachi High-Technologies Corporation). In Examples 2 to 5 and Comparative Examples 3 and 4, the resin temperature was set to 280°C, and a spectroscopic haze meter (SH7000 manufactured by Nippon Denshoku Industries Co., Ltd.) was used to measure transmittance (%) at wavelengths of 380 nm, 390 nm, and 400 nm under the same conditions as in Example 1, etc.
[0114] (1-2) Mass Average Molecular Weight (Mw) The mass average molecular weight of the resin and resin composition was measured by gel permeation chromatography (GPC) and calculated in terms of standard polystyrene. The apparatus, column, and measurement conditions used were as follows: GPC apparatus: HLC-8420GPC, manufactured by Tosoh Corporation Columns: TSKgel Super HM-M x 3, manufactured by Tosoh Corporation TSKgel guard column Super H-H x 1, manufactured by Tosoh Corporation TSKgel Super H-RC x 1, manufactured by Tosoh Corporation Detector: RI detector Standard polystyrene: Standard polystyrene kit PStQuick C, manufactured by Tosoh Corporation Sample solution: 0.2% by mass tetrahydrofuran solution Eluent: tetrahydrofuran Eluent flow rate: 0.6 mL / min Column temperature: 40°C
[0115] (1-3) Total Light Transmittance and Haze Samples of the resin compositions of the following Examples and Comparative Examples, molded to a thickness of 3 mm, were measured in accordance with JIS K-7361 and JIS K-7136. Measuring equipment: Spectroscopic Haze Meter SH7000 manufactured by Nippon Denshoku Industries Co., Ltd.
[0116] (1-4) YI Value of Resin Composition The YI value of a sample molded to a thickness of 3 mm was measured using a spectroscopic haze meter in accordance with JIS K-7105. YI value measuring device: Spectroscopic haze meter SH7000 manufactured by Nippon Denshoku Industries Co., Ltd. Sample molding: Molded by injection molding. Molding conditions are as follows: Molding device: NP-7 manufactured by Nissei Plastic Industrial Co., Ltd. Cylinder temperature: 240°C Mold temperature: 40°C Mold: 3 mm disc (1-4a) YI Value and YI Increase Rate (%) The YI increase rate (%) was calculated from the following formula based on the YI values before and after a weather resistance test, the details of which will be described later. YI increase rate (%) = (YI value after weather resistance test - YI value before weather resistance test (radiation time 0 hours)) / (YI value before weather resistance test (radiation time 0 hours)) × 100 (1-4b) Light resistance test A light resistance test was carried out using the 3 mm thick sample used in measuring the YI value above. The test conditions are as follows: Apparatus: Atlas Weatherometer Ci4000 manufactured by Toyo Seiki Seisaku-sho, Ltd. Lamp inner filter: Type S Lamp outer filter: Type S Irradiance: 60 W / m2 (300-400 nm) Black panel temperature: 63°C Humidity: 50% Operating conditions: 18 min of 120 min with water spray Radiation time: 0 hours (no radiation), 400 hours, 800 hours
[0117] [Evaluation Method 2] The evaluation methods used in the examples of polyester resins and polyester resin compositions, which will be described in detail later, are as follows.
[0118] (2-1) Ratio of Diol Units Having a Cyclic Acetal Skeleton and Alicyclic Diol Units The ratio of units derived from diols having a cyclic acetal skeleton and units derived from alicyclic diols in the polyester resin is 1 Calculation was performed by H-NMR measurement. The measurement was performed using an Ascend™500 measuring device manufactured by Bruker BioSpin K.K. Deuterated chloroform was used as the solvent.
[0119] (2-2) Glass Transition Temperature The glass transition temperature (Tg) of the polyester resin was measured using a differential scanning calorimeter (model: DSC / TA-50WS) manufactured by Shimadzu Corporation, by placing about 10 mg of a sample in an unsealed aluminum container and measuring it in a nitrogen gas (30 ml / min) stream at a temperature rise rate of 20°C / min, and the temperature at which the temperature changed by half the difference in the baseline before and after the transition of the DSC curve was taken as the glass transition temperature.
[0120] (2-3) YI Value of Pellets The YI value was measured using a "ZE2000" manufactured by Nippon Denshoku Industries Co., Ltd. in accordance with JIS K-7105.
[0121] (2-4) Volatile Component Amount The relative value of the peak area of low-molecular-weight compounds (volatile components) obtained by GC-MS (headspace), converted per unit weight of the sample, i.e., the relative value of the peak area of the volatile components in the corresponding Examples, etc., when the peak area value of the volatile components in Comparative Example 5 or Comparative Example 8 described below is set to 100%, was taken as the volatile component amount (%). Specifically, the procedure is as follows: 0.3 g of dried pellets was placed in an HS vial and septum-sealed under air. After heating at 250°C for 5 minutes in a block heater, analysis using a headspace GC-MS device was immediately initiated. For the analysis, a mass chromatogram was extracted using characteristic ions for each compound, and the peak area value per unit weight of each sample was determined. The device and measurement conditions used were as follows: [HS] Agilent G1888 Heating temperature and time: 250°C 5 min (external incubator) + 230°C 1 min Loop temperature: 240°C TR LINE temperature: 250°C Vial equilibration: 1 min, vial pressurization: 0.5 min (15 psi) Loop filling: 0.2 min, loop equilibration: 0.2 min, injection: 0.1 min GC cycle: analysis 35 min + equilibration 10 min Carrier pressure: 16.5 psi [GC] Agilent 8890 Column: DB-WAX (Φ0.25 mm x 60 x t0.5 μm) Oven temperature: 40°C 5 min - 10°C / min - 240°C (10 min) Column flow: He 1.0 ml / min Split ratio: 1 / 10 Injection temperature: 240°C MSD transfer line: 240°C [MS] Agilent 5977B MSD Gain factor: 1 Scan range: m / z = 29 to 700
[0122] <Synthesis of Thermoplastic Resin: PC1> As raw materials, 20.86 kg (47.56 mol) of 9,9-bis[4-(2-hydroxyethoxy)-phenyl]fluorene (BPEF), 10.5 kg (49.02 mol) of diphenyl carbonate (DPC), and 2.5 × 10 -2 16 ml (4.0 x 10-4 mole, i.e., 8.4 × 10 per mole of the total of dihydroxy compounds -6 (mol) was placed in a 50 L reactor equipped with a stirrer and a distillation device and heated to 180°C under a nitrogen atmosphere of 760 mmHg. Complete dissolution of the raw materials was confirmed 30 minutes after the start of heating, and stirring was then continued for 120 minutes under the same conditions. The vacuum level was then adjusted to 200 mmHg, and the temperature was raised to 200°C at a rate of 60°C / hr. During this time, the start of distillation of by-produced phenol was confirmed. The reaction was then continued at 200°C for 20 minutes. The temperature was then raised to 230°C at a rate of 75°C / hr, and 10 minutes after the temperature increase was complete, the vacuum level was reduced to 1 mmHg or less over 2 hours while maintaining the temperature. The temperature was then raised to 245°C at a rate of 60°C / hr, and stirring was continued for an additional 40 minutes. After the reaction was completed, nitrogen was introduced into the reactor to return it to atmospheric pressure, and the produced resin was pelletized and extracted to obtain a polycarbonate resin (PC1: BPEF homopolymer resin) which is a thermoplastic resin.
[0123] Synthesis of Thermoplastic Resin: PC2: 3634 g (15.92 mol) of 2,2-bis(4-hydroxyphenyl)propane and 30 g of hydrosulfite were dissolved in 40 L of a 5% by weight aqueous sodium hydroxide solution. 17 L of dichloromethane was added to this solution, and while stirring and maintaining the temperature at 15°C, 2100 g (21.23 mol) of phosgene was blown in over 15 minutes. After the phosgene blow-in was completed, 91.63 g (0.61 mol) of p-tert-butylphenol was added as a molecular weight modifier to the reaction solution. 10 L of a 5% by weight aqueous sodium hydroxide solution and 20 L of dichloromethane were then added and vigorously stirred to emulsify the reaction solution. 20 mL of triethylamine was then added, and the mixture was stirred at 20 to 25°C for approximately 1 hour to allow the polymerization reaction to proceed. After the polymerization was completed, the reaction solution was separated into an aqueous phase and an organic phase. The organic phase was neutralized with phosphoric acid and washed with water. The obtained polymer solution was added dropwise to warm water maintained at 50°C to evaporate and remove the solvent, and at the same time, the solidified product was pulverized to obtain a white powdery precipitate. The obtained precipitate was filtered and dried at 120°C for 24 hours to obtain a polymer powder (a thermoplastic resin, polycarbonate resin (PC2: bisphenol A-based PC resin)).
[0124] Synthesis of Compounding Agent (A) (Dimer) Compounding agent (A), a dimer represented by the following formula, was synthesized as follows. 21.3 parts by mass of 2,4-di-tert-butylphenol (manufactured by Tokyo Chemical Industry Co., Ltd.), 10.4 parts by mass of glyoxylic acid monohydrate (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.), 0.051 parts by mass of p-toluenesulfonic acid monohydrate (manufactured by Tokyo Chemical Industry Co., Ltd.), and 40 parts by mass of 1,2-dichloroethane (manufactured by Tokyo Chemical Industry Co., Ltd.) were weighed into a flask. The weighed flask was then placed in an oil bath at 105°C, and heating was continued until the internal temperature reached 86°C by adding 1,2-dichloroethane in an amount equal to the amount of distillate while distilling off the distillate using a Dean-Stark flask. The oil bath was then heated to 120°C, and the mixture was concentrated so that the remaining amount of 1,2-dichloroethane was less than 10 parts by mass. The reaction solution was then cooled to room temperature (23°C), and 100 parts by mass of hexane and 100 parts by mass of water were added to the reaction solution and stirred. The hexane layer was then recovered, and 100 parts by mass of saturated saline was added to the reaction solution and stirred. The hexane layer was then recovered, and 1 part by mass of magnesium sulfate (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) was added to the reaction solution and dried for 1 hour. The magnesium sulfate was then filtered, and the hexane layer was concentrated to dryness using an evaporator to obtain 27.0 parts by mass of a brown viscous material (1) containing a compound represented by the following formula (1a): Next, 4.41 parts by mass of ethylene glycol diphenyl ether (manufactured by Tokyo Chemical Industry Co., Ltd.), 15.88 parts by mass of tin (IV) chloride pentahydrate (manufactured by Tokyo Chemical Industry Co., Ltd.), and 81 parts by mass of 1,2-dichloroethane (manufactured by Tokyo Chemical Industry Co., Ltd.) were weighed into the brown viscous substance (1) and refluxed for 4 hours using a 105 ° C. oil bath. Next, 40 parts by mass of 1,2-dichloroethane was distilled off, and the reaction solution was cooled to room temperature (23 ° C.), and 200 parts by mass of ethyl acetate and 200 parts by mass of water were added to the reaction solution. Thereafter, the ethyl acetate layer was recovered, and 200 parts by mass of saturated saline was added to the reaction solution and stirred. Thereafter, the ethyl acetate layer was recovered, and separation and purification were repeated using 200 parts by mass of saturated saline until the pH of the saturated saline layer reached 6. Thereafter, the ethyl acetate layer was recovered, and 1 part by mass of magnesium sulfate was added to the reaction solution, and the mixture was dried for 1 hour. Next, the magnesium sulfate was filtered through Celite, and the ethyl acetate layer was concentrated to dryness using an evaporator to obtain 21 parts by mass of a brown viscous substance (2). The obtained brown viscous substance (2) was purified by column chromatography to obtain a dimer compounding agent (A) represented by the following formula (A). 1 The H-NMR (Nuclear Magnetic Resonance) data and their assignments are shown below. 1 H NMR (CDCl 3 = 7.26 ppm) δ (ppm) = 1.29 (18H, s), 1.43 (18H, S), 4.31 (4H, s), 4.78 (2H, s), 6.94 (4H, d), 7.04 (2H, s), 7.16 (4H, d), 7.32 (2H, s)
[0125] Example 1, etc. PC1 obtained in Synthesis Example 1, additives (mold release agent, antioxidant), and compounding ingredients were dry-mixed using a tumbler in the mass ratios shown in Table 1 below, and the mixture was melt-kneaded using a twin-screw extruder (IPEC Corporation, IPT-type 35 mm co-rotating twin-screw extruder, L / D = 38) at a cylinder temperature of 250°C, a vent pressure of 25 Torr, and a discharge rate of 20 kg / h, and extruded as strands to obtain a polycarbonate resin composition as a thermoplastic resin in pellet form. The YI value, transmittance, etc. of the obtained resin composition were measured, and the results are shown in Table 1. Antioxidant AO-60: Pentaerythritol tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] (ADEKA AO-60) Antioxidant PEP-36: 3,9-bis(2,6-di-tert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane (ADEKA PEP-36) Mold release agent S-100A: Stearic acid monoglyceride (Riken Vitamin S-100A) Compounding agent (A) (dimer (A) in the table): the following compound Compounding agent (B) (monomer (B) in the table): A mixture of compounds of the following formula (a mixture of 3,4-dimethyl and 2,4-dimethyl compounds), a commercially available product manufactured by Tokyo Chemical Industry Co., Ltd., was used.
[0126] Examples 2 to 5, etc. Polycarbonate resin compositions, which are thermoplastic resins in pellet form, were obtained by carrying out substantially the same operation as in Example 1, using PC2 obtained in Synthesis Example 2 and the same raw materials as in Example 1, in the mass ratios shown in Table 2. The YI value, transmittance, etc. of the obtained resin compositions were measured, and the results are shown in Table 2. In Examples 2 to 5 and Comparative Examples 3 and 4, an antioxidant was used instead of a mold release agent as an additive, a TEM-18SS twin-screw extruder manufactured by Shibaura Machine Co., Ltd. was used, and the cylinder temperature during melt-kneading was set to 280°C and the discharge rate to 6 kg / hour, but the same operation as in Example 1, etc. was carried out.
[0127] <Production Example> [Synthesis of Polyester Resins (PEs-1 and PEs-2)] A 30 L polyester production apparatus equipped with a packed column rectification column, a partial condenser, a total condenser, a cold trap, a stirrer, a heating device, and a nitrogen inlet tube was charged with the raw material monomers listed in Table 3 below, and 0.005 mol % of tetra-n-butoxytitanium and 0.02 mol % of potassium acetate were added relative to the dicarboxylic acid component. The temperature was raised to 225°C under a nitrogen atmosphere to carry out a transesterification reaction. After the reaction conversion of the dicarboxylic acid component reached 90% or more, 0.025 mol % of germanium dioxide and 0.05 mol % of triethyl phosphate were added relative to the dicarboxylic acid component. The temperature was gradually raised and the pressure was reduced, and polycondensation was finally carried out at 280°C and 0.1 kPa or less. The reaction was terminated when an appropriate melt viscosity was achieved, and polyester resins PEs-1 and PEs-2 were synthesized, respectively.
[0128]
[0129] The meanings of the abbreviations in Table 3 are as follows: DMT: dimethyl terephthalate NDCM: dimethyl 2,6-naphthalenedicarboxylate EG: ethylene glycol SPG: 3,9-bis(1,1-dimethyl-2-hydroxyethyl)-2,4,8,10-tetraoxaspiro[5.5]undecane CHDM: 1,4-cyclohexanedimethanol
[0130] (Preparation of Kneaded Pellets) Using a twin-screw kneading extruder (manufactured by Technovel Co., Ltd., model: KZW15TW-30MG-NH(-700), screw diameter: 15 mmφ, L / D: 30), the polyester resins PEs-1 and PEs-2 synthesized in the above Production Examples were dry-blended with an antioxidant at a predetermined ratio and charged from a hopper. Strands were extruded under conditions of a cylinder temperature of 210 to 280°C, a die temperature of 280°C, a screw rotation speed of 60 rpm, and a discharge rate of 1.4 kg / h. After air cooling, the extruded strands were pelletized to obtain polyester resin pellets and additive-mixed pellets. The types and amounts of additives are shown in Tables 4 and 5, respectively.
[0131] The additives used are as follows: Antioxidant Irganox 1330: 3,3',3",5,5',5"-Hexa-tert-butyl-. alpha,. alpha',. alpha"-(mesitylene-2,4,6-triyl)tri-p-cresol (Irganox 1330 manufactured by BASF Japan Ltd.) Antioxidant PEP-36: 3,9-bis(2,6-di-tert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5,5]undecane (PEP-36 manufactured by ADEKA Corporation) Compounding agent (B) (monomer): a mixture of the following formula (a 90:10 mixture of 3,4-dimethyl and 2,4-dimethyl monomers; a commercially available product manufactured by Tokyo Chemical Industry Co., Ltd.) Compounding agent (A) (dimer): a mixture of the following formula
[0132]
[0133]
[0134] In the polyester resin compositions containing the dimer compounding agent 1 according to Examples 6 to 9, the effect of reducing the YI of the pellets after kneading and the effect of reducing the amount of volatile components were observed, compared to the polyester resin compositions containing the monomer compounding agent 2 according to Comparative Examples 5 to 10. Furthermore, in these Examples, the effect of reducing the amount of volatile components was roughly the same as in the Comparative Examples, but the reduction effect due to the addition of the compounding agent was confirmed.
[0135] Example 10 Using a twin-screw kneading extruder (Shibaura Machine Co., Ltd., Model: TEM-18SS), polypropylene (PP, manufactured by Japan Polypropylene Corporation, MA3), a nucleating agent (1,3:2,4-bis(3,4-dimethylbenzylidene)-D-sorbitol (abbreviated as DMDBS) manufactured by Yantai Zhichu New Materials Co., Ltd.), and compounding agent 1 were dry-blended in the ratios shown in Table 6 below and charged into the hopper. Strands were extruded under conditions of a cylinder temperature of 230°C, a screw rotation speed of 300 rpm, and a discharge rate of 6.0 kg / h, and pelletized to obtain a thermoplastic resin composition (polypropylene resin composition). The physical properties of the obtained resin composition are shown in Table 6. As compounding agent 1, the following compound corresponding to compounding agent (A) in the above examples was used. Compounding agent 1 (A) (dimer): Compound of the following formula
[0136] (Comparative Example 11) A resin composition was obtained in the same manner as in Example 10, except that compounding agent 1 was replaced with compounding agent 2, which will be described later. The physical properties of the obtained resin composition are shown in Table 6. (Comparative Example 12) A resin composition was obtained in the same manner as in Example 10, except that compounding agent 1 was not added. The physical properties of the obtained resin composition are shown in Table 6. As compounding agent 2, the following compound, which corresponds to compounding agent (B) in the above-mentioned examples, was used. Compounding agent 2 (B) (monomer): a mixture of the following formula (a 90:10 mixture of 3,4-dimethyl and 2,4-dimethyl compounds; a commercially available product manufactured by Tokyo Chemical Industry Co., Ltd.) (Example 11) A resin composition was obtained in the same manner as in Example 10, except that compounding ingredient 1 was changed to 500 ppm. The physical properties of the obtained resin composition are shown in Table 7. (Comparative Example 13) A resin composition was obtained in the same manner as in Example 11, except that compounding ingredient 1 was changed to compounding ingredient 2. The physical properties of the obtained resin composition are shown in Table 7. (Comparative Example 14) A resin composition was obtained in the same manner as in Example 11, except that compounding ingredient 1 was not added. The physical properties of the obtained resin composition are shown in Table 7.
[0137]
[0138] In the polypropylene resin composition containing the dimer compounding agent 1 according to Example 10, the YI reducing effect of the injection molded article obtained from the resin composition was observed not only when compared with Comparative Example 12, which does not contain any compounding agent, but also when compared with the polypropylene resin composition containing the monomer compounding agent 2 according to Comparative Example 11. Furthermore, in the polypropylene resin composition containing the dimer compounding agent 1 according to Example 11, the YI reducing effect of the injection molded article obtained from the resin composition was observed even after the weather resistance test, not only when compared with Comparative Example 14, which does not contain any compounding agent, but also when compared with the polypropylene resin composition containing the monomer compounding agent 2 according to Comparative Example 13.
Claims
1. A thermoplastic resin composition comprising a compounding agent represented by the following general formula (1): 【Chemical 1】 (In general formula (1), R 1 ~R 5 each independently represents a hydrogen atom, an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, or a structural formula of the following general formula (1-1), provided that R 1 ~R 5 At least one of the above is a structural formula of the following general formula (1-1): R 6 ~R 9 each independently represents a hydrogen atom, or an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent; R 10 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms. 【Chemistry 2】 (In general formula (1-1), R 11 ~R 18 each independently represents a hydrogen atom, or an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent; L is a moiety represented by the following general formula (L1) or (L2): 【Chemistry 3】 (In formula (L1), R 19a and R 19b each independently represents a hydrogen atom, or an alkyl or alkoxy group having a total of 1 to 20 carbon atoms; n 19 represents an integer from 1 to 12, and n 19 is an integer from 2 to 12, a plurality of R 19 a may be the same or different substituents, and a 19 b may be the same or different substituents, In formula (L2), R 19 c, R 19 d, R 19 e and R 19 Each f independently represents a hydrogen atom, or an alkyl or alkoxy group having a total of 1 to 20 carbon atoms; In formulas (L1) and (L2), * represents R in the formula (1). 1 ~R 5 represents the bonding position to the benzene ring containing ** respectively represent R in the formula (1-1). 11 ~R 14 represents the bonding position to the benzene ring containing R 20 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms which may have a substituent, * represents R in formula (1). 1 ~R 5 represents the bonding position to the benzene ring containing
2. The thermoplastic resin composition of claim 1 further comprising an antioxidant.
3. The thermoplastic resin composition according to claim 2, wherein the antioxidant is a phenol-based antioxidant and / or a phosphite-based antioxidant.
4. 4. The thermoplastic resin composition according to claim 2, wherein the antioxidant is contained in an amount of 1 ppm by weight to 3000 ppm by weight based on the total weight of the resin composition.
5. 3. The thermoplastic resin composition according to claim 1, wherein the compounding agent is contained in an amount of 1 ppm by weight to 2000 ppm by weight based on the total weight of the resin composition.
6. The thermoplastic resin composition according to claim 1 or 2, which has a transmittance (%) at a wavelength of 370 nm to 400 nm in accordance with JIS K7105 that is 2.0 (%) or more higher than a target resin composition having the same composition except that it does not contain the compounding agent.
7. The thermoplastic resin composition according to claim 1 or 2, wherein the transmittance (%) at wavelengths of 370 nm to 400 nm in accordance with JIS K7105 is 1.1 times or more as compared to a target resin composition having the same composition except that it does not contain the compounding agent.
8. Compared to a target resin composition having the same composition except that it does not contain the compounding agent, the amount of volatile components generated when heated at 250°C for 5 minutes is smaller, 3. The thermoplastic resin composition according to claim 1, wherein the volatile component is any one of formaldehyde, acetaldehyde, acetone, 2,3-butanedione, acetic acid, and formic acid.
9. The thermoplastic resin composition according to claim 1 or 2, which has a YI value according to JIS K7105 that is 0.20 or more lower than that of a target resin composition having the same composition except that it does not contain the compounding agent.
10. In the general formula (1), R 1 ~R 5 four of which are hydrogen atoms, and one is a moiety represented by the structural formula of general formula (1-1), R 6 ~R 9 two of which are hydrogen atoms and two of which are alkyl groups, R 10 The thermoplastic resin composition according to claim 1 or 2, wherein is a hydrogen atom.
11. In the general formula (1) and the general formula (1-1), the substituent is any one of a halogen, a cyano group, an alkenyl group, an alkynyl group, and an alkoxy group. The thermoplastic resin composition according to claim 1 or 2.
12. 3. The thermoplastic resin composition according to claim 1, further comprising a thermoplastic resin selected from the group consisting of polycarbonate resins, polyester resins, polyester carbonate resins, cycloolefin resins, and acrylic resins.
13. 13. The thermoplastic resin composition according to claim 12, wherein the thermoplastic resin is a polycarbonate resin, a polyester resin, or a polyestercarbonate resin containing a structural unit (B) derived from a monomer represented by the following general formula (2) and / or a structural unit (C) derived from a monomer represented by the following general formula (3): 【Chemistry 4】 (In general formula (2), R a and R b each independently represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms which may have a substituent, an alkoxyl group having 1 to 20 carbon atoms which may have a substituent, a cycloalkyl group having 5 to 20 carbon atoms which may have a substituent, a cycloalkoxyl group having 5 to 20 carbon atoms which may have a substituent, an aryl group having 6 to 20 carbon atoms which may have a substituent, a heteroaryl group having 6 to 20 carbon atoms which contains one or more hetero ring atoms selected from O, N and S and which may have a substituent, an aryloxy group having 6 to 20 carbon atoms which may have a substituent, and -C≡C-R h selected from the group consisting of R h represents an aryl group having 6 to 20 carbon atoms which may have a substituent, or a heteroaryl group having 6 to 20 carbon atoms which contains one or more hetero ring atoms selected from O, N and S and which may have a substituent, X represents a single bond or an optionally substituted fluorene group; A and B each independently represent an alkylene group having 1 to 5 carbon atoms which may have a substituent; m and n each independently represent an integer of 0 to 6; a and b each independently represent an integer of 0 to 10. 【Chemistry 5】 (In general formula (3), R c and R d are each independently selected from the group consisting of a hydrogen atom, a halogen atom, an optionally substituted alkyl group having 1 to 20 carbon atoms, an optionally substituted alkoxyl group having 1 to 20 carbon atoms, an optionally substituted cycloalkyl group having 5 to 20 carbon atoms, an optionally substituted cycloalkoxyl group having 5 to 20 carbon atoms, and an optionally substituted aryl group having 6 to 20 carbon atoms; Y 1 represents a single bond, a fluorene group which may have a substituent, or any of the structural formulae represented by the following general formulas (4) to (9), 【Chemistry 6】 (In general formulas (4) to (9), R 21 and R 22 each independently represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms which may have a substituent, or an aryl group having 6 to 30 carbon atoms which may have a substituent, or R 21 and R 22 are bonded to each other to form a carbocyclic or heterocyclic ring having 1 to 20 carbon atoms, which may have a substituent; r and s each independently represent an integer of 0 to 5000. A and B each independently represent an alkylene group having 1 to 5 carbon atoms which may have a substituent; p and q each independently represent an integer of 0 to 4; a and b each independently represent an integer of 0 to 10.
14. The thermoplastic resin composition according to claim 12, wherein the thermoplastic resin has a weight average molecular weight (Mw) in terms of polystyrene of 10,000 to 300,000.
15. The thermoplastic resin composition according to claim 13, wherein in the general formula (2) and the general formula (3), A and B each independently represent an alkylene group having 2 or 3 carbon atoms.
16. The thermoplastic resin composition according to claim 12, wherein the thermoplastic resin contains at least a structural unit derived from any one of BPEF, BNE, BNEF, and DPBHBNA.
17. The thermoplastic resin composition according to claim 1 or 2, further comprising a catalyst deactivator.
18. 18. The thermoplastic resin composition of claim 17, wherein the catalyst deactivator comprises dodecylbenzene sulfonate.
19. The thermoplastic resin composition according to claim 1 or 2, further comprising a mold release agent.
20. The thermoplastic resin composition according to claim 19, wherein the release agent is contained in an amount of 1 ppm by weight to 5000 ppm by weight based on the total weight of the resin composition.
21. A thermoplastic resin composition comprising an additive represented by the following general formula (1) for improving the transmittance (%) in the wavelength range of 370 nm to 400 nm: 【Chemistry 7】 (In general formula (1), R 1 ~R 5 each independently represents a hydrogen atom, an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, or a structural formula of the following general formula (1-1), provided that R 1 ~R 5 At least one of the above is a structural formula of the following general formula (1-1): R 6 ~R 9 each independently represents a hydrogen atom, or an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent; R 10 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms. 【Chemistry 8】 (In general formula (1-1), R 11 ~R 18 each independently represents a hydrogen atom, or an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent; L is a moiety represented by the following general formula (L1) or (L2): 【Chemistry 9】 (In formula (L1), R 19a and R 19b each independently represents a hydrogen atom, or an alkyl or alkoxy group having a total of 1 to 20 carbon atoms; n 19 represents an integer from 1 to 12, and n 19 is an integer from 2 to 12, a plurality of R 19 a may be the same or different substituents, and a 19 b may be the same or different substituents, In formula (L2), R 19 c, R 19 d, R 19 e and R 19 Each f independently represents a hydrogen atom, or an alkyl or alkoxy group having a total of 1 to 20 carbon atoms; In formulas (L1) and (L2), * represents R in the formula (1). 1 ~R 5 represents the bonding position to the benzene ring containing ** respectively represent R in the formula (1-1). 11 ~R 14 represents the bonding position to the benzene ring containing R 20 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms which may have a substituent, * represents R in formula (1). 1 ~R 5 represents the bonding position to the benzene ring containing
22. A molded article comprising the thermoplastic resin composition according to claim 1 or 2.
23. A method for producing a thermoplastic resin composition, comprising the step of adding a compounding agent represented by the following general formula (1) to a thermoplastic resin: 【Chemistry 10】 (In general formula (1), R 1 ~R 5 each independently represents a hydrogen atom, an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, or a structural formula of the following general formula (1-1), provided that R 1 ~R 5 At least one of the above is a structural formula of the following general formula (1-1): R 6 ~R 9 each independently represents a hydrogen atom, or an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent; R 10 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms. 【Chemistry 11】 (In general formula (1-1), R 11 ~R 18 each independently represents a hydrogen atom, or an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent; L is a moiety represented by the following general formula (L1) or (L2): 【Chemistry 12】 (In formula (L1), R 19a and R 19b each independently represents a hydrogen atom, or an alkyl or alkoxy group having a total of 1 to 20 carbon atoms; n 19 represents an integer from 1 to 12, and n 19 is an integer from 2 to 12, a plurality of R 19 a may be the same or different substituents, and a 19 b may be the same or different substituents, In formula (L2), R 19 c, R 19 d, R 19 e and R 19 Each f independently represents a hydrogen atom, or an alkyl or alkoxy group having a total of 1 to 20 carbon atoms; In formulas (L1) and (L2), * represents R in the formula (1). 1 ~R 5 represents the bonding position to the benzene ring containing ** respectively represent R in the formula (1-1). 11 ~R 14 represents the bonding position to the benzene ring containing R 20 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms which may have a substituent, * represents R in formula (1). 1 ~R 5 represents the bonding position to the benzene ring containing
24. A method for improving the transmittance of a thermoplastic resin composition, comprising the step of adding a compounding agent represented by the following general formula (1) to a thermoplastic resin: 【Chemistry 13】 (In general formula (1), R 1 ~R 5 each independently represents a hydrogen atom, an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, or a structural formula of the following general formula (1-1), provided that R 1 ~R 5 At least one of the above is a structural formula of the following general formula (1-1): R 6 ~R 9 each independently represents a hydrogen atom, or an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent; R 10 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms. 【Chemistry 14】 (In general formula (1-1), R 11 ~R 18 each independently represents a hydrogen atom, or an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent; L is a moiety represented by the following general formula (L1) or (L2): 【Chemistry 15】 (In formula (L1), R 19a and R 19b each independently represents a hydrogen atom, or an alkyl or alkoxy group having a total of 1 to 20 carbon atoms; n 19 represents an integer from 1 to 12, and n 19 is an integer from 2 to 12, a plurality of R 19 a may be the same or different substituents, and a 19 b may be the same or different substituents, In formula (L2), R 19 c, R 19 d, R 19 e and R 19 Each f independently represents a hydrogen atom, or an alkyl or alkoxy group having a total of 1 to 20 carbon atoms; In formulas (L1) and (L2), * represents R in the formula (1). 1 ~R 5 represents the bonding position to the benzene ring containing ** respectively represent R in the formula (1-1). 11 ~R 14 represents the bonding position to the benzene ring containing R 20 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms which may have a substituent, * represents R in formula (1). 1 ~R 5 represents the bonding position to the benzene ring containing
25. A method for improving the color of a thermoplastic resin composition, comprising the step of adding a compounding agent represented by the following general formula (1) to a thermoplastic resin: 【Chemistry 16】 (In general formula (1), R 1 ~R 5 each independently represents a hydrogen atom, an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent, or a structural formula of the following general formula (1-1), provided that R 1 ~R 5 At least one of the above is a structural formula of the following general formula (1-1): R 6 ~R 9 each independently represents a hydrogen atom, or an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent; R 10 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms. 【Chemistry 17】 (In general formula (1-1), R 11 ~R 18 each independently represents a hydrogen atom, or an alkyl group or alkoxy group having a total of 1 to 20 carbon atoms which may have a substituent; L is a moiety represented by the following general formula (L1) or (L2): 【Chemistry 18】 (In formula (L1), R 19a and R 19b each independently represents a hydrogen atom, or an alkyl or alkoxy group having a total of 1 to 20 carbon atoms; n 19 represents an integer from 1 to 12, and n 19 is an integer from 2 to 12, a plurality of R 19 a may be the same or different substituents, and a 19 b may be the same or different substituents, In formula (L2), R 19 c, R 19 d, R 19 e and R 19 Each f independently represents a hydrogen atom, or an alkyl or alkoxy group having a total of 1 to 20 carbon atoms; In formulas (L1) and (L2), * represents R in the formula (1). 1 ~R 5 represents the bonding position to the benzene ring containing ** respectively represent R in the formula (1-1). 11 ~R 14 represents the bonding position to the benzene ring containing R 20 represents a hydrogen atom or an alkyl group having a total of 1 to 5 carbon atoms which may have a substituent, * represents R in formula (1). 1 ~R 5 represents the bonding position to the benzene ring containing