Lifting tool for extracting compressor oil

JPWO2026047922A5Active Publication Date: 2026-08-05MITSUBISHI ELECTRIC BUILDING SOLUTIONS CORP
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
MITSUBISHI ELECTRIC BUILDING SOLUTIONS CORP
Filing Date
2024-08-28
Publication Date
2026-08-05

AI Technical Summary

Technical Problem

The existing methods for draining compressor oil are cumbersome and unsafe, requiring multiple people to handle heavy compressors that are slippery due to oil, posing a risk of the compressor falling if not properly supported.

Method used

A heavy tool comprising a turret with four pillars and horizontal braids that supports the compressor from both the top and bottom, allowing for easy tilting and safe drainage of oil, with an oil receiving portion and a shatter prevention portion to contain spills.

Benefits of technology

Enables easy and safe removal of compressor oil, allowing a single person to handle the process, reducing the risk of accidents and ensuring efficient oil drainage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The lifting device for draining compressor oil according to the present disclosure comprises an upper compressor lifting part for lifting the upper part of the compressor, a lower compressor lifting part for lifting the lower part of the compressor, and a tower for supporting the upper compressor lifting part and the lower compressor lifting part. The compressor oil draining method disclosed herein comprises the steps of loading the compressor onto a cart and transporting it in, attaching the lifting part connection part of the compressor upper lifting part to the lifting part at the top of the compressor, attaching the base connection part of the compressor lower lifting part to the base at the bottom of the compressor, lifting the compressor using the compressor upper lifting part and the compressor lower lifting part so that the compressor is tilted with its discharge port facing down, and receiving the oil flowing out from the compressor discharge port in an oil receiving part.
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Description

[Technical field]

[0001] The present disclosure relates to a lifting device for draining compressor oil and a method for draining compressor oil. [Background technology]

[0002] The following Patent Document 1 discloses a cart for an oil rotary vacuum pump, which is for mounting an oil rotary vacuum pump including a pump body and a drive motor, and which is characterized in that it has a support base for supporting the oil rotary vacuum pump and a plurality of wheels attached to the underside of the support base, and is equipped with a jack-up mechanism for lifting up an end of the support base. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Publication No. 2017-154540 Summary of the Invention [Problem to be solved by the invention]

[0004] When disposing of an air conditioner compressor, it is necessary to drain the refrigeration oil inside the compressor. When draining the refrigeration oil inside the compressor, the compressor, which weighs several tens of kilograms, needs to be turned on its side, so this requires work by two or more people. Not only is the oil slippery, but if the workers are not in sync, there is also a risk of the compressor tipping over.

[0005] The present disclosure has been made to solve the above-mentioned problems. An object of the present disclosure is to provide a lifting tool for draining compressor oil and a method for draining compressor oil, which can easily and safely drain the oil in the compressor. [Means for solving the problem]

[0006] The lifting device for extracting compressor oil according to the present disclosure includes a compressor upper lifting part for lifting an upper part of the compressor, a compressor lower lifting part for lifting a lower part of the compressor, and a tower supporting the compressor upper lifting part and the compressor lower lifting part. The tower comprises four pillars arranged at the four corners of a rectangle when viewed in a plan view, four cross members connecting the upper parts of every two adjacent pillars of the four pillars, and three beam members connecting the lower parts of every two adjacent pillars of the four pillars on the other three sides, leaving one side of the rectangle as an opening, and the compressor upper lifting weight section is supported by the cross member above the opening, and the compressor lower lifting weight section is supported by the cross member opposite the cross member above the opening. In addition, the lifting tool for draining compressor oil according to the present disclosure is a lifting tool for draining compressor oil, comprising a compressor upper lifting part for lifting an upper part of the compressor, a compressor lower lifting part for lifting a lower part of the compressor, and a tower supporting the compressor upper lifting part and the compressor lower lifting part, and further comprising an oil receiving part for receiving oil flowing out from the compressor and a splash prevention part, the oil receiving part being disposed inside the space formed by the tower, and the splash prevention part being disposed between the floor surface and the oil receiving part. . Effect of the Invention

[0007] According to the present disclosure, it is possible to provide a lifting tool for draining compressor oil and a method for draining compressor oil, which can easily and safely drain oil inside a compressor. [Brief description of the drawings]

[0008] [Figure 1] FIG. 2 is a perspective view of a lifting tool for draining compressor oil according to the first embodiment. [Diagram 2] FIG. 2 is a perspective view of a lifting tool for draining compressor oil according to the first embodiment. [Diagram 3] FIG. 13 is a perspective view showing the state in which the dolly has been brought into the tower. [Figure 4] FIG. 2 is a perspective view showing a state in which the compressor is placed on a dolly and carried into a tower. [Diagram 5] FIG. 2 is a perspective view showing a state in which the compressor is placed on a dolly and carried into a tower. [Figure 6] 1 is a perspective view showing a state in which the compressor is lifted by the compressor upper lifting part and the compressor lower lifting part so that the compressor is tilted with the compressor port facing down. [Figure 7] 1 is a perspective view showing a state in which the compressor is lifted by the compressor upper lifting part and the compressor lower lifting part so that the compressor is tilted with the compressor port facing down. [Figure 8] 1 is a perspective view showing a state in which the compressor is lifted by the compressor upper lifting part and the compressor lower lifting part so that the compressor is tilted with the compressor port facing down. [Figure 9] FIG. 2 is a perspective view showing a state when the compressor oil draining lifting tool is not in use. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0009] Hereinafter, the embodiments will be described with reference to the drawings. In each drawing, the same reference numerals are used to denote common or corresponding elements, and the description is simplified or omitted. The configurations shown in the embodiments below are examples of the technical ideas related to the present disclosure, and may be combined with other known technologies, or multiple technical ideas described in the present disclosure may be combined. In addition, it is also possible to omit or modify a part of the configuration without departing from the gist of the present disclosure.

[0010] Embodiment 1 1 and 2 are perspective views of a lifting tool 1 for draining compressor oil according to embodiment 1. As shown in Fig. 1 and 2, the lifting tool 1 for draining compressor oil in this embodiment includes a compressor upper lifting part 2 for lifting an upper part of a compressor 10, a compressor lower lifting part 3 for lifting a lower part of the compressor 10, and a tower 4 for supporting the compressor upper lifting part 2 and the compressor lower lifting part 3.

[0011] The compressor upper lifting part 2 has a lifting part connection part 5 that is connected to the lifting part 11 on the upper part of the compressor 10. The compressor lower lifting part 3 has a base connection part 6 that is connected to the base 12 of the compressor 10. In this embodiment, by providing the compressor upper lifting part 2 and the compressor lower lifting part 3, it is possible to tilt the compressor 10 and lift it. In the illustrated example, the lifting part connection part 5 and the base connection part 6 are each a hook-shaped member.

[0012] The tower 4 comprises four pillars 7, four cross members 8, and three beam members 9. The four pillars 7 are arranged at the four corners of a rectangle in plan view. Each of the four cross members 8 connects the upper parts of two adjacent pillars 7 out of the four pillars 7. The four cross members 8 are arranged in the shape of a rectangular frame.

[0013] Each of the three beam members 9 leaves one side of the rectangle as an opening 13, and connects the lower parts of two adjacent columns 7 of the four columns 7 to the other three sides. In the illustrated example, the beam members 9 connect the lowermost parts of the columns 7 and are grounded. This allows workers to enter the inside of the tower 4, facilitating the work of connecting the lifting part connection part 5 and the base connection part 6 to the lifting part 11 and base 12 of the compressor 10. The three beam members 9 are arranged in a U-shape.

[0014] Each of the pillars 7, the cross members 8, and the beam members 9 is made of a member having an L-shaped cross section. A large number of long holes are formed in each of the pillars 7, the cross members 8, and the beam members 9, which contributes to weight reduction.

[0015] The compressor upper lifting weight section 2 is supported by a cross member 8 above the opening 13. The compressor lower lifting weight section 3 is supported by a cross member 8 on the opposite side of the cross member 8 above the opening 13.

[0016] 3 is a perspective view showing a state in which the dolly 90 is carried into the tower 4. In this embodiment, by providing the opening 13 without the beam member 9, the dolly 90 can be carried into the tower 4, and therefore the compressor 10 can be placed on the dolly 90 and carried into the tower 4.

[0017] Fig. 4 is a perspective view showing the compressor 10 placed on a cart 90 and carried into the tower 4. Fig. 4 shows the state in which the lifting part connection part 5 of the compressor upper lifting part 2 is connected to the lifting part 11 at the top of the compressor 10. The compressor 10 has a cylindrical main body with a central axis parallel to a vertical line.

[0018] Fig. 5 is a perspective view showing a state in which the compressor 10 is placed on a dolly 90 and carried into the tower 4. Fig. 5 shows a state in which the pedestal connection part 6 of the compressor lower lifting part 3 is connected to the pedestal 12 at the lower part of the compressor 10.

[0019] Each of the compressor upper lifting unit 2 and the compressor lower lifting unit 3 has an operating unit. In the illustrated example, the compressor upper lifting unit 2 and the compressor lower lifting unit 3 are chain blocks, and the operating units are composed of chains. The operating units of the compressor upper lifting unit 2 and the compressor lower lifting unit 3 are located above half the height of the support 7. This allows an operator to easily operate the operating units of the compressor upper lifting unit 2 and the compressor lower lifting unit 3 while standing.

[0020] 6, 7, and 8 are perspective views showing a state in which the compressor 10 is lifted by the compressor upper lifting part 2 and the compressor lower lifting part 3 so that the compressor 10 is tilted with the port of the compressor 10 facing downward. As shown in these figures, the compressor oil draining lifting tool 1 is provided with an oil receiving part 14 that receives oil flowing out from the port of the compressor 10, and a splash prevention part 15. The oil receiving part 14 is disposed inside the space formed by the four pillars 7 of the tower 4. The splash prevention part 15 is disposed between the floor surface and the oil receiving part 14. The splash prevention part 15 prevents the floor from being stained with oil. The splash prevention part 15 may be, for example, cardboard. The oil receiving part 14 in the illustrated example is an oil pan. The oil receiving part 14 is not limited to the illustrated example, and may be a funnel-shaped member connected to a pipe.

[0021] The method for draining compressor oil in this embodiment includes the steps of loading the compressor 10 onto a cart 90 and transporting it in, attaching the lifting part connection part 5 of the compressor upper lifting part 2 to the lifting part 11 at the top of the compressor 10, attaching the base connection part 6 of the compressor lower lifting part 3 to the base 12 at the bottom of the compressor 10, lifting the compressor 10 using the compressor upper lifting part 2 and the compressor lower lifting part 3 so that the compressor 10 is tilted with the port of the compressor 10 facing down, and receiving the oil flowing out from the port of the compressor 10 in the oil receiving part 14.

[0022] According to this embodiment, the refrigeration oil can be easily and safely drained from inside the compressor 10. Furthermore, the work can be performed by one person.

[0023] As shown in Fig. 8, it is desirable that the distance L1 between the support pillar 7 connected to the cross member 8 supporting the compressor upper lifting unit 2 and the support pillar 7 connected to the cross member 8 supporting the compressor lower lifting unit 3 be greater than the height of the compressor 10. This allows the compressor 10 to be lifted more stably.

[0024] It is desirable that the distance L2 (see FIG. 1) between the columns 7 in the direction perpendicular to the distance L1 is greater than the distance L1, which makes it possible to more reliably secure a space for the carriage 90 to enter.

[0025] As shown in Fig. 1, the tower 4 in this embodiment has outrigger parts 16 that protrude from both ends of the side opposite the opening 13 toward the opposite side of the opening 13. This improves stability when the compressor 10 is lifted.

[0026] Moreover, the tower 4 in this embodiment is provided with a brace section 17 provided between the cross member 8 above the opening 13 and the support column 7 connected to the cross member 8. This makes it possible to more reliably maintain the distance between the support columns 7 located at both ends of the opening 13 where there are no beam members 9.

[0027] The base connection part 6 connected to the base 12 of the compressor 10 may support the base 12 at two points. With the base connection part 6 supporting the base 12 at two points, the port of the compressor 10 faces more directly downward, which is more advantageous in discharging the refrigeration oil without leaving any residue.

[0028] Fig. 9 is a perspective view showing the state when the lifting tool for draining compressor oil 1 is not in use. As shown in Fig. 9, when the lifting tool for draining compressor oil 1 is not in use, objects can be placed inside the tower 4, which has the advantage that the lifting tool for draining compressor oil 1 does not take up space.

[0029] Although the embodiment has been described above, the lifting tool for draining compressor oil of the present disclosure is not limited to the illustrated example. For example, in the illustrated example, the four support columns 7 are arranged at the four corners of a rectangle in a plan view, but the present disclosure is not limited to this, and the four support columns 7 may be arranged at the four corners of a trapezoid in a plan view.

[0030] Furthermore, the lifting tool for removing compressor oil according to the present disclosure may be equipped with a heating device for warming the compressor 10. By warming the compressor 10, the viscosity of the refrigeration oil decreases, allowing the refrigeration oil to be removed in a short period of time.

[0031] In addition, the lifting tool for draining compressor oil of the present disclosure may be equipped with an automatic lifting device that automatically lifts the compressor 10 so that the inclination angle and lifting height of the compressor 10 are appropriate angles and heights. [Explanation of symbols]

[0032] LIST OF SYMBOLS 1 Lifting tool for draining compressor oil, 2 Compressor upper lifting part, 3 Compressor lower lifting part, 4 Tower, 5 Lifting part connection part, 6 Base connection part, 7 Support, 8 Cross member, 9 Beam member, 10 Compressor, 11 Lifting part, 12 Base, 13 Opening, 14 Oil receiving part, 15 Splash prevention part, 16 Outrigger part, 17 Brace part, 90 Cart

Claims

1. A compressor upper lifting unit that lifts the top of the compressor, A lower compressor lifting unit that lifts the lower part of the compressor, A tower supporting the upper lifting section and the lower lifting section of the compressor, Equipped with, The aforementioned tower is, In plan view, there are four support pillars positioned at the four corners of the rectangle, Four horizontal members connect the upper parts of two adjacent support columns among the four support columns, Leaving one side of the aforementioned rectangle as an opening, and connecting the lower parts of two adjacent support columns from the four support columns on the other three sides, Equipped with, The compressor upper lifting section is supported by the horizontal member above the opening, The compressor lower lifting section is a lifting device for extracting compressor oil, supported by the horizontal member opposite the horizontal member above the opening.

2. The compressor upper lifting section includes a lifting section connecting section that is connected to the upper lifting section of the compressor. The compressor oil extraction lifting device according to claim 1, wherein the lower lifting section of the compressor is further provided with a base connection section that is connected to the base of the compressor.

3. Each of the compressor's upper lifting section and the compressor's lower lifting section has an operating section. The operating section is located above half the height of the support column, as described in claim 1 or claim 2 of the compressor oil extraction lifting device.

4. The lifting device for extracting compressor oil according to claim 1 or claim 2, wherein the tower is provided with outrigger portions that protrude from both ends of the opposite side of the side forming the opening toward the side opposite to the opening.

5. The lifting device for extracting compressor oil according to claim 1 or 2, wherein the tower comprises a brace portion provided between the horizontal member above the opening and the support column connected to the horizontal member.

6. A compressor upper lifting unit that lifts the upper part of the compressor, A lower compressor lifting unit that lifts the lower part of the compressor, A tower supporting the upper lifting section and the lower lifting section of the compressor, A lifting device for extracting compressor oil, equipped with the following: The system further includes an oil receiving section for receiving oil flowing out of the compressor and a splash prevention section. The oil receiving section is located inside the space formed by the tower. The aforementioned splash prevention section is a lifting device for extracting compressor oil, positioned between the floor surface and the oil receiving section.