Plain bearing assembly with rail and carriage

Abstract

The invention relates to a plain bearing assembly (1) comprising a rail and a carriage (20), wherein the rail has a rail body (10) elongate in a longitudinal direction, on one transverse side of which is provided a cylindrical guide portion (11), and wherein the carriage (20) has a carriage body in which a cylindrical passage (22) corresponding to the guide portion (11) is provided for receiving the guide portion (11), wherein the inner side of the passage (22), with which, in an operating state of the plain bearing assembly, the carriage (20) rests slidingly in the longitudinal direction against the guide portion (11), is formed by a sliding element made from a sliding material, which sliding element is produced jointly with the carriage body as a one-piece carriage part made of plastics material.

Description

[0001] Plain bearing arrangement with rail and slide

[0002] The invention relates to a plain bearing arrangement comprising a substantially straight rail and a carriage which is displaceable thereon in the longitudinal direction of the rail and is guided by a guide section on the rail, as well as the carriage of such a plain bearing arrangement and a method for producing such a carriage.

[0003] Such a plain bearing arrangement is required wherever a mechanical element is to be moved along an essentially straight line with the least possible expenditure of time and energy, for example in the fields of automated manufacturing, materials processing machines, measuring machines, medical technology, filling and packaging. Surfaces of a guiding component (rail) slide on surfaces of the moving, guided component (slide), preferably without additional lubricant. Naturally, the guiding component or rail is substantially longer in the longitudinal direction than the guided component or slide to ensure a sensible arrangement. This can usually be ensured by the rail having a longitudinal extension length that is at least five times the longitudinal extension length of the slide.When used as intended, the rail is usually fixed to a device, such as a wall or a machine, with a fixing side, which is in particular a side facing away from the carriage, while the carriage is movable relative to the rail and thus relative to the device, guided linearly by the rail. The fixing side usually has a flat surface section that is designed to rest against the device during the aforementioned intended use. The flat surface section can be continuous or have spaced-apart subsections; preferably, the flat surface section forms at least 50% of the area of ​​the fixing side. The rail usually has a cylindrical guide section that is offset from the fixing side. The material pairings used for the sliding surfaces are usually metal-plastic or plastic-plastic.Linear plain bearing assemblies have frequently proven to be an advantageous alternative to linear ball bearings. In plain bearing assemblies of this type, the carriage typically has a mounting side on which a working device, for example a machine component that can be moved linearly in a longitudinal direction, is to be arranged and fastened. A fastening channel that runs perpendicular to the longitudinal direction through the carriage body preferably opens into the mounting side. A fastening element, for example a screw, can be guided through the fastening channel. When the plain bearing assembly is used as intended, its screw head presses against a side of the carriage body opposite the mounting side and is screwed into the working device. The mounting side preferably has a flat mounting surface into which the fastening channel preferably opens.The carriage is often essentially cuboid-shaped, with one of the sides of the cuboid-shaped carriage serving as the mounting side. A passage extending longitudinally through the carriage body is provided in the carriage body for receiving a cylindrical guide section of the rail. In a cuboid-like design of the carriage, the passage preferably runs parallel to four of the six sides of the cuboid or at least to the preferably provided flat mounting surface and, in particular, perpendicular to the fastening channel. The fastening channel is offset in a transverse direction relative to the passage and thus spaced apart from the passage.

[0004] Plain bearing assemblies with rails and slides made of metal are known, wherein a passage for receiving a guide section of the rail runs through the body of the slide, the inner surface of which passage is formed by a sliding element made of plastic. DE 202018 105 755 U1 discloses an example of such a sliding element in a plain bearing assembly. Similar plain bearing assemblies consisting of rails and slides are marketed by the applicant under the drylin trademark. The slide bodies can be made of die-cast zinc, aluminum, or stainless steel. A special sliding material is provided for the sliding elements. The sliding element rests against the slide body, forming the passage. Accordingly, the slide body has a passage channel in which the sliding element and the passage are arranged, wherein the sliding element rests against the inside of the passage channel.The manufacture of such plain bearing assemblies involves considerable effort, including the production and assembly of the various components. When considering the energy consumption and wear during operation of such plain bearing assemblies, it should be remembered that the carriage connected to the element being displaced is merely an auxiliary device. Especially if its mass accounts for a significant portion of the total displaced mass, it also accounts for a significant portion of the energy consumption, for example, for acceleration and deceleration, and also for the surface pressure of the sliding surfaces, which is crucial for wear.

[0005] Conventional plain bearing assemblies exhibit an unavoidable degree of wear on the sliding element. If this wear is not detected in time, metal-to-metal contact can occur, resulting in increased friction and damage to the slide body. In this case, the slide must be removed and the worn sliding element, and possibly also the damaged metal slide body, replaced. Depending on how frequently this occurs, the productivity of the corresponding process will be compromised.

[0006] The present invention is based on the object of creating a plain bearing arrangement and a carriage which at least partially eliminates at least one disadvantage of generic plain bearing arrangements or generic carriages, in which in particular energy consumption and wear are reduced and productivity is improved.

[0007] As a solution to the problem underlying the invention, the invention proposes a plain bearing arrangement with the features according to claim 1.

[0008] The plain bearing arrangement according to the invention comprises a rail and a carriage. The rail has a rail body elongated in a longitudinal direction, on one transverse side of which a cylindrical guide section is provided, which is connected to the rail body via a web section of the rail. The transverse side is a side running along the longitudinal direction and delimiting the rail body in a transverse direction perpendicular to the longitudinal direction. The carriage has a carriage body through which a cylindrical passage corresponding to the guide section extends for receiving the guide section. The carriage body has a longitudinal slot connected to the passage and corresponding to the web section for receiving the web section. The carriage body is preferably designed in the manner of a cuboid.In the intended state of the plain bearing arrangement, the web thus extends from the guide section arranged in the lead-through through the longitudinal slot to the rail body. The rail body is preferably designed in the manner of a cuboid. The guide section is preferably arranged on an edge of the cuboid-shaped rail body. By providing the lead-through and the longitudinal slot connected to the lead-through, the carriage can be moved so as to slide along the rail in the longitudinal direction, whilst the guide section is arranged in the lead-through and slides along the carriage in the lead-through, and the web section is arranged in the longitudinal slot and is positioned in the longitudinal slot and is displaced relative to the carriage. The inside of the lead-through, with which the...

[0009] The slide bearing arrangement of the slide which slides in the longitudinal direction against the guide section is formed by a sliding element made of a sliding material. According to the invention, the slide body is produced together with the sliding element as a one-piece slide part from plastic, wherein in particular at least the inside of the feedthrough is formed by a tribopolymer and / or at least 80 vol.% of the slide part, i.e. at least 80% of the volume of the slide part formed by the slide body and the sliding element, is provided with fiber reinforcement. The plastic is preferably a polymer plastic, preferably the plastic is a sliding material. The entire slide is particularly preferably produced in one piece from plastic, in particular in a continuous manufacturing step. The slide is particularly preferably produced entirely from the same plastic, in particular from a tribopolymer.The carriage part can be divided into a carriage body region and a sliding element region. The sliding element region is the region of the carriage part that forms the inside of the feedthrough and extends from the inside over a layer thickness that projects from the inside into the carriage part, which layer thickness is preferably 0.5 mm to 2 mm. The carriage part preferably consists of the carriage body region and the sliding element region. Longitudinal grooves or flutes, preferably running in the longitudinal direction, are formed on the inside of the feedthrough so that the contact surface of the carriage or sliding element on the guide section can be reduced in the intended operating state and, in particular, an increase in friction due to contamination can be prevented as far as possible. The sliding element region is preferably defined by the groove walls.

[0010] The area of ​​the sliding element is intended as the area in which sliding friction is expected to remain between the carriage and the guide section of the rail, even in the event of wear. The sliding material for the manufacture of the carriage according to the invention includes thermoplastic polymers with a low coefficient of friction for static and sliding friction compared to metal and plastic. SThese include materials such as polyethylene, polyoxymethylene (polyacetal), polypropylene, polyvinyl chloride, polyethylene terephthalate, and also thermosetting polymers such as epoxy resins. To further reduce friction and wear, suitable lubricants, such as silicone oils or fluorinated ethylene polymers, can be added to these matrix polymers. Depending on their nature, these lubricants can be homogeneously mixed with the matrix polymer or dissolved in it, or they can be finely dispersed as a heterogeneous phase. In the latter case, the particle size of the heterogeneous phase is advantageously 0.01–10 pm.

[0011] A further reduction in friction and wear can be achieved by adding fine-particle solid lubricants to the sliding materials described, either alone or in combination with the lubricants mentioned above. Such materials are referred to here as tribopolymers. Solids with a crystalline layer are suitable for this purpose. S structure such as graphite, molybdenum disulfide, molybdenum trioxide, tungsten disulfide, (hexagonal) alpha-boron nitride, and intercalation compounds of these substances. Inorganic compounds such as calcium fluoride and cerium fluoride are also possible. The particle size of the solid SThe particle size of the lubricant is advantageously between 0.01 and 50 pm. Fibers can be added to the sliding material, particularly a sliding material designed as a tribopolymer, for reinforcement. Fiber reinforcement is understood to mean the incorporation of suitable fibers into the matrix polymers. These fibers consist of suitable materials with sufficient strength and sufficient bonding to the matrix polymer. Suitable fibers include, for example, glass, carbon, aramid, polyester, and polyamide. With regard to processability, the length of these fibers is preferably 0.1-10 mm. The fiber diameter is advantageously between 5 and 25 pm, and the fiber content in the fiber-reinforced material is advantageously between 5 and 50 percent by volume.

[0012] The rail of the plain bearing arrangement according to the invention has a cylindrical guide section which is connected to the rail body via a web section. The length and thickness of this web section depend on the specific geometry of the environment and the required stability. The web section can generally be integrated into the rail body and denotes the transition from the rail body to the guide section. In any case, the cylindrical feedthrough must have a longitudinal slot in which the web section can be moved in the longitudinal direction, and the guide section is connected to the rail body via this web section passing through the longitudinal slot. The width of the longitudinal slot depends on the thickness of the web section. This is preferably dimensioned such that the longitudinal slot is less than a quarter of the circumference of the feedthrough.

[0013] The slide of the plain bearing assembly according to the invention no longer consists of two components that must be connected during assembly, but of a single component, the slide part, which integrates the properties of the slide body and sliding element where they are important. This is the inner surface of the bushing, where low friction and high wear resistance are essential, and the slide body, which must have sufficient strength and preferably low mass to support the mechanical elements attached to it during operation.

[0014] The characterizing features of the main claim take this need into account. Accordingly, on the carriage according to the invention, the region of the sliding element is approximately 0.5-5 mm thick and adjacent to the inner surface of the passage, and is to be distinguished from the region of the carriage body, which corresponds to the volume of the carriage reduced by the area of ​​the sliding element.

[0015] The rail of the sliding bearing assembly according to the invention is preferably designed to be attached to a substructure or supporting structure. For this purpose, holes can be provided, for example, through which screws are screwed into the substructure.

[0016] In a preferred embodiment, the entire slide is made of a single sliding material. In this case, this would preferably be a tribopolymer that also includes fiber reinforcement. This simplifies the manufacturing process.

[0017] In one embodiment, the region of the slide body has a higher proportion of fibers than the region of the sliding element. The proportion of fibers provided in the slide part in vol.%, which are intended to reinforce the plastic from which the slide part is made, thus preferably varies across the volume of the slide part. On the inside of the feedthrough, fewer fibers are provided per volume fraction of the plastic forming the inside than in a region of the slide part spaced at least 5 mm from the feedthrough. Preferably, no fibers are provided on the inside of the feedthrough in the plastic forming the inside of the feedthrough.

[0018] In one embodiment, the rail has a second guide section attached to its other transverse side. In this way, two different transport tasks can be performed with one plain bearing arrangement, or a carriage can be used that has two matching passages, thus achieving a higher load-bearing capacity and improved stability during movement. The passages can be designed or realized as described for the one passage; in particular, the entire carriage with two passages can be formed as a single-piece carriage part.

[0019] It is advantageous to have continuous longitudinal grooves or ridges on the inside of the bushing. This reduces the sliding surface and potentially reduces friction.

[0020] The guide section is preferably made in one piece with the rail body. However, it is also possible to manufacture the guide section with the web alone and then attach it to the rail body if this seems appropriate.

[0021] The guide section and optionally the rail body, preferably the entire rail, are preferably made of a metal or a metal alloy, preferably aluminum or its alloys, titanium or its alloys, magnesium or its alloys. The alloy components are preferably selected to increase the strength and resistance to wear and, if necessary, corrosion. The invention also includes methods for producing a carriage for the plain bearing arrangement according to the invention. The carriage part is preferably made by means of

[0022] In one embodiment, a suitable matrix polymer, ie base polymer, with the desired additives lubricant and / or solid S The lubricant and, in particular, the fibers are mixed, for example, in an extruder, and injected into an injection mold. After cooling, the slide part can then be removed from the mold as a molded body.

[0023] In order to achieve the most homogeneous distribution of the additives in the matrix polymer, it is advisable not to use the pure additives, but rather their premixes prepared with portions of the matrix polymer for the final mixture.

[0024] For an embodiment of the carriage according to the invention with different materials in the area of ​​the carriage body and the sliding element, a two-component injection molding process is preferably used accordingly. For this purpose, a component A is first formulated for the area of ​​the carriage body, which comprises the matrix polymer, the fibers and optionally the lubricant, and a component B for the area of ​​the sliding element with the corresponding matrix polymer and the solid Slubricant. These two components are then processed in a two-component injection molding process. This involves insert injection molding, in which a part, for example, the sliding element made of component B, is prefabricated and inserted into the mold for the entire slide, which is then filled with component A. Processes with movable molded parts or coinjection are also possible. It is important that a fusion takes place at the interface between the two components to form a one-piece slide. For this, compatible matrix polymers must be used in both components, preferably the same polymer in both.

[0025] In the method according to the invention for producing the carriage, components are generally preferably processed in a multi-component injection molding process in such a way that the solid S toff SLubricants and / or lubricants are concentrated on the inside of the bushing, and the reinforcing fibers in the slide body are concentrated outside the inside of the bushing. This process allows different properties of the slide part to be realized directly in the manufacturing process in different areas of the slide part.

[0026] The invention further relates to a carriage for a plain bearing arrangement according to the invention. The carriage is produced as a one-piece carriage part made of plastic, which has an integrated carriage body and a sliding element made of a sliding material. In the carriage body, a cylindrical passage is provided for receiving the guide section, corresponding to a cylindrical guide section of a rail, which, in addition to the cylindrical guide section, comprises a rail body which is connected to the guide section via a web section also encompassed by the rail. The carriage body has a longitudinal slot connected to the passage and corresponding to the web section of the rail for receiving the web section. The inside of the passage, with which the plain bearing arrangement is connected in a normal operating state, ieWhen the carriage is used as intended, the carriage rests against the guide section in a sliding manner in the longitudinal direction, is formed by the sliding element. The carriage according to the invention preferably has a width of 20 mm to 40 mm, in particular 20 mm to 30 mm, a length of 20 mm to 50 mm, in particular 25 mm to 35 mm and a height of 10 mm to 25 mm, in particular 12 mm to 20 mm and weighs less than 20 g, in particular less than 15 g, in particular less than 12 g. The feedthrough preferably has a diameter, i.e. a distance between two radially opposite sliding contact surfaces formed on the inside and intended for contact with the guide section when used as intended, of 8 to 15 mm, in particular 8 to 12 mm.In particular, in combination with at least some of the aforementioned properties, the carriage simultaneously has a static load-bearing capacity of at least 20 N, in particular at least 25 N, in at least one loading direction. The static load-bearing capacity is a load-bearing capacity with which the carriage can be loaded in the loading direction while a corresponding guide section is accommodated in its passage, wherein the carriage, loaded with a corresponding load, can be slidably displaced along the rail in the longitudinal direction without being destroyed, while the guide section of the rail is arranged in its passage and the guide section of the rail rests in sliding contact against the inside of the passage, wherein the carriage transfers the load applied in the loading direction and thus force to the guide section of the rail.

[0027] The carriage according to the invention, the plain bearing assembly according to the invention, and the method according to the invention can each have features that are described in various embodiments of the invention for the various solutions according to the invention. Furthermore, the various embodiments of the invention can also have features that are described in connection with generic embodiments.

[0028] Although not preferred, it is also possible to manufacture the carriage body and sliding element separately and then firmly join them together, for example by gluing or welding.

[0029] The plain bearing arrangement according to the invention is characterized by a smaller mass to be displaced, so that energy consumption is reduced and / or the cycle rate in production lines can be increased. In addition, changing the carriage during maintenance is easier because only one part is replaced, and maintenance intervals can be extended due to reduced wear. Since the carriage body is now made of sliding material, good emergency running properties are still maintained even if the sliding element area wears, preventing unexpected failure. The use of additional lubricant is also no longer necessary. The carriage is now completely free of metal and can be easily recycled. During operation, the smaller mass reduces noise and prevents contamination of the environment by metal abrasion.

[0030] The invention will now be explained in more detail with reference to drawings based on an embodiment.

[0031] They show:

[0032] Figure 1: a schematic diagram of an embodiment of a slide according to the invention; Figure 2: a schematic diagram of an oblique view of an embodiment of a plain bearing arrangement according to the invention;

[0033] Figure 3: a schematic diagram of a side view of the embodiment according to Figure 2.

[0034] Figure 1 shows an oblique view of an embodiment of a carriage 20 according to the invention. From Figure 1 it can be seen that the carriage 20 has a carriage body designed in the manner of a cuboid, through which a passage 22 extends. The passage 22 is designed in the manner of a cylinder, the cylinder axis of which extends in the longitudinal direction. The carriage body further has a longitudinal slot 26 which is connected to the passage 22. From Figure 3 in particular it can be seen that in the intended state of a sliding arrangement 1 according to the invention, the web section 13 of a rail passes through the longitudinal slot 26, which is connected on the one hand to the guide section 11 arranged in the passage 22 and on the other hand to the rail body 10 designed for mounting on a component.The cylinder axis of the feedthrough 22 extends parallel to four of the six cuboid surfaces of the cuboid, as the carriage body is essentially designed. The carriage 20 has a mounting side, which faces upwards in Figure 1, through which two fastening channels 27 pass, so that a working device can be fastened to the mounting side of the carriage by fastening means, for example screws, which are passed through the fastening channels 27. From Figure 1 it can also be seen that the carriage as a whole is designed as a one-piece carriage part, which integrally forms a sliding element on the inside of the feedthrough. Longitudinal grooves 23 are provided on the inside of the feedthrough. The groove height, which extends radially with respect to the cylinder axis of the feedthrough 22, defines the area of ​​the sliding element, i.e.the area in which, when the carriage 20 is used as intended, even in the event of wear, a frictional contact is provided between the carriage and the guide section of the rails arranged in the passage 22.

[0035] Figure 2 shows the inventive plain bearing assembly 1 in an oblique plan view. The rail body 10 of the rail with the guide section 11 attached thereto can be seen. The carriage 20 is slidably mounted on the guide section, with the cylindrical bushing 22 accommodating the guide section 11 of the rail. Longitudinal grooves 23 are recessed into the inner surface of the bushing 22 to reduce the contact area and friction.

[0036] Figure 3 shows the sliding SRail arrangement in side view. The dimension lines refer to the embodiment described below. Again, the rail can be seen with the rail body 10 and the guide section 11, which are connected to each other by the web section 13. The web section 13 passes through the longitudinal slot 26 in the cylindrical passage 22 and occupies less than a quarter of the entire circumference of the passage. The area of ​​the sliding element 25 is shown here as part of the carriage 20 and occupies approximately 0.5-5 mm of the volume of the carriage surrounding the passage 22. The remainder of the carriage forms the area of ​​the carriage body 24. List of reference symbols

[0037] Plain bearing arrangement

[0038] Rail body

[0039] Guide section

[0040] screw hole

[0041] Bridge section

[0042] Slide cylindrical passage longitudinal grooves

[0043] Area of ​​the carriage body Area of ​​the sliding element Longitudinal slot

Claims

Claims 1. Sliding bearing arrangement (1) comprising a rail and a slide (20), wherein the rail has a longitudinally elongated rail body (10) on one transverse side of which a cylindrical guide section (11) is provided, which is connected to the rail body (10) via a web section of the rail, and wherein the slide (20) has a slide body in which a cylindrical passage (22) corresponding to the guide section (11) is provided for receiving the guide section (11), wherein the slide body has a longitudinal slot (26) connected to the passage (22) and corresponding to the web section (13) for receiving the web section (13), wherein the inside of the passage (22), with which the slide (20) slides longitudinally against the guide section (11) in an operating state of the sliding bearing arrangement, is formed by a sliding element made of a sliding material, characterized in thatthat the sled body, together with the sliding element, is manufactured as a single-piece sled part made of plastic, wherein, in particular, at least the inner surface of the feedthrough (22) is formed by a tribopolymer and / or at least 80 vol. % of the slide part is provided with fiber reinforcement.

2. Sliding bearing arrangement (1) according to claim 1, characterized in that the entire slide is manufactured in one piece from the sliding material, in particular from a tribopolymer.

3. Sliding bearing arrangement (1) according to one of the preceding claims, characterized in that the area of ​​the slide body (24) has a higher proportion of fibers than the area of ​​the sliding element (25).

4. Sliding bearing arrangement (1) according to one of the preceding claims, characterized in that a cylindrical guide section (11) is provided on each of the two transverse sides of the rail body (10), wherein the arrangement comprises two slides (20) each with a through-pass (22) or one slide (20) with two The implementations (22) include the guidance sections (11) in the implementations (22).

5. Sliding bearing arrangement (1) according to one of the preceding claims, characterized in that the inner sides of the passage (22) are provided with longitudinal grooves.

6. Sliding bearing arrangement (1) according to one of the preceding claims, characterized in that the cylindrical passage (22) encloses the guide section (11) to at least three quarters of its circumference.

7. Sliding bearing arrangement (1) according to one of the preceding claims, characterized in that the guide section (11), in particular the entire rail, is made of a metal or a metal alloy, in particular of aluminium or its alloys, titanium or its alloys, magnesium or its alloys or stainless steel.

8. Slide (20) for a sliding bearing arrangement (1) according to one of the preceding claims, characterized in that the slide (20) is manufactured as a one-piece slide part made of plastic and comprises an integrated slide body and a sliding element made of a sliding material, wherein in the slide body a cylindrical passage (22) corresponding to a cylindrical guide section (11) of a rail, which further comprises a rail body (10) which is connected to the guide section (11) via a web section (13), for The guide section (11) is provided for, wherein the slide body has a longitudinal slot (26) connected to the through-passage (22) and corresponding to the web section (13) for receiving the web section (13). has and the inside of the passage (22), with which in an operating state of the sliding bearing arrangement (1) the slide (20) slides in the longitudinal direction against the guide section (11), is formed by the sliding element.

9. Slide (20) according to claim 8, characterized in that the slide (20) has a width of 20 mm to 40 mm, a length of 20 mm to 50 mm and a height of 10 mm to 25 mm and weighs less than 20 g, in particular less than 15 g, and has a static load-bearing capacity of at least 20 N in at least one load direction.

10. Method for manufacturing a slide (20) for the sliding bearing arrangement (1) according to one of the preceding claims 1 to 7, characterized in that a base plastic, solid material is used as components for manufacturing the slide part. S Lubricants and / or lubricants and especially fibers are mixed and injected into an injection mold and cooled, after which the slide part is removed as a finished molded body.

11. Method for manufacturing a slide (20) for the sliding bearing arrangement (1) according to one of the preceding claims 1 to 7, characterized in that Components are processed in a multi-component injection molding process in such a way that the solid material S lubricants or the lubricants or the solid S lubricants and the lubricants are concentrated on the inside of the passage (22) and the fibers are concentrated in the slide body outside the inside of the passage (22).