Method for producing low-molecular-weight polytetrafluoroethylene

JPWO2023224043A5Active Publication Date: 2025-03-27DAIKIN INDUSTRIES LTD +2
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Patent Information

Application Number
JP2024521946
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-03-27
Estimated Expiration
2043-05-16

AI Technical Summary

Technical Problem

Conventional methods for producing low molecular weight polytetrafluoroethylene (PTFE) result in significant variations in molecular weight due to uneven radiation absorption during irradiation, leading to inconsistent product quality.

Method used

Irradiating high molecular weight PTFE with a controlled dose rate ratio of 1.55 or less, using electron beams, gamma rays, or X-rays, and maintaining the irradiation in the absence of oxygen to achieve consistent low molecular weight PTFE production.

Benefits of technology

This method ensures a low molecular weight PTFE with minimal variations, enhancing its chemical stability and surface properties, suitable for applications in coatings, inks, and greases by maintaining a consistent molecular weight range.

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Abstract

The present invention provides a method for producing a low-molecular-weight polytetrafluoroethylene which has a small variation in the molecular weight. The present invention provides a method for producing a low-molecular-weight polytetrafluoroethylene, the method comprising a step (1) in which a low-molecular-weight polytetrafluoroethylene that has a melt viscosity of 1.0 × 102 Pa∙s to 7.0 × 105 Pa∙s at 380°C is obtained by irradiating a high-molecular-weight polytetrafluoroethylene with radiation such that the ratio (maximum dose) / (minimum dose) of the maximum dose to the minimum dose is 1.55 or less.
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