Bracket assembly for installation of vacuum insulation material

KR103015252B1Active Publication Date: 2026-09-04FUTURE HOUSING CO LTD
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Patent Information

Application Number
KR1020250077571
Authority / Receiving Office
KR · KR
Patent Type
Patents
Current Assignee / Owner
Filing Date
2025-06-13
Publication Date
2026-09-04
Estimated Expiration
2045-06-13

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Abstract

The present invention relates to a bracket assembly for installing a vacuum insulation material, comprising: a base frame having a first surface that contacts a wall and a fixed support member having a support frame protruding from the base frame; and a bracket having a third surface that faces a second surface formed opposite to the first surface and is coupled to the support frame, wherein a vacuum insulation material is disposed between the first surface and the third surface with respect to the support frame, thereby enabling the vacuum insulation material to be fixed at a desired location according to the structure of various wall surfaces on the inner wall of a building, etc., and also allowing a fixing member for installing an exterior finishing material to be easily mounted on the outer side of the bracket.
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Description

Technology Field

[0001] The present invention relates to a bracket assembly for installing vacuum insulation, and more specifically, to a bracket assembly for installing vacuum insulation that allows vacuum insulation to be fixed at a desired location according to the structure of various wall surfaces, such as on the interior walls of a building, as well as allowing a fixing member for installing an exterior finishing material to be easily mounted on the outer side of the bracket. Background Technology

[0003] Various insulation materials are commonly used in buildings for the purpose of saving energy and improving thermal insulation performance.

[0004] Conventional insulation materials such as styrofoam or urethane foam have been used for these insulation materials.

[0005] Insulation materials made of the aforementioned materials required thick insulation to comply with building construction regulations and were also very vulnerable to fire.

[0006] Therefore, vacuum insulation panels (VIPs) with excellent thermal insulation performance have recently been gaining attention.

[0007] Vacuum insulation materials have a structure in which a core is sealed with an outer shell to reduce internal pressure, minimizing heat transfer and providing high-performance insulation.

[0008] To be more specific, vacuum insulation is a material in which a core material acting as a spacer is filled into an outer shell and the interior is sealed under reduced pressure; because it is in a vacuum state where air, the medium for transferring heat, is absent, it offers excellent thermal insulation performance.

[0009] Organic core materials such as polyurethane foam or organic core materials such as glass fiber can be used as core materials, and while conventional general insulation materials exhibit thermal insulation performance of 0.031 to 0.040 W / mk, vacuum insulation materials exhibit excellent thermal insulation performance of 0.0002 to 0.015 W / mk.

[0010] Due to the characteristic that insulation performance of these vacuum insulation materials deteriorates rapidly upon damage to the outer shell, there were problems such as difficulty in directly using fasteners during construction, low installation efficiency, and increased construction costs.

[0011] Accordingly, various bracket structures for installing vacuum insulation have been developed, and a previously filed bracket with a detachable fixing part has attracted attention as a structure that facilitates the fixing of vacuum insulation and the mounting of exterior finishing materials.

[0012] However, conventional bracket structures had limitations in terms of installation precision and ease of use, as the fixing structure between the vacuum insulation and the exterior finishing material was somewhat complex, or it was difficult to insert separate wooden beams for mounting the exterior finishing material.

[0013] In the past, a technology to solve this problem was disclosed as a 'vacuum insulation material installation assembly' (hereinafter referred to as prior art), such as Registered Patent No. 10-1884849.

[0014] The prior art is a method of installing a block-shaped vacuum insulation material into a groove formed between a plurality of plates to install it on a wall, and after the vacuum insulation material is installed, an exterior material can be installed on a plate spaced apart from the vacuum insulation material using screws.

[0015] However, the prior art has the disadvantage of being expensive because it is a continuously molded extruded product.

[0016] In addition, because it has a straight bar shape, it is easy to use in places with uniform wall surfaces, but there is a limitation in that the vacuum insulation cannot be fixed at different positions in places where it is not.

[0017] In addition, since the prior art is a structure formed by extrusion of metal, there is an inconvenience in that when installing the exterior finishing material, the exterior finishing material must be installed using screws after drilling into the plate of the assembly.

[0018] Generally, when installing exterior finishing materials on the walls of buildings, a method in which wooden beams are first mounted on the inner side and then the exterior finishing materials are fixed to the beams has been primarily used. However, since the exterior finishing materials must be mounted to metal, the prior art has the disadvantage of being difficult, cumbersome, and costly to construct and install. Prior art literature

[0020] Registered Patent No. 10-1884849 The problem to be solved

[0021] The present invention was developed to improve upon the aforementioned problems and aims to provide a bracket assembly for installing vacuum insulation that allows vacuum insulation to be fixed at a desired location according to the structure of various wall surfaces, such as the interior walls of a building, as well as enabling the easy mounting of a fixing member for installing an exterior finishing material on the outer side of the bracket. means of solving the problem

[0023] To achieve the above objectives, the present invention may provide a bracket assembly for installing a vacuum insulation material, comprising: a base frame having a first surface that contacts a wall and a fixed support member having a support frame protruding from the base frame; and a bracket having a third surface that faces a second surface formed opposite to the first surface and is coupled to the support frame, wherein a vacuum insulation material is disposed between the first surface and the third surface with respect to the support frame.

[0024] Here, the exterior material is fixedly mounted on the fourth surface formed opposite to the third surface.

[0025] At this time, the third surface of the bracket and the second surface of the base frame are parallel to each other.

[0026] In addition, the first surface is characterized by being formed to correspond to the cross-sectional shape of the wall seen by cutting parallel to the ceiling surface or floor surface.

[0027] And, with respect to the front end of the support frame connected to the base frame, the invention further comprises a plurality of first fastening ribs protruding from each side of the end portion of the support frame and arranged in parallel, a fastening groove formed by being recessed from the third surface of the bracket to accommodate the end portion of the support frame, and a plurality of second fastening ribs protruding along the inner surface facing the fastening groove and arranged in parallel, and engaging with the plurality of first fastening ribs.

[0028] In addition, the plurality of first fastening ribs have an insertion surface formed at an angle toward the front end of the support frame, and the plurality of second fastening ribs are formed at an angle toward a fourth surface formed opposite to the third surface of the bracket, and have an insertion guide surface that contacts the insertion surface during the process of inserting the support frame into the fastening groove, and the bracket is secured by being caught on the support frame by each of the plurality of first fastening ribs being positioned between each of the plurality of second fastening ribs.

[0029] In addition, it is characterized by further including an incision groove formed by being recessed from a fourth surface formed opposite to the third surface and gradually widening toward the third surface. Effects of the invention

[0031] According to the present invention with the above-described configuration, it has the special advantage of being able to fix a vacuum insulation material to a desired location according to the structure of various wall surfaces, such as the interior wall of a building, as well as easily mount a fixing member for installing an exterior finishing material on the outer side of the bracket. Brief explanation of the drawing

[0033] FIG. 1 is a conceptual cross-sectional view illustrating a state in which a bracket assembly for installing a vacuum insulation material according to one embodiment of the present invention is installed on a wall. FIG. 2 is a conceptual exploded cross-sectional view illustrating the overall assembly relationship of a bracket assembly for installing a vacuum insulation material according to one embodiment of the present invention. FIG. 3 is a conceptual cross-sectional view illustrating a state in which a bracket assembly for installing a vacuum insulation material according to another embodiment of the present invention is installed on a wall. FIG. 4 is an exploded cross-sectional conceptual diagram illustrating the overall coupling relationship of a bracket assembly for installing a vacuum insulation material according to another embodiment of the present invention. FIG. 5 is a conceptual cross-sectional view illustrating a state in which a bracket assembly for installing a vacuum insulation material according to another embodiment of the present invention is installed on a wall. FIG. 6 is an exploded cross-sectional conceptual diagram illustrating the overall assembly relationship of a bracket assembly for installing a vacuum insulation material according to another embodiment of the present invention. FIG. 7 is a conceptual cross-sectional view illustrating the structure of a bracket, which is a key part of a bracket assembly for installing vacuum insulation material according to various embodiments of the present invention. Specific details for implementing the invention

[0034] The advantages and features of the present invention and the methods for achieving them will become clear by referring to the embodiments described in detail below together with the accompanying drawings.

[0035] However, the present invention is not limited to the embodiments disclosed below but will be implemented in various different forms.

[0036] The embodiments described in this specification are provided to ensure that the disclosure of the invention is complete and to fully inform those skilled in the art of the scope of the invention.

[0037] And the present invention is defined only by the scope of the claims.

[0038] Accordingly, in some embodiments, well-known components, well-known operations, and well-known techniques are not specifically described to avoid the invention being interpreted ambiguously.

[0039] Additionally, throughout the specification, the same reference numerals refer to the same components, and the terms used (mentioned) in this specification are for describing embodiments and are not intended to limit the invention.

[0040] In this specification, the singular form includes the plural form unless specifically stated otherwise in the text, and components and operations referred to as 'comprising (or comprising)' do not exclude the presence or addition of one or more other components and operations.

[0041] Unless otherwise defined, all terms used in this specification (including technical and scientific terms) may be used in a meaning that is commonly understood by those skilled in the art to which the present invention belongs.

[0042] Also, terms defined in commonly used dictionaries are not interpreted ideally or excessively unless otherwise defined.

[0044] Hereinafter, preferred embodiments of the present invention will be described with reference to the attached drawings.

[0045] First, FIG. 1 is a cross-sectional conceptual diagram showing a state in which a bracket assembly for installing a vacuum insulation material according to one embodiment of the present invention is installed on a wall (400).

[0046] And, FIG. 2 is an exploded cross-sectional conceptual diagram illustrating the overall coupling relationship of a bracket assembly for installing a vacuum insulation material according to one embodiment of the present invention.

[0047] And, FIG. 3 is a cross-sectional conceptual diagram showing the state in which a bracket assembly for installing a vacuum insulation material according to another embodiment of the present invention is installed on a wall (400).

[0048] And, FIG. 4 is an exploded cross-sectional conceptual diagram illustrating the overall coupling relationship of a bracket assembly for installing a vacuum insulation material according to another embodiment of the present invention.

[0049] In addition, FIG. 5 is a cross-sectional conceptual diagram showing a state in which a bracket assembly for installing a vacuum insulation material according to another embodiment of the present invention is installed on a wall (400).

[0050] In addition, FIG. 6 is an exploded cross-sectional conceptual diagram illustrating the overall coupling relationship of a bracket assembly for installing a vacuum insulation material according to another embodiment of the present invention.

[0052] The present invention may be applied to an embodiment comprising a base frame (110) having a first surface (111) that contacts a wall (400) as shown in FIG. 1, a fixed support member (100) having a support frame (120) that protrudes from the base frame (110), and a bracket (200) that is coupled to the support frame (120) and has a third surface (213) that faces a second surface (112) formed on the opposite side of the first surface (111).

[0053] Here, it can be seen that the vacuum insulation material (300) is positioned between the first surface (111) and the third surface (213) based on the support frame (120).

[0055] The present invention is applicable to the above-described embodiments, and it goes without saying that it is also applicable to various embodiments as follows.

[0057] First, the bracket assembly for installing vacuum insulation material according to the present invention includes a first body that is fixed to a wall (400) by penetrating from a second surface (112) and a first head fixed to the second surface (112), and may further include at least one first fastener (not shown below) that fixes a base frame (110) to a wall (400).

[0059] Meanwhile, it can also be seen through FIG. 1, FIG. 3, and FIG. 5 that the exterior material (500) is fixedly mounted on the fourth surface (224) formed on the opposite side of the third surface (213).

[0061] Here, it can also be seen through FIG. 1, FIG. 3, and FIG. 5 that the third surface (213) of the bracket (200) and the second surface (112) of the base frame (110) are parallel to each other.

[0062] At this time, the first surface (111) can be formed to correspond to the cross-sectional shape of the wall (400) viewed by cutting parallel to the ceiling surface or floor surface, that is, the cross-section of the wall (400) shown in FIG. 1, FIG. 3, and FIG. 5.

[0063] That is, the first surface (111) can be formed to correspond to the shape of the wall (400) when the wall (400) is flat as in FIG. 1, or when it has an angled corner shape facing outward or inward as in FIG. 3.

[0065] Meanwhile, the bracket assembly for installing a vacuum insulation material according to the present invention may further include a plurality of first fastening ribs (130) that are arranged parallel to each other and protrude from both sides of the end portion of the support frame (120) with respect to the front portion of the support frame (120) connected to the base frame (110).

[0066] Additionally, the bracket assembly for installing a vacuum insulation material according to the present invention may further include a fastening groove (260) formed by being recessed from the third surface (213) of the bracket (200) to accommodate the end portion of the support frame (120).

[0067] In addition, the bracket assembly for installing a vacuum insulation material according to the present invention may further include a plurality of second fastening ribs (270) that protrude along the opposing inner surfaces of the fastening groove (260) and are arranged in parallel, engaging with a plurality of first fastening ribs (130).

[0068] Here, a plurality of first fastening ribs (130) have an insertion surface (131) formed at an angle toward the front end of the support frame (120), and at the same time, a plurality of second fastening ribs (270) are formed at an angle toward the fourth surface (224) formed opposite to the third surface (213) of the bracket (200), and may have an insertion guide surface (271) that comes into contact with the insertion surface (131) during the process of inserting the support frame (120) into the fastening groove (260).

[0069] At this time, it can be seen that the bracket (200) is secured to the support frame (120) by being positioned between each of the plurality of first fastening ribs (130) and each of the plurality of second fastening ribs (270).

[0070] That is, each of the plurality of first fastening ribs (130) and the plurality of second fastening ribs (270) can be designed to be formed in a barbed or sawtooth shape so that they cannot be separated in the reverse direction of joining.

[0072] Meanwhile, the bracket (200) may further include an incision groove (250) that is formed by being recessed from the fourth surface (224) formed opposite the third surface (213) and gradually widening toward the third surface (213).

[0074] Additionally, the bracket assembly for installing vacuum insulation material according to the present invention may further include an adhesive layer (600) applied over the entire fourth surface (224) and the cut groove (250) to adhesively fix the exterior material (500) to the bracket (200).

[0075] The adhesive layer (600) can be applied by filling the entire fourth side (224) and the cut groove (250) with a substance commonly known as "sticky glue" on-site, thereby allowing the exterior material (500) to maintain a more secure adhesive fixation state with respect to the bracket (200).

[0077] Meanwhile, the bracket assembly for installing a vacuum insulation material according to the present invention may further include at least one second fastener (700) comprising a second body (710) that is inserted and fixed by penetrating the fourth surface (224) from the surface of the exterior material (500) that is in contact with the fourth surface (224) formed opposite to the third surface (213), and a second head (720) that is fixed to the surface of the exterior material (500).

[0079] Meanwhile, the bracket (200) will be examined in more detail with reference to FIGS. 2, FIGS. 4, and FIGS. 6.

[0080] First, the bracket (200) may include an inner panel (210) having a third surface (213) in contact with a vacuum insulation material (300), an outer panel (220) formed opposite to the third surface (213) and having a fourth surface (224) in contact with the back surface of an exterior material (500) and parallel to the inner panel (210), and an intermediate panel (230) arranged parallel between the inner panel (210) and the outer panel (220).

[0081] Additionally, the bracket (200) may include side panels (240) that are orthogonal to the inner panel (210), the outer panel (220), and the middle panel (230), while connecting the edges of each of the inner panel (210), the outer panel (220), and the middle panel (230).

[0082] And, the bracket (200) may include an incision groove (250) that is formed to gradually widen from the fourth side (224) to the middle panel (230).

[0083] Additionally, the bracket (200) is formed by being recessed with a certain width from the third side (213) to the intermediate panel (230), and may include a fastening groove (260) that accommodates the end portion of the support frame (120) with respect to the front portion of the support frame (120) connected to the base frame (110).

[0085] Meanwhile, the bracket assembly for installing a vacuum insulation material according to the present invention may be configured such that the exterior material (500) is fixed to the bracket (200) by means of a second fastener (700) or an adhesive layer (600), or by means of a second fastener (700) and an adhesive layer (600).

[0086] In other words, the adhesive layer (600) and the second fastener (700) may be applied simultaneously to the exterior material (500) and the bracket (200), or only one of the adhesive layer (600) or the second fastener (700) may be applied.

[0088] Meanwhile, the bracket (200) may further include at least one first cut portion (221) formed by cutting from the fourth surface (224) as in FIG. 7(a) and positioned outside both sides or one side of the cut groove portion (250), and at least one second cut portion (212) formed by cutting from the third surface (213).

[0089] Here, the first cut portion (221) and the second cut portion (212) can be formed to fit the shape of the injection mold so that the bracket (200) is injected without distortion or deformation during injection molding.

[0091] Meanwhile, it is preferable that the distance between the inner panel (210) and the middle panel (230) is greater than or equal to the distance between the outer panel (220) and the middle panel (230).

[0092] That is, the intermediate panel (230) is provided to secure at least two fixing support points of the body inserted into the bracket (200) when a staple, nail, or second fastener (700) is inserted and fixed through the bracket (200) while the exterior material (500) to be fixed in contact with the exterior panel (220) is arranged together with the exterior panel (220).

[0094] Meanwhile, the bracket (200) may further include at least one protrusion (252) that protrudes gradually in the opposite direction from the bottom surface of the cut groove (250) as in FIG. 7(b).

[0095] At least one protrusion (252) may be provided to further increase the area where the adhesive layer (600) is applied, thereby increasing the adhesive fixing force of the exterior material (500) to the bracket (200).

[0097] Meanwhile, the bracket assembly for installing vacuum insulation material according to the present invention may be configured such that the cut groove (250) is omitted as shown in FIG. 2(a) depending on the construction environment, and it is also possible to apply and modify the design such that the fastening groove (260) is formed on the fixed support part (100) instead of being formed on the bracket (200).

[0098] Although not specifically described, it is possible to design an application and variation in which a fastening groove (260) is formed by a pair of partitions protruding from the base frame (110), and a second fastening rib (270) is formed along the opposing surface of the pair of partitions formed in the base frame (110), and at the same time, the support frame (120) is protruded from the middle panel (230) or the outer panel (220) of the bracket (200) to interlock.

[0099] Here, it goes without saying that the first fastening ribs (130) are formed on both sides of the end portion of the support frame (120) which functions as fastening pieces protruding from the bracket (200) so as to engage with the second fastening ribs (270).

[0100] In addition, it is also possible to add additional structures, although not specifically illustrated, so that the adhesive layer (600) is formed evenly and remains firmly attached to the wall (400) or exterior material (500).

[0101] That is, it is also possible to form protruding structures of various shapes, such as a cross-sectional shape, a '|' shape, a 'T' shape, a triangular shape, or a sawtooth shape, from the fourth side (224) of the bracket (200) or the first side (111) of the base frame (110), so that the cross-sectional area and surface area can be increased, thereby allowing a larger amount of adhesive to be applied and helping to increase the fixing force with the wall (400) or exterior material (500).

[0103] As described above, it can be seen that the basic technical concept of the present invention is to provide a bracket assembly for installing vacuum insulation material, which allows vacuum insulation material to be fixed at a desired location according to the structure of various wall surfaces on the interior walls of a building, and also allows a fixing member for installing an exterior finishing material to be easily mounted on the outer side of the bracket.

[0104] And, it goes without saying that many other variations and applications are also possible for those skilled in the art within the scope of the basic technical concept of the present invention. Explanation of the symbols

[0106] 100...fixed support 110...Base frame 111...Page 1 112...Page 2 120... support frame 130...1st conclusion rib 131...Insert slope 200...bracket 210...Internal panel 212...2nd incision 213...Page 3 220...External panel 221...1st incision 224...Page 4 230...middle panel 240...side panel 250...incision groove 252...stone piece 260...Conclusion Home 270...2nd Conclusion Liv 271...Insert Guide Slope 300...Vacuum insulation material 400...wall 500...Exterior materials 600...adhesive layer 700...2nd fastening element 710...2nd body 720...2nd Head

Claims

Claim 1 A fixed support member having a base frame having a first surface in contact with a wall and a support frame protruding from the base frame; and includes a bracket coupled to the support frame having a third surface facing a second surface formed opposite to the first surface, wherein the bracket comprises: an inner panel having the third surface in contact with the vacuum insulation material; an outer panel parallel to the inner panel having a fourth surface formed opposite to the third surface and in contact with the rear surface of the exterior material; an intermediate panel arranged parallel between the inner panel and the outer panel; a side panel connecting the two edges of each of the inner panel, the outer panel, and the intermediate panel, and simultaneously being orthogonal to the inner panel, the outer panel, and the intermediate panel; a cut groove formed by gradually widening from the fourth surface to the intermediate panel; and a fastening groove formed by a certain width from the third surface to the intermediate panel and receiving the end portion of the support frame with respect to the front end of the support frame connected to the base frame, wherein the vacuum insulation material is disposed between the first surface and the third surface with respect to the support frame, and the spacing distance between the inner panel and the intermediate panel is the outer A bracket assembly for installing vacuum insulation material, characterized in that the distance between the panel and the intermediate panel is greater than or equal to the distance between the panel and the intermediate panel, and the intermediate panel is provided to secure at least two fixing support points of the body inserted into the bracket when a fastener, such as a staple or nail, is inserted and fixed through the bracket while an exterior material to be fixed in contact with the outer panel is arranged together with the outer panel. Claim 2 A bracket assembly for installing a vacuum insulation material according to claim 1, characterized in that an exterior material is fixedly mounted on a fourth surface formed opposite to the third surface. Claim 3 A bracket assembly for installing vacuum insulation material according to claim 1, characterized in that the third surface of the bracket and the second surface of the base frame are parallel to each other. Claim 4 A bracket assembly for installing vacuum insulation material according to claim 1, wherein the first surface is formed to correspond to the cross-sectional shape of the wall seen by cutting parallel to the ceiling surface or floor surface. Claim 5 A bracket assembly for installing a vacuum insulation material according to claim 1, further comprising: a plurality of first fastening ribs protruding from each side of the end portion of the support frame connected to the base frame and arranged in parallel with respect to the front portion of the support frame connected to the base frame; a fastening groove formed by being recessed from the third surface of the bracket to accommodate the end portion of the support frame; and a plurality of second fastening ribs protruding along the inner surface facing the fastening groove and arranged in parallel, and engaging with the plurality of first fastening ribs. Claim 6 A bracket assembly for installing a vacuum insulation material according to claim 5, wherein the plurality of first fastening ribs have an insertion surface formed inclined toward the front end of the support frame, and the plurality of second fastening ribs are formed inclined toward a fourth surface formed opposite to the third surface of the bracket, and have an insertion guide surface that contacts the insertion surface during the process of inserting the support frame into the fastening groove, and wherein each of the plurality of first fastening ribs is positioned between each of the plurality of second fastening ribs so that the bracket is fixed by being caught against the support frame. Claim 7 A bracket assembly for installing a vacuum insulation material according to claim 1, wherein the bracket further comprises an incision groove formed by being recessed from a fourth surface formed opposite to the third surface and gradually widening toward the third surface. Claim 8 delete

Citation Information

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