Welding management system and method of operating system
The welding management system uses vision recognition to manage manual welding processes, ensuring quality control and data integration for effective welding operations.
Patent Information
- Application Number
- KR1020230134628
- Authority / Receiving Office
- KR · KR
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2023-10-10
- Publication Date
- 2026-11-05
- Estimated Expiration
- 2043-10-10
AI Technical Summary
Automated welding devices struggle with quality control due to operator skill variability, making it difficult to monitor and manage welding processes effectively in manual welding environments.
A welding management system utilizing vision recognition technology through cameras to identify welding points, determine completion status, and provide real-time guidance and data management for manual welding operations.
Enables accurate and efficient management of welding processes by recognizing welding points and providing status updates, guiding operators, and integrating data for remote monitoring and database building.
Smart Images

Figure R1020230134628_ABST
Abstract
Description
Technology Field
[0001] The embodiments disclosed in this document relate to techniques for managing welding processes. Background Technology
[0002] Welding is generally a process of joining metal components by heating them; it is a technique that joins metal components by heating the joint area to locally melt them and forming a bond through a localized casting action. Filler material can also be molten and added to the locally melted area to facilitate the joining. With the advancement of robotic technology driven by research and development of safe welding techniques, automated welding devices have been developed to perform the process automatically and are being used on production lines, significantly contributing to increased productivity. However, skilled welders still perform direct welding in areas where automation is difficult. The problem to be solved
[0003] In the case of automated welding devices, setting welding conditions and monitoring the welding process is relatively easy because their operation is centrally controlled via computer technology along with typical movements; however, when welding is performed manually, the quality of the work can vary significantly depending on the operator's skill level. Although there is a need to monitor and manage this, it is practically difficult to monitor the process by separately measuring welding conditions along with the operator's irregular movements. Furthermore,
[0004] Accordingly, various embodiments of the present invention aim to automatically recognize the work process at a site where welding is performed by a welding operator and provide status information of the welding process. means of solving the problem
[0005] A welding management system according to one embodiment disclosed in this document may include: a welding machine and a position recognition unit for recognizing the location of at least one welding point requiring welding on a workpiece; a welding status determination unit for determining whether welding has been completed at the at least one welding point based on the recognized location of the welding machine and at least one welding point; and a status information generation unit for generating status information for a point among the at least one welding point of the workpiece that is determined to have completed welding.
[0006] And the above-mentioned location recognition unit can recognize the location of the welding machine used by the welding worker at the site, and at least one welding point where welding is required by the welding worker.
[0007] In addition, the position recognition unit can acquire at least one image including the shape of the welder and the object to be welded through at least one camera, and recognize the position of at least one welding point of the welder and the object to be welded through the at least one image.
[0008] In addition, the position recognition unit can acquire at least one image through a plurality of cameras positioned at a location where at least two cameras can capture each of the at least one welding point.
[0009] In addition, the position recognition unit can recognize the position of each of the welder and at least one welding point through designated marks marked on each of the welder and at least one welding point on the at least one image.
[0010] In addition, the welding status determination unit may determine that welding is completed at one welding point if it exists within a specified distance from one of the at least one welding points.
[0011] In addition, the welding status determination unit may determine that welding is completed at the one point when the welding machine is within the specified distance from the one point and the operating state for welding of the welding machine is confirmed through a measuring instrument.
[0012] In addition, the welding status determination unit can determine that welding is completed at the one point if, while the welding machine is within the specified distance from the one point, it is confirmed through an image acquired by the position recognition unit to recognize the position of the welding machine that the torch light of the welding machine has been generated.
[0013] Additionally, it may further include an interface section for providing the generated state information to a welding operator who welds the at least one welding point using the welding machine.
[0014] A method for managing a welding operation according to one embodiment disclosed in this document may include: a welding machine and a step of recognizing the location of at least one welding point requiring welding on a workpiece; a step of determining whether welding has been completed at the at least one welding point based on the recognized location of the welding machine and at least one welding point; and a step of generating status information for a point among the at least one welding point of the workpiece that is determined to have completed welding. Effects of the invention
[0015] According to an embodiment disclosed in this document, a welding management system recognizes the welding points of a welding machine and a welding object through vision recognition technology via a camera, and verifies whether the welding work has been completed at each welding point. This enables the welding work to be managed accurately and quickly, as in an automated welding environment, in an irregular welding environment where a welding operator directly welds the welding points using a welding machine.
[0016] In addition, the welding management system can provide a service for the integrated management of the welding process by providing information on the progress status confirmed during the welding operation management process to a remote welding manager via a network, providing guide information for each welding point to a welding operator based on information recognized during the management process, and continuously building a database (DB) storing information necessary for the welding operation using data acquired during the welding process. Brief explanation of the drawing
[0017] FIG. 1 is a diagram showing the environment of a welding management system according to various embodiments. FIG. 2 is a diagram showing the configuration of a welding management system according to one embodiment. FIG. 3 is a drawing showing a welding machine and a welding point of a workpiece in a welding management system according to one embodiment. FIG. 4 is a drawing showing a site where a welding management system according to one embodiment is deployed. FIGS. 5a, 5b, and 5c are drawings illustrating the process of recognizing a weld point where welding is completed in a welding management system according to one embodiment. FIG. 6 is a flowchart illustrating a method for managing welding points of a workpiece in a welding management system according to one embodiment. Specific details for implementing the invention
[0018] Hereinafter, various embodiments of the present invention are described with reference to the accompanying drawings. However, this is not intended to limit the present invention to specific embodiments, and it should be understood that the invention includes various modifications, equivalents, and / or alternatives to the embodiments of the present invention. Accordingly, the embodiments described in this specification and the configurations illustrated in the drawings are merely one preferred embodiment of the present invention and do not represent all of the technical spirit of the present invention; therefore, it should be understood that various equivalents and modifications capable of replacing them may exist at the time of filing this application. Furthermore, in order to explain the features of the embodiments more clearly, detailed descriptions of matters widely known to those skilled in the art to which the following embodiments belong are omitted.
[0019] Terms and words used in this specification and claims shall not be interpreted as being limited to their ordinary or dictionary meanings, but shall be interpreted in a meaning and concept consistent with the technical spirit of the invention, based on the principle that the inventor may appropriately define the concept of the terms to best describe his invention. In particular, terms including ordinal numbers, such as "first" or "second," used in this specification may be used to describe various components, but said components shall not be limited by said terms. Such terms are used solely for the purpose of distinguishing one component from another.
[0020] "Welding object" is an object to be welded, and welding may be performed at at least one point to combine multiple compositions of different materials to produce a single composition.
[0021] A "welding point" is a point on a workpiece where welding is required, and it can be formed in various forms such as points or lines depending on the combination form of multiple components of the workpiece.
[0022] A "welder operator" is a worker who welds an object and can perform welding work at the welding point of the object using a welding machine.
[0023] "Torch light" is a flame generated from the torch of a welding machine that is emitted to the welding point to melt the material and bond the composition of the object to be welded.
[0024] FIG. 1 is a diagram showing the environment of a welding management system according to various embodiments.
[0025] Referring to FIG. 1, the welding management system (100) can manage the welding process performed at the site (1).
[0026] According to one embodiment, the welding management system (100) may be a terminal installed at the site (1). For example, the welding management system (100) may be a user terminal for a welding worker performing welding at the site (1). The welding worker can check the progress status of the welding process and information required for welding through the welding management system (100).
[0027] According to one embodiment, a welding management system (100) can verify the welding process taking place at the site (1) through at least one camera (10). For example, the welding management system (100) can verify the welding process of a welder performing welding on a workpiece (not shown) using a welder (20) at the site (1). The workpiece may be made of at least one of a metal (e.g., iron, aluminum, tungsten, lead, etc.) and a non-metal (e.g., sulfur, phosphorus, carbon, etc.). According to one embodiment, at least one camera (10) is installed at a designated location at the site (1) to photograph the workpiece as a whole. The designated location may be, for example, a location where all points requiring welding (or welding points) on the workpiece can be photographed.
[0028] According to one embodiment, the welding management system (100) can recognize a welder (20) and a welding object through at least one camera (10). For example, the welding management system (100) can recognize the location of the welder (20) and the welding object. According to one embodiment, the welding management system (100) can recognize the location of the welder (20) moving to weld a plurality of welding points of the welding object. According to one embodiment, the welding management system (100) can recognize the location of at least one welding point of the welding object. This will be explained in more detail in FIG. 3.
[0029] According to one embodiment, the welding management system (100) can determine whether welding is completed based on the location of the recognized welding target and the welding machine (20). For example, if the welding machine (20) is within a specified distance from a specified welding point of the welding target, it can be determined that welding is completed at the welding point.
[0030] According to one embodiment, the welding management system (100) can determine whether welding has been completed at the welding point by checking the operating status of the welding machine (20) while the welding machine (20) is within a specified distance from the welding point of the workpiece. For example, the welding management system (100) can determine that welding has been completed at the welding point if the operating status for welding of the welding machine (20) is confirmed through the measuring instrument (30) while the welding machine (20) is within the specified distance.
[0031] According to one embodiment, the measuring instrument (30) can be connected to the welding machine (20) to measure the output of the power supply. According to one embodiment, the data measured by the measuring instrument (30) can be uploaded to a cloud service. For example, data representing electrical characteristics such as voltage (V), current (A), and output (W) measured during welding operations can be uploaded to a cloud service.
[0032] According to one embodiment, the welding management system (100) can track the location recognized according to the movement of the welder (20) during the welding process and sequentially identify the points where welding is completed. For example, the welding management system (100) can identify the points where welding is completed among a plurality of welding points of a welding object.
[0033] According to one embodiment, the welding management system (100) can provide information about points where welding has been completed to the welding operator. For example, the welding management system (100) can provide information about points where welding has not been performed, along with points where welding has been completed. Accordingly, the welding operator can weld the points where welding has not been completed.
[0034] According to one embodiment, the welding management system (100) may be connected to a welding integrated management platform server (200) via a network. According to one embodiment, the welding integrated management platform server (200) may provide platform services for integrated management of welding processes performed at the site (1).
[0035] According to one embodiment, the welding integrated management platform server (200) can provide welding guide information for a welding target. For example, the welding integrated management platform server (200) can provide information necessary for welding, such as the output of a welding machine, welding direction, welding inclination, welding speed, and spacing between torches, for each welding point of the welding target.
[0036] According to one embodiment, the welding integrated management platform server (200) can store data of welding work performed at the site (1) in a database (DB). For example, the welding integrated management platform server (200) can store data uploaded to a cloud service in the database (DB). The data may be, for example, data regarding values measured by a welding machine during welding. According to one embodiment, the welding integrated management platform server (200) can store the data in the database (DB) along with information about the welding point where welding was performed. The information about the welding point may be received, for example, from the welding management system (100). According to one embodiment, the welding integrated management platform server (200) can learn from the data stored in the database (DB) to generate guide information for a designated welding point. The guide information may be provided to a welding worker, for example, through the welding management system (100).
[0037] According to one embodiment, the welding integrated management platform server (200) can receive information regarding the progress status of the welding process performed at the site (1) from the welding management system (100). For example, the welding integrated management platform server (200) can receive information regarding the points where welding is completed among the welding points of the welding target. According to another embodiment, the welding integrated management platform server (200) can process information necessary to manage the welding process performed at the site (1). According to one embodiment, the welding integrated management platform server (200) can perform some of the processing steps of the welding management system (100) described above. The said processing steps may be difficult to process at the terminal of the welding management system (100), for example. According to one embodiment, the welding integrated management platform server (200) can perform an operation to recognize the welding machine (20) and the welding target by analyzing an image acquired through at least one camera (10). Accordingly, the welding management system (100) may manage the welding process through the integrated management platform server (200).
[0038] According to one embodiment, the welding integrated management platform server (200) can provide information regarding the progress status of the welding process to the welding manager through the remote management system (300). According to one embodiment, the remote management system (300) may be a terminal installed at a remote location separated from the site (1). Accordingly, the welding manager can monitor the welding process of the welding worker remotely.
[0039] FIG. 2 is a diagram showing the configuration of a welding management system according to one embodiment.
[0040] Referring to FIG. 2, the welding management system (100) may include a position recognition unit (110), a welding status determination unit (120), a status information generation unit (130), and an interface unit (140).
[0041] According to one embodiment, the position recognition unit (110) can recognize the location of at least one welding point that requires welding on a welding machine (20) and a welding target (not shown). According to one embodiment, the welding management system (100) recognizing the welding machine (20) may mean recognizing the real-time location of the welding machine (20) moving to weld the at least one welding point in the present invention for managing the welding procedure. According to one embodiment, the welding management system (100) recognizing the welding point is recognizing the location of the welding point on the welding target, and the recognized location itself may be an element that can identify the welding point.
[0042] According to one embodiment, the location recognition unit (110) can recognize the location of a welding machine (20) used by a welding worker at a site (e.g., site (1) of FIG. 1) and at least one welding point that requires welding by said welding worker. In other words, the welding management system (100) can manage the welding process in which a welding worker at a site uses a welding machine (20) to weld said at least one welding point.
[0043] According to one embodiment, the position recognition unit (110) can acquire at least one image including the shape of the welder (20) and the welding target through at least one camera (10) to recognize the welding point of the welder (20) and the welding target. For example, the position recognition unit (110) can acquire a real-time image during the welding process at at least one welding point of the welding target. The real-time image may include, for example, the real-time shape of the welder (20) moving to each welding point.
[0044] According to one embodiment, the position recognition unit (110) can recognize the location of the welder (20) and at least one welding point of the object to be welded through the at least one acquired image. For example, the position recognition unit (110) can recognize the location of the welder (20) and each of the at least one welding point through designated marks marked on the welder (20) and each of the at least one welding point on the at least one image. The designated marks may be marked separately to recognize the welding point and the welder (20), for example, or may consist of a designated part of the object. This will be explained in more detail in FIG. 3.
[0045] According to one embodiment, the welding status determination unit (120) can determine whether welding is completed at the at least one welding point based on the at least one welding point and the recognized position of the welder (20). For example, the welding status determination unit (120) can determine that welding is completed at the one welding point if the welder (20) is within a specified distance from one of the at least one welding points. This will be explained in more detail in FIGS. 5a, 5b, and 5c.
[0046] According to one embodiment, the welding status determination unit (120) can determine whether welding is completed at the at least one welding point by checking the operating status of the welding machine (20) together with the recognized location.
[0047] According to one embodiment, the welding status determination unit (120) can determine whether welding is completed based on the operating status of the welding machine (20) confirmed through the measuring instrument (30). For example, the welding status determination unit (120) can determine that welding is completed at one point if the operating status for welding of the welding machine (20) is confirmed through the measuring instrument (30) while the welding machine (20) is within a specified distance from one of the at least one welding points. The operating status for welding may be, for example, a state in which an output greater than a specified amount is applied from the power supply of the welding machine (20) to weld the welding point.
[0048] According to another embodiment, the welding status determination unit (120) can determine whether welding is completed based on the operating status of the welder (20) confirmed through an image obtained through at least one camera (10). For example, the welding status determination unit (120) can determine that welding is completed at one point if it is confirmed through the image that the welder (20) is within a specified distance from one of the at least one welding points and the welder (20) is present. The image may be, for example, an image obtained to recognize the position of the welder (20) by the position recognition unit (110). Accordingly, the operating status of the welder (20) can be checked without the need to obtain data through the measuring instrument (30).
[0049] According to one embodiment, the welding status determination unit (120) may determine that welding is completed at a welding point if the specified operating state of the welding machine (20) is maintained for more than a specified time. For example, the welding status determination unit (120) may determine that welding is completed if the operating state of the welding machine (20), which is confirmed through a measuring instrument (30) or an image, is maintained for more than a specified time. The specified time may vary depending on the welding point, such as the length, number of welds, material, etc., as the minimum time required to weld. According to one embodiment, the welding status determination unit (120) may receive information regarding the specified time through a server (e.g., the welding integrated management platform server (200) of FIG. 1). The welding status determination unit (120) may request the specified time information of a welding point close to the welding machine (20) from the server.
[0050] According to one embodiment, the state information generating unit (130) can generate state information for a point determined to be completed among at least one welding point of a welding target.
[0051] According to one embodiment, the interface unit (140) can provide the generated status information to a welding operator who welds at least one welding point of a workpiece using a welding machine (20). The status information can also be provided to a welding manager located at a remote location, for example.
[0052] Accordingly, the welding management system (100) can manage the welding process performed on-site.
[0053] FIG. 3 is a drawing showing a welding machine and a welding point of a workpiece in a welding management system according to one embodiment.
[0054] Referring to FIG. 3, a welding management system (e.g., the welding management system (100) of FIG. 1) can recognize a plurality of welding points (P1 to P13) of a welder (20) and a welding object (40).
[0055] According to one embodiment, a welder at a site (e.g., site (1) of FIG. 1) can weld multiple welding points (P1 to P13) of a workpiece (40) using a welder (20). The welder (20) may include a power source (21) and a torch (23). The power source (21) may supply energy of a specified output to the torch (23). The torch (23) may generate a torch light required for welding through the supplied energy. The power source (21) and the torch (23) may be connected to each other by a flexible and sufficiently long line. The power source (21) may be fixed at a designated location. The designated location may be a location spaced apart from the welding point. The welder at the site may perform welding by moving the torch (21) held in hand close to each welding point.
[0056] According to one embodiment, a welding management system (or a position recognition unit (110) of FIG. 2) can recognize the positions of a plurality of welding points (P1 to P13) that require welding on a welding machine (20) and a welding object (40) in order to determine whether welding is completed at a designated welding point. For example, the welding management system can recognize the positions of the welding machine (20) and the plurality of welding points (P1 to P13) through the torch (23) of the welding machine (20) and marks marked (or installed) on the plurality of welding points (P1 to P13).
[0057] According to one embodiment, a mark (or a first mark) marked on the torch (23) may be a part of the torch (23) that is easily recognizable in an image. For example, the first mark may be a ring (23a) for mounting the torch (23). According to one embodiment, the ring (23a) of the torch (23) may be a part that is easily recognizable in a captured image. According to one embodiment, a welding management system may learn the shape of the ring (23a) of the torch (23) through images captured from various angles.
[0058] According to one embodiment, the mark (or second mark) displayed on the welding point of the workpiece (40) may be printed (or engraved) on the welding point. For example, the second mark may be a QR code (40a). The QR code (40a) is a two-dimensional code that can be easily recognized from various angles through a camera. According to one embodiment, the QR code (40a) may be displayed on each of the plurality of welding points (P1 to P13). The QR codes (40a) displayed on each of the plurality of welding points (P1 to P13) may be different from each other. Accordingly, the welding management system can distinguish and recognize each of the plurality of welding points (P1 to P13).
[0059] Accordingly, the welding management system can determine whether welding has been completed at a designated welding point based on the recognized locations of a plurality of welding points (P1 to P13) of the welding machine (20) and the welding object (40).
[0060] FIG. 4 is a drawing showing a site where a welding management system according to one embodiment is deployed.
[0061] Referring to FIG. 4, the welding management system (100) can confirm that welding is completed at multiple welding points (A to C) of a welding target (40) through multiple cameras (11 to 15) installed at the site (e.g., the site (1) of FIG. 1).
[0062] According to one embodiment, a plurality of cameras (11 to 15) may be installed around the welding object (40) so as to capture the welding object (40) in its entirety. For example, the plurality of cameras (11 to 15) may be installed at designated locations on the boundary of an area (e.g., a workbench) where the welding object (40) is installed for welding at the site.
[0063] According to one embodiment, the welding object (40) may include a plurality of welding points (A to C) requiring welding. The plurality of welding points (A to C) may exist at the boundary between parts for joining each part of the welding object (40). According to one embodiment, a plurality of cameras (11 to 15) may be installed at designated locations so as to be able to photograph all of the plurality of welding points (A to C) of the welding object (40). For example, the plurality of cameras (11 to 15) may be positioned so that each of the plurality of welding points (A to C) can be photographed by two or more cameras. According to one embodiment, the plurality of cameras (11 to 15) may be installed so as to be fixed at the designated locations, or installed so as to be able to move within a certain area from the designated locations.
[0064] Accordingly, the welding management system (100) (or the position recognition unit (110) of FIG. 2) can recognize the position of a welding machine (20) that welds a plurality of welding points (A to C) of a welding target (40) and the position of the welding machine (20) that welds the plurality of welding points (A to C) by using at least one image obtained through a plurality of cameras (11 to 15).
[0065] According to one embodiment, the welding management system (100) can recognize the position of a welding machine (20) that welds each of a plurality of welding points (A to C) of a welding target (40) through a plurality of cameras (11 to 15). For example, the welding management system (100) can track the movement of the welding machine (20) by confirming the position of the welding machine (20) that is moved to weld each of the plurality of welding points (A to C) sequentially.
[0066] According to one embodiment, the welding management system (100) can provide guide information necessary for welding a workpiece (40) to a welding operator through an interface unit (e.g., the interface unit (140) of FIG. 2). For example, the welding management system (100) can provide the guide information through a display (100a). According to one embodiment, the welding management system (100) can provide status information regarding a point where welding is completed to a welding operator through an interface unit.
[0067] FIGS. 5a, 5b, and 5c are drawings illustrating the process of recognizing a weld point where welding is completed in a welding management system according to one embodiment.
[0068] Referring to FIG. 5a, the welding management system (100) can check whether welding is completed at the first welding point (A) of the workpiece (40).
[0069] According to one embodiment, a welding management system (100) (or a position recognition unit (110) of FIG. 2) can recognize the positions of a welding machine (20) and a plurality of welding points (A to C) of a welding object. For example, the welding management system (100) can recognize the positions of the welding machine (20) and a plurality of welding points (A to C) through a plurality of images including the shapes of the welding machine (20) and the welding object (40) via a plurality of cameras (11 to 15).
[0070] According to one embodiment, the welding management system (100) can recognize the position of a welder (20) approaching a first welding point (A). For example, the welding management system (100) can recognize the position of a torch (23) of a welder (20) approaching a first welding point (A) by a welder. According to one embodiment, the welding management system (100) can recognize the position of the torch (23) through a mark marked on the torch (23). The mark may be, for example, a ring of the torch (23) (e.g., ring (23a) in FIG. 3).
[0071] According to one embodiment, the welding management system (100) can recognize the locations of a plurality of welding points (A to C) of a welding object (40). For example, the welding management system (100) can recognize the locations of the plurality of welding points (A to C) through marks marked on the plurality of welding points (A to C). The marks may be, for example, QR codes marked on the welding points (e.g., QR code (40a) of FIG. 3).
[0072] According to one embodiment, the welding management system (100) can provide guide information for a first welding point (A) through a display (100a).
[0073] According to one embodiment, the welding management system (100) may determine that welding is completed at the first welding point (A) when the torch (23) of the welding machine (20) is within a specified distance from the first welding point (A). According to one embodiment, the welding management system (100) may determine that welding is completed at the first welding point (A) when the operating state for welding is confirmed while the torch (23) is within a specified distance from the first welding point (A). The operating state for welding may be confirmed, for example, through a measuring instrument (e.g., the measuring instrument (30) of FIG. 1) or through a plurality of images from a plurality of cameras (11 to 15). According to one embodiment, the welding management system (100) may determine that welding is completed at the first welding point (A) when the operating state of the welding machine (20) is maintained for more than a specified time.
[0074] Accordingly, the welding management system (100) can generate status information for the first welding point (A) where welding is completed and provide the generated status information to the welding worker and the welding manager.
[0075] Referring to FIG. 5b, the welding management system (100) can check whether welding is completed at the second welding point (B) after the first welding point (A) of the workpiece (400) has been welded.
[0076] According to one embodiment, the welding management system (100) can recognize the position of a welder (20) moving from a first welding point (A) to a second welding point (B). For example, the welding management system (100) can recognize the position of the torch (23) of the welder (20) to a second welding point (B) by a welder.
[0077] According to one embodiment, the welding management system (100) can recognize the locations of a plurality of welding points (A to C) of a welding object (40). According to one embodiment, the locations of the plurality of welding points (A to C) can be recognized during the process of welding the first welding point (A). In other words, the location of the second welding point (B) can be recognized during the process of welding the first welding point (A).
[0078] According to one embodiment, the welding management system (100) can provide guide information for the second welding point (B) through a display (100a).
[0079] According to one embodiment, the welding management system (100) may determine that welding is completed at the second welding point (B) when the torch (23) of the welding machine (20) is within a specified distance from the second welding point (B). According to one embodiment, the welding management system (100) may determine that welding is completed at the second welding point (B) when the torch (23) is within a specified distance from the second welding point (B), and the operating state for welding is maintained for more than a specified time.
[0080] Accordingly, the welding management system (100) can generate status information for a first welding point (A) and a second welding point (B) where welding is additionally completed after the first welding point (A) is welded, and provide the generated status information to a welding worker and a welding manager.
[0081] Referring to FIG. 5c, the welding management system (100) can check whether welding is completed at the third welding point (C) of the workpiece (400).
[0082] According to one embodiment, the welding management system (100) can recognize the position of a welder (20) moving from a second welding point (B) to a third welding point (C). For example, the welding management system (100) can recognize the position of the torch (23) of the welder (20) as it approaches the third welding point (C) by a welder.
[0083] According to one embodiment, the welding management system (100) can recognize the locations of a plurality of welding points (A to C) of a welding object (40). According to one embodiment, the locations of the plurality of welding points (A to C) can be recognized during the process of welding the first welding point (A). In other words, the location of the third welding point (C) can be recognized during the process of welding the first welding point (A).
[0084] According to one embodiment, the welding management system (100) can provide guide information for the second welding point (B) through a display (100a).
[0085] According to one embodiment, the welding management system (100) may determine that welding is completed at the third welding point (C) when the torch (23) of the welding machine (20) is within a specified distance from the third welding point (C). According to one embodiment, the welding management system (100) may determine that welding is completed at the third welding point (C) when the torch (23) is within a specified distance from the third welding point (C), and the operating state for welding is maintained for more than a specified time.
[0086] Accordingly, the welding management system (100) can generate status information for a first welding point (A), a second welding point (B), and a third welding point (C) where welding is additionally completed after the second welding point (B) is welded, and provide the generated status information to a welding worker and a welding manager.
[0087] FIG. 6 is a flowchart illustrating a method for managing welding points of a workpiece in a welding management system according to one embodiment.
[0088] According to one embodiment, in step S610, a welding management system (e.g., the welding management system (100) of FIG. 1) can recognize the location of at least one welding point requiring welding on a welding machine and a welding object. According to one embodiment, the welding management system can acquire at least one image containing the shape of the welding machine and the welding object through at least one camera. According to one embodiment, the welding management system can recognize the location of the welding machine and the at least one point through the at least one image. According to one embodiment, the welding management system can recognize the location of the welding machine and each of the at least one welding point through designated marks marked on the welding machine and each of the at least one welding point on the at least one image.
[0089] According to one embodiment, in step S620, the welding management system can determine whether welding has been completed at at least one welding point based on the recognized location of the welding machine and at least one welding point. According to one embodiment, the welding management system can determine that welding has been completed at the one point if the operating state for welding of the welding machine is confirmed through a measuring instrument while the welding machine is within a specified distance from the one point. According to one embodiment, the welding management system can determine that welding has been completed at the one point if it is confirmed that the torch light of the welding machine has been generated through an image acquired to recognize the location of the welding machine while the welding machine is within a specified distance from the one point.
[0090] According to one embodiment, in step S630, the welding management system can generate status information for a point among at least one point of the welding object that is determined to have completed welding.
[0091] According to one embodiment, in step S640, the welding management system can provide the generated status information to a welding operator who welds the at least one welding point using the welding machine.
[0092] A welding management system (100) according to various embodiments described in FIGS. 1 to 6 recognizes the welding points of a welding machine and a welding object through vision recognition technology using a camera, and checks whether the welding work is completed at each welding point, thereby enabling accurate and rapid management of welding work in an unconventional welding environment where a welding worker directly welds the welding points using a welding machine, just as in an environment where the welding process is automated.
[0093] In addition, the welding management system (100) can provide information on the progress status confirmed during the process of managing the welding work to a welding manager located remotely via a network, provide guide information for each welding point to a welding worker based on information recognized during the management process, and continuously build a database (DB) that stores information necessary for the welding work using data obtained during the welding process, thereby providing a service for managing the welding process in an integrated manner.
[0094] The welding management system (100), welding integrated management platform server (200), and remote management system (300) described in the present disclosure may be implemented as a combination of hardware components and software components. Additionally, the present disclosure may be provided in the form of a computer program stored on a computer-readable storage medium to perform the operation method of the welding management system (100), welding integrated management platform server (200), and remote management system (300). Furthermore, the present disclosure may be written as a program executable on a computer and may be implemented on a general-purpose digital computer that operates such a program using a computer-readable storage medium.
[0095] Such computer-readable storage media may be read-only memory (ROM), random-access memory (RAM), flash memory, CD-ROMs, CD-Rs, CD+Rs, CD-RWs, CD+RWs, DVD-ROMs, DVD-Rs, DVD+Rs, DVD-RWs, DVD+RWs, DVD-RAMs, BD-ROMs, BD-Rs, BD-R LTHs, BD-REs, magnetic tape, floppy disk, magneto-optical data storage device, optical data storage device, hard disk, solid-state disk (SSD), and may be any device capable of storing instructions or software, related data, data files, and data structures, and providing instructions or software, related data, data files, and data structures to a processor or computer so that the processor or computer can execute instructions.
[0096] Although the present invention has been illustrated and described with reference to preferred embodiments as described above, it is not limited to the aforementioned embodiments, and various changes and modifications may be made by those skilled in the art within the scope of the invention without departing from the spirit of the invention.
Claims
Claim 1 A welding machine and a position recognition unit for recognizing the location of at least one welding point requiring welding on a workpiece; and a welding status determination unit for determining whether welding has been completed at the at least one welding point based on the recognized location of the welding machine and at least one welding point. and a state information generation unit for generating state information for a point determined to be completed of welding among at least one welding point of the welding target; wherein the position recognition unit acquires at least one image including the shape of the welding machine and the welding target through at least one camera, and recognizes the position of the welding machine and each of the at least one welding point through designated marks marked on each of the welding machine and each of the at least one welding point on the at least one image, wherein the designated marks include a first mark marked on the torch of the welding machine and a second mark marked on each of the at least one welding point, wherein the first mark is a ring formed on the torch, and the second mark is a QR code printed or engraved on each of the at least one welding point, and the QR codes of each of the at least one welding point are provided differently from each other, and the welding state determination unit determines that welding is completed at one point when it is confirmed through a measuring instrument that the operating state for welding of the welding machine is maintained for more than a designated time while the torch of the welding machine exists within a designated distance from one of the at least one welding points, wherein the measuring instrument is connected to the welding machine and A welding management system that measures at least one of the voltage, current, and output of a welding machine, wherein the specified time is set differently depending on the welding length, number of welds, or material of the one point, and wherein the welding status determination unit receives information regarding the specified time of the corresponding welding point through a welding integrated management platform server. Claim 2 delete Claim 3 delete Claim 4 A welding management system according to claim 1, wherein the position recognition unit acquires at least one image through a plurality of cameras positioned at a location where at least two cameras can capture each of the at least one welding point. Claim 5 delete Claim 6 delete Claim 7 delete Claim 8 delete Claim 9 A welding management system according to claim 1, further comprising an interface portion for providing the generated status information to a welding operator who welds the at least one welding point using the welding machine. Claim 10 The method comprises: a step of recognizing the location of at least one welding point requiring welding on a welding machine and a workpiece; a step of determining whether welding has been completed at the at least one welding point based on the recognized location of the welding machine and the at least one welding point; and a step of generating status information for the point among the at least one welding point of the workpiece determined to have been completed, wherein the step of determining whether welding has been completed includes: a step of confirming, through a measuring instrument, whether the welding machine is in an operating state for welding while the torch of the welding machine is within a specified distance from one of the at least one welding points; and a step of receiving information regarding a specified time of the corresponding welding point through a welding integrated management platform server.A method for managing a welding operation, comprising the step of determining that welding is completed at one point when it is confirmed that the operating state for welding is maintained for longer than the specified time, wherein the step of recognizing the position includes acquiring at least one image including the shape of the welding machine and the welding object through at least one camera, and recognizing the position of the welding machine and each of the at least one welding point through a specified mark marked on each of the welding machine and each of the at least one welding point on the at least one image, wherein the specified mark includes a first mark marked on the torch of the welding machine and a second mark marked on each of the at least one welding point, wherein the first mark is a ring formed on the torch, and the second mark is a QR code printed or engraved on each of the at least one welding point, and the QR codes of each of the at least one welding point are provided differently from each other, and the measuring instrument is connected to the welding machine to measure at least one of the voltage, current, and output of the welding machine, and the specified time is set differently depending on the welding length, number of welds, or material of the one point.
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