The process of tracking the steps in the production system isolation process.

Abstract

------27 / 06 / 2566------(OCR) This invention relates to a process for tracking the isolation steps of a production system, which includes the insertion of a solid panel, the removal of a solid panel, and a leak inspection step. The isolation steps are tracked at various stages via a web application. Isolation points are monitored by generating a QR code for each isolation point, and status is reported by scanning that QR code. Status information is then transmitted from the isolation point via a web application using an explosion-proof scanning and communication device. The data is stored and processed on a server and displayed on the web application via a display device. This results in a time-saving, efficient, and error-free isolation process. It also enhances security and provides real-time status updates and historical tracking of each stage of the isolation process.

Claims

------27 / 06 / 2023------(OCR) 1. The process for tracking the production system isolation steps consists of the Insert Bind step, the Remove Blind step, and the Leak Test step. It has a special feature: the communication, processing and display system for the production system isolation step tracking process consists of an explosion-proof scanning and communication device (9), an internet system (10), a server system (11), an internet connection kit (12) and a display device (13). In tracking the production system isolation steps in the various stages, The operation is carried out through a web application on an explosion-proof scanning and communication device (9), and the points to be separated are tracked by creating a QR code for each point to be separated and reporting the status by scanning the QR code for that separation point with an explosion-proof scanning and communication device (9) to access the web application and report the status through the web application on the explosion-proof scanning and communication device (9) when the QR code is created.(QR Code) is located at each point where the cutting is required. The status information from the cutting point can be transmitted via a web application where the explosion-proof scanning and communication device (9) is assigned to transmit the data via the internet (10) to the server (1) for data storage in a database and processing at the server (11), and via the internet connection (12) to transmit the data from the server (11) to the display device (13) for display by the web application on the display device (13) where - The Insert Bind procedure includes: Defining the production system cutting plan and setting the insert binding date in the web application. On the insert binding date, each point in the production system that needs to be cut for inserting the binding is checked by preparing the work area. This preparation is done by closing the valves in front and behind the insert binding point and draining any remaining fluids within the system until there are no remaining fluids and pressures.If the site preparation cannot be completed, the QR code at the location where the opaque plate is inserted will be scanned with an explosion-proof scanning and communication device (9) to display the results to the web application on the explosion-proof scanning and communication device (9) and click to cancel the operation. However, if the site preparation can be completed, the QR code at the location where the opaque plate is inserted will be scanned with an explosion-proof scanning and communication device (9) to display the results to the web application on the explosion-proof scanning and communication device (9) and click to confirm to proceed. Then, the location where the opaque plate is inserted will be checked before inserting the plate. If it is determined that the operation cannot be completed, the QR code at the location where the opaque plate is inserted will be scanned with an explosion-proof scanning and communication device (9) to display the results to the web application on the explosion-proof scanning and communication device (9) and click to indicate that the operation cannot be completed, so that the process returns to the site preparation again.However, if it is deemed that the process can proceed, the QR code at the point where the opaque sheet is inserted will be scanned with an explosion-proof scanning and communication device (9) to display the results to the web application on the explosion-proof scanning and communication device (9) and click to confirm that the process can proceed. Then, the opaque sheet is inserted to the point to be cut, and after insertion, it is checked and the QR code at the point where the opaque sheet is inserted is scanned with an explosion-proof scanning and communication device (9) to display the results to the web application on the explosion-proof scanning and communication device (9) and a confirmation is selected to proceed. If it is deemed that the insertion is not complete, the QR code at the point where the opaque sheet is inserted will be scanned with an explosion-proof scanning and communication device (1) to display the results to the web application on the explosion-proof scanning and communication device (9) and a confirmation is selected to indicate that the operation is not complete.To allow the process to go back and check the point where the solid plate was inserted before reinserting the solid plate, but if it is considered that the insertion of the solid plate is done properly, the QR code at the location of the solid plate insertion point will be scanned by the explosion-proof scanning and communication device (9) to display the results to the web application on the explosion-proof scanning and communication device (9) and click to indicate that the operation is complete, which will complete the solid plate insertion step. In order to transmit the information notifying the status of the solid plate insertion step from the point to be separated, it can be done by the web application on the explosion-proof scanning and communication device (9) using the internet (10) to send the information to the server (11) to store the data in the database and process it on the server (11) to display the solid plate insertion status at the point to be separated, and using the internet connection (12) to transmit the information displaying the solid plate insertion status from the server (11) to the display device (13) to display it by the web application on the display device (13).Using the status indicator for inserting the blind as a red mark - the blind removal procedure (Remove Blind) where, after completion, the blind will be removed. The blind removal procedure consists of: Defining the blind removal plan at the point where the blind needs to be cut in the production system and setting the blind removal date in the web application. On the blind removal date, each point in the production system that requires blind removal will be checked by preparing the work area, checking for any residual fluid and pressure within the system, and scanning the QR code at the point where the blind needs to be removed to display the results in the web application on the explosion-proof scanning and communication device (9), and clicking to confirm to proceed. Then, the point where the blind needs to be removed will be checked before removing the blind. If it is determined that the process cannot proceed, the QR code at the point where the blind needs to be removed will be scanned with the explosion-proof scanning and communication device (9) to display the results in the web application on the explosion-proof scanning and communication device (9).and click to select that the opaque plate cannot be removed, so that the process goes back to prepare the work area again. However, if it is considered that the opaque plate can be removed, the QR code at the location where the opaque plate needs to be removed will be scanned with an explosion-proof scanning and communication device (9) to display the results to the web application on the explosion-proof scanning and communication device (9) and click to confirm to proceed. Then the opaque plate is removed from the point of separation and checked after inserting the opaque plate and the QR code at the location where the opaque plate is removed will be scanned with an explosion-proof scanning and communication device (9) to display the results to the web application on the explosion-proof scanning and communication device (9) and select to confirm to proceed to check the removal of the opaque plate. If it is considered that it is not satisfactory, the QR code at the location where the opaque plate is removed will be scanned with an explosion-proof scanning and communication device (9) to display the results to the web application on the explosion-proof scanning and communication device (9).and click to indicate that the operation is not complete, so that the process goes back to check the point where the opaque plate was removed before removing the opaque plate again. However, if it is considered that the insertion of the opaque plate is done properly, the QR code at the location where the opaque plate was removed will be scanned with an explosion-proof scanning and communication device (9) to display the results to the web application on the explosion-proof scanning and communication device (9) and click to indicate that the operation is complete, which will complete the opaque plate removal process. In order to transmit information on the status of the opaque plate removal process from the point to be separated, this can be done by the web application on the explosion-proof scanning and communication device (9) using the internet system (10) to the server system (11) to store the data in the database and process it on the server system (11) to display the status of the opaque plate removal at the point to be separated, and using the internet connection set (12) to transmit the information on the status of the opaque plate removal from the server system (11) to the display device (13).To display the results with the web application on the display device (13), using the status symbol for inserting the opaque plate as a green mark - the Leak Test procedure, which is performed after the opaque plate removal procedure, is started by clicking to perform a leak test at each desired isolation point in the web application on the explosion-proof scanning and communication device (9), and then performing a leak test by releasing gas into the production system through the leak test points, where if a leak is found, the QR code of the leak test point is scanned by the explosion-proof scanning and communication device (9) to display the results in the web application on the explosion-proof scanning and communication device (9), and click to select that a leak has been found and take corrective action, causing the process to revert to the beginning of the leak test. However, if no leak is found, the QR code of the leak test point is scanned by the explosion-proof scanning and communication device (9) to display the results in the web application on the explosion-proof scanning and communication device (9), and click to select that no leak has been found.and open the valves in front and behind the point of isolation that has been checked for leaks, which will complete the leak detection procedure, in which the transmission of the status information of the leak detection procedure from the point of isolation can be done by a web application on which the explosion-proof scanning and communication device (9) transmits the data via the Internet (10) to the server (11) for storing the data in a database and processing it on the server (11) to display the leak detection status at the point of isolation, and using an Internet connection (12) to transmit the leak detection status information from the server (11) to the display device (13) to display it with a web application on the display device (13) using a yellow symbol to indicate the status of inserting the opaque plate.

2. Production System Isolation Procedure According to Claim 1, in which the leak detection procedure is further comprised of: - In the case where the production system has an operating pressure not exceeding 7 bar, nitrogen gas is released into the production system until the pressure in the system is in the range of 5-7 bar.Then, a leak check is performed. If a leak is found, the QR code of the leak check point is scanned with an explosion-proof scanning and communication device (9) to display the results on the web application on the explosion-proof scanning and communication device (9), and click to select that a leak has been found and take corrective action, causing the process to revert to the beginning of the leak check. However, if no leak is found, the QR code of the leak check point is scanned to display the results on the web application on the explosion-proof scanning and communication device (9), and click to select that no leak has been found and open the valves in front of and behind the point to be cut off that has been checked for leaks, thus completing the leak check process. - In the case where the production system has an operating pressure greater than 7 bar and not exceeding 20 bar, nitrogen gas is released into the production system until the system pressure is in the range of 5-7 bar, then a leak check is performed. If a leak is found, the QR code of the leak check point is scanned with an explosion-proof scanning and communication device (9).To display the results to the web application on the explosion-proof scanning and communication device (9) and click to select that a leak has been found and take action, causing the process to revert to the beginning of the leak check. However, if no leak is found, scan the QR code of the leak check point with the explosion-proof scanning and communication device (9) to display the results to the web application on the explosion-proof scanning and communication device (9) and click to select that no leak has been found to proceed to the next pressure level leak check. Then, release the hydrocarbon gas into the production system until the system pressure is in the range of 15-20 bar, then perform a leak check. If a leak is found, scan the QR code of the leak check point with the explosion-proof scanning and communication device (9) to display the results to the web application on the explosion-proof scanning and communication device (9) and click to select that a leak has been found and take action, causing the process to revert to the beginning of the leak check. However, if no leak is found,The QR code of the leak check point will be scanned with the explosion-proof scanning and communication device (9) to display the results on the web application on the explosion-proof scanning and communication device (9), and click to select that no leak was found and open the valves in front and behind the point to be cut off that was checked for leaks, thus completing the leak check procedure. - In the case where the production system has a working pressure of more than 20 bar and not more than 45 bar, nitrogen gas will be released into the production system until the system pressure is in the range of 5-7 bar, then a leak check will be performed. If a leak is found, the QR code of the leak check point will be scanned with the explosion-proof scanning and communication device (9) to display the results on the web application on the explosion-proof scanning and communication device (9), and click to select that a leak was found and proceed to fix it, causing the process to revert to the beginning of the leak check. However, if no leak is found, the QR code of the leak check point will be scanned with the explosion-proof scanning and communication device (9).To display the results in the web application on the explosion-proof scanning and communication device (9) and click "No Leak Found" to proceed to the next pressure level leak check, release hydrocarbon gas into the production system until the system pressure is in the range of 15-20 bar, then perform a leak check. If a leak is found, scan the QR code of the leak check point with the explosion-proof scanning and communication device (9) to display the results in the web application on the explosion-proof scanning and communication device (9) and click "No Leak Found" and proceed to fix, causing the process to revert to the beginning of the leak check. However, if no leak is found, scan the QR code of the leak check point with the explosion-proof scanning and communication device (9) to display the results in the web application on the explosion-proof scanning and communication device (9) and click "No Leak Found" to proceed to the next pressure level leak check, then release hydrocarbon gas into the production system until the system pressure is in the range of 42-45 bar, then perform a leak check.If a leak is found, the QR code of the leak detection point will be scanned with an explosion-proof scanning and communication device (9) to display the results to the web application on the explosion-proof scanning and communication device (9), and click to select that a leak has been found and take corrective action, causing the process to revert to the beginning of the leak detection process. However, if no leak is found, the QR code of the leak detection point will be scanned with an explosion-proof scanning and communication device (9) to display the results to the web application on the explosion-proof scanning and communication device (9), and click to select that no leak has been found, and open the valves in front of and behind the point to be cut off that has been checked for leaks, thus completing the leak detection process.

3. The process of tracking the production system cut-off procedure according to claim 1 or 2 where the hydrocarbon gas released into the production system in the leak detection process is a gas with methane as the main component.

4. The process of tracking the production system cut-off procedure according to one of claims 1-3 where the Insert Bind is inserted.The process of tracking the production system isolation steps under any one of the rights 1-4, where in the Remove Blind step, the process of planning the blind removal at the point of need in the production system and scheduling the blind removal date is a sub-step (1) performed via the web application on the display device (13), while the site preparation, pre-blind removal inspection, post-blind removal inspection, and confirmation inspection, either individually or in combination, are sub-step (2) performed via the web application on the explosion-proof scanning and communication device (9).

6. The process of tracking the production system isolation steps under any one of the rights 1-5.One of the following in the Leak Test process: Leak testing at pressures of 5-7 bar (6), Leak testing at pressures of 15-20 bar (7), and Leak testing at pressures of 42-45 bar (8), either individually or in combination, as a sub-process (5), is performed via a web application on an explosion-proof scanning and communication device (9).

7. The process of tracking the production system isolation steps, according to one of the claims 1-6, where a QR code is generated for each isolation point and then the data is recorded in a database on the server (11) or a web application on the display device (13), either individually or in combination, by specifying the isolation point and details for reporting the status of that isolation point in the Piping and Instrumentation Diagram (P&ID) for display in the web application on the display device (13).

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