A Fastener with a Flame Retardant Property

KR103023478B1Active Publication Date: 2026-09-23INT COMMERCE CO LTD
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Patent Information

Application Number
KR1020240100518
Authority / Receiving Office
KR · KR
Patent Type
Patents
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2026-09-23
Estimated Expiration
2042-11-29

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Abstract

The present invention relates to a flame-retardant fastener. The flame-retardant fastener comprises a disc-shaped contact head (11); an opening (13) formed inside the contact head (11); an insertion leg (14) extending in a hollow cylinder shape from the contact head (11) to the opening; and a fixing tip (15) formed at the end of the insertion leg (14), wherein at least the contact head (11) and the insertion leg (14) are made of flame-retardant polyethylene material.
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Description

Technology Field

[0001] The present invention relates to a flame-retardant fastener, and specifically to a flame-retardant fastener made of a flame-retardant material with reduced risk of combustion. Background Technology

[0002] A fastener refers to a fixing device used to secure plate-shaped members to a rigid structure and can be used, for example, to secure insulation or thermal insulation to a wall. Fasteners can generally be made of metal or resin and can be manufactured in forms such as nails or screws. Fasteners with various uses or functions are used at construction sites to secure insulation or thermal insulation to walls. The material of the fastener is not particularly limited, and the fastener can be secured to the wall using, for example, hammers, screwdrivers, or fasteners used at the construction site. Regarding prior art related to fasteners, Patent Publication No. 2003-0023315 discloses a fastener for insulation in buildings. Additionally, Patent Publication No. 2010-0108794 discloses an insulation fastener for securing insulation installed for the insulation of concrete walls. It is advantageous for fasteners for securing various types of plate materials or similar building materials to be made of flame-retardant materials to prevent fire hazards. However, the prior art does not disclose a fastener having such characteristics.

[0003] The present invention aims to solve the problems of the prior art and has the following objectives. Prior art literature

[0004] Prior Art 1: Patent Publication No. 10-2010-0108794 (Bae Yong-woong, published Oct. 08, 2010) Insulation material fixing device Prior Art 2: Patent Publication No. 10-2003-0023315 (Lim Young-bin, published Mar. 19, 2003) Insulation material fixing device for a building The problem to be solved

[0005] The objective of the present invention is to provide a flame-retardant fastener made of a flame-retardant synthetic resin material that reduces the risk of combustion in the event of a fire. means of solving the problem

[0006] According to a suitable embodiment of the present invention, a flame-retardant fastener comprises a disc-shaped contact head; an opening formed inside the contact head; an insertion leg extending from the contact head in a hollow cylindrical shape connected to the opening; and a fixing tip formed at the end of the insertion leg, wherein at least the contact head and the insertion leg are made of flame-retardant polyethylene material.

[0007] According to another suitable embodiment of the present invention, the flame-retardant polyethylene material comprises antimony trioxide, a halogen compound, a phosphorus compound, aluminum trioxide, or magnesium hydroxide.

[0008] According to another suitable embodiment of the present invention, it further includes a plurality of uniform contact wings formed along the periphery surface of the inlet. Effects of the invention

[0009] The flame-retardant fastener according to the present invention is made, for example, of a PE material containing flame-retardant components to reduce the risk in the event of a fire. Specifically, since the fastener is in contact with a metal or steel fixing nail, it may be exposed to high temperatures. The fastener according to the present invention prevents the spread of combustion in such situations. The fastener according to the present invention enables a fixing means, such as a nail, to be stably coupled and fixed to a building member by means of uniform contact wings. Brief explanation of the drawing

[0010] FIG. 1 illustrates an example of a flame-retardant fastener according to the present invention. FIG. 2 illustrates an example of a uniform contact wing formed on a flame-retardant fastener according to the present invention. FIG. 3 illustrates an example of a fixing means insertion structure of a flame-retardant fastener according to the present invention. FIG. 4 illustrates an example of the process of fixing a flame-retardant fastener according to the present invention to a wall. Specific details for implementing the invention

[0011] The present invention is described in detail below with reference to embodiments shown in the attached drawings, but the embodiments are for a clear understanding of the invention and the invention is not limited thereto. In the description below, components having the same reference numeral in different drawings have similar functions and are not described repeatedly unless necessary for understanding the invention, and known components are described briefly or omitted, but should not be understood as being excluded from the embodiments of the present invention.

[0012] FIG. 1 illustrates an example of a flame-retardant fastener according to the present invention.

[0013] Referring to FIG. 1, the flame-retardant fastener comprises a disc-shaped contact head (11); an opening (13) formed inside the contact head (11); an insertion leg (14) extending from the contact head (11) in a hollow cylinder shape connected to the opening; and a fixing tip (15) formed at the end of the insertion leg (14), and at least the contact head (11) and the insertion leg (14) are made of flame-retardant polyethylene material.

[0014] The contact head (11) may have a disc shape overall, and an inlet (13) may be formed in the central part of the contact head (11). A circular separating band (12) is formed between the contact head (11) and the inlet (13) to ensure that the fastener is stably fixed in a predetermined position. A hollow cylindrical insertion leg (14) may be formed from the lower surface of the contact head (11), and the cylindrical shape inside the insertion leg (14) may be connected to the inlet. A fixing tip (15) in the shape of a truncated cone may be formed from the end of the insertion leg (14), and a guide path may be formed inside the fixing tip (15) along the longitudinal direction. The fastener may have the function of firmly joining and fixing a wall or similar plate material, and a fixing means such as a nail may be inserted through the inlet (13), and the fixing means may be located inside the insertion leg (14). In this state, pressure is applied to the fixing means with various compression guns, such as an air compression gun or a gunpowder gun, so that the front part of the fixing means protrudes outward through the fixing tip (15), and the fixing means can be fixed to a solid wall.

[0015] Building members secured by fasteners may be exposed to various forms of fire or combustion conditions, and it is advantageous for the fasteners to be non-combustible, semi-combustible, or flame-retardant. To this end, at least a portion of the fastener may include a flame-retardant material, for example, the contact head (11) and the insertion leg (14) may include a flame-retardant material. Alternatively, since the fastener is integrally molded, the entire fastener may include a flame-retardant material. The fastener may be made of a synthetic resin material, for example, polyethylene or a similar synthetic resin material. Specifically, the fastener may be made of a mixture of HDPE (High Density Polyethylene), LLDPE (Linear Low Density Polyethylene), and PE (polyethylene), or a similar PE material. LDPE may be used instead of LLDPE, but LLDPE may be used to improve the strength and gloss of the fastener. In the manufacturing process of the fastener, a flame-retardant material may be added to the PE masterbatch, and, for example, the flame-retardant material may be at least one selected from the group consisting of antimony trioxide, halogen compounds, phosphorus compounds, aluminum trioxide, and magnesium hydroxide. Alternatively, the flame-retardant material may include an inorganic clay nanoparticle material such as montmorillonite or a fluorine compound. The fastener may include various types of flame-retardant materials depending on the field of application. The flame-retardant material may be added to PE in an amount of 0.5 to 30 wt% of the total weight of PE, and may be added in an amount of 0.1 to 20 wt% of the total weight of the fastener formed from HDPE / LLDPE / PE, but is not limited thereto. The fastener according to the present invention may preferably have a Limiting Oxygen Index (LOI) of 30 to 40, but is not limited thereto.In this way, the fastener is made of flame-retardant material to prevent the spread of combustion even when exposed to a fire.

[0016] FIG. 2 illustrates an example of a uniform contact wing formed on a flame-retardant fastener according to the present invention.

[0017] Referring to FIG. 2, it further includes a plurality of uniform contact wings (23_1 to 23_L) formed along the circumferential surface of the inlet (13). A circular inlet (13) may be formed in the central part of the upper surface of the disc-shaped contact head (11), and a circular separation band (12) may be formed on the outside of the inlet (13). The inlet rim formed around the separation band (12) and the inlet (13) may be structured to protrude in a circular band shape from the upper surface of the contact head (11), and the inlet rim and the separation band (12) may be connected to each other by a protruding band (21_1 to 21_K) extending in the radial direction. A plurality of protruding bands (21_1 to 21_K) may be formed along a uniform circumferential angle, and a plurality of divided regions may be formed along the circumferential direction by the plurality of protruding bands (21_1 to 21_K). A fixing hole (22_1 to 22_M) may be formed in each divided area. A plurality of protrusions may be formed on the upper surface of the contact head (11), and the plurality of protrusions may be formed in various parts of the upper surface of the contact head (11) in a semi-spherical or similar shape. A plurality of uniform contact wings (23_1 to 23_L) may extend from the periphery of the inlet (13) toward the center of the inlet (13). Each uniform contact wing (23_1 to 23_L) may be in the shape of an arrow or a similar shape, and a through hole may be formed by the end portion of each uniform contact wing (23_1 to 23_L). Such uniform contact wings (23_1 to 23_L) prevent air leakage when the air compression gun is inserted, while simultaneously ensuring that the front portion of the air compression gun inserted into the interior of the inlet (13) remains aligned with the path formed inside the insertion leg. By this, fastening means such as nails are secured to the building member in a predetermined direction.Various structures can be formed to allow the fastener on the upper part of the contact head (11) to be stably connected, and the present invention is not limited thereto.

[0018] FIG. 3 illustrates an example of a fixing means insertion structure of a flame-retardant fastener according to the present invention.

[0019] Referring to FIG. 3, limiting wings (31_1 to 31_K) may be formed on the outer circumferential surface of the insertion leg (14) and the fixing tip (15), and a guide hole (32) may be formed along the interior of the fixing tip (15). The limiting wings (31_1 to 31_K) may extend from the boundary portion between the insertion leg (14) and the contact head (11) to the end portion of the fixing tip (15), and may protrude in a direction perpendicular to the circumferential surface of the insertion leg (14) and the fixing tip (15). For example, four limiting wings (31_1 to 31_K) may be formed at uniform intervals along the circumferential surface of the insertion leg (14) and the fixing tip (15), but are not limited thereto.

[0020] FIG. 4 illustrates an example of the process of fixing a flame-retardant fastener according to the present invention to a wall.

[0021] Referring to FIG. 4, the fastener may be applied during the construction process of insulation or thermal insulation, but is not limited thereto. Referring to FIG. 4 (a), the insulation (S) may be temporarily fixed to the wall (W), and the insertion leg (14) may be inserted into the insulation (S). The insertion leg (14) may be inserted into the insulation (S) in advance, or inserted after the insulation (S) is fixed to the wall (W), and the contact head (11) may come into contact with the surface of the insulation (S). A guide path (41) connected to the internal path of the insertion leg (14) may be formed at the fixing tip. The fixing means (42) inserted into the interior of the insertion leg (14) may be, for example, a bolt, nail, screw, or a similar form, but is not limited thereto, and may be any form capable of fixing a building member. A certain portion of the fixing means (41) may be inserted into the interior of the insertion leg (14). The contact head (11) is attached to the surface of the insulation material (S), and an air gun (43) can be prepared. The air gun (43) can apply pressure to the fixing means (42) by discharging air at a constant pressure through the outlet. The air gun (43) can apply a constant pressure, for example, continuously, and in the case of a solid wall (W), it is difficult for the fixing means (42) to be inserted into the wall (W) at once, and in such cases, pressure can be applied to the fixing means by the air gun (43) continuously in 1 to 3 times. Referring to FIG. 4 (b), the fixing means (42) is inserted into the interior of the insertion leg (41), and air pressure at a constant pressure from the air gun (43) can be applied to the fixing means (42), thereby allowing the fixing means (42) to be inserted into the wall (W). As shown in FIG. 4 (c) and (d), the fixing means (42) can be fully inserted into the wall (W) so that the insulation material (S) can be stably bonded and fixed to the wall (W).The fastener according to the present invention is made of a flame-retardant material so that it does not burn even when the wall (W) or insulation material (S) is in a high-temperature state, thereby reducing the risk of fire. The fastener can fix the insulation material (S) to the wall (W) in various ways, and the present invention is not limited by this. Although the insulation material (S) is presented and described in the embodiment of FIG. 4, building members having various structures can be fixed to a wall, floor surface, or ceiling surface by the fastener according to the present invention.

[0022] Although the present invention has been described in detail above with reference to the presented embodiments, those skilled in the art may make various modifications and variations without departing from the technical spirit of the invention by referring to the presented embodiments. The present invention is not limited by such modifications and variations, but is limited only by the claims appended below. Explanation of the symbols

[0023] 11: Contact head 12: Separation band 13: Entrance 14: Insertion leg 15: Fixed tip 23_1 to 23_L: Uniform contact wing

Claims

Claim 1 A disc-shaped contact head (11); an inlet (13) formed inside the contact head (11); an insertion leg (14) extending from the contact head (11) in a hollow cylinder shape connected to the inlet; a plurality of uniform contact wings (23_1 to 23_L) formed along the circumferential surface of the inlet (13); and a fixing tip (15) formed at the end of the insertion leg (14); It includes a plurality of limiting wings (31_1 to 31_K) that protrude in a direction perpendicular to the outer circumferential surface of the insertion leg (14) and the fixing tip (15) and are formed separated at uniform intervals along the outer circumferential surface, and the contact head (11), insertion leg (14), a plurality of uniform contact wings (23_1 to 23_L), the fixing tip (15), and a plurality of limiting wings (31_1 to 31_K) are integrally molded from a flame-retardant polyethylene material, and the flame-retardant polyethylene material comprises a mixture of HDPE (High Density Polyethylene), LLDPE (Linear Low Density Polyethylene), and PE (polyethylene), and further comprises a flame-retardant material comprising at least one selected from the group consisting of antimony trioxide, halogen compounds, phosphorus compounds, and aluminum trioxide, and the flame-retardant material comprises a mixture of HDPE, LLDPE, and PE (polyethylene) such that the fastener has a Limiting Oxygen Index (LOI) of 30 to 40. A flame-retardant fastener characterized by being included in an amount of 0.1 to 20 wt% of the total weight, and having a plurality of uniform contact wings (23_1 to 23_L) each having an arrow shape extending toward the center of the inlet (13).

Citation Information

Patent Citations

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