INDUCTION HARDENING SYSTEM

Abstract

The invention relates to an induction hardening system (A) which enables the induction hardening process to be carried out in medium frequency induction machines.

Description

1 TARIFF INDUCTION HARDENING SYSTEM TECHNICAL FIELD The invention relates to the induction hardening process in medium-frequency induction machines. It is related to the induction hardening system that enables this. 5 PREVIOUS TECHNIQUE Medium frequency induction machines and high frequency induction machines, It is generally used for different application areas and processes. Medium frequency Machines generally operate between 1 kHz and 20 kHz, while high-frequency machines are generally... It operates between 100 kHz and 2 MHz. Mid-frequency machines are typically large 10-bit models. These machines are more suitable for heating metal parts. They allow for deeper penetration. It can provide and facilitate the heating of large-volume parts. High frequency Because the machines operate at a higher frequency, they provide more superficial heating. This Suitable for more controlled and surface hardening processes on smaller parts. Medium frequency machines can transfer energy more efficiently and are typically 15 It has a higher power density. This feature allows for the rapid processing of large parts. This causes it to heat up. High-frequency machines operate at a higher frequency. They generally have a lower power density. This results in more superficial heating and Suitable for hardening processes. Medium frequency machines are used in various metal forming, heat treatment, and induction hardening processes. It is widely used in applications. High-frequency machines are generally more... Precision and surface applications, especially hardening and soldering of small parts. It is preferred for processes such as these. Traditional induction hardening processes typically involve high-frequency induction. This is carried out using heating machines. These machines are induction heating 25 Based on these principles, metal is heated through high-frequency electromagnetic fields. They perform the hardening process by rapidly heating specific areas of the parts. 2 However, there are some disadvantages to using high-frequency machines. Firstly, these machines are generally expensive and are suitable for small or medium-sized businesses. This creates access problems for businesses. Medium frequency induction machines, on the other hand, are generally less expensive and more widely used. Although they are available, traditionally they are not suitable for hardening processes. They are not. This is because mid-frequency machines are generally not high enough. They are unable to operate at the frequency required by traditional hardening processes. Their inability to provide deep and homogeneous heating conditions. Considering the negative situations mentioned above, the average Performing induction hardening process in frequency induction machines 10 An induction hardening system that provides this is needed. In conclusion, all the problems mentioned above necessitate innovation in the relevant field. It has brought it to this state. THE PURPOSE OF THE INVENTION The present invention aims to eliminate the problems mentioned above and to provide technical solutions in the relevant field. It is introduced with the aim of creating an innovation. The purpose of the invention is to perform induction hardening in medium frequency induction machines. The goal is to ensure the process is carried out. The purpose of the invention is to develop high-frequency induction for the induction hardening process. This eliminates the need for machines. Thanks to this, induction hardening 20 generating financial gain by eliminating the need for machinery investment for the process. It provides. The aim of the invention is to eliminate the use of high-frequency machines for induction hardening. by removing both medium-frequency and high-frequency machines within the facility. It prevents the occupation of space caused by its use. 25 The aim of the invention is to implement surface hardening processes with minimum energy consumption. to provide. 3 A BRIEF DESCRIPTION OF THE INVENTION All the purposes mentioned above and those that will emerge from the detailed explanation below. The present invention is an induction hardening system. The invention generates heat by creating an electromagnetic field through which electricity passes. copper pipe, the magnetic field generated in the aforementioned copper pipes is 5 in a defined region. It enables the collection of heat and its increase in this area, then its transfer to a designated region. At least one first-grade sheet metal made of silicon material, in the aforementioned copper pipes The electric current passes through the aforementioned first sheet without any fluctuations at optimum level. connecting the first sheet metal to the copper pipes to ensure its transfer under the given conditions. 10 that also allows multiple first sheets to remain as a whole. The second sheet metal, made of copper, is subjected to surface hardening treatment on the aforementioned part. to ensure that the part in question is applied at the specified depth, the first and second It is characterized by containing a holder that allows it to be held at a specified distance from the sheet metal. induction hardening of parts in medium frequency induction machines. It relates to the induction hardening system that enables the process to be carried out. 15 A preferred configuration of the invention involves interconnecting elements that form a unified structure. It contains the first and second layers. A preferred configuration of the invention involves joining the aforementioned first and second sheets together. the monolithic structure formed by the connection of the aforementioned copper pipes It contains a nest that provides protection. 20 BRIEF DESCRIPTION OF THE FIGURES Figure 1 shows the monolithic structure of the induction hardening system attached to the copper pipe. A representative isometric view of the connected state is given. Figure 2 shows the side view of the induction hardening system connected to the copper pipe. Its appearance is given. 25 Figure 3 shows a side view of the monolithic structure of the induction hardening system. It has been given. EXPLANATION OF REFERENCE NUMBERS IN THE FIGURES A. Induction hardening system 4 1. First sheet 2. Second sheet metal 3. Container 4. Nest B. Copper pipe 5 P. Part DETAILED DESCRIPTION OF THE INVENTION In this detailed description, the subject of the invention, induction hardening system (A), is only to help better understand the subject, with examples that will not create any limiting effects. It is explained. 10 The invention involves induction hardening of parts (P) in medium frequency induction machines. It relates to the induction hardening system (A) which enables the process to be carried out. The medium frequency induction machines currently in use connect the parts (P) to each other. boiling / joining or increasing the temperature of the entire surface of the part (P) It provides. Copper pipes (B) are used to carry out this process. 15 Electricity is applied to the aforementioned copper pipes. The electricity creates an electromagnetic field within the copper pipe. It creates a space. The part in question (P) is placed between the copper pipe (B) and the part (P) Free electrons are starting to move. The free electrons (P) in the particle, moving under the influence of the magnetic field, electric currents flow inside the part (P) This causes the formation of electrical currents. These electrical currents work against the resistance (P) of the part, converting heat into 20. By producing heat, the surface temperature of the part (P) in question is increased. However, this medium mentioned above... Induction hardening at a specified depth in frequency induction machines. It cannot be realized. The invention is an induction hardening system (A) and includes Thanks to its components and the structure these components possess, minimum energy consumption and In medium frequency induction machines using equipment, induction to parts (P) 25 It refers to the application of the hardening process. The invention is an induction hardening system (A) consisting of at least one type as shown in Figure 1. It contains the first sheet metal (1). The aforementioned first sheet metal (1) is made of silicon material. In this way, the magnetic field generated in the copper pipes (B) is determined in a specific region. It causes the heat to accumulate and thus increases the temperature in that area. In this way, the heat... They are collected in a designated area and distributed to a designated area. In this way, surface hardening is applied to the part (P) in the specified area and depth. It ensures its implementation. As seen in Figure 1, the first sheet metal mentioned (1), It includes a second sheet metal (2) which connects to the copper pipes (B). The aforementioned second 5 The sheet metal (2) is made of copper material. In this way, the electric current in the copper pipes (B) transfer to the first sheet (1) under optimum conditions without any fluctuation. is provided. In addition, the second sheet (2) is a whole of more than one first sheet (1). It ensures that it stops. The first sheet metal (1) and the second sheet metal (2) are connected to each other to form a single piece. It forms a structure. This monolithic structure connects to the copper pipes (B) 10 To provide this, it includes a slot (4) as shown in Figure 3. The aforementioned slot (4), It varies according to the geometry of the copper pipe (B). The invention is an induction hardening system (A) consisting of the first and second sheets (1,2). After the monolithic structure is connected to the copper pipe (B), the surface of the part (P) To ensure that the hardening process is applied at the specified depth, the aforementioned 15 It includes a holder (3) that holds the part (P). The aforementioned holder (3) is shown in Figure 2. to hold the part (P) at a specified distance on the copper pipe (B) It provides. Thanks to the mentioned holder (3), the surface hardening process is both performing the surface hardening process at the specified depth and ensuring a healthy surface hardening process This is how it is implemented. 20 The scope of protection of the invention is specified in the claims attached hereto, and these details are strictly adhered to. The explanation cannot be limited to those given for illustrative purposes. Because a technically skilled person... the person, without deviating from the main theme of the invention, in light of what has been described above, similar It is clear that these structures can emerge.

Claims

6 REQUESTS 1. The invention relates to the induction of particles (P) in medium frequency induction machines. induction hardening system (A) which enables the hardening process to be carried out related to; its characteristic is;  It generates heat through the electromagnetic field it creates thanks to the electricity passing through it. 5 producing copper pipe (B),  The magnetic field generated in the aforementioned copper pipes (B) is determined by a specified the accumulation of heat in the region, thereby increasing the heat in that area, and made of silicon material that enables delivery to the designated area. at least one first sheet (1), 10  The electric current in the mentioned copper pipes (B) passes through the first sheet metal mentioned. (1) transfer under optimum conditions without any fluctuation. to ensure the connection of the first sheet metal (1) to the copper pipes (B). It also provides more than one first sheet (1) in a whole. second sheet metal made of copper material which makes it stop (2), 15  Surface hardening treatment of the mentioned part (P) at the specified depth to ensure its implementation, the first and second parts (P) of the said part holder (3) which ensures that the sheet metal (1,2) is held at the specified distance, It is characterized by its inclusion.

2. Induction hardening system (A) conforming to claim 1, its characteristic is that it is composed of 20 It consists of the first and second sheet metal (1,2) which connect to form a monolithic structure.

3. Induction hardening system (A) conforming to claim 2, and its characteristic is; mentioned the monolithic structure formed by connecting the first and second sheets (1,2) to each other, It contains a socket (4) that connects the aforementioned copper pipes (B). 25

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