One-Piece Toilet - Motor - Rim Part Development System

Abstract

The invention relates to a single-piece toilet bowl-motor-rim component development system; - Toilet body casting machine (1) that enables the casting / production of the toilet body. - inner chamber casting machine (motor machine) (2) which enables the production of the inner chamber (motor part), -Rim machine (3) that enables the production of the skirt (rim part) or the cistern body with skirt to be glued onto the toilet body. - Gluing unit used to glue the parts together (4) -It includes a carrier robot unit (5) that enables the products to be transported between the body casting machine (1), inner chamber casting machine (motor machine) (2), gluing unit (4) and rim machine (3) and positioned as desired until the gluing is completed.

Description

1 TARIFF HIGH PRESSURE CASTING METHOD TOILET BOWL - MOTOR - RIM 5 ITS PARTS ARE JOINED TOGETHER IN THREE-PART, MADE OF SOLID ADHESIVE. SYSTEM DEVELOPED FOR PRODUCTION IN PIECE FORM. This invention involves the production of toilet seats, motors, and rims (skirts) using a high-pressure and die-casting method. (and reservoir) parts are quickly and practically bonded together using a triple bonding technique with solid 10 Combined as a single unit, all toilets, including the monoblock toilet, also called a one-piece type. toilet types (wall-mounted toilet, single toilet, hung toilet, set toilet, open-channel toilet) It relates to the system developed for the production of (toilet bowls, etc.). Previous Technique 15 Today, we use high pressure, molding, and triple bonding techniques. by applying a triple bonding method called single-piece type. There is no production system. Existing systems use high pressure for molding techniques. The toilet and cistern can be manufactured separately. In current systems, the products are manufactured separately for 20... Since each product is manufactured separately, a separate investment is required, which in turn increases costs. This leads to an increase in capacity. Additionally, reservoirs and toilet machines... They vary, and their efficiency is the determining factor here. Toilet efficiency generally... Since it is lower than the reservoir yield, the targets in terms of production planning are lower. It is extremely difficult to attach them, consequently a toilet and a cistern are mounted together 25 Since it will be used in this way, investment costs are also unpredictable depending on the situation. This is happening. Also, in current practices, two different products are being used together. Assembly operations require extra labor, time, and cost due to the necessity of the process. This leads to losses. In current systems, since toilets and cisterns are manufactured separately, ceramic processes... There are disadvantages in this regard. In ceramic production techniques, products are made from clay. They are produced, then coated with a glazing technique and fired, from casting to final product. They undergo a shrinkage process of around 11% until it becomes a certain size, and this process depends on the type and shape of the product. 35 different data points in different processes under many parameters such as size and weight. 2 Because it follows different processes, error parameters, types of waste, and number of waste also vary. is increasing. Also, in terms of glazing, different products are glazed differently, so the final product... If the stock items are not correctly matched, unwanted problems and risks may arise. It is emerging. Again, in existing systems, bonding and body casting are done simultaneously and on the same machine. Because it was designed so that the machine could perform the casting process again, the adhesive... and it is necessary to wait for the completion of the product receiving process. Due to the massive, hollow casting technique used in existing systems, stress cracks are 10. And deformations are the cause of waste. THE PURPOSE OF THE INVENTION The purpose of the invention is to create a single-piece toilet-cistern combination, also known as a single unit. by assembling and producing it quickly and practically in a machine park, and thus This helps reduce production costs. The purpose of the invention is to combine a toilet and cistern in a single-piece type. By assembling and producing on a single machine park, the time required for the assembly process is reduced to 20. The goal is to prevent power and cost losses. The purpose of the invention is to combine a toilet and cistern in a single-piece type. By assembling and producing in a single machine park, it derives from ceramic production techniques. To ensure that the reductions are extremely stable, therefore error 25 The goal is to reduce parameters, types of waste, and the number of waste items. The invention aims to combine a toilet and cistern in a single-piece design. By assembling and producing on a single machine line, we ensure that users receive the product after... The aim is to make assembly processes easier. 30 Production by enabling processes to be carried out by different machines without waiting for each other. The goal is to significantly increase its speed and efficiency. 35 3 The product subject to the invention is shown in the attached figures; Figure 1 - Perspective view of the invention. Figure 2 - Perspective of the invention with the carrier robot unit in front of the body casting machine. appearance Figure 3 - Carrier robot unit in front of the inner chamber casting machine (motor machine) - Invention 5 Detail view Figure 4 - Detailed view of the invention with the carrier robot unit in front of the gluing unit. Figure 5 - Detailed view of the invention with the carrier robot unit in front of the rim machine. Explaining References in Figures 10 1. Body Casting Machine 1.1 Body Mold 2. Inner Chamber Casting Machine (Motor Machine) 2.1 Engine Mold 3. Rim Machine 15 3.1 Rim Pattern 4. Gluing Unit 5. Carrier Robot Unit 6. Product Picking Jackets 7. Product Waiting Racks 20 8. Product Regial 9. Mud Tank 10. Return Sludge Tank 11. Hot Water Tank 4 Description of the Invention: The system described in the invention is a toilet body casting machine that enables the production of the toilet body. (1) , inner chamber that enables the production of the inner chamber (inner side) of the reservoir body Casting machine (motor machine) (2), 5 to be glued onto the toilet body enabling the production of the skirt piece (rim piece) or reservoir body containing the skirt. Rim machine (3) enables the transportation of products and their waiting at desired locations. carrier robot unit (5) and used for bonding the parts together The system in question includes a bonding unit (4). Also, the product receiving jackets ( 6), product waiting shelves (7) and product rack where the finished product is placed (8) 10 It is located. Body casting machine (1) body mold (1.1), inner chamber casting machine (motor machine) (2) motor mold (2.1) , rim machine (3) rim mold (3.1) It includes. The invention involves machines that are electronically connected to each other. start 15 After being given, the machines (1,2,3) start casting, then the carrier robot unit (5) taking the product receiving jacket (6) from the product waiting hopper (7) body casting The body casting machine (1) is waiting for the mold to be opened in front of it. When the body casting machine (1) is opened The carrier robot unit (5) takes the poured toilet body to the inner bowl pouring machine. (motor machine) (2) comes in front of it and waits for it to open. Meanwhile, the body casting 20 The machine (1) completes its operations and goes back to the casting process and mass production It is continued as follows. In the inner chamber casting machine (motor machine) (2) inner When the casting of the reservoir is completed and it is in the open position, the carrier robot unit (5) toilet Entering into the inner chamber casting machine (motor machine) (2) together with its body, the inner chamber He takes the container and removes it. 25 Meanwhile, the inner chamber casting machine (motor machine) (2) completes its functions and proceeds to the next stage. It proceeds to the casting. The carrier robot unit (5) then goes to the gluing unit (4). The bonding slurry is applied to the bonding areas of the parts by the bonding unit (4) It ensures that it is applied evenly. During this process, the skirt (rim piece) or 30 The rim machine (3) that enables the pouring / production of the reservoir body containing the skirt is opened. and the rim machine via the body carrier robot unit (5) with adhesive paste applied. by going underneath and placing these parts onto the adhesive paste and the parts They are bonded together. Depending on the product being manufactured, a rim can be used if desired. (3) only the skirt piece (this piece is also called the rim piece) 35 The pour-in adhesive process can be performed without a reservoir. A print that can be placed on the rim machine if desired during the gluing process. The product resulting from the completed process can be printed using a press. With the help of robot unit (5), they are taken to the waiting shelves (7) and left to dry. Invention The subject system is the body casting machine (1), inner chamber casting machine (motor machine) 5 (2) and the rim machine (3) operate independently of each other. Not having to wait is a great advantage in terms of production time. It presents. In the system that is the subject of the invention, the bonding process is integrated into the system. Since it is done by means of the adhesive paste applied with the help of the adhesive unit (4) and with the help of the carrier robot unit (5), the parts are placed in the exact desired position 10 Because it can be positioned, it can be done in a more practical and homogeneous way. Body Toilet body cast in the casting machine (1), inner bowl cast in the casting machine (motor inner chamber (2) and skirt (rim piece) or skirt poured in the rim machine (3) Because the reservoir body is made of solid cast iron, the bonding process is easier. It has been made easier, stronger, and more stable. Waste generation due to gluing is 15. The molding process and the final product structure have been minimized due to the product design. It offers significant advantages in terms of casting process compared to existing products. Regardless of the conditions, it can be done without being negatively affected and the waste rate is extremely low. The cost is low. The invention is also extremely ergonomic in terms of system installation and assembly. It is designed in such a way that production loss rates in case of any malfunction or downtime are 20. It has been minimized. The body casting machine (1), which forms the raw material of the parts in the product subject to the invention, sending material to the inner chamber casting machine (motor machine) (2)) and rim machine (3) at least one mud tank (9) which allows for the collection of excess material after casting 25 return sludge tank (10) and hot water which keeps the raw material in dissolved form There are also tanks (11). In Figure 1 The entire system, including all its components, is provided fully assembled, and as you will notice, the carrier robot... Unit (5) enters the body mold (1.1) located in the body casting machine (1) and casts is preparing to receive the completed body. Body casting machine (1) casting While doing so, the carrier robot unit (5) takes the product receiving jacket (6) and the body casting machine (1) 35 6 It is going ahead. The body casting machine (1) opens its molds in order to form the body. to complete the operation and release the carrier robot unit (5) to enter It is waiting. The carrier robot unit (5) picks up the product via the product picking jacket (6) and inside The process continues towards the hopper casting machine (motor machine) (2). As shown in Figure 2, the carrier robot unit (5) together with the product receiving jacket (6). He is waiting in front of the body casting machine (1). In Figure-3, the carrier robot unit (5) takes the body from the body casting machine (1) and 10 They are waiting together in front of the inner chamber casting machine (motor machine) (2). Here The process involves the body part entering the inner chamber casting machine (motor machine) (2). The inner chamber, which is a complementary part, is removed. The parts are assembled as desired. positioned and inner chamber casting machine (motor) by means of carrier robot unit (5) (2) will leave the machine and continue the gluing process. 15 Figure-4 shows the carrier robot unit (5), the body casting machine (1) and the inner chamber casting. Coming to the gluing unit (4) with the products taken from the machine (2), together with the previously 20 bonding paste with a prescribed specific rheological properties, body and engine This ensures that the coating is applied evenly to the inner part (chamber). The adhesive mud will then come out of the rim machine (3) with the part which is the next stage. It will ensure the parts are integrated. In Figure-5, the carrier robot unit (5) is after the gluing unit (4), and after the rim machine (3) the part received is attached and integrated with the body and engine part (inner chamber = product) It is shown here as a body and motor with adhesive paste applied at the bonding line. The part goes to the front of the rim machine (3) and waits. At that moment, the rim machine (3) casting 30 It is completing the process and is in a position to deliver the product. The rim product is in the appropriate position. By going under the carrier robot unit (5), it places the product on it and performs the gluing process. It happens. After the final product is formed, the carrier robot unit (5) transports the product, beforehand As a result of the determined process and planning, the product is taken to the waiting shelves (7). Here, certain Products that have been waiting for a while are left in the moving product racks (8) to be processed. This 35 7 without waiting for the completion of the process, the body casting machine (1), inner chamber casting machine (motor machine) (2) and rim machine (3) to the next casting in the casting process It continues for The body casting machine (1), which forms the raw material of the parts in the product subject to the invention, sending material to inner chamber casting machine (motor machine) (2) and rim machine (3) at least one mud tank (9) which enables the collection of excess material after casting. return mud tank (10) and hot water which keeps the production material fluid There is also a water tank (11). 10 20 30 35

Claims

8 REQUESTS 1- Three-piece, solid 5-piece toilet seat, motor, and rim parts cast using the high-pressure method. A system developed for producing a single piece by joining parts together using adhesive. Its characteristic is; - Toilet body casting machine (1) that enables the casting / production of the toilet body. - inner chamber casting machine (motor 10) that enables the production of the inner chamber (motor part). machine) (2), -Rim piece or cistern with skirt to be glued onto the toilet body. rim machine (3) that enables the production of its body, - Gluing unit used to glue the parts together (4) -product body casting machine (1), inner chamber casting machine (motor machine) (2), 15 transport and gluing between the gluing unit (4) and the rim machine (3) a carrier robot that allows it to be positioned as desired until completion Unit (5) is characterized by its inclusion. 2- Three-piece, solid 20-inch toilet seat, motor, and rim parts cast using the high-pressure method. A system developed for producing a single piece by joining parts together using adhesive. and its feature is that it forms the raw material of the parts and the body casting machine (1), inner chamber at least one sending material to the casting machine (motor machine) (2) and rim machine (3) The mud tank (10) must have at least one that allows the collection of excess material after casting. It must include a return sludge tank (1) and at least one hot water tank. 25 35

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