Smart Raw Milk Cooler With Smart Robot Milking Machine Dedicated Program
Patent Information
- Authority / Receiving Office
- KR · KR
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2026-08-12
Smart Images

Figure 112023146549097-PAT00016_ABST
Abstract
Description
Technology Field
[0001] The present invention relates to a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine, and more specifically, to a new type of smart raw milk cooler equipped with a program dedicated to a smart robot milking machine that is equipped with a program dedicated to a smart robot milking machine, is controllable via a smartphone, and facilitates the storage, extraction, collection, cooling, cleaning, and management of raw milk. Background Technology
[0002] Generally, raw milk extracted from dairy cows or sheep at a farm is stored in a storage container with a certain volume and then sent to a milk manufacturing company once every one to two days.
[0003] However, since the temperature of raw milk during extraction is about 36°C, which is similar to human body temperature, if the raw milk is stored in a storage container for more than 10 hours, spoilage caused by bacteria occurs.
[0004] In particular, during the summer when the ambient temperature is 28°C or higher, the time required for raw milk to spoil shortens. Additionally, if the temperature of the raw milk exceeds 8°C, it is susceptible to spoilage and deterioration by bacteria, and if the temperature is below 1°C, it turns into ice, which destroys nutrients.
[0005] To prevent this, the extracted raw milk is rapidly cooled to 3 to 6°C in a raw milk cooler until it is collected by the milk manufacturing company, thereby safely preserving the raw milk.
[0006] After milk companies collect the milk, it must be thoroughly washed to ensure no bacteria remain; however, conventional raw milk coolers do not use flow meters, so the washing water cannot be accurately measured.
[0007] Therefore, if the water pressure changes, the amount of water entering will be different, and if the amount of water is different, a problem will arise where cleaning is not done accurately.
[0008] Furthermore, in the worst-case scenario, it goes unnoticed if the washing water fails to enter. In this case, the milk is not washed properly, and the acidic or alkaline washing solution damages the raw milk. Consequently, the raw milk becomes unusable, resulting in losses for the farm and the consumer.
[0009] In addition, conventional crude oil coolers did not have the functionality to automatically set and control the storage, freezing, and subsequent cleaning functions of crude oil.
[0011] [Prior Art Literature]
[0012] Republic of Korea Patent Registration No. 10-1720865 (Registration Date: March 22, 2017) (Title of Invention: Crude Oil Cooler with Diagnostic Function) The problem to be solved
[0013] The present invention is proposed in consideration of the aforementioned conventional needs, and more specifically, it provides a smart raw milk cooler equipped with a new type of smart raw milk cooler that is equipped with a dedicated smart robot milking machine program, is controllable via a smartphone, and facilitates the storage, extraction, collection, cooling, cleaning, and management of raw milk. means of solving the problem
[0014] A smart crude oil cooler according to one embodiment of the present invention for achieving the above-mentioned purpose comprises a compressor, a condenser, and a cylindrical crude oil tank, and is a smart crude oil cooler equipped with a program dedicated to a smart robot milking machine, wherein
[0015] The above compressor, which is a device that compresses low-temperature, low-pressure refrigerant gas and changes it into high-temperature, high-pressure gas.
[0016] The condenser, which causes the refrigerant gas heated to high temperature and high pressure from the compressor to condense by releasing heat into the air here,
[0017] The fan (windmill) in the above condenser may or may not rotate depending on the ambient temperature or the amount of crude oil, and
[0018] A tank equipped with an evaporator made of a plate cooling plate on the inner bottom,
[0019] The above tank utilizes a plate direct cooling method and is characterized by the function of storing crude oil and cooling it to a temperature desired by the consumer to maintain, store, and preserve fresh crude oil.
[0020] A stirrer that is installed inside a tank and functions to forcibly swirl the crude oil inside the tank using stirring blades with a motor to prevent fat separation, such as fat floating to the top due to the difference in specific gravity between water and milk fat in the crude oil cooler tank, and to obtain a uniform low temperature and good cooling effect; and
[0021] A control unit comprising a display unit for collecting, cleaning, cooling, setting functions, and displaying functions of a smart crude oil cooler, a control program for collecting, cleaning, cooling, setting functions, and displaying functions, and a communication unit capable of connecting with a smartphone.
[0022] The above-mentioned stirrer is characterized by operating continuously for 3-5 minutes and stopping for 30-60 minutes even after cooling is finished, and by performing such periodic stirring, it is capable of preventing a temperature difference between the upper and lower parts of the raw milk, and is operated by a stirrer motor.
[0023] The control program of the above-mentioned control unit further includes a dedicated program for the smart robot milking machine that enables automatic performance of milking, milk collection, cleaning, cooling, function setting, and other functions through control via a smartphone or automatic functions.
[0024] A smart raw milk cooler equipped with a dedicated program for a smart robot milking machine is provided, characterized by enabling the process of simple cleaning (post-cleaning) scheduling, cleaning after cooling scheduling, and cleaning after milk collection to operate automatically by an automatic cleaning program, and further including a program that allows cleaning time, cooling time, password, equipment settings, and verification settings.
[0025] In addition, the above-mentioned stirrer is characterized by rotating in the forward direction during cooling or washing, but rotating in the reverse direction only during washing drainage.
[0026] According to another embodiment of the present invention, in a smart raw milk cooler equipped with a compressor, a condenser, and a cylindrical raw milk tank, and equipped with a program dedicated to a smart robot milking machine,
[0027] Electrical distribution box with power input, electromagnetic contactor, compressor relay, running capacitor, and starting capacitor,
[0028] A compressor that performs a cooling function by compressing high-pressure refrigerant gas that exerts the driving force to perform a cooling function in a cooler,
[0029] A condenser that condenses refrigerant by dissipating heat into the air,
[0030] A fan motor that rotates blades to force ventilation into the condenser so that the condenser can dissipate heat,
[0031] A dryer that adsorbs moisture from the refrigerant to prevent low-temperature freezing blockage, corrosion, and shortened lifespan caused by moisture.
[0032] An electric shut-off valve, an electronic solenoid valve, that cuts off the refrigerant when the compressor stops and prevents liquid compression when the compressor restarts.
[0033] A heat exchanger attached behind the tank, which is a device for mutual heat exchange between the low-temperature suction gas entering the compressor and the high-temperature liquid refrigerant exiting the tank.
[0034] A fluoroscopic sight for checking the excess moisture content of refrigerant, oil turbidity, etc.
[0035] An expansion valve attached to the heat exchanger at the rear of the tank, which is a device for controlling the amount of refrigerant based on the superheat of the suction refrigerant according to the flow rate or temperature of the tank, etc.
[0036] A liquid valve that is in an open state when operated to block the liquid line and is opened and closed manually as needed.
[0037] A suction filter, which is a compressor protection filter that filters out foreign substances, etc., from the refrigerant gas sucked into the above compressor,
[0038] DPS, a compressor protection cutoff switch that stops the compressor in case of abnormal high or low pressure,
[0039] PS that turns the condenser fan motor on and off based on the condensation pressure to maintain a constant condensation pressure,
[0040] A check valve that allows refrigerant gas to flow in only one direction and prevents it from flowing in the opposite direction.
[0041] The mosushi dam, a place for injecting and discharging refrigerant gas and checking pressure.
[0042] SUS plate stirrer blades for stirring milk to prevent separation of milk fat from raw milk,
[0043] A stirrer shaft, which is a connecting rod connecting the stirrer blades and the stirrer motor gears,
[0044] Agitator bearing, which is a bearing that protects the gears for an agitator,
[0045] Power lamp: A power indicator light that lights up when power is supplied, regardless of operation.
[0046] A stirring gear, which is a reduction gear that reduces the rotation of the stirring motor to rotate the stirrer by force,
[0047] A small, heat-generating stirrer motor that rotates the stirrer,
[0048] A temperature sensor attached to the outside of the inner tube at the bottom of the tank, which detects the temperature inside the tank and transmits it to the program.
[0049] Oil drain (double-pipe) valve that opens and closes during cleaning,
[0050] A drain valve, which is an electronic valve that discharges flushing water during drainage,
[0051] A connecting hose, which is a hose connecting the drain valve and the cleaning line,
[0052] A wash pump, which is a pressure pump for wash water during washing and drainage,
[0053] Cold and hot water valve, which is a pump that supplies cold (blue) and hot (red) water during washing,
[0054] A detergent pump, which is a pump that draws up detergent (acid, alkali) during washing and supplies it to a tank.
[0055] A cleaning bowl, which is a square bowl that cleans the inside of a tank by spraying cold water, hot water, and detergent under pressure during cleaning.
[0056] A control box, which is a PCB box that controls all functions of the cooler by housing the cleaning program PCB, temperature PCB, detergent pump, etc.
[0057] The input port, which is a circular opening into which milk is fed through a hose connected to the milking machine,
[0058] A vent responsible for ventilation to prevent pressure in the tank during washing or cooling, and
[0059] Includes a tank lid, which is a door for opening and closing the tank, and
[0060] The cleaning (control) program of the above control box further includes a dedicated program for smart robot milking machines that enables automatic execution of milking, milk collection, cleaning, cooling, function setting, and other functions through control via a smartphone or automatic functions, and
[0061] A smart raw milk cooler equipped with a dedicated program for a smart robot milking machine is provided, characterized by enabling the process of simple cleaning (post-cleaning) scheduling, cleaning after cooling scheduling, and cleaning after milk collection to operate automatically by an automatic cleaning program, and further including a program that allows cleaning time, cooling time, password, equipment settings, and verification settings. Effects of the invention
[0062] As explained above, according to the smart raw milk cooler equipped with a dedicated program for the smart robot milking machine of the present invention, control via a smartphone is possible, and the milking, collection, storage, cooling, cleaning, and management of raw milk are convenient. Brief explanation of the drawing
[0063] FIG. 1 is a schematic diagram showing the configuration of a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention. Figure 2 shows the initial start screen of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention. Figure 3 shows the scheduling and cancellation of a cleaning operation on a control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention. Figure 4 shows the process of scheduling a simple cleaning (post-cleaning) of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention. Figure 5 shows the cleaning operation of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention. Figure 6 shows the pre-washing operation of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention. FIG. 7 shows the alkaline cleaning operation of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention. FIG. 8 shows the acid washing operation of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention. FIG. 9 shows the natural drainage operation of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention. FIG. 10 shows the operation of closing the cleaning valve of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention. FIG. 11 shows the initial screen after the cleaning of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention. FIG. 12 shows the post-washing process of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention. FIG. 13 shows the cooling process of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention. FIG. 14 shows the cooling reservation process of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention. FIG. 15 shows the process of starting the cooling operation of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention. FIG. 16 shows a screen that appears to move and change shape when a raw milk cooler equipped with a program for a smart robot milking machine according to the present invention is in operation. FIG. 17 shows a screen that appears to show the shape changing as the raw milk cooler, equipped with a program for a smart robot milking machine according to the present invention, operates and the agitator operates. FIG. 18 shows the cooling termination process of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention. FIG. 19 shows a milk collection operation start confirmation screen in the milk collection process of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention. FIG. 20 shows the process of starting the milk collection operation of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention. FIG. 21 shows the process of setting and verifying the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention. FIG. 22 shows the process of setting the pre-wash time of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention. FIG. 23 shows the process of setting an alkaline cleaning of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention. FIG. 24 shows the acid washing setting process of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention. FIG. 25 shows the process of setting the post-washing of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention. FIG. 26 shows the process of setting the cooling time of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention. FIG. 27 shows the time setting process of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention. FIG. 28 shows the process of setting a password for a control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention. FIG. 29 illustrates the process of setting a password for a control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention. FIG. 30 shows a setting confirmation screen of a control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention. FIGS. 31 to 34 illustrate a method for downloading a KM Smart Raw Milk Cooler application used in conjunction with a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention, Figure 31 is a screen displayed when accessing the Google Play Store on a smartphone (mobile phone). Figure 32 is the screen displayed when searching for "KM Smart Crude Oil Cooler" on a smartphone. Figure 33 shows a screen displaying the application that appeared on the mobile phone screen after the app was installed. Figure 34 shows the initial execution screen of the application of Figure 33. Figure 35 is a password input window that appears when cooling, cleaning, or milk collection commands are given after installing the app. Specific details for implementing the invention
[0064] The present invention is capable of various modifications and may have various embodiments, and specific embodiments are illustrated in the drawings and described in detail.
[0065] However, this is not intended to limit the invention to specific embodiments, and it should be understood that it includes all modifications, equivalents, and substitutions that fall within the spirit and scope of the invention.
[0066] The terms used in this application are used merely to describe specific embodiments and are not intended to limit the invention. The singular expression includes the plural expression unless the context clearly indicates otherwise. In this application, terms such as "comprising" or "having" are intended to specify the presence of the features, numbers, steps, actions, components, parts, or combinations thereof described in the specification, and should be understood as not precluding the existence or addition of one or more other features, numbers, steps, actions, components, parts, or combinations thereof.
[0067] Unless otherwise defined, all terms used herein, including technical or scientific terms, have the same meaning as generally understood by those skilled in the art to which the present invention pertains. Terms such as those defined in commonly used dictionaries should be interpreted as having a meaning consistent with their meaning in the context of the relevant technology, and should not be interpreted in an ideal or overly formal sense unless explicitly defined in this application.
[0068] Hereinafter, preferred embodiments of the present invention will be described in more detail with reference to the attached drawings. In order to facilitate an overall understanding of the present invention, the same reference numerals are used for identical components in the drawings, and redundant descriptions of identical components are omitted.
[0070] Hereinafter, embodiments of an industrial site CCTV pedestrian notification system according to the present invention will be described in detail with reference to the attached drawings.
[0071] FIG. 1 is a diagram schematically illustrating an example of a raw milk cooler equipped with a program for a smart robot milking machine according to the present invention.
[0072] Description of Crude Oil Cooler Parts
[0073] 1. Electrical distribution box: A box containing power inputs, electromagnetic contactors, compressor relays, running capacitors, starting capacitors, etc.
[0074] 2. Compressor: A device that performs cooling by compressing high-pressure refrigerant gas to provide the driving force for cooling in the cooler; it employs a scroll compressor, which is more efficient than a reciprocating compressor.
[0075] 3. Condenser: A device that condenses refrigerant by dissipating heat into the air, also known as a radiator.
[0076] 4. Fan motor: A motor that rotates blades to force airflow into the condenser so that the condenser can dissipate heat.
[0077] 5. Dryer: Adsorbs moisture from the refrigerant to prevent low-temperature freezing, blockage, corrosion, and shortened lifespan caused by moisture.
[0078] 6. Solenoid valve: An electric shut-off valve that cuts off the refrigerant when the compressor stops and prevents liquid compression when the compressor restarts.
[0079] 7. Heat exchanger: A device attached behind the tank that exchanges heat between the low-temperature suction gas entering the compressor and the high-temperature liquid refrigerant exiting the tank.
[0080] 8. X-ray: A device for checking the excess moisture content of refrigerant, turbidity of oil, etc. It is usually transparent and shows slight bubbles.
[0081] 9. Expansion valve: A device that controls the amount of refrigerant based on the superheat of the suction refrigerant according to the flow rate or temperature of the tank, etc., and is attached to the heat exchanger at the rear of the tank.
[0082] 10. Liquid valve: A valve that blocks the liquid line, is in an open state during operation, and is opened and closed manually as needed.
[0083] 11. Suction Filter: A filter for compressor protection that filters out impurities, etc., from the refrigerant gas sucked into the compressor.
[0084] 12. DPS: A compressor protection shut-off switch that stops the compressor in case of abnormal high or low pressure.
[0085] 13. PS: To maintain constant condensation pressure, turn the condenser fan motor on and off based on the condensation pressure.
[0086] 14. Check valve: A valve that allows refrigerant gas to flow in only one direction and prevents it from flowing in the opposite direction.
[0087] 15. Mushittam: A place for injecting and discharging refrigerant gas and checking pressure.
[0088] 16. Stirrer blade: A SUS plate that stirs the milk to prevent separation of milk fat from the raw milk.
[0089] 17. Stirrer shaft: A connecting rod that links the stirrer blades and the stirrer motor gear.
[0090] 18. Agitator Bearing: A bearing that protects the gears of an agitator.
[0091] 19. Power lamp: A power indicator light that lights up when power is supplied, regardless of operation.
[0092] 20. Stirring gear: A reduction gear that reduces the rotation of the stirring motor to rotate the stirrer by force.
[0093] 21. Stirrer motor: A motor that rotates the stirrer; it is small and generates a lot of heat.
[0094] 22. Temperature Sensor: Attached to the outside of the inner tube at the bottom of the tank, detects the temperature inside the tank and transmits it to the program.
[0095] 23. Oil drain (double pipe) valve: A valve that opens and closes during cleaning.
[0096] 24. Drain valve: An electronic valve that discharges flushing water during drainage.
[0097] 25. Connecting hose: A hose connecting the drain valve and the flushing line.
[0098] 26. Washing pump: A pressure pump for washing water during washing and drainage.
[0099] 27. Ladder: A staircase for climbing up to inspect the inside of a tank or for manual cleaning.
[0100] 28. Cold and Hot Water Valve: A pump that supplies cold water (blue) and hot water (red) during washing.
[0101] 29. Detergent Pump: A pump that draws up detergent (acid, alkali) and supplies it to the tank during washing.
[0102] 30. Washing Bowl: A square bowl that cleans the inside of the tank by spraying cold water, hot water, and detergent under pressure during washing.
[0103] 31. Control Box: A PCB box that controls all functions of the cooler, containing the cleaning program PCB, temperature PCB, detergent pump, etc. (The KM Smart Raw Milk Cooler is equipped with a separate smart control). A dedicated program for the smart robot milking machine is provided.
[0104] 32. Precautions Display Section: List only the minimum precautions that must be observed when using the crude oil cooler.
[0105] 33. Nameplate: Indicate the manufacturing details of the chiller, such as the capacity and date of manufacture of the crude oil chiller.
[0106] 34. Input port: A circular opening for pouring milk through a hose connected to the milking machine (caution against contamination by foreign substances such as flies and insects).
[0107] 35. Vent: A vent responsible for ventilation to prevent tank pressure during washing or cooling.
[0108] 36. Tank lid: The door for opening and closing a tank.
[0110] [Efficient Usage of a Raw Milk Cooler Equipped with a Dedicated Program for Smart Robot Milking Machines]
[0111] Compressor (Cooling Compressor)
[0112] To achieve a cooling effect through mechanical means, the compressor and the evaporator of the crude oil tank account for the largest proportion of the crude oil cooler.
[0113] A compressor is a device that compresses low-temperature, low-pressure refrigerant gas to transform it into high-temperature, high-pressure gas. When the compressor compresses gas, the temperature rises due to the adiabatic compression process and the heat equivalent of the motor's work; therefore, if you touch the compressor's discharge pipe with your hand, it can become hot and cause burns depending on the operating conditions of the cooler.
[0114] *** Warning: Touching copper pipes with your hands while driving will cause burns.******
[0115] *** WARNING: Do not under any circumstances use the chiller during single-phase or low-voltage conditions (low voltage is defined as 208V for single-phase or 375V or lower for three-phase). ***
[0116] *** Warning: Low voltage may cause coil burnout or motor slip leading to increased cooling time, and compressor vibration may result in damage to the piping.
[0117] In particular, since the length of the cooling plate in the crude oil cooler is short, if it is operated without water, the temperature of the tank drops instantaneously, preventing the refrigerant from evaporating into gas from the tank and causing the compressor to be sucked in in a liquid state. Consequently, the liquid compression and the cooling reduction metals of the compressor's active parts become susceptible to low-temperature brittleness, which can cause serious failures in the compressor, such as burnout. Therefore, it must not be operated in an empty state.
[0118] In reality, since the compressor is not a matter for the consumer to choose but for the manufacturer, as a consumer, you must use it according to the manufacturer's instructions.
[0120] Condenser (machine room outdoor unit)
[0121] The refrigerant gas, which has been heated to high temperature and pressure by the compressor, condenses here by releasing heat into the air, so this is called a condenser. In the machine room of a crude oil cooler, hot air comes out when a blower is forcibly operated by rotating fan blades in a honeycomb-like shape. Depending on the ambient temperature, the temperature of the crude oil inside the tank, or the amount of crude oil, hot or lukewarm air may come out.
[0122] The fan (windmill) in the condenser may or may not rotate depending on the ambient temperature or the amount of crude oil, and if the cooling speed is normal and the fan rotates or does not rotate, you can recognize that the automatic device is operating.
[0123] ***In an emergency, if the compressor stops due to a fan failure, cooling will resume after forced ventilation from the outside with a fan and pressing the manual reset button on the high-pressure cutoff device.
[0125] The condenser must be cleaned in April during the spring. Excessive dust can lead to poor condensation, reduced cooling speed, and in severe cases, increased condensation pressure that may cause the compressor to shut down; therefore, it is essential to clean it every April using a soft brush or compressed air. Since the condenser is made of thin aluminum, care must be taken during cleaning to avoid damaging the aluminum fins. If the dust is severe, spraying a neutral detergent and cleaning with high-pressure water is effective. During this process, care must be taken to prevent electrical leakage inside the machine room caused by water. When performing water cleaning, it should be done early in the morning on a clear day, dried naturally or through ventilation during the day, and then checked for the operation of the circuit breaker before use. Since the inside of the aluminum is lined with thin copper tubes, it should not be cleaned with tools such as a pointed awl.
[0126] *** Warning: Do not use awls or similar tools when cleaning the condenser, and avoid strong acids or strong alkalis.
[0127] Do not use detergents, and after cleaning, ensure thorough maintenance for 2-3 days to check for electrical leaks, etc.
[0129] Tank (inner bottom plate / cold plate = evaporator)
[0131] In crude oil coolers, the tank plays the most significant role, and currently, all are of the plate direct cooling method.
[0132] The tank is the most important part of a refrigeration unit for achieving its ultimate goal, as it functions to store crude oil, cool it to the temperature desired by the consumer, maintain its freshness, and preserve it.
[0133] With currently used plate coolers, if hot water exceeding 60 degrees is injected into the tank when the tank is operating excessively empty or the tank cooling plate is below freezing, the tank's surface expands rapidly while the inner surface remains contracted. This can lead to accidents where spot welds detach, resulting in failures such as gas leaks. Additionally, if the cooler is operated empty, the lack of cooling load causes liquid refrigerant to be drawn into the compressor, causing it to freeze and resulting in compressor damage.
[0134] Therefore, operating the cooler empty should be avoided. In particular, there are users who freeze the cooling plate solid while empty before adding milk to shorten the cooling time. While this may shorten the cooling time, it has a very bad effect on the machine, so you must turn on the cooling switch after adding milk.
[0135] The stainless steel used in chillers is of type 27 and is non-magnetic; consumers can easily identify it as magnets do not stick when tested with a magnet, and manufacturers currently producing chillers do not use type 24, which magnets stick to.
[0136] *** Warning: Never operate an empty cooler. Operating it may damage the cooling plates, and liquid suction into the compressor may also cause the compressor to be damaged.
[0138] agitator
[0140] In order to prevent fat separation, such as fat floating to the top due to the difference in specific gravity between water and milk fat in the cooler, and to obtain a uniform low temperature and good cooling effect, it uses a motor to forcibly swirl the raw milk in the tank with stirring blades.
[0141] The agitator operates continuously for 3–5 minutes and stops for 30–60 minutes even after cooling is complete; this periodic stirring effectively prevents temperature differences between the upper and lower parts of the raw milk. The agitator motor ranges from approximately 25W to 100W, and due to its sealed structure, it generates a significant amount of heat during the summer.
[0142] *** Warning: Ensure that there is no moisture on the motor or wiring during cleaning or rain. The motor is designed to withstand temperatures up to approximately 90°C.
[0143] *** Warning: In the event of a malfunction in the simple stirrer, the cooler will operate, so the milk must be stirred manually to cool. If not stirred, the milk on the surface of the cooling plate will freeze, and the temperature of the milk throughout the cooler will not drop evenly, making it difficult to supply fresh raw milk.
[0145] Reverse rotation of the stirrer
[0146] The agitator rotates in the forward direction during cooling or washing, but rotates in the reverse direction only during washing drainage.
[0148] ***Caution: In case of a malfunction, you can use the switch on the left to force spray and drain.
[0149] ***Warning: In the event of a breakdown of the washing machine, the user must manually clean the inside of the tank before adding crude oil.
[0151] Harmful factors that slow down cooling speed
[0152] - a. The voltage is less than or equal to the rated voltage (280V or less, 375V or less).
[0153] - B. Poor cleaning of the condenser
[0154] -c. Poor ventilation of the machine room (in the above case, environmental unsuitability)
[0155] -d. Refrigerant shortage or overfill (can be verified with a fluoroscopic scanner)
[0156] - E. Aging of the compressor (In the cases of A, B, and C above, there is no time limit, but under normal conditions, it must be replaced after 5 years) (D and E above refer to mechanical non-conformity)
[0158] [Crude Oil Injection Prohibition and Precautions* Warning: Please strictly observe.]
[0159] Check before deployment
[0160] 1. If residual wash water remains inside the crude oil cooler tank, please do not add crude oil.
[0161] 2. You must leave the barn after checking whether the cooling temperature of the cooler thermometer is appropriate. If the cooling has not reached the appropriate temperature, you must make a comprehensive judgment based on the normal cooling speed, amount of raw milk, and cooling temperature. If there is an abnormality, please call the designated service center to report the condition and verify whether there is a problem.
[0162] If there are no abnormalities, you must leave the side of the cooler after it has stopped at the appropriate temperature and the crude oil temperature has been checked; if there is even the slightest abnormality, you must take appropriate measures.
[0163] 3. If the thermometer malfunctions, forced cooling can be performed using the switch on the right side. However, since the temperature continues to drop and the chiller does not stop, you must manually turn off the forced cooling switch after confirming that the temperature has been cooled to the appropriate level.
[0165] The crude oil must not freeze.
[0167] If the surface temperature of the cooling plate at the bottom of the tank becomes too low due to a gas shortage, equipment malfunction, or excessively low temperature settings, causing the crude oil to freeze, the temperature difference between the upper and lower parts of the crude oil inside the tank becomes severe, making it difficult to obtain the desired fresh crude oil.
[0168] * Warning: If raw milk freezes, the fat will drop, and in severe cases, it may cause water damage to the dairy company. Please check with the dairy company before supplying.
[0170] Cooling rate
[0172] The cooling capacity of a chiller depends on various factors such as tank size, cooling method, the size of the refrigeration room, and ventilation; however, even the most efficient chiller requires time to cool down.
[0173] Cooling times vary depending on the milking time and type of milking machine for each farm, so it is not advisable to compare cooling times with neighboring farms. Additionally, efficiency does not improve further once the tank capacity exceeds 60%, so excessive raw milk input should be avoided.
[0174] Please store and produce fresh raw milk with optimal cooling through thorough and consistent management (checking that the machine room is well ventilated, that power is sufficient, and that cleaning and detergent input are working properly).
[0175] * Warning: Poor ventilation or voltage issues result in slow cooling speeds and lead to compressor failure.
[0177] [Precautions for Installing a Raw Milk Cooler Equipped with a Program for Smart Robot Milking Machines]
[0178] Check the ranch's electricity.
[0179] You must be aware of the electricity used in livestock barns. There are two types of electricity used in barns: single-phase 220V and three-phase 380V. Three-phase 380V is more stable and has a lower failure rate. Although livestock farms using three-phase 380V power have a lower electrical failure rate than single-phase, the electrical risk is significantly higher due to the higher voltage; therefore, users of three-phase 380V must exercise caution. Additionally, three-phase 380V is approximately four times more effective than single-phase 220V.
[0180] Please be aware that with single-phase 220V, while the voltage is good at no load if you are far from the transformer, the voltage drop under load is significant. Power reinforcement is required when using large-capacity coolers, and if there is a power shortage, please step up to three-phase 380V.
[0181] Special caution is required for farms receiving three-phase 380V power or farms receiving single-phase power from a three-phase 380V transformer, as well as for livestock farms using 220V single-phase chillers, due to insufficient load handling capacity compared to using power received from a single-phase transformer.
[0182] * Warning: Insufficient power is fatal to the operation of the cooler.
[0184] Cooler grounding
[0185] The chiller must be grounded to Class 3, and the voltage must be used above the rated voltage. The temperature around the washer and water pipes must be 5°C or higher. Since electronically controlled chillers are susceptible to lightning and moisture, if there is a risk of lightning, the main power must be turned off. Users are required to take special care to ensure that there is no water or detergent residue around the chiller.
[0186] When the cooler tank is empty, turn off the switch and strictly prohibit the operation of the empty cooler.
[0187] Warning: Do not use outdoors or in sub-zero temperatures.
[0189] Install it at a low height.
[0190] The lower the height of the cooler, the more convenient it is to use. Although sealed coolers feature automatic cleaning, daily maintenance must be easy; therefore, a lower height is more convenient. Since a high height makes manual cleaning, internal washing, and internal inspection inconvenient, it is essential that the height be lower for sealed types to ensure convenient maintenance.
[0192] Install it in a way that is easy to clean.
[0193] Since regular cleaning or inspection is required, it must be installed in a way that makes inspection, repair, and cleaning easy.
[0194] The chiller requires regular inspection and observation.
[0195] Since the cooler is an expensive piece of equipment, if you pay attention to inspection and maintenance—such as dusting it off and listening for unusual noises—you will be able to use it for a long time without breakdowns.
[0196] **Caution: The condenser must be cleaned at least twice in the spring and summer.
[0198] It must be well-ventilated.
[0200] Hot air comes out of the condenser (radiator), and special attention must be paid to ventilation during the summer. If there is no ventilation, the refrigerant condenses poorly, leading to many adverse effects such as reduced cooling performance, shutdown, and breakdown. Therefore, to ensure smooth ventilation, a hole the size of the machine room must be made in the wall to allow for good airflow.
[0201] * Note: The efficiency of the cooler can be maximized only if ventilation and voltage are smooth.
[0203] Install it near the KEPCO transformer.
[0204] When electricity flows through a wire, its electrical resistance hinders the flow, and to prevent power loss caused by this, it should be installed as close to the transformer as possible. Just as water flows weakly at the end of a long hose, problems arise when electrical wires are long; while the voltage remains normal under no load, it drops when a load is applied. Therefore, it is recommended to install the wire as close to the transformer as possible, and in the event of power shortages, you should consult KEPCO or a refrigeration expert to take measures to reinforce the power supply.
[0205] Since the compressor motor of the chiller is a 2-pole motor, it requires a large amount of power during startup because the starting load is greater than that of other 4-pole motors.
[0207] * Caution: General motors and chiller motors are different, so do not consider them the same.
[0209] The following are drawings illustrating an example of a control method for a smart crude oil cooler according to the present invention.
[0211] Figure 2 shows the initial start screen of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention.
[0213] Referring to FIG. 2, as the first screen displayed when power is turned on to the crude oil cooler,
[0214] 1) Current time
[0215] - Displays the device time. (Sets automatically if connected to the Internet.)
[0216] - Time is displayed in 12-hour format.
[0218] 2) Reservation time
[0219] 2-1) Schedule for Simple Wash (Post-wash) Step
[0220] - If a post-wash time is scheduled, the scheduled time will be displayed.
[0221] - If a post-wash time is not scheduled, it will be displayed as "Wash Schedule".
[0222] - The cleaning operates in 4 stages, and the 4 stages are pre-wash, alkaline wash, acid wash, and post-wash.
[0223] If a quick wash (post-wash) is not scheduled, the washing steps consist of pre-wash, alkaline wash, acid wash, and post-wash.
[0224] - If a quick wash (post-wash) is scheduled, the washing steps are executed in 3 stages (pre-wash, alkaline wash, acid wash), and the post-wash is performed at the scheduled time.
[0225] - A quick wash (post-wash) has been scheduled. For the quick wash (post-wash) to be possible at the scheduled time, the system must be in the default menu state (not in the washing, cooling, milk collection, or setting state) at that time.
[0226] - The cleaning program for robots allows you to set detailed times for each step, including pre-wash, alkaline wash, acid wash, and post-wash.
[0228] 2-2) Cooling Phase Reservation
[0229] - If a cooling start time is scheduled, the scheduled time will be displayed.
[0230] - If the cooling start time is not scheduled, it will be displayed as "Cooling Schedule".
[0231] 3) Current temperature
[0232] - Displays the temperature inside the cooler in real time.
[0233] 4) Status display
[0234] - Displays the current or past operating status of the crude oil cooler.
[0235] - The status is displayed as follows.
[0236] Initial screen: The power is turned on and no operations are being performed.
[0237] If the cleaning is finished: Display the "Cleaning finished" message.
[0238] If cooling is complete: Display the "Cooling finished" message.
[0239] If the probation has ended: Displays the "End of Probation" message.
[0240] If you have viewed the settings or status: This does not affect the display text.
[0241] Even if you check the settings after the wash is finished, it is displayed as finished wash.
[0242] 5) Error display window
[0243] - If an error occurs, it is displayed in red (cooler, constant temperature, etc.).
[0244] - The error screen display, cause, and verification details are as follows.
[0245] - If an error occurs, it is displayed in red, and if the error has been resolved, it is displayed in gray.
[0246] If you wish to clear the error status display after repairing the device, simply turn the power off and on again. Until then, the status will continue to be displayed. This is to allow you to identify and address any errors that may have occurred in the future.
[0247]
[0249]
[0250] 6) Wash button
[0251] - This is the command button to initiate the cleaning operation.
[0252] - Pressing the button on the LCD display or the button directly below it performs the same action.
[0253] Press the button to switch to the cleaning confirmation screen.
[0254] - Explained in "2. Cleaning Operation".
[0256] 7) Cooling button
[0257] - This is the command button to initiate the cooling operation.
[0258] - Pressing the button on the LCD display or the button directly below it performs the same action.
[0259] Press the button to switch to the cooling confirmation screen.
[0260] - A detailed explanation is provided in the cooling operation section.
[0262] 8) Suspended sentence button
[0263] - This is the command button to initiate the suspension action.
[0264] - Pressing the button on the LCD display or the button directly below it performs the same action.
[0265] Press the button to switch to the suspension confirmation screen.
[0266] - A detailed explanation will be provided during the collection process.
[0268] 9) Settings button
[0269] - This is a command button for configuring the equipment.
[0270] - Pressing the button on the LCD display or the button immediately to the right performs the same action.
[0271] Press the button to switch to the settings screen.
[0272] - Detailed explanations are provided in the settings actions.
[0274] 10) Status button
[0275] - This is a command button to check the configured status of the equipment.
[0276] - Pressing the button on the LCD display or the button immediately to the right performs the same action.
[0277] Press the button to display the settings status on the screen.
[0278] - Detailed explanation is provided in the status check.
[0280] Figure 3 shows the scheduling and cancellation of a cleaning operation on a control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention.
[0282] [Schedule and Cancel Washing Operation]
[0283] 1) Cancel Reservation Button
[0284] - If a reservation is made, using the Cancel Reservation button for the Quick Wash (Post-wash) will cancel it, and "No Reservation" will be displayed in the reservation time section.
[0286] 2) Wash Schedule Button
[0287] - When the quick wash (post-wash) reservation screen appears, you can enter the quick wash (post-wash) reservation time.
[0288] Please set this time to the time before storing the crude oil in the cooler. It must be set to be shorter than the time required based on the cleaning setting time. Otherwise, you may be unable to store the crude oil and may have to wait until the cleaning is finished.
[0289] When you make a reservation, the reserved time will be displayed in the reservation time display section of the screen.
[0290] - Explained below in "Simplified Wash (Post-wash) Reservation".
[0292] 3) No button
[0293] - This is a button to exit to the default menu state.
[0295] 4) Wash button
[0296] - This is the button to start the cleaning process.
[0297] - The cleaning process begins with a pre-wash, followed by an alkaline wash and an acid wash. If a quick wash (post-wash) is not scheduled, the process will run up to the post-wash.
[0298] - Explained below under "Washing".
[0300] 5) Quick wash button
[0301] - This operates regardless of the reservation for the quick wash (post-wash).
[0302] - Explained below under "Simple Washing".
[0304] Figure 4 shows the process of scheduling a simple cleaning (post-cleaning) of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention.
[0305] [Simplified Wash (Post-wash) Reservation]
[0306] 1) Indicate Morning / Afternoon / After Feeding
[0307] - It turns red when it becomes available for change. At this point, pressing the increase or decrease button changes the "AM" or "PM" setting.
[0309] 2) Time display
[0310] - It turns red when it becomes available for change. At this point, you can set the desired time using the increase or decrease buttons.
[0311] - When set to "After milk collection": Immediately (Starts washing immediately after milk collection ends and the electric valve closes)
[0312] 3) Minute display
[0313] - It turns red when it is ready to be changed. At this point, you can adjust the temperature to your desired level using the increase or decrease buttons. Minutes increase or decrease in increments of 5 minutes.
[0314] - When set to 'After Feeding', it can be set in 5-minute increments.
[0315] 4) Cancel button
[0316] - Ignores what you have entered so far and returns to the main screen.
[0317] 5) Save button
[0318] - Saves the content entered so far and returns to the previous menu.
[0319] 6) Decrease button
[0320] - AM / PM: Changes AM / PM status
[0321] - Time: Decreases in 1-hour increments from 1 to 12
[0322] - Minutes: Decrease in 5-minute increments
[0323] 7) Increase button
[0324] - AM / PM: Changes AM / PM status
[0325] - Time: Increases from 1 to 12 in 1-hour increments
[0326] - Minutes: Increases in 5-minute increments
[0327] 8) Next button
[0328] - AM / PM: Move to time modification state
[0329] - Time: Move to minute modification state
[0330] - Minute: Move to AM / PM edit status.
[0331] It is displayed in red if it is in a modified state.
[0333] Figure 5 shows the cleaning operation of the control panel in a smart crude oil cooler according to the present invention.
[0335] [purifying]
[0336] - It operates in the order of pre-wash, alkaline wash, acid wash, and post-wash.
[0338] [Open electric flush valve]
[0339] - If an electric valve is not installed, it proceeds directly to pre-wash.
[0340] - Whether or not an electric valve is installed is in the settings.
[0342] ※ The electric valve (oil collection / cleaning) on the right side of the control can be operated manually.
[0344] 1) Exit button
[0345] - Use when exiting the washing state.
[0346] Do not press the shutdown button in normal operation. Doing so will prevent the cleaning process from running.
[0347] 2) Remaining time to open flush valve
[0348] It usually takes about 13 seconds to open the flush valve.
[0349] - Wait for the valve to open for a maximum of 20 seconds. If the valve does not open within this time, an error message is generated.
[0350] 3) Remaining time
[0351] - Displays the remaining time until the cleaning is finished.
[0352] - As it operates, the time gradually decreases.
[0353] - Since the calculation was based on the time it takes to open and close the electric valve being 20 seconds, if the time it takes to open and close the electric valve while operating is less than 20 seconds, the remaining time will decrease quickly.
[0354] - Display method
[0355] - Display method when more than 1 hour remains - 1 hour 5:12 (time is displayed in the time column)
[0356] - Display method when less than 1 hour remaining - 5:50 (displays minutes and seconds only)
[0357] - Display method when less than 1 minute remaining - 13 (displays seconds only)
[0358] 4) End time
[0359] - Displays the time when the wash finishes. Displays only hours and minutes.
[0360] - Since the calculation was based on the time it takes to open and close the electric valve being 20 seconds, if the time it takes to open and close the electric valve while operating is less than 20 seconds, the end time will be reduced.
[0361] - Display method ; 11:35 AM / PM (displays only hour and minute)
[0363] Figure 6 shows the pre-washing operation of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention.
[0364] 1) Exit button
[0365] - Use when exiting the washing state.
[0366] Do not press the shutdown button in normal operation. Doing so will prevent the cleaning process from running.
[0367] 2) Next Step button
[0368] - Ends the current step and proceeds to the next step.
[0369] - If the current state is in the 1) cold or hot water stage and more than 2 seconds (if using time) remain, change it to - when 2 seconds remain so that it proceeds to the next stage after 2 seconds. The reason for setting it to 2 seconds is to provide valve activation time. Since it takes time for the valve to open and close, it is to wait 2 seconds for the valve to be completely closed before proceeding to the next operation.
[0370] - If the remaining time is less than 2 seconds, there is no change.
[0371] - If the current state is in the 1) cold or hot water stage and there is remaining flow, reduce the remaining flow to 0. - Then, close the valve and proceed to the next stage after about 2 seconds. This is to ensure the valve is completely closed before proceeding to the next operation, as it takes time for the valve to open and close.
[0372] - 2) Washing and 3) Draining are done by time, so if it exceeds 2 seconds, it is changed to the one with 2 seconds remaining, and if it is 2 seconds or less, there is no change.
[0373] 3) Pre-washing step
[0374] - When the operation is completed, the time or liter is displayed as 0, and the color becomes lighter.
[0375] - Operating areas are displayed in red.
[0376] - Areas that need to be operated are marked in white. The operations are distinguished and indicated in Table 3 below.
[0377]
[0379] FIG. 7 shows the alkaline cleaning operation of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention.
[0380] - You must set the settings to use "Alkali" or "Acid, Alkali" to run alkaline cleaning.
[0381] - If you skip alkaline wash in the operation, please check the detergent type in the settings.
[0383] 1) Alkaline cleaning step
[0384] ※ In Table 4 below, steps 4-5-6-7 are essential, while steps 8-9-10 are used when time reduction is required.
[0385]
[0387] FIG. 8 shows the acid washing operation of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention.
[0388] - You must set the settings to use "Acid" or "Acid, Alkali" to perform acid cleaning.
[0389] - If you skip acid wash in the operation, check the detergent type in the settings.
[0390] 1) Acid washing step
[0391] ※ In Table 5 below, essential operations 11), 12), 13), and 14) are used when cleaning time reduction is required. Operations 15), 16), and 17) are used when cleaning time needs to be shortened.
[0392]
[0394] FIG. 9 shows the natural drainage operation of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention.
[0395] [Natural Drainage]
[0396] - If a quick wash (post-wash) is scheduled, close the wash valve to end the wash.
[0397] - If a quick wash (post-wash) is not scheduled, perform the post-wash.
[0398] 1) Natural drainage
[0399] - Natural multiplication operates for the set amount of time.
[0400] - This is to completely drain any remaining water after washing.
[0401] - Displays in minutes:seconds.
[0403] FIG. 10 shows the operation of closing the cleaning valve of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention.
[0404] [Close flush valve]
[0405] - It will be executed when a quick wash (post-wash) is scheduled.
[0406] - This is the action to close the electric valve if an electric valve is attached.
[0407] - Whether or not an electric valve is installed is in the settings.
[0408] 1) Remaining time to close flush valve
[0409] - The default time is 20 seconds. The display unit is seconds.
[0410] - If the valve is closed within 20 seconds, it returns to the initial screen at the moment it is closed.
[0412] FIG. 11 shows the initial screen after the cleaning of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention.
[0413] 1) Status display
[0414] - When the cleaning is finished, "Cleaning Completed" will be displayed in the status indicator on the initial screen.
[0415] This indicator changes when cooling or oil collection is performed.
[0417] FIG. 12 shows the post-washing process of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention.
[0418] - After the post-wash is finished, perform natural drainage and close the wash valve (if an electric valve is installed).
[0419] The [post-washing] process is shown in Table 6 below.
[0420]
[0422] [Simple Wash]
[0423] - Execute in the following order: open electric flush valve, post-wash, natural drainage, and close electric flush valve.
[0424] 1) Open electric flush valve
[0425] - If an electric valve is installed, proceed with post-washing if an electric valve is not installed.
[0426] - The electric valve (oil collection / cleaning) can be operated manually on the right side of the control.
[0427] - Explained in "Opening the flush valve".
[0428] 2) Post-washing
[0429] - Explained in "Post-washing".
[0430] 3) Natural drainage
[0431] - Explained in "Natural Drainage".
[0432] 4) Close flush valve
[0433] - If an electric valve is installed, go to the initial screen; if an electric valve is not installed, go to the initial screen.
[0434] - Explained in "Closing the flush valve".
[0435] 5) Initial screen after cleaning is finished
[0436] It is explained in "Initial screen after washing finish".
[0438] FIG. 13 shows the cooling process of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention.
[0439] cooling
[0440] - Cooling proceeds to the set temperature of the crude oil cooler.
[0441] In Fig. 13,
[0442] 1) No
[0443] - Returns to the initial screen.
[0444] 2) Yes
[0445] - Starts cooling of the crude oil cooler.
[0446] 3) Status display
[0447] - Indicates the start of cooling in the crude oil cooler.
[0448] 4) Cooling Schedule
[0449] - Set the time to start cooling automatically.
[0450] - If it is not in the process of washing, cooling, or milk collection at the set time, it will automatically enter cooling mode.
[0451] - Once the cooling start time is scheduled, the scheduled time will be displayed when you enter the cooling selection screen.
[0452] 5) Cancel reservation
[0453] - Cancels the cooling reservation time. When the reservation is canceled, the screen shown above is displayed.
[0455] FIG. 14 shows the cooling reservation process of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention.
[0457] [ Cooling Reservation ]
[0458] - It schedules the start time of the cooling operation so that if washing, cooling, oil collection, or settings are not in progress at that time, the cooling operation begins at the set time.
[0459] Referring to Fig. 14,
[0460] 1) AM / PM / After-wash (cooling after washing) display
[0461] - It turns red when it becomes available for change. At this point, pressing the increase or decrease button changes the "AM", "PM", and "After-wash (cooling after washing)" settings.
[0462] - If you select "Cooling After Wash" for the cooling schedule, it will automatically operate with cooling after washing.
[0464] 2) Time display
[0465] - It turns red when it becomes available for change. At this point, you can set the desired time using the increase or decrease buttons.
[0467] 3) Minute display
[0468] - It turns red when it is ready to be changed. At this point, you can set the desired minutes using the increase or decrease buttons. Minutes increase or decrease in increments of 5 minutes.
[0470] 4) Cancel button
[0471] - Ignores what you have entered so far and returns to the main screen.
[0473] 5) Save button
[0474] - Saves the content entered so far and returns to the previous menu.
[0476] 6) Decrease button
[0477] - AM / PM / After Wash: The status changes between AM, PM, and After Wash (cooling after washing).
[0478] - Time: Decreases in 1-hour increments from 1 to 12
[0479] - Minutes: Decrease in 5-minute increments
[0481] 7) Increase button
[0482] - AM / PM: Changes AM / PM status
[0483] - Time: Increases from 1 to 12 in 1-hour increments
[0484] - Minutes: Increases in 5-minute increments
[0486] 8) Next button
[0487] - AM / PM: Move to time modification state
[0488] - Time: Move to minute modification state
[0489] - Minute: Move to AM / PM edit status.
[0490] - It is displayed in red if it is in a modified state.
[0492] FIG. 15 shows the process of starting the cooling operation of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention.
[0493] The respective button indicators in Fig. 15 are described below.
[0494] 1) Termination
[0495] - Ends cooling operation. Returns to the initial screen after ending cooling operation.
[0496] - The initial screen after the cooling operation ends is explained in "6-3. Cooling End".
[0498] 2) Cooler 1
[0499] - Displays the operating status of Cooler 1.
[0500] - When the cooler operates, it appears to move while changing shape as shown in Fig. 16.
[0502] 3) Cooler 2
[0503] - Displays the operating status of Cooler 2.
[0504] - When the cooler operates, it appears to move while changing shape as shown in Fig. 16.
[0506] 4) Stirrer
[0507] - Displays the operating status of the stirrer.
[0508] - When the stirrer operates, it appears to operate while changing shape as shown in Fig. 17.
[0510] 5) Set temperature
[0511] - Displays the temperature set in the settings.
[0513] 6) Current temperature
[0514] - Displays the current cooler temperature.
[0516] 7) Stirring
[0517] - Use when it is necessary to operate the stirrer during cooling.
[0518] Press once to operate the stirrer for 2 minutes. If you want to stop it before 2 minutes, press again.
[0519] You just need to press it.
[0521] 8) Forced cooling
[0522] - Cooling starts immediately regardless of the delay time.
[0524] Table 7 below shows the operating conditions of the cooler and the stirrer.
[0525]
[0527] FIG. 18 shows the cooling termination process of the control panel in a smart raw milk cooler equipped with a program for a smart robot milking machine according to the present invention.
[0528] 1) Status display
[0529] - Indicates that the cooling operation has ended.
[0531] FIG. 19 shows a milk collection operation start confirmation screen in the milk collection process of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention.
[0532] [Suspended Sentence]
[0533] - We proceed with milk collection in the crude oil cooler.
[0534] - If an electric valve is not installed, only the screen is displayed.
[0536] [ Confirmation of Start of Suspended Driving ]
[0537] 1) No
[0538] - Returns to the initial screen.
[0539] 2) Yes
[0540] - Starts crude oil collection in the crude oil cooler.
[0541] 3) Status display
[0542] - Indicates the start of crude oil collection in the crude oil cooler.
[0544] FIG. 20 shows the process of starting the milk collection operation of the control panel in a smart raw milk cooler equipped with a program dedicated to a smart robot milking machine according to the present invention.
[0545] [Starts Suspended Driving]
[0546] The button display details are explained below.
[0547] 1) Termination
[0548] - The suspended sentence has ended, so we will return to the initial screen.
[0549] - The initial screen after the end of the suspended driving period is explained in "End of Suspended Driving".
[0551] 2) Cooler 1
[0552] - Displays the operating status of Cooler 1.
[0553] - The cooler does not operate during milk collection operation.
[0555] 3) Cooler 2
[0556] - Displays the operating status of Cooler 2.
[0557] - The cooler does not operate during milk collection operation.
[0559] 4) Stirrer
[0560] - Displays the operating status of the stirrer.
[0561] - When the stirrer operates, it appears to operate while changing shape as shown in Fig. 17.
[0562] 5) Set temperature
[0563] - Displays the temperature set in the settings.
[0564] 6) Current temperature
[0565] - Displays the current cooler temperature.
[0566] 7) Forced stirring
[0567] - Stir once more after stopping the stirring.
[0568] At this time, an example of the operating conditions of the cooler and stirrer is shown in Table 8.
[0569]
[0571] [Suspended Sentence]
[0572] - Returns to the initial screen.
[0573] - The robotic milking machine program (also referred to as the program installed for milk collection in the smart raw milk cooler equipped with the smart robotic milking machine dedicated program of the present invention) allows for cleaning after milk collection to be set in the cleaning reservation for the convenience of the farm. A program is installed so that the robotic milking machine (not shown) can automatically milk the cow, that is, so that the robotic milking machine can automatically milk without human intervention.
[0574] 1) Status display
[0575] - It informs you that the suspended driving sentence has ended.
[0577] FIG. 21 illustrates the setting and verification process of the control panel in a smart crude oil cooler according to the present invention.
[0578] [Settings and Verification (※Detailed settings are available for each step in the robot-specific program.)]
[0579] - Set the equipment and operating status attached to the crude oil cooler.
[0580] - If there is a part that was initially attached to the crude oil cooler but is now broken, please change it to “Not installed”.
[0582] FIG. 22 shows the process of setting the pre-washing time of the control panel in a smart crude oil cooler according to the present invention.
[0583] The button display details are explained below.
[0584] 1) Cancel button
[0585] - Ignores the changed value and returns to the initial screen.
[0587] 2) Save button
[0588] - 1) If you save the hot / cold water selection, you will be taken to the hot / cold water detailed settings (flow rate / time) screen.
[0589] - Please refer to the table below and set it up.
[0590] 3) Decrease button
[0591] - The decrease value varies depending on the selected item.
[0592]
[0593] ※ 1) Cold water, hot water [flow rate] is set to "Flow meter" in "3. Equipment Settings" of the settings menu.
[0594] ※ 1) Cold water and hot water are set to "Time" in "3. Equipment Settings" of the settings menu.
[0596] 4) Increase button
[0597] - The value of increase varies depending on the selected item.
[0598]
[0599] 5) Next button
[0600] - Moves the location where the value can be changed to the next. The directions of movement are as follows.
[0601] 1) Cold water, hot water → 2) Acid, alkali → 3) Washing → 4) Washing after alkali → 5) Washing after acid → 6) Drainage → 7) Natural drainage → 1) Cold water, hot water ..
[0602] - Selected items are displayed in red.
[0604] 6) Set wash time
[0605]
[0607]
[0609] FIG. 23 shows the alkaline cleaning setting process of the control panel in a smart crude oil cooler according to the present invention.
[0610] Referring to Fig. 23, ※ Alkali cleaning settings 8), 9), and 10) do not operate when the flow rate and time are set to 0 to shorten the cleaning time.
[0612] FIG. 24 shows the acid washing setting process of the control panel in a smart crude oil cooler according to the present invention.
[0613] Referring to Fig. 24, ※ Acid cleaning settings 15)-16)-17) do not operate when the flow rate and time are set to 0 to shorten the cleaning time.
[0615] FIG. 25 shows the post-washing setting process of the control panel in a smart crude oil cooler according to the present invention.
[0616] Referring to Fig. 25, ※ If the flow rate / time is set to 0 for washing steps 1-1 to 1-4, no operation will occur.
[0617] ※ Alkali / acid / post-wash settings have already been explained above (please refer).
[0619] FIG. 26 shows the process of setting the cooling time of the control panel in a smart crude oil cooler according to the present invention.
[0620] Referring to Fig. 26, you can enter a menu to set up the settings required for cooling operation and settings related to the LAN card (Internet).
[0621] Examples of cooling time settings are shown in Table 13 below.
[0622]
[0624] FIG. 27 illustrates the time setting process of the control panel in a smart crude oil cooler according to the present invention.
[0625] Sets the system time. Cannot be set if the network card (Internet) is in use. It is automatically entered via the Internet.
[0627] 1) Cancel button
[0628] - Ignores the changed value and returns to the previous settings screen.
[0629] Save button
[0630] - Saves all changed values and returns to previous settings.
[0631] 3) Decrease button
[0632] - The decreasing value varies depending on the selected item. (See Table 14).
[0633]
[0634] 4) Increase button
[0635] - The increase value varies depending on the selected item (see Table 14).
[0637] 5) Next button
[0638] - Moves the location where the value can be changed to the next. The directions of movement are as follows.
[0639] 1) AM / PM → 2) Hour → 3) Minute → 4) AM / PM → ...
[0640] - Selected items are displayed in red.
[0641] 6) Keypad
[0642] - Allows you to directly input setting values.
[0643] The increase and decrease functions prevent you from pressing too many buttons.
[0644] Number buttons - Directly enter numbers where input is possible.
[0645] AM PM - Allows you to change the AM / PM setting regardless of the input state.
[0646] Clear - Resets the number currently being entered.
[0647] If you have set AM to PM, set it to AM.
[0648] If you are setting the time, set it to 1 o'clock.
[0649] If minutes are set, clear the minute digit.
[0650] Yes, if it is 59 minutes, change to 5 minutes, and if it is 5 minutes, change to 0 minutes.
[0651] Clear All - Set to AM, 1:00, 0:00
[0652] It moves like this: Previous → Minute → Hour → AM / PM → Minute → ...
[0653] Next - AM, PM → Hour → Minute → AM, PM → ... moves like this.
[0655] FIG. 28 illustrates the process of setting a password for a control panel in a smart crude oil cooler according to the present invention.
[0656] [Password Settings] (Not applicable to standard models)
[0657] 1) Cancel button
[0658] - Ignores the changed value and returns to the previous settings screen.
[0660] 2) Save button
[0661] - Save all changed values and return to the previous settings screen.
[0663] 3) Next button
[0664] - Moves the location where the value can be changed to the next. The directions of movement are as follows.
[0665] 1) Existing number → 2) New number → 3) Confirm number → 4) Existing number → ...
[0666] - Selected items are displayed in red.
[0668] 4) Keypad
[0669] - Allows you to directly input setting values.
[0670] The increase and decrease functions prevent you from pressing too many buttons.
[0671] Number buttons - Directly enter numbers where input is possible.
[0672] - - It recognizes phone numbers and displays hyphens to make input easier.
[0673] Delete - Deletes the most recent entry in the current input location.
[0674] Clear All - Deletes the entire area where you are currently typing.
[0675] It moves like this: Previous - Old Number → New Number → Check Number → Old Number → ...
[0676] Next - Check Number → New Number → Existing Number → Check Number → ... It moves like this.
[0678] FIG. 29 illustrates the process of setting a password for a control panel in a smart crude oil cooler according to the present invention.
[0679] [Equipment Settings] (Standard model 2), 3) Not applicable)
[0680] Select the type of device attached to the crude oil cooler.
[0681] 1) Cleaning Solution - Set the type of cleaning solution to use. Select Acid or Alkali.
[0682] 2) Alternate cleaning solution - Select Use / Do not use.
[0684] 3) Electric Valve - Select whether to have an electric valve, and select flushing or oil collection.
[0685] 4) Flow meter - Select whether to have a flow meter. If no flow meter is installed, it operates in time mode.
[0687] 5) Temperature Sensor - Used for temperature sensor calibration.
[0688] Farmers, please exercise caution when using this.
[0689] This is set as default when shipped from the headquarters.
[0690] 6) Post-wash - Post-wash settings and wash water type settings.
[0691]
[0693] FIG. 30 shows a setting confirmation screen of a control panel in a smart crude oil cooler according to the present invention.
[0694] [Check Settings]
[0695] This is a screen that displays the values attached to or set on the crude oil cooler.
[0696] *** The serial number is automatically entered upon smart purchase.
[0698] FIGS. 31 to 34 illustrate a method for downloading a KM Smart Crude Oil Cooler application used in conjunction with a Smart Crude Oil Cooler according to the present invention,
[0699] [How to Download the KM Smart Crude Oil Cooler App (Mobile Phone)]
[0700] After verifying the serial number on the smart cooler, if you access the Google Play Store on your mobile phone, a screen like Fig. 31 is displayed.
[0701] Afterwards, if you search for "KM Smart Crude Oil Cooler" on your smartphone, a screen like Fig. 32 will be displayed, and you can click on the displayed screen to download and install the program application (app).
[0702] FIG. 33 is a screen showing an application that appears on a mobile phone screen after installation, and the application can be run and used.
[0703] Figure 34 shows the initial execution screen of the application, and the ***serial number only needs to be entered once upon first connection.
[0704] For the ranch number, enter the serial number that appears when you press the status button on the initial screen. (See Fig. 30).
[0706] *** The serial number is stored as a unique 9-digit number upon shipment.
[0707] Figure 35 is a password input window that appears when cooling, cleaning, or milk collection commands are given after installing the app.
[0708] Referring to Fig. 35, the password input window is always displayed during cooling, cleaning, and oil collection commands.
[0709] *caution*
[0710] Even if a number is not stored in the crude oil cooler, operation commands are possible if the password is known.
[0711] Please always use Close All when closing the app.
[0712] Please refrain from exposing your password as much as possible.
[0714] As explained above, according to the smart crude oil cooler of the present invention, control via a smartphone is possible, and the storage, cooling, cleaning, and management of crude oil are convenient. Explanation of the symbols
[0716] 1: Electrical distribution box, 2: Compressor, 3: Condenser, 4: Fan motor, 5: Dryer, 6: Solenoid valve, 7: Heat exchanger, 8: Circumference, 9: Expansion valve, 10: Act valve, 11: Intake filter, 12: DPS, 13: PS, 14: Check valve, 15: Because of the ignorance, 16: Stirrer blade, 17: Stirrer shaft, 18: Stirrer bearing, 19: Power lamp, 20: Stirring gear, 21: Stirrer motor, 22: Temperature sensor, 23: Oil drain (double pipe) valve, 24: Drain valve, 25: Connecting hose, 26: Washing pump, 27: Ladder, 28: Hot and cold water valve, 29: Detergent pump, 30: Washing ball, 31: Control box, 32: Warning display section, 33: Manufacturer's nameplate, 34: Input port, 35: Vent, 36: Tank lid.
Claims
Claim 1 A smart raw milk cooler equipped with a compressor, a condenser, and a cylindrical raw milk tank, and equipped with a program dedicated to a smart robot milking machine, comprising: the compressor, which is a device that compresses low-temperature, low-pressure refrigerant gas to transform it into high-temperature, high-pressure gas; the condenser, which causes the high-temperature, high-pressure refrigerant gas from the compressor to condense by releasing heat into the air; a tank in which a fan (windmill) in the condenser may or may not rotate depending on the ambient temperature or the amount of raw milk, and an evaporator made of a plate cooling plate is installed on the inner bottom; the tank utilizes a plate direct cooling method, and the tank is characterized by the function of storing raw milk and maintaining, preserving, and keeping fresh raw milk by cooling it to a temperature desired by the consumer; and a device installed inside the tank that forcibly swirls the raw milk inside the tank using a motor and stirring blades to prevent fat separation, such as fat floating to the top due to the difference in specific gravity between water and milk fat, and to obtain a uniform low temperature and good cooling effect. It includes a control unit comprising a stirrer performing a function, a display unit for milk collection, washing, cooling, function setting, and function display of a smart raw milk cooler, a control program for milk collection, washing, cooling, function setting, and function display, and a communication unit capable of connecting with a smartphone; wherein the stirrer continues to operate for 3-5 minutes and stops for 30-60 minutes even after cooling is finished, and by performing such periodic stirring, the effect of preventing a temperature difference between the upper and lower parts of the raw milk can be obtained, and is operated by a stirrer motor; and the control program of the control unit further includes a dedicated program for a smart robot milking machine that enables milking, milk collection, washing, cooling, function setting, and functions to be performed automatically through control via a smartphone or automatic functions, and the processes of simple washing (post-washing) reservation, washing after cooling reservation, and washing after milk collection are automatically operated by an automatic washing program, and includes washing time, cooling time, password,A smart raw milk cooler equipped with a dedicated program for a smart robot milking machine, characterized by further including a program that enables equipment setting and verification settings, wherein the cleaning operation of the control panel in the smart raw milk cooler operates in the order of pre-cleaning, alkaline cleaning, acid cleaning, and post-cleaning, and if an electric valve is not installed, it proceeds directly to pre-cleaning and the cleaning operation proceeds, wherein the LCD display displays the time remaining to open the cleaning valve, the time remaining until cleaning is finished, and the end time of cleaning, but displays only up to the hour and minute, wherein a function setting is possible to prevent operation if the flow rate and time are set to 0 in order to shorten the cleaning time during the alkaline cleaning, acid cleaning, and post-cleaning processes, and wherein the type of device attached to the raw milk cooler can be selected through the control panel, and the type of cleaning solution used can be set to select acid or alkali. Claim 2 A smart raw milk cooler equipped with a dedicated program for a smart robot milking machine, characterized in that, in claim 1, the agitator rotates in the forward direction during cooling or washing, but rotates in the reverse direction only during washing drainage. Claim 3 In a smart raw milk cooler equipped with a compressor, a condenser, and a cylindrical raw milk tank, and equipped with a program dedicated to a smart robot milking machine, the system comprises: an electrical distribution box containing a power input, an electronic contactor, a compressor relay, a running capacitor, and a starting capacitor; a compressor that performs a cooling function by compressing high-pressure refrigerant gas to provide the driving force for cooling in the cooler; a condenser that condenses the refrigerant by dissipating heat into the air; a fan motor that rotates blades to force ventilation into the condenser so that the condenser can dissipate heat; a dryer that adsorbs moisture in the refrigerant to prevent low-temperature freezing, blockage, corrosion, and shortened lifespan caused by moisture; an electronic valve, which is an electric shut-off valve that cuts off the refrigerant when the compressor stops and prevents liquid compression when the compressor restarts; a heat exchanger attached to the rear of the tank as a device that performs mutual heat exchange between the low-temperature suction gas entering the compressor and the high-temperature liquid refrigerant exiting the tank; a viewing device for checking the refrigerant and moisture content, oil turbidity, etc.; and the above An expansion valve attached to the heat exchanger at the rear of the tank, which regulates the refrigerant quantity based on the superheat of the suction refrigerant according to the tank's flow rate or temperature; a liquid valve that blocks the liquid line, remains open during operation, and can be opened and closed manually as needed; a suction filter, a protective filter for the compressor that filters out impurities from the refrigerant gas sucked into the compressor; a DPS, a protective shut-off switch that stops the compressor in the event of abnormal high or low pressure; a PS, which turns the condenser fan motor on and off based on the condensation pressure to maintain constant condensation pressure; a check valve that allows refrigerant gas to flow in only one direction and prevents it from flowing in the opposite direction; a pressure gauge that injects and discharges refrigerant gas and checks the pressure; a stirrer blade made of SUS plate that stirs the milk to prevent fat separation; a stirrer shaft, a connecting rod that links the stirrer blade and the stirrer motor gear; a stirrer bearing, which protects the stirrer gear; and a power lamp: which lights up when power is supplied, regardless of operation. A power lamp serving as a power indicator, a stirring gear which is a reduction gear that reduces the rotation of the stirring motor to rotate the stirrer by force,A small, heat-generating agitator motor that rotates the agitator; a temperature sensor attached to the outside of the inner tube at the bottom of the tank to detect the temperature inside the tank and transmit it to the program; a drain (double-pipe) valve that opens and closes during cleaning; a drain valve that discharges cleaning water during drainage; a connecting hose that connects the drain valve and the cleaning line; a cleaning pump that pressurizes the cleaning water during cleaning and drainage; a cold / hot water valve that supplies cold (blue) and hot (red) water during cleaning; a detergent pump that draws up detergent (acid, alkali) and supplies it to the tank during cleaning; a cleaning bowl that sprays cold water, hot water, and detergent under pressure to clean the inside of the tank; a control box that is a PCB box containing the cleaning program PCB, temperature PCB, and detergent pump to control all functions of the cooler; a circular inlet for adding milk via a hose connected to the milking machine; a vent responsible for ventilation to prevent pressure buildup in the tank during cleaning or cooling; and the tank It includes a tank lid that serves as a door for opening and closing, and the cleaning program of the control box further includes a dedicated program for a smart robot milking machine that enables automatic execution of milking, milk collection, cleaning, cooling, and function settings through control via a smartphone or automatic functions; it further includes a program that allows the process of simple cleaning (post-cleaning) scheduling, cleaning after cooling scheduling, and cleaning after milk collection to operate automatically by the automatic cleaning program, and enables the setting of cleaning time, cooling time, password, equipment settings, and verification settings; wherein the cleaning operation of the control panel in the smart raw milk cooler operates in the order of pre-cleaning, alkaline cleaning, acid cleaning, and post-cleaning, and if an electric valve is not installed, it proceeds directly to pre-cleaning and the cleaning operation proceeds, and the LCD display displays the remaining time to open the cleaning valve, the time remaining until cleaning is finished, and the end time when cleaning is finished, but displays only up to the hour and minute; and it is characterized by not operating when the flow rate and time are set to 0 to shorten the cleaning time during the alkaline cleaning, acid cleaning, and post-cleaning processes. It is characterized by the ability to configure functions,A smart raw milk cooler equipped with a dedicated program for a smart robot milking machine, characterized by being able to select the type of device attached to the raw milk cooler via a control panel, set the type of cleaning solution used, and select acid or alkali.
Citation Information
Patent Citations
Raw milk coller
KR1020170000501A
Cooling Drinking Water Device
KR1020210085760A