Soil reinforcement mesh made from rubber compound and its manufacturing process.

Abstract

OCR 10KL (08 / 07 / 2569) Soil reinforcement mesh made from rubber compound consists of smoked rubber sheets. Zinc oxide, stearic acid, dimethylbutylphenylenediamine, calcium carbonate, carbon black (N330), silica. Polyethylene glycol 4000, paraffin oil, sulfur, and cyclohexylbenzothiazosol sulfenamide, which contain... The manufacturing process consists of steps in preparing the rubber compound sheet, starting with taking smoked rubber sheets. Knead the mixture, then add the ingredients together. Next, remove the rubber compound sheet from the mixer and knead it. Next, let it cool, and then test its vulcanization behavior to determine the optimal time for molding the rubber. The process of forming the soil reinforcement mesh will begin by taking the obtained rubber compound sheets and shaping them into sheets. The machine compresses and trims the rubber sheet, then punches square holes in it, creating a mesh-like pattern.

Claims

OCR 10KL (08 / 07 / 2569) 1. Soil reinforcement mesh made from rubber compound, consisting of the following components: 100 parts by weight of smoked rubber sheet. 3 parts zinc oxide by weight Stearic acid 1 part by weight Dimethylbutylphenylenediamine 1 part by weight. 50 parts calcium carbonate by weight Soot black (N330) 50 parts by weight. 5 parts silica by weight Polyethylene glycol 4000, 1 part by weight. 30 parts paraffin oil by weight 2 parts sulfur by weight Cyclohexylbenzothiazolsulfinamide 1.5 parts by weight 2. Soil reinforcement mesh made from rubber compound, as per Claim 1, where smoked rubber sheets are optional. From grade one to grade three (RSS1-RSS3) of smoked rubber sheet, the best quality smoked rubber sheet is the rubber sheet. Smoked Grade 3 (RSS3) 3. The process for manufacturing soil reinforcement mesh from rubber compounds as per claim 1 or 2, which The steps are as follows: 1) Preparation of rubber compound sheets. 1.1) Knead the smoked rubber sheets in a rubber kneading machine or a closed-system needle mixer. (Kneader) for 2-3 minutes until the temperature of the rubber kneader reaches 60-70 degrees Celsius. 1.2) Add zinc oxide, stearic acid, and dimethylbutylphenylenediamine to the mixer. Then continue mixing until all three chemicals are thoroughly combined with the smoked rubber sheet, which takes 2-3 minutes. 1.3) Add calcium carbonate, silica, and polyethylene glycol 4000 to the mixture obtained from... (Step 1.2) Add half the amount of paraffin oil and continue mixing until all the chemicals begin to mix into the rubber sheet. Smoking: Mix for 5-10 minutes, maintaining the mixing temperature at 70 degrees Celsius. 1.4) Add the remaining half of the carbon black (N330) and paraffin oil (from step 1.3). Continue mixing until the carbon black (N330) begins to combine with the smoked rubber sheet, which will take 5-10 minutes, and monitor the process. The mixing temperature is 70 degrees Celsius until a rubber compound sheet is obtained. 1.5) Remove the rubber compound sheet from the closed-system needle mixer and continue kneading it on... An open-system rubber mixer with a two-roller mechanism then bends and rolls the rubber to allow the added chemicals to penetrate. To improve dispersion, add sulfur and cyclohexylbenzothiazosolsulfenamide before grinding and mixing the chemicals. Both types are mixed together, requiring a mixing time of 5 minutes. After that, remove the rubber compound sheet from the mixer. The open-system rubber sheet is rolled using a two-roller machine, and the rubber compound sheet is left to cool. 1.6) Test the vulcanization behavior of the obtained rubber compound sheets using a rheometer. The moving die rheometer (MDR) was used at a temperature of 150 degrees Celsius for 10 minutes. To find the optimal time for rubber molding. 2) Forming of soil reinforcement mesh sheets. 2.1) The obtained rubber compound sheets are then shaped into regular sheets using a compression molding machine. Machine) with a capacity of 800 tons at a temperature of 150 degrees Celsius for the time obtained from the test in section 1.6), by adding... Add another 5 minutes to the baking time. 2.2) Once the required time has elapsed, remove the molded rubber sheet from the press. Decorate the rubber compound sheet by trimming off any excess fins that protrude from the workpiece. 2.3) Cut square holes measuring 20 x 20 millimeters into the rubber compound sheet. And they are spaced 20 x 20 millimeters apart.

4. The process for manufacturing soil reinforcement mesh from rubber compounds, as per claim 3, which states: The soil reinforcement mesh made from rubber compound has a thickness of 2.4 - 3.5 millimeters.