HOLE DETECTION AND INSPECTION UNIT IN CABLE WINDING MACHINES

TR202409274BActive Publication Date: 2026-09-21KABLOMAK MAKINA SANAYI TICARET LTD SIRKETI
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Patent Information

Application Number
TR202409274
Authority / Receiving Office
TR · TR
Patent Type
Patents
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2026-09-21
Estimated Expiration
2044-07-17

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Abstract

The invention is a hole finding and control unit that verifies the hole through which the cable end passes for the starting winding of the reel on which the cable is to be wound in cable winding machines by means of a hole test tube that can manually enter and exit the reel hole detected by the camera, in order to ensure that the winding process continues without error; it is about testing the hole (2) found (position determined) by the camera (5) on the reel (1) on which the cable is to be wound by means of a piston (4) pushing the hole test tube (3) into the hole (2).
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Description

1 TARIFF DETECTING AND CHECKING HOLES IN A CABLE WINDING MACHINE. UNIT The invention involves winding cables onto a surface using cable winding machines, with a starting point of 5 meters for the winding process. To ensure the correct location of the hole through which the cable end passes and that the winding process is error-free. reel detected by systems such as cameras and lasers in order to ensure its continuation verifies the hole by means of a hole test tube that can be tested by manually inserting and removing it. This is about the hole detection and control unit. Cables are wound onto reels during production or transportation. This winding process... This is done in winding machines. Basically, these machines wind the cables onto the reels. After threading the cable end through the hole on the reel, rotate the reel to transfer the cable onto it. These are the devices that do the winding. There are different methods for finding the hole on the reel mentioned here. These are used through manual methods, camera detection, or sensors. It can take the form of a diagnosis. However, after the hole is found, the position of the hole must change until the winding begins, or 20 Problems arise if the location of the hole is incorrectly identified. The winding is delayed. If there is a problem during the start or successive winding process, the entire process will be affected. It is ongoing and causing significant damage. This hole is detected and subsequently verified using a camera or laser. 25 Systems like these use a piston to move a hole test tube in and out to check for holes found. To test its accuracy, a hole detection and control unit, which is the subject of the invention, has been developed. In order for the hole detection and control unit system, which is the subject of this invention, to achieve its purpose... The designed system is described below, with reference to the attached figures. These figures are: 30 Figure 1 - Detailed View of the Hole Detection and Control System 2 Figure 2 - Detailed View of the Hole Detection and Control System Figure 3 - Side View of the Hole Detection and Control System Figure 4 - Front Section View of the Hole Detection and Control System. The parts in the diagram are individually numbered, and the parts corresponding to these numbers are 5. as explained below: 1- Pulley 2- Hole 3- Hole test tube 4- Piston 10 5- Camera The subject of the invention is a hole detection and control unit, for the empty spool that enters the winding machine. (1) After being grasped, it is rotated to find the hole and control unit located at the top. The location of the hole (2) is determined. For this purpose, the camera (5) processes the image and rotates 15 Find the hole (2) on the pulley. The location of the hole (2) found on the pulley (1) The winding is done by adjusting the winder's tip so that it aligns with the position. Prepared for the next step of the process. The camera (5) on the reel (1) which is caught and clamped from both sides with a reel grip 20 Hole finding (location determined) (2) approaching hole finding and checking The unit tests by pushing the piston (4) of the hole test tube (3) into the hole (2). Thus The position of the hole (2) was also manually verified and before the cable end was passed through it. The final test will be completed. Then the cable end is passed through the hole (2) on the reel (1) where the winder has fixed the cable end. After winding begins, the cable end must be placed inside the reel (1) so that it does not come out of the hole. The cable end holder, which catches the end, grips the cable end. Optionally, the stretch can be made by rotating the reel (1) using the stretching lever on the reel. It is wrapped and stretched. In this way, the surface of the reel (1) on which the cable will be wound is covered. 3 Thus, any roughness, protrusions and similar things that may be found on the surface of this pulley (1) This prevents the cable from being damaged by deformations that will be wrapped around it. Similarly... Testing the hole (2) under the stretched surface with the hole test tube (3) During the process, the stretch film covering the hole (2) is also punctured to facilitate the operation. Thanks to the hole finding and control unit of the invention, the reel on which the cable will be wound (1) To make the hole finding process more accurate, use the hole test tube (3) Thanks to the verification, the incorrect identification of the hole (2) is prevented. Or if it is correctly identified. This also prevents the possibility of its position changing during the process. This ensures that the winding process continues without errors. The continuous winding of the cable... For this purpose, the movable structure of the winder winds successively winds in pairs or varying numbers of reels. It is possible to wind it. The winding is done on the reel (1) where the hole (2) is detected. Meanwhile, the hole of the second spool (1) is fixed and it is made ready for winding. The first spool (1) As soon as the winding is completed, the winder comes onto the second spool (1) and fixes it. 15 Continue winding through the hole (2) made. In this way, continuous winding is done with two or more It continues in machines that can wind the material onto a reel. Thanks to the hole finding and control unit of the invention, the hole found (2) is physically a hole Thanks to the final detection with the test tube (3), the hole (2) was found to be incorrect, 20 By preventing problems such as the cable being misaligned, the cable winding is done correctly. This ensures that it operates effectively and continuously. Thus, the cable winding machine does not stop and all... This eliminates the risk of the machine stopping. The subject of the invention is the hole finding and control unit for the mentioned rollers (1) made of wood, plastic 25 etc., can be configured according to the type and size of the pulley (1), hole (2) Although different systems can be used instead of the camera (5) for finding, the hole test tube for checking (3) can be used, this hole test tube (3) in different designs from different materials different piston (2) types can be used, different piston (4) configurations 30 uses for the design, regardless of material and dimensions, in the invention. 4 modifications can be made, the positions of the parts used can be changed, It is obvious that the number of parts can be changed. All of these fall within the scope of the invention. A person skilled in the field can demonstrate the innovation demonstrated in the invention by using similar structures as well. that it can present and / or this structure can be used in other similar techniques with similar purposes. It is clear that this can also be applied to other areas. Therefore, such structures foster innovation and especially It is also obvious that it would lack the criterion of exceeding the known state of the art. 15 25

Claims

REQUESTS 1- The invention is a hole finding and control unit; its feature is to detect and control the empty space coming into the cable winding machine. by processing the image during the rotation of the reel (1) the hole (2) on the reel (1) Testing the accuracy of the position of the hole (2) found by the camera (5) that enabled it to be found bore test 5 which tests by going in and out of the hole (2) by means of a piston (4). It is characterized by having a pipe (3). 15 25