BUTTER HOMOGENIZATION MACHINE

Abstract

The invention relates to a butter homogenization machine (A) with a homogenization unit (7) and a homogenization motor (71) to enable the homogenization of frozen butter (T) with minimum labor, minimum equipment deformation and minimum time, and to clean the equipment used after homogenization without disassembly.

Description

1 TARIFF BUTTER HOMOGENIZATION MACHINE TECHNICAL FIELD The invention enables the production of frozen butter with minimum labor, minimum equipment deformation, and homogenization in minimum time, and also the 5 used after homogenization. Butter that allows equipment to be cleaned in place without disassembling it. It is related to the homogenization machine. PREVIOUS TECHNIQUE Frozen butter homogenization is a process used in butter production. This process ensures that the frozen butter has a homogeneous structure. This is done to ensure that when butter is cooled or When frozen, the fat crystals it contains become large and irregular, and this condition, This causes undesirable changes in the texture and consistency of the product. The process of homogenizing frozen butter usually involves special homogenization equipment. This is accomplished using equipment that breaks down frozen butter and reduces the product to 15%. to have a smoother consistency and thus obtain a homogeneous structure provides. The current technique requires a staff member / operator to reduce the size of the frozen butter. Blocks of butter are manually cut and reduced in size via a spiral. It is compressed and kneaded in the unit and transferred to the homogenization unit and 20 From here, it is homogenized and sent to the packaging unit. As mentioned above, in the current technique, blocks of butter are formed manually. The process of breaking it down and then transporting it to the screw conveyor unit results in both time losses and... This creates a need for more staff. Also, the butter is broken down into smaller pieces. Occupational safety issues such as operator injuries caused by cutting tools used in the process 25 Risks arise. Also during the conveying process to the screw unit. Product losses due to operators dropping butter and butter during transportation Hygiene problems arise during the process due to external environmental conditions. Screw 2 The screw conveyors used in the unit both compress and knead the butter. It conveys the liquid to the homogenization unit. However, due to the current infrastructure... Frozen butter blocks are overloaded on the shafts and screws in the screw conveyor unit. The shaft and other elements that act as bearings by applying the load deform under excessive load. This causes it to happen. 5 Also, a homogenization unit used for post-production homogenization process and The screw unit is being disassembled and manually assembled by operators. It is being cleaned. However, this situation prevents effective cleaning and also... This leads to an increase in manual labor in the food equipment in question. Clean-in-place (CIP) cleaning is extremely hygienic, and this system is used in food production. Its use in the sector is extremely essential, but this is the case in the current structures. It is being ignored. Furthermore, in currently used systems, the butter moves through the screw conveyor unit while being placed on a bearing. Due to the strain on the unit, the butter quickly reaches the homogenization unit. It cannot be delivered. In this case, both time is lost and the butter spoils over time. 15 It begins to melt as it heats up. Especially when the butter's temperature rises above 10 degrees. In this case, the final products coming out of the homogenization unit may have morphological and structural defects. Disorders occur. Considering this situation... Checking the temperature of the butter entering the homogenization unit. It is necessary. In addition, in existing systems, there is a 20 cm gap between the homogenizing and screw conveyor units. Product leaks are being observed. In this situation, the existing systems need to be effective. This is due to the lack of a leak-proof seal. Eliminating these aforementioned problems. a structure applied or used in current technology for removal It is not available. There are 25 issues encountered in the homogenization process of frozen butter using the current technique. The problems can be summarized as follows: manual cutting and transport of butter blocks, screw conveyor unit. The equipment deforms quickly, and general system cleaning is done manually. This is done in a way that increases the temperature of the butter, resulting in a standard product temperature. many problems such as product losses due to unavailability and leak-proof sealing issues disadvantages are observed. 30 solutions have been proposed to eliminate these disadvantages. No such structure has been identified in the research conducted. 3 https: / / www.youtube.com / watch?v=-SKrLuQl1bY https: / / www.youtube.com / watch?v=oda3TcE2gq4 As can be seen in the two links above, the current technique involves blocks of butter. It is manually placed into the screw conveyor machine. Application number CN213942934U concerns a butter homogenizing and emulsifying process. The device in question is used in the butter homogenization process; butter a device that will ensure maximum efficiency in mixing with auxiliary products It is mentioned that it should be done. Application number 2010 / 09045 refers to a homogenizer machine. The machine shown here has 10 features that help reduce maintenance and production costs. because it contains elements and consists of 3 parts that are easily detachable for cleaning It is mentioned. However, there is something here that will prevent manual cleaning. leaks in the structure or system, equipment deformations, manual There is no mention of a structure that would eliminate manual labor. Considering the aforementioned negative factors, frozen 15 butter is produced with minimum labor, minimum equipment damage and minimum time. homogenization and also the equipment used after homogenization A butter homogenizer that allows for on-site cleaning without disassembly. A machine is needed. In conclusion, all the problems mentioned above necessitate an innovation in the relevant field. It has brought it to this state. THE PURPOSE OF THE INVENTION The present invention aims to eliminate the aforementioned problems and provide technical solutions in the relevant field. It is introduced with the aim of creating an innovation. The aim of the invention is to achieve minimum labor in the process of homogenizing frozen butter. It enables its use. The purpose of the invention is to eliminate the need for manual processing of frozen butter during the homogenization process. It enables effective cleaning without the need for manual labor. 4 The purpose of the invention is to create equipment for the process of homogenizing frozen butter. It prevents deformations. The purpose of the invention is to regulate the temperature of butter during the homogenization process of frozen butter. This prevents it from exceeding the established standards. The purpose of the invention is to eliminate the lack of a leak-proof seal in the homogenization process of frozen butter. 5 It prevents product leaks caused by various sources. The invention aims to eliminate the manual cutting and handling of frozen butter blocks. By eliminating manual processes, it prevents the disadvantages caused by manual operations. A BRIEF DESCRIPTION OF THE INVENTION All the objectives mentioned above and those that will emerge from the detailed explanation below are 10 The invention presented here is a butter homogenization machine. The invention refers to the container in which the aforementioned butter is placed, and the contents of the aforementioned container. the blades that cut the blocks of butter and the second part of the cut butter block A piston with a piston head that enables it to be pushed towards the helical group on the axis. The pusher that enables the aforementioned butter to be propelled towards the piston on the first axis is 15. the butter, cut by the aforementioned piston, is compressed and kneaded. The screw conveyor group that enables the transmission to the homogenization unit, mentioned above After the homogenization process is complete, the contaminated elements that were used in this process spraying water onto these elements to ensure they are cleaned. Multiple nozzles, the discharge of water sprayed by the aforementioned nozzles 20 Frozen butter is characterized by containing a valve that provides minimum moisture content. Homogenization with minimal labor, minimum equipment deformation, and minimum time. Furthermore, the equipment used after homogenization is not disassembled but remains in place. to ensure cleaning of the homogenization unit and homogenization motor It relates to the butter homogenization machine. 25 A preferred configuration of the invention is one in which the aforementioned thruster is linearly positioned along the first axis. It includes a rail mechanism that enables it to move. A preferred configuration of the invention is the thrust that enables the transmission of drive to the aforementioned thruster. It includes the engine. A preferred configuration of the invention is to be configured to lie on a helical axis. It contains a helical group. A preferred configuration of the invention is one with an angle of 30 degrees between it and the first axis. It contains a helical axis. A preferred configuration of the invention is the aforementioned 5 to ensure hygienic conditions. a lid that prevents the butter inside the container from coming into contact with the outside environment It includes. A preferred configuration of the invention is one in which the butter is contained within the aforementioned chamber. Monitoring that allows the quantity to be determined by the operator without opening the lid. It includes the area. 10 A preferred configuration of the invention transmits the drive to the aforementioned helical group. It includes a helical motor that provides power. A preferred configuration of the invention is the aforementioned thrust motor, piston, screw motor, homogenization motor, nozzles and valve specified sequence and drive parameters It includes a control unit that enables it to operate in accordance with the instructions. 15 A preferred configuration of the invention is a spiral group of a cut butter block. It contains a channel that ensures the transmission is interrupted from the external environment. A preferred configuration of the invention involves connecting the inlet and outlet of the homogenization unit, into the channel such that there is a distance between them on the second axis, between them on the first axis It contains nozzles that connect to the inside of the reservoir in such a way that a distance can be maintained. 20 A preferred configuration of the invention prevents butter leakage in the aforementioned helical assembly. It contains a sealing element to prevent leakage. A preferred configuration of the invention is located below the helical assembly and the sealing element. It includes a valve that is positioned next to and connected to the helical assembly. A preferred configuration of the invention is the homogenization unit containing butter 25 It includes a temperature sensor that allows for the instantaneous measurement of the temperature. 6 A preferred configuration of the invention would keep the butter temperature below 10 degrees. the aforementioned temperature to allow it to enter the homogenization unit in this way It includes a cooler that activates based on data received from its sensor. BRIEF DESCRIPTION OF THE FIGURES Figure 1 shows a cross-sectional view of the butter homogenization machine. 5 Figure 2 shows a detailed view of the butter homogenization machine. Figure 3 shows the isometric view of the butter homogenization machine. EXPLANATION OF REFERENCE NUMBERS IN THE FIGURES A. Butter homogenization machine 1. Reservoir 10 11. Cover 111. Observation area 2. Propellant 3. Rail mechanism 4. Propulsion motor 15 5. Piston Title 51 511. Knife Channel 52 6. Spiral group 20 61. Screw engine 7. Homogenization unit 71. Homogenization motor 7 8. Nozzle 9. Valve 10. Sealing element S. Cooler S1. Temperature sensor 5 K. Control unit T. Butter E1. First axis E2. Second axis HE. Spiral axis 10 DETAILED DESCRIPTION OF THE INVENTION In this detailed description, the subject of the invention, the butter homogenization machine (A), is described only. to help better understand the subject, with examples that will not create any limiting effects. It is explained. The invention enables the production of frozen butter (T) with minimum labor, minimum equipment deformation and 15 homogenization in minimum time and also the use after homogenization Butter that allows equipment to be cleaned in place without disassembling it. It is related to the homogenization machine (A). The figures show a representative view of the general structure of the butter homogenization machine (A). As of; 20  Homogenizer that enables the homogenization of the mentioned butter (T). unit (7),  Enabling the transmission of drive to the mentioned homogenization unit (7) homogenization motor (71),  The container (1) into which the mentioned butter (T) is placed, 25 8  Enables cutting of the butter (T) blocks located in the mentioned container (1). to the blades (511) and the helix of the cut butter (T) block on the second axis (E2) Piston (5) with piston head (51) which enables it to be pushed toward the group (6),  Pushing the mentioned butter (T) towards the piston (5) on the first axis (E1). providing thrust (2), 5  The mentioned thruster (2) moves linearly along the first axis (E1). rail mechanism (3),  The thrust motor (4) that provides drive transmission to the mentioned thruster (2),  In order to ensure hygienic conditions, the container mentioned (1) is located The lid (11) which ensures that the butter (T) is cut off from the external environment, 10  The operator determines the amount of butter (T) in the mentioned container (1). surveillance area that allows detection without opening the cover (11) (111),  By compressing the butter (T) cut by the aforementioned piston (5) screw conveying the kneading and homogenization unit (7) 15 group (6),  To prevent butter (T) leaks in the mentioned helical group (6). sealing element (10) that provides leakage  Screw motor that provides drive transmission to the aforementioned screw group (6) (61), 20  After the aforementioned homogenization process is completed, in this process water used to clean contaminated equipment Multiple nozzles that enable spraying (8),  Discharging the water sprayed by the aforementioned nozzles (8) valve (9), 25  The temperature of the butter (T) in the mentioned homogenization unit (7) Temperature sensor (S1) that enables instantaneous measurement,  Homogenization of butter (T) at a temperature 10 degrees below the set temperature. from the mentioned temperature sensor (S1) to enable it to enter the unit (7) The cooler (S), which is activated based on the data it receives, is 30  The mentioned push motor (4), piston (5), screw motor (61), homogenization motor (71), nozzles (8) and valve (9) in the specified sequence and drive Control unit (K) that enables it to operate in accordance with its parameters, 9 It includes. The invention is a butter homogenization machine (A), which, thanks to its constituent elements, can produce frozen butter. butter (T) minimum labor, minimum equipment deformation and minimum homogenization at the same time and also the use after homogenization This refers to cleaning the equipment in place without disassembling it. 5 The invention is a butter homogenization machine (A) which homogenizes frozen butter as shown in Figure 1. It contains a container (1) in which butter (T) blocks are placed. Inside the container (1) It includes a rail mechanism (3) that is installed. The mentioned rail mechanism (3) It includes a connected thruster (2). The mentioned thruster (2) moves on the first axis (E1). It includes a thrust motor (4) connected to the pusher (2) to enable it to do so. Thus 10 Butter placed into the chamber (1) is directed towards the piston (5) on the first axis (E1) (T). It is pushed in a controlled manner. The invention is a butter homogenization machine (A), which, as shown in Figure 1, has a hopper from which... (1) having one or more knives (511) that enable cutting the incoming butter (T). It includes a piston head (51). The piston 15 to which the aforementioned piston head (51) is connected. (5) is included. The aforementioned piston (5) moves linearly on the second axis (E2). With this movement of the piston (5), the butter (7) starts to come out of the container (1). A part of the block is cut off by means of the blade (51) and the piston head (51) It is pushed towards the helical group (6) on the second axis (E2). Cut butter (T) 20 It contains channel (52). Thanks to the mentioned blade (511), the butter (T) blocks are small By separating into parts, the helices in the helical group (6) are subjected to stresses The butter (T) is kneaded by compressing it without leaving any residue. The aforementioned knife (511) cut butter (T) block piston head (51) and helical assembly (6) Thanks to the pushing, no blockages occur in the canal (52) and the cut 25 The butter (T) is transferred quickly to the helical group (6). The invention is a butter homogenization machine (A) for cutting butter (T) into small pieces. compressing and kneading the blocks and transferring them to the homogenization unit (7) The aforementioned helical assembly (6) includes a shaft and a spindle. It contains several helices connected to it. The mentioned group of helices is (6) 30 To enable the transmission of drive for its operation, a connected screw motor (61) It includes. The helical group (6) is on the helical axis as seen in figures 1 and 2. (HE) extends. Between the aforementioned helical axis (HE) and the first axis (E1). There is a minimum angle of 30 degrees. The aforementioned helical group (6), helical By configuring the butter (T) blocks to lie on the axis (HE), creating excessive load on the shafts and helices in the helical assembly This prevents stress on the shaft and bearing elements. This 5 In this way, both the butter (T) in the helical group (6) and the homogenization unit (7) are quickly In a way, the transfer is ensured and the butter (T) avoids time losses. The melting of the resulting heat is prevented to the maximum extent. From the helical group (6) To prevent butter (T) from leaking out, as shown in Figure 2 There is a sealing element (10) connected to the helical assembly (6). 10 The invention is a butter homogenization machine (A) which is compressed in a screw assembly (6). Homogenization unit (7) which enables the homogenization of kneaded butter (T). It includes. To ensure the transmission of drive to the mentioned homogenization unit (7). It includes a homogenization motor (71) connected to it. The invention is a butter homogenization machine (A), and the homogenization process mentioned is 15 After completion, the contaminated elements are cleaned using this process. Multiple nozzles (8) that enable water to be sprayed onto these elements in order to provide It includes a supply line that provides water to the aforementioned nozzles (8). These nozzles (8) spray pressurized water onto the elements. This ensures the removal of butter (T) residues. As seen in Figure 1, 20 Two nozzles (8) are connected to the inlet and outlet of the homogenization unit (7). Two nozzles (8) are placed in the channel (52) so that there is a distance between them on the second axis (E2). It is connected inside. Two nozzles (8) are connected to the first axis (E1) at a distance between them. It is connected to the reservoir (1) in such a way that it can be found. Coming from the aforementioned nozzles (8) To ensure the water is drained, the helical group (6) 25 as shown in Figure 1 positioned under and next to the sealing element (10) the helix It includes valve (9) connected to group (6). The aforementioned nozzles (8) and valve (9) Thanks to their structure, all elements can be disassembled without needing to be taken apart. This ensures effective cleaning. Thus, extra labor is eliminated. It is rising. In addition, bacteria buildup over time due to manual washing is increasing. 30 Hygiene problems such as these are also prevented. In addition, the valve mentioned (9) has Washing in the butter homogenization machine (A) thanks to the contact position This ensures that the resulting wastewater is quickly drained. 11 The invention is a butter homogenization machine (A), the shape of which ensures hygienic conditions. As seen in 1, the butter (T) in the mentioned container (1) is in contact with the external environment. It contains a cover (11) that enables the connection to be severed. Inside the mentioned container (1) The amount of butter (T) found is determined by the operator before the lid (11) is opened. There is a surveillance area (111) that enables it to be monitored. The mentioned hatch (11), 5 It is opened and closed manually by the operator. As shown in Figure 1. mentioned push motor (4), piston (5), screw motor (61), homogenization motor (71), nozzles (8) and valve (9) specified sequence and actuation parameters It includes a control unit (K) that enables it to operate in accordance with the mentioned procedure. The operation / shutdown of the butter homogenization machine (A) is controlled by the control unit (K). Their situations are also being monitored. Homogenization occurs if butter temperatures rise above 10 degrees. An effective homogenization process cannot be carried out in unit (7) and as a result of this The final products exhibit morphological and structural defects. These aforementioned defects... To prevent this situation, the invention in question is the butter homogenization machine (A), figure 15 As seen in 1, the butter (T) in the mentioned homogenization unit (7) to enable instantaneous measurement of temperature to the homogenization unit (7) It includes a connected temperature sensor (S1). The butter (T) temperature is 10 degrees below cooler (S) that allows it to enter the homogenization unit (7) It includes. The mentioned cooler (S) receives data from the temperature sensor (S1) 20 It activates accordingly and receives data from the temperature sensor (S1) the temperature of butter (T) that will enter the homogenization unit (7) in line with It determines. The mentioned cooler (S) is on the helical assembly (6) on the second axis (E2). and is located close to the homogenization unit (7). In this way After the temperature of butter (T) is lowered, it enters the homogenization unit (7) for 25 This prevents any loss of time and thus allows the butter (T) temperature to be restored. It is ensured that it enters the homogenization unit (7) without increasing. The scope of protection of the invention is specified in the claims attached hereto, and these details are strictly adhered to. The explanation cannot be limited to those given for illustrative purposes. Because a technically skilled person... The person, without deviating from the main theme of the invention, can create similar 30 based on the above-mentioned points. It is clear that these structures can emerge.

Claims

12 REQUESTS 1. The invention relates to the homogenization of frozen butter (T) and also to the homogenization process. cleaning of the equipment in place without dismantling it afterwards to provide homogenization unit (7) and homogenization motor (71) This relates to the butter homogenization machine (A), the feature of which is; 5  The container (1) into which the mentioned butter (T) is placed,  Cutting of the butter (T) blocks in the mentioned container (1) to the blades (511) and the second axis of the cut butter (T) block (E2) piston head (51) which enables the helical assembly (6) to be pushed towards it. piston (5), 10  Pushing the mentioned butter (T) towards the piston (5) on the first axis (E1). propellant (2),  By compressing the butter (T) cut by the aforementioned piston (5) kneading and transfer to the homogenization unit (7) helical group (6), 15  After the aforementioned homogenization process is completed, in this process to ensure the cleaning of contaminated elements by using The subject is multiple nozzles (8) that enable water to be sprayed onto these elements.  Discharging the water sprayed by the aforementioned nozzles (8) valve (9), 20 It is characterized by its inclusion.

2. The butter homogenization machine (A) conforming to Claim 1 is specified as follows: rail that enables the pusher (2) to move linearly on the first axis (E1) It includes mechanism (3).

3. Butter homogenization machine (A) conforming to Claim 1, its feature is; as mentioned It includes a thrust motor (4) which provides drive transmission to the pusher (2).

4. Butter homogenization machine (A) conforming to Claim 1, its feature is; screw conveyor. It contains a helical group (6) configured to lie on its axis (HE). 30 13 5. The butter homogenization machine (A) conforming to Claim 4 is characterized by: first helical axis (HE) which has an angle of 30 degrees with the axis (E1) It includes.

6. Butter homogenization machine (A) conforming to Claim 1, its feature is; hygiene 5 In order to satisfy the conditions, the butter (T) in the mentioned container (1) is outside It contains a cover (11) that enables its connection with the environment to be cut off.

7. Butter homogenization machine (A) conforming to claim 6, its feature is; as mentioned The amount of butter (T) in the container (1) is measured by the operator using the lid (11) 10 It includes a surveillance area (111) that allows it to be detected before opening.

8. The butter homogenization machine (A) conforming to Claim 1 is characterized by the following: It includes a screw motor (61) which provides drive transmission to the screw group (6).

9. The butter homogenization machine (A) conforming to Claim 1 is characterized by the following: push motor (4), piston (5), screw motor (61), homogenization motor (71), the specified sequence and actuation parameters of nozzles (8) and valve (9) It includes a control unit (K) that enables it to operate accordingly.

10. The butter homogenization machine (A) conforming to Claim 1, its characteristic is; cut The relationship of the butter (T) block with the external environment while it is conveyed to the helical group (6) It contains a channel (52) that enables cutting.

11. Butter homogenization machine (A) conforming to Claim 1, its specification is; 25 between the inlet and outlet of the homogenization unit (7), on the second axis (E2). into channel (52) such that the distance between the first axis (E1) is found It contains nozzles (8) connected to the reservoir (1) in such a way that it can be found inside.

12. Butter homogenization machine (A) conforming to Claim 1, its characteristic is; the aforementioned 30 leak-proof to prevent butter (T) leaks in the helical assembly (6). It contains a sealing element (10) that provides. 14 13. Butter homogenization machine (A) conforming to claim 12, its feature is; screw conveyor. under group (6) and next to sealing element (10) It includes a valve (9) which is connected to the helical group (6) by positioning.

14. Butter homogenization machine (A) conforming to Claim 1, its specification is; 5 instantaneous temperature of butter (T) in the homogenization unit (7) It includes a temperature sensor (S1) that enables temperature measurement.

15. Butter homogenization machine (A) conforming to claim 14, its characteristic is; butter (7) 10 to the homogenization unit such that (T) temperature will be 10 degrees below. data received from the mentioned temperature sensor (S1) to enable it to enter It contains a coolant (S) that is activated accordingly.

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