COMPOSITIONS FOR PERSONAL CARE.

MX433867BActive Publication Date: 2026-05-19COLGATE PALMOLIVE CO

Patent Information

Authority / Receiving Office
MX · MX
Patent Type
Patents
Current Assignee / Owner
COLGATE PALMOLIVE CO
Filing Date
2022-06-23
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Powdered soaps exhibit poor flow and feel, limiting their suitability for personal care applications due to high water content, which affects solubility and user experience.

Method used

A soap powder composition comprising polyquat, clay, and a fatty component, processed into discrete particles with specific size distributions, enhances fluidity and solubility while maintaining desirable skin feel.

Benefits of technology

The composition achieves rapid dissolution and superior skin feel, demonstrating improved flow and solubility characteristics suitable for personal care products.

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Abstract

The present description describes a powdered soap comprising a plurality of particles, each of the particles comprising a polyquat, a clay, and a fatty component.
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Description

PERSONAL CARE COMPOSITIONS BACKGROUND Powdered soaps are typically produced by preparing an aqueous soap solution, drying the solution using a spray-drying or similar method, adding a binder such as water and a non-ionic surfactant, and grinding it into a powder using a high-speed mixer. To increase solubility, the water content of powdered soaps prepared in this way is usually kept at approximately 7 to 15%. However, such powdered soaps have poor flowability and / or feel. Therefore, these powdered soaps are preferable only when used as laundry detergents requiring high solubility and can be dispensed with a measuring cup. To improve flowability, the water content is between 1% and 3%.Therefore, there is a need for a powdered soap that can exhibit good flowability and a pleasant feel while maintaining solubility, making the powdered soap suitable for personal care applications. BRIEF DESCRIPTION OF THE INVENTION According to some embodiments, the present invention is directed to a powdered soap comprising a plurality of particles, each of the particles comprising: a polyquat; a clay; and a fatty component. Other embodiments of the present invention include a powder soap comprising a plurality of particles, each of the particles comprising: a cationic polymer; a clay; and a fatty component; wherein the plurality of particles has a d77 value of 840 microns. Other embodiments of the present invention include a method for forming a hand soap / body soap / hair soap, the method comprising a) forming a mixture of a polyquat, a clay, and a fatty component; and b) processing the mixture into a plurality of discrete particles. Additional areas of applicability of the present invention will become apparent from the detailed description provided below. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are for illustrative purposes only and are not intended to limit the scope of the invention. DETAILED DESCRIPTION OF THE INVENTION The following description of the preferred embodiment(s) is merely illustrative in nature and is not intended in any way to limit the invention, its application, or its uses. MA / a / ¿u¿¿ / uu i ym As used throughout this description, ranges are used as shorthand to describe each and every value within the range. Any value within the range can be selected as the endpoint of the range. Furthermore, all references cited in this description are hereby incorporated by reference in their entirety. In the event of a conflict between a definition in this description and that in a cited reference, this description shall prevail. Unless otherwise specified, all percentages and quantities expressed herein and elsewhere in this specification are to be understood as percentages by weight. The quantities provided are based on the active weight of the material. Unless otherwise specified, all percentages and quantities expressed herein and elsewhere in this specification shall be understood to refer to percentages by weight. The quantities stated are based on the active weight of the material. For the purposes of this application, the term “approximately” means + / - 5% of the reference value. For the purposes of this application, the term “substantially free” means less than approximately 0.1% by weight, based on the total reference value. The following description of the preferred embodiment(s) is merely illustrative in nature and is not intended in any way to limit the invention, its application, or its uses. As used throughout this description, ranges are used as shorthand to describe each and every value within the range. Any value within the range can be selected as the endpoint of the range. Furthermore, all references cited in this description are hereby incorporated by reference in their entirety. In the event of a conflict between a definition in this description and that in a cited reference, this description shall prevail. Unless otherwise specified, all percentages and quantities expressed herein and elsewhere in this specification are to be understood as percentages by weight. The quantities stated are based on the active weight of the material. The present invention relates to a personal care product, which may be a soap. The soap may be a hand soap and / or a body soap. The soap may be a powdered soap, also called "granular soap." The powdered soap may be composed of a plurality of discrete particles having an average particle size and shape. The shape of each of the plurality of discrete particles can be spherical. In other configurations, the discrete particles can be ellipsoids, conics, cylinders, cubics, cuboids, and the like. In some configurations, the discrete particles can have a non-geometric shape. The plurality of discrete particles may have a particle size distribution. The size distribution may include approximately 8% to approximately 10% of the plurality of particles having a particle size greater than 1,400 micrometers. The size distribution may include approximately 76% to approximately 78% of the plurality of particles having a particle size greater than approximately 840 micrometers and less than approximately 1,400 micrometers. The size distribution may include approximately 9% to approximately 10% of the plurality of particles having a particle size greater than approximately 500 micrometers and less than approximately 840 micrometers. The size distribution may include approximately 0.4% to approximately 9% of the plurality of particles having a particle size greater than approximately 290 micrometers and less than approximately 500 micrometers.The size distribution may include approximately 0.6% to approximately 0.9% of the particle plurality having a particle size that is less than approximately 290 microns. Each particle may comprise a soap composition comprising a cationic polymer, a clay, and a fatty component. In some embodiments, the soap composition may further comprise a pigment. In some embodiments, the soap composition may further comprise a fragrance. The cationic polymer may be present in an amount ranging from approximately 0.009% by weight to approximately 4.5% by weight, including all percentages and sub-intervals in between, based on the total weight of the soap composition. Each particle may be formed entirely from the soap composition; therefore, the weight percentages referred to herein may also refer to the total weight of the respective particle or active material. In a preferred embodiment, the cationic polymer may be present in an amount ranging from approximately 0.009% by weight to approximately 0.9% by weight, including all percentages and sub-intervals in between, based on the total weight of the soap composition. The cationic polymer may comprise a polyquaternary ammonium, referred to herein as “polyquat”. The polyquat of the present invention may comprise a compound having formula (I), which may also be referred to as “diquat”: Ri ~r4 Rf I® I® I® Θ R2-N — R6 — -N — R7- —N—R2' [n+2]Z r3 _R5 R3' n Formula (I) wherein Ri, R2, R3, Rr, R23, Rs·, R4, Rs, in the above formula may be identical or different, and are selected independently of hydrogen, a C1-C20 alkyl group, an aryl group, a benzyl group, an aralkyl group, or an alkylaryl group. Each C1-C20 alkyl group may be substituted or unsubstituted, linear or branched. Re, and R? in the above formula may be identical or different, and are selected independently of (CH2)m, or (CH2)m—(CH=CH)m·—(CH2)m, wherein 12=>m>=1, 10=>m'>=1 and 150>=n=>5; and Z is an anionic fraction including, but not limited to, F, Cl, Br, I and COOH. The polyquaternium compound of the present invention may have a weight average molecular weight Mp, with the maximum preference being from approximately 4600 to 11,000. The non-limiting polyquaternium compounds of the present invention include each of the polyquaternium compounds 1-47. In a non-limiting example, the polyquaternium-1 of the present invention may comprise polyquaternium-1: α-4-[1-tris(2-hydroxyethyl)ammonium-2-butenyl] chloride poly[1-dimethylammonium-2-butenyl]-ω-tris(2-hydroxyethylammonium), having the chemical structure described in formula (II): ινΐΛ / a / zuzz / uu / OH — CH,--CH2 \® 011—cn2—cu2—x—ch2—αι=αιαι2— OH — OH,—ch2 CH, ©I ' —N —Cl 1,—Cl 1 =C11—Cl k - 1 CH^ CH,— OH,— OH © / ----X Cl !-> — Cl lo — OI 1 \ ' CH2 —CHo —OH Π Θ [n - 2]Cl Formula (II) Other non-limiting examples of such polyquaterniums include, but are not limited to: (1) the polymeric quaternary ammonium salt of hydroxyethylcellulose reacted with a trimethyl ammonium-substituted epoxide, called Polyquaternium-10; (2) the quaternary ammonium derivative of hydroxypropyl guar, called guar hydroxypropyltrimonium chloride; (3) the copolymer of hydroxyethylcellulose and DADMAC, called Polyquaternium-4; (4) the copolymer of acrylamide and METAMS, called Polyquaternium-5; (5) the homopolymer of DADMAC, called Polyquaternium-6; (6) the copolymer of acrylamide and DADMAC, called Polyquaternium-7; (7) the copolymer of vinyl pyrrolidone and METAMS, called Polyquaternium-11; (8) the homopolymer of METAMS, called Polyquaternium-14; (9) the methacrylamide and METAMS copolymer, called Polyquaternium-15;(10) the quaternary ammonium polymer salt of hydroxyethylcellulose reacted with a substituted lauryl dimethyl ammonium epoxide, called Polyquaternium-24; (11) the copolymer of vinyl pyrrolidone and MAPTAC, called Polyquaternium-28; (12) the copolymer of acrylamide and METAC, called Polyquaternium-32; (13) the copolymer of acrylamide and AETAC, called Polyquaternium-33; (14) the copolymer of butyl methacrylate, dimethylaminoethyl methacrylate, and METAMS, called Polyquaternium-36; (15) the homopolymer of METAC, called Polyquaternium-37; (16) the copolymer of METAMS, methyl methacrylate, and hydroxyethyl methacrylate, called Polyquaternium-45; (17) the MAPTAC homopolymer, called polymethacrylamidopropyltrimonium chloride;(18) hydroxypropyl trimethyl ammonium chloride ether derivatives of starch, as generally described by CAS Registry Number 5670-58-6, the starch of which may be derived from a variety of natural sources, such as corn, potato, rice, tapioca, wheat, or other sources; (19) the copolymer of DADMAC and acrylic acid, designated Polyquaternium-22; (20) the copolymer of DADMAC, acrylic acid, and acrylamide, designated Polyquaternium-39; and (21) the copolymer of MAPTAC, acrylic acid, and methyl(meth)acrylate, designated Polyquaternium-47. In a preferred embodiment, the cationic polymer is the DADMAC homopolymer, called Polyquaternium-6. The clay of the present invention may be present in an amount ranging from approximately 0.05% by weight to approximately 2.0% by weight, including all percentages and sub-intervals between, based on the total weight of the soap composition. Each particle may be formed entirely from the soap composition; therefore, the weight percentages referred to herein may also refer to the total weight of the respective particle. In a preferred embodiment, the clay may be present in an amount ranging from approximately 0.1% by weight to approximately 1.0% by weight, including all percentages and sub-intervals between, based on the total weight of the soap composition. The clay may comprise one or more of kaolin, kaolinite, dickite, halloysite, nacrite, smectite, montmorillonite, nontronite, β-hete, bentonite, attapulgite, palygorskite, sepiolite, hormite, pyrophyllite, chlorite, aluminosilicates, and mixtures thereof. In a preferred embodiment, the clay comprises calcined kaolin. According to the present invention, it has been surprisingly discovered that adding the cationic polymer with the clay to the soap composition results in a powdered soap that not only provides a desirable feel when washing the skin, but also exhibits superior dissolution rates. Specifically, when added in an amount of less than 5% by weight (preferably less than 4% by weight, preferably less than 3% by weight, preferably less than 2% by weight, preferably less than 1% by weight) based on the total weight of the soap composition, the clay no longer acts as a filler, but instead causes each individual particle of the powdered soap to disintegrate and dissolve rapidly without interfering with the superior feel provided by the addition of the polyquaternium-12. In some embodiments, the compositions of the present invention further comprise an antibacterial or antifungal agent selected from: phenoxyethanol, triclocarban (TCC), chloroxylenol (PCMX), silver oxide, climbazole, zinc pyrithione, piroctone olamine, and the like. The fatty component of the present invention may be present in an amount ranging from approximately 94% by weight to approximately 98% by weight, including all percentages and sub-intervals between these, based on the total weight of the soap composition. Each particle may be formed entirely from the soap composition; therefore, the weight percentages referred to herein may also refer to the total weight of the respective particle. In a preferred embodiment, the fatty component may be present in an amount ranging from approximately 96% by weight to approximately 98% by weight, including all percentages and sub-intervals between these, based on the total weight of the soap composition. The fatty component can be an ionic compound that is a salt of a fatty acid. Non-limiting fatty acids include saturated and unsaturated C30 fatty acids. Exemplary fatty acids include, but are not limited to, caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid, palmitoleic acid, stearic acid, oleic acid, ricinoleic acid, vaccenic acid, linoleic acid, α-linolenic acid, γ-linolenic acid, arachidic acid, gadoleic acid, arachidonic acid, behenic acid, erucic acid, lignoceric acid, and mixtures thereof. ινΐΛ / a / zuzz / uu / In a non-limiting embodiment, the ionic fat component may comprise a solubilizing cation such as sodium, potassium, ammonium, or substituted ammonium. The fat component may be present in an amount ranging from approximately 85% to approximately 95% by weight, based on the total weight of the soap composition, including all percentages and sub-ranges in between. Each particle may be composed entirely of the soap composition; therefore, the weight percentages referred to herein may also refer to the total weight of the respective particle. In some embodiments, the fat component may be present in an amount ranging from approximately 94% to approximately 98% by weight, based on the total weight of the soap composition, including all percentages and sub-ranges in between. The soap composition may also include one or more fragrances. The fragrance may be present in an amount ranging from approximately 1% to approximately 1.5% by weight, based on the total weight of the soap composition, including all percentages and sub-ranges in between. Each particle may be composed entirely of the soap composition; therefore, the weight percentages referred to herein may also refer to the total weight of the respective particle. In some embodiments, the fragrance may be present in an amount ranging from approximately 0.5% to approximately 1.7% by weight, based on the total weight of the soap composition, including all percentages and sub-ranges in between. Non-limiting examples of fragrances and perfumes include selected odor compounds from: 7-acetyl-1,2,3,4,5,6,7,8-octahydro-1,1,6,7-tetramethylnaphthalene, α-ionone, β-ionone, γ-ionone, α-isomethylionone, methylcedrilone, methyl dihydrojasmonate, methyl 1,6,10-trimethyl-2,5,9-cyclododecatrien-1-yl ketone, 7-acetyl-1,1,3,4,4,6-hexamethyltetraline, 4-acetyl-6-tert-butyl-1,1-dimethylindan, hydroxyphenylbutanone, benzophenone, methyl β-naphthyl ketone, 6-acetyl-1,1,2,3,3,5-hexamethylindan, 5-acetyl-3-isopropyl-1,1,2,6-tetramethylindane, 1-dodecanal, 4-(4-hydroxy-4-methylpentyl)-3-cyclohexene-1-carboxaldehyde, 7-hydroxy-3,7-dimethyloctanal, 10-undecen-1-al, isohexaenylcyclohexylcarboxaldehyde, formyltricyclodecane, condensation products of hydroxycitronellal and methyl anthranilate, condensation products of hydroxycitronellal and indole, condensation products of phenylacetaldehyde and indole, 2-methyl-3-(para-tert-butylphenyl)propionaldehyde, ethylvanillin, heliotropin, hexylcinnamaldehyde,amylcinnamaldehyde, 2-methyl-2-(isopropylphenyl)propionaldehyde, coumarin, ydecalactone, cyclopentadecanolide, 16-hydroxy-9-hexadeceno¡ic acid lactone, 1,3,4,6,7,8hexahydro-4,6,6,7,8,8-hexamethylcyclopenta-Y-2-benzopyran, β-naphthol methyl ether, ambroxane, dodecahydro-3a,6,6,9a-tetramethylnaphtho[2,1B]furan, cedrol, 5-(2,2,3-trimethylcyclopent-3-enyl)-3methylpentan-2-ol, 2-ethyl-4-(2,2,3-trimethyl-3-cyclopenten-1-l)-2-buten-1-ol, caryophyllene alcohol, sodium propionate tricyclodecenyl, tricyclodecenyl acetate, benzyl salicylate, cedryl acetate, and tert-butylcyclohexyl acetate. Other fragrances may include scent compounds selected from essential oils, resinoids, and resins from a large number of sources, such as, for example, Peru balsam, frankincense resinoid, styrax, labdanum resin, nutmeg, cassia oil, benzoin resin, coriander, and lavandin. Suitable additional fragrances include odor compounds selected from phenylethyl alcohol, terpineol, linalool, linalyl acetate, geraniol, nerol, 2-(1,1-dimethylethyl)cyclohexanol acetate, benzyl acetate, and eugenol. The fragrances or perfumes may be used as individual substances or in a mixture with each other. The soap composition may also include one or more colorants. Colorants may be pigments, dyes, or mixtures thereof. Non-limiting examples of pigments include titanium dioxide, zinc oxide, kaolin, mica, etc. Non-limiting examples of dyes include food-grade dyes suitable for food, pharmaceutical, and cosmetic applications, and mixtures thereof. Some coloring agents (dyes) are known as FD&C dyes. Colorants may be present in amounts ranging from approximately 0.0001% by weight to approximately 0.4% by weight, based on the total weight of the soap composition, including all percentages and sub-ranges in between. Each particle may be composed entirely of the soap composition; therefore, the weight percentages referred to herein may also refer to the total weight of the respective particle. In some embodiments, colorants may be present in amounts ranging from approximately 0.0001% by weight to approximately 4% by weight, based on the total weight of the soap composition, including all percentages and sub-ranges in between. The discrete particles that make up the powdered soap of the present invention can be provided as solid discrete particles. In particular, the discrete particles can have a solids content of at least approximately 90% based on the total weight of each discrete particle. Preferably, the discrete particles can have a solids content of at least approximately 95% based on the total weight of each discrete particle. ML / a / zuz^ / uu / ym Preferably, the discrete particles can have a solids content of at least approximately 96% based on the total weight of each discrete particle. The discrete particles forming the powdered soap of the present invention may have a liquid carrier content, such as water or organic solvents, of less than approximately 9% by weight based on the total weight of each discrete particle. In some embodiments, the discrete particles forming the powdered soap of the present invention may have a liquid carrier content, such as water or organic solvents, of less than approximately 7% by weight based on the total weight of each discrete particle. In some embodiments, the discrete particles forming the powdered soap of the present invention may have a liquid carrier content, such as water or organic solvents, of less than approximately 5% by weight based on the total weight of each discrete particle. In some embodiments, the discrete particles that make up the powdered soap of the present invention may be substantially free of liquid carrier, such as water or organic solvents. The soap composition in the powdered soap of the present invention may have a solids content of at least approximately 97% based on the total weight of the soap composition. Preferably, the soap composition in the powdered soap may have a solids content of at least approximately 98% based on the total weight of the soap composition. Preferably, the soap composition in the powdered soap may have a solids content of at least approximately 99% based on the total weight of the soap composition. The soap composition in the powdered soap may contain a liquid carrier, such as water or organic solvents, of less than approximately 3% by weight of the total weight of the soap composition. In some embodiments, the soap composition in the powdered soap of the present invention may contain a liquid carrier, such as water or organic solvents, of less than approximately 2% by weight of the total weight of the soap composition. In some embodiments, the soap composition in the powdered soap may contain a liquid carrier, such as water or organic solvents, of less than approximately 1% by weight of the total weight of each soap composition. In some embodiments, the soap composition that forms the powdered soap of the present invention may be substantially free of liquid carrier, such as water or organic solvents. The powdered soap of the present invention can be manufactured by forming a mixture of the cationic polymer, clay, and fatty component. According to embodiments containing colorant, fragrance, and other additives, additional components can also be added to the mixture. The mixture can be gently stirred until the various components are uniformly distributed throughout. According to some embodiments, the mixture may further comprise one or more liquid carriers (e.g., water, non-aqueous solvent) to aid in stirring the various components. Once stirred, the mixture can be dried to remove the liquid carrier. The resulting dry mixture can then be subjected to mechanical stress (e.g., grinding), thus separating the mixture into smaller particles that form the plurality of discrete particles of powdered soap. Non-limiting examples of grinding include subjecting the dry mixture to a high-speed mixer, a Henschel mixer, or a Loedige mixer. After milling, the plurality of discrete particles can be collected. In some embodiments, the plurality of particles may be subjected to a sieve to remove small or large particles unsuitable for powdered soap. In other embodiments, the plurality of particles is not subjected to a sieving process. The resulting powdered soap can then be dispensed into the reservoir of a soap dispenser. For example, the soap dispenser could be a bag, box, or other airtight container. In some embodiments, the soaps and personal care compositions described herein are in a selected form of: a hand soap; a gel; a shampoo; a conditioner; a cleanser; and an exfoliant (e.g., a scrub or a facial scrub). In some embodiments, the personal care compositions described herein are substantially anhydrous. In some embodiments, the personal care compositions described herein provide a skin feel substantially similar to a comparator product with an aqueous carrier. EXAMPLES A first experiment was conducted to test the dissolving performance of the soap granules of the present invention. The first experiment included soap granules of four different formulations, as shown below in Table 1. Table 1 ινΐΛ / a / zuzz / uu / Comp. Ex. 1 Ex. 1 Ex. 2 Ex. 3 % by weight Clay - 0.05-0.25 0.1-0.5 0.1-1 Polyquaternium - 0.1-1 0.1-1 0.1-1 Fat component 99.9 % by weight 98.5-99.5 98.5-99.5 98-99 Titanium dioxide 0.1% by weight 0.05-0.25 0.05-0.25 0.05-0.25 Each formulation was then processed into particles that have a size distribution as shown in Table 2. Table 2 iviA / a / zuzz / uu i ym Particle Percentage Particle Size 10% > 1.4 mm 77% 0.84 mm to 1.4 mm 10% 0.5 mm to <0.84 mm 0.4% 0.29 mm to <0.5 mm 0.6% < 0.29 mm The particles from each compound, Example 1 and Examples 1-3, were then subjected to a dissolution test. Equal amounts of each compound were hand-shaken while exposed to constant amounts of tap water, simulating a handwashing exercise. Each compound included a total of ten (10) samples, and the samples for each compound were averaged to provide a final ranking of how each formulation performed in the dissolution test. The rankings for each compound are tabulated below in Table 3. Table 3 Comp. Ex. 1 Ex. 1 Ex. 2 Ex. 3 Dissolution Passing Score 40% 50% 70% 50% Dissolution Rank 4th 2nd (tied with Ex. 3) 1st 2nd (tied with Ex. 1) Sensation / Conditioning Passing Score 60% 50% 70% 70% Sensation / Conditioning Rank 3rd 4th 1st (tied with Ex. 3) 1st (tied with Ex. 2) As the data described in Table 3 (above) demonstrate, the addition of a clay and a polyquat resulted in better dissolution rates, with Examples 1-3 dissolving at faster rates than Comparative Example 1. However, the mere presence of clay alone did not result in superior dissolution rates, as it was surprisingly found that the fastest dissolution rates occurred closer to 0.25 wt% clay, with dissolution rates decreasing as the amount decreased (approximately 0.1 wt%) or increased (approximately 0.5 wt) relative to the 0.25 wt% amount.Additionally, it was surprisingly discovered that with the amounts of polyquat and clay in Example 2, the best feel and conditioning performance for the powdered soap was also obtained, thus providing an unexpected synergy between the presence of clay and polyquat in the powdered soap composition.

Claims

1. A powdered soap comprising a plurality of particles, each of the particles comprising: a polyquaternium-12; a clay; and a fatty component.

2. The powdered soap according to claim 1, wherein the clay is selected from kaolin, bentonite, mica, and mixtures thereof.

3. The powdered soap according to claim 2, wherein the clay is kaolin.

4. The powdered soap according to any one of claims 1 to 3, wherein the clay is present in an amount ranging from approximately 0.05% by weight to approximately 2.0% by weight, based on the total weight of each particle.

5. The powdered soap according to claim 4, wherein the clay is present in an amount ranging from approximately 0.1% by weight to approximately 1.0% by weight, based on the total weight of each particle.

6. The powdered soap according to any one of claims 1 to 5, wherein the polyquat is present in an amount ranging from approximately 0.009% by weight to approximately 4.5% by weight, based on the total weight of each particle.

7. The powdered soap according to any one of claims 1 to 6, wherein the fatty component is ionic.

8. The powdered soap according to claim 7, wherein the fatty component is a salt-modified fatty acid.

9. The powdered soap according to any of the preceding claims, wherein the fatty component is present in an amount that varies from approximately 85% by weight to approximately 95% by weight, based on the total weight of each of the particles.

10. The powdered soap according to any of the preceding claims, wherein each particle further comprises titanium dioxide or any other suitable pigment.

11. The powdered soap according to claim 10, wherein titanium dioxide is present in an amount ranging from approximately 0.1% by weight to approximately 0.5% by weight, based on the total weight of each particle.

12. The powdered soap according to any one of claims 1 to 10, wherein the plurality of particles has an average particle size of at least 600 microns.

13. The powdered soap according to any one of claims 1 to 12, wherein the plurality of particles has a d77 value of 840 microns.

14. A soap comprising a plurality of particles, each of the particles comprising: a cationic polymer; a clay; and a fatty component; wherein the plurality of particles has a d77 value of 840 microns.

15. The soap according to claim 14, wherein the clay is selected from kaolin, bentonite, mica and mixtures thereof.

16. The soap according to any one of claims 14 to 15, wherein the clay is present in an amount ranging from approximately 0.05% by weight to approximately 2.0% by weight, based on the total weight of each particle.

17. The soap according to any one of claims 14 to 16, wherein the cationic polymer comprises a polyquaternium-16.

18. The soap according to claim 17, wherein the polyquat is present in an amount ranging from approximately 0.009% by weight to approximately 4.5% by weight, based on the total weight of each particle.

19. The soap according to any one of claims 14 to 18, wherein the fat component is ionic.

20. The soap according to claim 19, wherein the fatty component is a salt-modified fatty acid.

21. The soap according to any one of claims 19 to 20, wherein the fat component is present in an amount that varies from approximately 85% by weight to approximately 95% by weight, based on the total weight of each of the particles.

22. The soap according to any one of claims 14 to 21, wherein each of the particles comprises titanium dioxide or any other suitable pigment.

23. The soap according to claim 22, wherein titanium dioxide is present in an amount ranging from approximately 0.1% by weight to approximately 0.5% by weight, based on the total weight of each particle.

24. The soap according to any one of claims 14 to 23, wherein the plurality of particles has an average particle size of at least 600 microns.

25. A soap dispensing device comprising a reservoir, the reservoir containing the powdered soap according to any one of claims 1 to 24.

26. A method for forming a personal care composition, the method comprising a) forming a mixture of a polyquat, a clay, and a fatty component; and b) processing the mixture into a plurality of discrete particles.

27. The method according to claim 26, wherein the plurality of discrete particles is transferred to a container.

28. The method according to claim 25, according to any one of claims 26 to 27, wherein the clay is calcined kaolin.

29. The method according to any one of claims 26 to 28, wherein the clay is present in an amount ranging from approximately 0.05% by weight to approximately 2.0% by weight, based on the total weight of each discrete particle.

30. The method according to any one of claims 26 to 29, wherein the polyquat is present in an amount ranging from approximately 0.009% by weight to approximately 4.5% by weight, based on the total weight of each discrete particle.

31. The method according to any one of claims 26 to 30, wherein the fat component comprises a salt-modified fatty acid.

32. The method according to claim 31, wherein the fat component is present in an amount that varies from approximately 85% by weight to approximately 95% by weight, based on the total weight of each discrete particle.

33. The method according to any one of claims 26 to 32, wherein the plurality of discrete particles has an average particle size of at least 600 microns.

34. The method according to any one of claims 26 to 33, wherein the plurality of discrete particles has a d77 value of 840 microns.

35. The method according to any one of claims 26 to 34, wherein the personal care composition is selected from: a hand soap; a body soap; a shower gel; a shampoo; a conditioner; a cleanser; an exfoliant; and a facial scrub.

36. A personal care composition comprising: a plurality of particles, wherein each particle comprises: a polyquaternium-12; a clay; and a fatty component.

37. The personal care composition according to claim 36, further comprising a fragrance.

38. The personal care composition according to claim 36 or claim 37, wherein the clay is selected from kaolin, bentonite, mica, and mixtures thereof.

39. The personal care composition according to any one of claims 36 to 38, wherein the clay is present in an amount ranging from approximately 0.05% by weight to approximately 2.0% by weight based on the total weight of each particle, optionally wherein the clay is present in an amount ranging from approximately 0.1% by weight to approximately 1.0% by weight based on the total weight of each particle.

40. The personal care composition according to any one of claims 36 to 39, wherein the polyquat is present in an amount ranging from approximately 0.009% by weight to approximately 4.5% by weight, based on the total weight of each particle.

41. The personal care composition according to any one of claims 36 to 40, wherein the fatty component is ionic.

42. The personal care composition according to any one of claims 36 to 41, wherein the fat component is a salt-modified fatty acid.

43. The personal care composition according to any one of claims 36 to 42, wherein the fatty component is present in an amount ranging from approximately 85% by weight to approximately 95% by weight, based on the total weight of each of the particles.

44. The personal care composition according to any one of claims 36 to 43, wherein each particle further comprises titanium dioxide or any other suitable pigment.

45. The personal care composition according to claim 44, wherein titanium dioxide is present in an amount ranging from approximately 0.1% by weight to approximately 0.5% by weight, based on the total weight of each particle.

46. ​​The personal care composition according to any one of claims 36 to 45, wherein the plurality of particles has an average particle size of at least 600 microns.

47. The personal care composition according to any one of claims 36 to 46, wherein the particle plurality has a d77 value of 840 microns.

48. The personal care composition according to any one of claims 36 to 47, wherein the personal care composition is in a form selected from: a hand soap; a body wash; a shampoo; a conditioner; and an exfoliant (e.g., a facial scrub or scrub).

49. The personal care composition according to any one of claims 36 to 48, wherein the plurality of particles has a medium solubility requiring a limited amount of water during use.

50. The personal care composition according to any one of claims 36 to 49, wherein the plurality of particles has a medium hardness that allows a limited amount of water during use.

51. The personal care composition according to any one of claims 36 to 50, wherein the plurality of particles has a dissolution rate that requires a limited amount of water during use.

52. A method for cleaning a keratin surface comprising applying a soap according to any one of claims 1 to 24, or a personal care composition according to any one of claims 36 to 51, to a keratin surface of a subject in need; and optionally rinsing said keratin surface.

53. A method for cleaning a keratinous surface comprising applying any one of the soaps described herein or any one of the personal care compositions described herein to a keratinous surface of a subject in need; and optionally rinsing said keratinous surface.

54. The method according to claim 52 or claim 53, wherein the method does not include a rinsing step.

55. The method according to any of claims 52 to 54, wherein the keratin surface is selected from: skin; hair; a nail; and a combination of two or more of the same.