MULTIPLE CUTTING SAW MACHINE

TR202408960YActive Publication Date: 2026-06-22FUJIAN XIAPU ZHONGYUAN MACHINERY CO LTD
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Patent Information

Authority / Receiving Office
TR · TR
Patent Type
Utility models
Current Assignee / Owner
FUJIAN XIAPU ZHONGYUAN MACHINERY CO LTD
Filing Date
2024-07-10
Publication Date
2026-06-22

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Abstract

The invention relates to a new, functional model of a multi-cut saw machine. It includes a door-type frame and numerous diamond-beaded ropes. The front of the door-type frame features a raised machine casing. The main drive wheel is located on one side of the casing, while the tensioning wheel assembly is on the other. The diamond-beaded ropes are wound into the corresponding grooves of the main drive wheel and the tensioning wheel assembly. In the middle of the door-type frame is a raised and lowered water spray cooling device. Below the water spray cooling device is a release mechanism that can be placed in the stone cutting cavity. This multi-cut saw helps prevent damage to stone slabs when the stone cutting is nearing completion.
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Description

1 TARIFF MULTIPLE CUTTING SAW MACHINE Technical Area The invention relates to a new, functional model of a multi-cut saw machine. State of the Art 5 The multi-cut saw machine is effective due to its fast cutting speed and high efficiency. Mainstream transportation is preferred due to its advantages such as low energy consumption and low waste rate. It has become cutting equipment. Current technology includes various types of multi-cutting saws. This includes cutting machines, which operate on the same principle: power is supplied by a motor. It is supplied and transmitted over closed diamond bead ropes stretched through a series of gears. 10 The machine guides and ensures the correct tension of the diamond beaded ropes. Same over time, moving downwards along with the gear system that wraps around the diamond beaded ropes. it can make diamond beaded ropes move downwards in a synchronized manner. This ensures that the diamond beaded ropes make contact with the stone, providing sufficient precision to the stone. It allows cutting plates. Power transmission is via rubber or other 15-inch rubber or other materials on the circumferential surface. Flexible and wear-resistant rollers covered with corrugated, non-metallic materials. The power is provided by diamonds located in the grooves of the respective rollers around which they are wound. It is conveyed via beaded ropes. The stone is secured by a fastening mechanism on the carrier, therefore multiple cuts are possible. In saw machines, when the stone cutting process is nearing completion, two adjacent stone slabs 20 gap between them (the width of the gap is equal to the diameter of the diamond beaded rope) This occurs due to reasons such as the irregularity of the stone's underside, causing the stone slab to stick to the adjacent stone slab. It can tilt and lean, which can damage the stone slab. Also, the existing Height adjustments on multi-cut saws are still very cumbersome. The purpose of the invention is 25 The invention was created by drawing inspiration from existing situations and overcoming the aforementioned drawbacks. It aims to solve the problem. The purpose of the invention is to prevent the stone slab from being damaged during the stone cutting process. The goal is to provide a type of multi-cut saw that helps prevent the situations that cause these problems. 2 The invention is a type of multi-cut saw, and it includes a door-type frame and multiple diamond cutters. It features a beaded rope. The front of the door-type frame has a height-adjustable casing. The main drive wheel is located on one side of the casing, while the tensioning wheel is on the other side. The group includes the diamond bead rope, the main drive wheel, and the tensioning wheel assembly. It wraps around the gutters. In the middle of the door-type frame, there is a water drain that can rise and fall. 5 A spray cooling device is located. At the bottom of the water spray cooling device, there is a stone. It has a separating mechanism that can be placed in the cutting gap. The water spray cooling device in question is driven upwards and by a drive mechanism. It features a telescopic arm that is moved downwards. At the lower end of this telescopic arm is a... The fixing frame is assembled. Within the fixing frame, horizontally 10 several adjustable and longitudinally positioned spray nozzles at horizontal intervals They are mounted. They are placed at longitudinal intervals in the spray tubes. It has spray holes. A fixing plate is mounted vertically in the middle of the door frame. The top of the mounting plate is a vertical 15-inch section rotated by a drive mechanism. It has a screw-mounted rotating connection. The telescopic arm slides vertically with the mounting plate. It is connected by a screw and the vertical screw is attached to the telescopic arm via a screw connection. It has been done. A cover, connected to a fixing plate, is fitted to the outside of the telescopic arm. This The lower end of the cover is a telescopic protective shell located on the outside of the telescopic arm. 20 It is connected to and the lower end of the telescopic protective shell is attached to the fixing bracket frame. They are related. A fixed frame is placed at longitudinal intervals on both sides. The double cantilever pipe is fixed. The rear part of the spray nozzle is connected to the cantilever pipes. It is connected. The outer end of the console pipe located at the rear is connected to the water supply pipe by 25°. It is connected. Additionally, there is a water outlet pipe on the console pipe located at the rear. It is located there, and this water outlet pipe is connected to the rear end of the spray duct. A fixed frame is placed at longitudinal intervals on both sides. A double cantilever pipe is fixed. At the rear of the spray nozzle, the respective cantilever pipes are attached. There is a pair of sleeves installed. On these sleeves, there are cantilever pipes 30 Matching clamping bolts have been screwed in. 3 The aforementioned cantilever pipe is a rectangular tube with a closed end section, and the sleeve is for spraying. It is a rectangular sleeve fixed to the pipe. The aforementioned partitioning mechanism is vertically positioned and has a fixed rear section. It includes a rectangular frame mounted on the bottom of the frame. Rectangular A mounting plate is located on the underside of the frame, and 5 There are many horizontal grooves spaced vertically. These grooves are located at the bottom of the mounting plate. Partition panels protruding from the top of the rectangular frame have been installed. A boundary cover plate has been mounted on this section. On the top two sides of the aforementioned partition panels, there are protruding and limiting elements. There are protrusions used to support the protruding part; the bottom 10 of the separating panels Part of it is wedge-shaped. At the bottom of the aforementioned box and inside the main drive wheel and tensioning wheel assembly In this section, there is a group of guide wheels located at the same horizontal height. Diamond beaded rope main drive wheel, tensioning wheel assembly and guide wheel assembly in their respective wheel housings It is yellow. 15 Compared to existing technology, this invention has the following advantages: The invention is a multi-cut saw designed to cut between two stone slabs placed side by side. with the installed partition, the stone may bend or shift during or after the cutting process. to prevent neighboring stone slabs from bending and breaking due to reasons such as tension. It helps to maintain the distance between two adjacent stone slabs. It helps, so the diamond beaded rope makes it easier to cut the stone. Also, water The spray cooling device also cuts the stone and diamond bead rope while protecting the stone and diamonds. It helps to cool the beaded rope. The structural and characteristic features and all the advantages of the invention are given in the figures below. Thanks to the detailed explanation written with references to these figures, 25 is more clearly understood. This will be understood, and therefore the evaluation should also take these forms and detailed explanations into consideration. It needs to be done by taking precautions. Ways to Help Understand the Discovery Figure 1 shows the structural view of the invention. Figure 2 is a schematic view of the internal structure of the invention. 30 4 Figure 3 shows how the invention's water spray cooling device and partitioning mechanism work. It shows that they have been brought together. Figure 4 shows the internal structure of the invention after the protective cover (in Figure 3) has been removed. It is the appearance. Figure 5 is a schematic structural view of the invention's separating mechanism. 5 Figure 6 shows the structural view of the mounting plate of the invention. Figure 7 shows the structural view of the separating plate of the invention. Figure 8 shows a cross-sectional view of the mounting plate and splitter fit of the invention. Explanation of Part References 1 - Diamond bead wire saw 10 - Door type frame 11 - License Plate 12 - Front protrusion 13 - Vertical screw 14 - Vertical linear guide 15 - Lid 16 - Telescopic protective cover - Machine box 21 - Steering wheel assembly - Main drive wheel 20 40 - Tensioning wheel assembly 41 - Pre-tensioning wheel set mechanism 42 - Micro-tensioning wheel array mechanism 50 - Water spray cooling device 51 - Extension arm 25 52 - Console 53 - Spray nozzle 54 - Console pipe 541 - Water inlet pipe 542 - Water outlet pipe 30 55 - Sleeve 60 - Separation mechanism 61 - Rectangular frame 62 - Mounting plate 621 - Horizontal groove 63 - Parentheses 631 - Limiting projection 64 - Position limiting cover 641 - Menteşe 5 Detailed Description of Find In this detailed explanation, the preferred configurations of the invention are not merely for better understanding the subject. It is explained in a way that facilitates understanding. A type of multi-stage wire saw, a door type frame (10) and numerous diamond beads It includes a wire saw (1). On the front of the door-type frame, there is a machine that can be raised 10 There is a box (20). On one side of the machine box is the main drive wheel (30), on the other On the side, there is a tension wheel group (40). Diamond bead ropes (1), main The drive wheel (30) and the tensioning wheel assembly (40) are wound into the respective wheel grooves. Door type a water spray cooling device (50) that can be raised in the middle of the frame (10), It is located at the lower end of this water spray cooling device (50), stone cutting 15 There is a separation mechanism (60) that can be placed in the space. Partition by means of the mechanism, especially with a diamond bead wire saw (1) the base of the stone When cutting, it can help separate two adjacent stone slabs. (Splitting mechanism) By placing them within the cutting gap, problems such as the breakage of stone slabs are prevented. In a preferred configuration of the invention, the water spray cooling device (50), driver 20 It includes an extension arm (51) that is raised and lowered by its mechanism. The extension arm (51) A fixed console (52) is mounted on its lower end. Along the console (52), vertically many horizontally adjustable and can be adjusted horizontally as needed There are spray tubes (53). Along the spray tubes (53), stones There are spray holes for spraying, thus the diamond bead wire saw 25 (1) and the stones are cooled. In a preferred configuration of the invention, a vertical door frame (10) is placed in the middle part. There is a fixed plate (11) fixed in place. On the top of the fixed plate (11) There is a front projection (12) that protrudes forward. This front projection (12) is the drive mechanism. It is connected by a vertical screw (13) rotated by. The rear side of the extension arms (51) is 30 a pair of vertical linear guides (14) slide vertically on a fixed plate (11) It is connected in this way. The vertical screw (13) is attached to the extension arms (51) and with the extension arms (51) 6 It has a screw thread connection. The drive mechanism rotates the vertical screw (13) shaft. It allows the telescopic extension arm (51) to be raised and lowered. In a preferred configuration of the invention, the actuator mechanism in question is of the door type. The frame (10) may have a drive motor mounted on the top. The drive motor, It enables the vertical screw (13) shaft to rotate forward or backward via the editor, and thus 5 It performs the raising and lowering of the extension arm (13). The mentioned extension arm (51) is a framework. In a preferred configuration of the invention, the outer part of the telescopic extension arm (51) is fixed It is covered with a cover (15) connected to the plate (11). The lower end of the cover (15) is telescopic. with a telescopic protective cover (16) attached to the outside of the extension arm (51) 10 It is related. The mentioned telescopic protective cover (16) is a corrugated protector. The lower end of the aforementioned telescopic protective cover (16) is connected to the fixed frame. Thus, it not only enhances the aesthetics of the exterior appearance but also protects against dust. by preventing it from entering the gap formed by the combination of (15) and the fixed plate (11) This also prevents the upward and downward movements of the telescopic extension arm (51) from being affected. 15 In a preferred configuration of the invention, on both sides of the fixed frame A pair of cantilever pipes (54) are fixed, placed longitudinally at intervals. The cantilever pipe (54) is a rectangular pipe with closed ends. The spray pipe (53) The front end is closed. The corresponding console is attached to the rear of the spray tube (53). A pair of sleeves (55) are fixed to the pipe (54). Sleeve (55) is attached to the spray 20 They are rectangular sets fixed to the pipe (54). On the sleeve (55), the cantilever pipe The screw connection is made with fixing bolts that are compatible with (54), so that the spray pipe (53) and cantilever pipe (54) are fixed. Also, tighten the bolt if necessary. you can loosen, adjust the position of the sleeve (55) and then tighten the bolt. It can be locked by tightening. 25 In a preferred configuration of the invention, the cantilever tube (54) located at the rear on the outer edge a water inlet pipe (541) and on the cantilever pipe (54) located at the rear There is a water outlet pipe (542). The water outlet pipe (542) is the spray pipe. (53) is connected to the rear end via pipes, so that water flows into the spray pipe (53). is provided. 30 In a preferred configuration of the invention, the separation mechanism is a rectangular frame (61) called and positioned longitudinally, fixed at its rear end 7 It includes a frame. A mounting plate is mounted on the bottom of the rectangular frame (61). (62) is located. A series of horizontal grooves (621) are spaced vertically along the mounting plate (62). These horizontal grooves (621) are located in the dividers that come out from the bottom of the mounting plate (62). (63) is placed. Position limiting cover (64) on the top of the rectangular frame (61) It is mounted. The position limiting cover (64) limits the height of the compartment. 5 In a preferred configuration of the invention, one edge of the limiting cap (64) is hinged. (641) is attached to the rectangular frame (61). On the position limiting cover (64), It is fitted with a lock buckle compatible with the rectangular frame (61), so that the compartments After the distance between them is adjusted, the position limiting cover (64) is locked. The locking buckle, It is a locking buckle designed for easy opening and closing. 10 In a preferred configuration of the invention, on either side of the top of the partition plate, It is designed with limiting projections (631) that protrude outwards to provide support; The bottom of the dividing plate is wedged to allow for better placement into the cutting gap. It is in this form. In a preferred configuration of the invention, the lower part of the casing and the main drive wheel (30) 15 inside the tension wheel assembly (40) at the same horizontal height The steering wheel assembly (21) is located. Diamond bead wire saw (1), main drive wheel. (30), in the housings of the tension wheel assembly (40) and the associated steering wheel assembly (21) It is coiled. The main drive wheel (30) is driven by being rotated by a motor. In a preferred configuration of the invention, the tension wheel assembly (40) is located 20 degrees on the other side of the casing. from the pre-tensioning wheel array assembly (41) located at the top and the other side of the box from the micro-tensioning wheel array mechanism located at the bottom that provides tension and support (42) consists of. The component structure of the pre-tensioning wheel array assembly (41) is CN208557949U The high-tension wheel of the multi-slice rope saw machine in the published patent number [patent number]. It can be seen in the pre-tensioning device; the structure of the micro-tensioning wheel array arrangement (42), 25 The multi-stage wire saw machine in the published patent number CN208557934U The undervoltage wheel is visible on the micro-adjustment voltage device. In a preferred configuration of the invention, a door-type mechanism is used to facilitate cash register movement. Two transmission screw shafts can be placed vertically inside the frame's (10) post. This Two transmission screw shafts, driven by a motor in a synchronized mechanism, move at different speeds of 30°. It can make turns. The transmission is via rails that move vertically on the screw shaft. Compatible sliders are included and these sliders are securely attached inside the housing. 8 During the operation, the stone was transferred via a conveyor cart to the water spray cooling device. (50) is carried under and fixed by the fixed mechanism on the transport trolley; water Spray cooling device (50), main drive wheel (30) diamond as it is lowered onto the stone It turns the bead wire saw (1) and the tensioning wheel assembly (40) as the case is lowered. It allows the reduction of excess diamond bead wire saw (1) (diamond bead wire saw 5 The working section is located in the area between the two sets of guide wheels), so the stone It is partially cut downwards. A diamond bead wire saw (1) cuts a gap on the stone. When (cutting lines) are created, especially the diamond bead wire saw (1) stone Water spray cooling when it is about to reach the base and the stone cutting is complete. The device (50) moves down a certain distance, allowing the partition to be inserted. This 10 During the process, the diamond bead wire saw (1) stops turning and the dividing gap is opened with manual assistance. It is placed in this way, by cutting stones with a diamond bead wire saw (1) various stones while forming the slabs, it helps to prevent the stone slabs from tilting side to side. thus preventing situations such as the stone slabs from breaking or being damaged. obstacles. 15 The above are only the preferred applications of the new functional model. These are examples. Any equivalent model suitable for the scope of application of this functional new model. The changes and modifications will be included in the scope of the new functional model.

Claims

9 REQUESTS 1. It is a multi-cut saw and its feature is; door type frame (10) and multi-diamond Bead wire saw (1), a machine that can be raised on the front of the door type frame (10) box (20), main drive wheel (30) on one side of the machine box (20), machine On the other side of the box (20) is the tension wheel assembly (40), diamond bead wire saw (1), 5 The grooves in which the main drive wheel (30) and the tensioning wheel assembly (40) are wound are gate type. a water spray cooling device that can rise and fall in the middle part of the frame (10) (50), in the lower part of the water spray cooling device (50), into the stone cutting cavity It includes a separating mechanism (60) that can be placed.

2. Multi-cut saw conforming to Claim 1, its feature is; 10 water spray cooling device. (50) telescopic that is moved up and down by the drive mechanism extension arm (51), a fixed shelf mounted on the lower end of the telescopic extension arm (51), Several vertical brackets of varying lengths that can be adjusted laterally along the fixed shelf. positioned spray tube (53), vertical along the spray tubes (53) It contains spray holes at intervals. 15 3. Multi-cut saw conforming to claim 2, with the feature of having a fixed plate in the middle (11) It is mounted vertically with a door type chassis (10), on top of the fixed plate (11) mounted on the telescopic extension arm (51) rotated by the drive mechanism and A vertical screw (13) is attached to the fixed plate (11) by a screw to the telescopic extension arm (51) It includes a vertically sliding telescopic extension arm (51). 20 4. Multi-cut saw conforming to claim 2, its feature being; telescopic extension arm (51) external a cover (15) connected to the fixed plate (11) on the part, cover (15) at the lower end The lower end of the telescopic extension arm (51) is attached to the fixed frame. It includes a protective cover (16).

5. Multi-cut saw conforming to requirements 2, 3 or 4, with the feature that; both sides of the fixed frame 25 Next to it, vertically spaced, to which the rear part of the spray tubes (53) is connected, a fixed pair of cantilever pipes (54); the outer end of the cantilever pipes (54) located at the rear The water supply to which it is connected sprays on the cantilever pipes (53) located at the back. It includes a water outlet pipe (542) connected to the rear end of the pipes (53).

6. Multi-cut saw conforming to requirements 2, 3 or 4, with the feature of being able to cut both sides of the fixed frame at 30° next to it, a pair of fixed cantilever pipes (54) spaced vertically; spray pipes (53) a pair of sleeves attached to the console tubes (54) opposite each other at the rear; these The hives contain fixing bolts compatible with cantilever pipes (54).

7. A multi-cut saw conforming to Claim 6, characterized by having rectangular ends closed. cantilever pipes (54); rectangular pipes fixed to spray pipes (53) It contains hives, which are components. 5 8. Multi-cut saw conforming to requirements 2, 3 or 4, with the following feature: a separating mechanism. (60) a vertically placed rectangular frame mounted on the bottom of the fixed frame frame (61); mounting plate mounted on the bottom of the rectangular frame (61) (62); numerous horizontal grooves spaced vertically along the mounting plate (62) (621); 10 mounted on horizontal grooves (621) extending outwards from the mounting plate (62) brackets (63); position limiter mounted on the top of the rectangular frame (61) It contains a cover (64).

9. The feature of the multi-cut saw conforming to claim 8 is that the upper part of the bracket (63) is on both sides. on the side, a limiting projection that protrudes outwards and is used for support (631); bottom The part is that it contains a wedge-shaped bracket (63). 15 10. A multi-cut saw conforming to Claim 1, its feature being; located on the underside of the machine casing and inside the main drive wheel (30) and the tension wheel assembly (40), at the same horizontal height installed guide wheel groups (21), diamond bead wire saw (1) wrapped around the main drive wheel (30), tensioning wheel assembly (40) and steering wheel assembly (21) It contains gear housings. 20