System Design for Fiber Recycling Oil Preparation in the Melt Fiber Recycling Process
Patent Information
- Application Number
- TR202413712
- Authority / Receiving Office
- TR · TR
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2026-08-21
Smart Images

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Abstract
Description
1 TARIFF Fiber Removal Oil in the Melt Fiber Removal Process System Design for Preparation 5 TECHNICAL FIELD The invention relates to fiber drawing used in the melt spinning process in the textile industry. It is concerned with oil preparation systems and innovations in the automation of these systems. PREVIOUS TECHNIQUE 10 Textile oils used in yarn production by melt spinning method The preparation is a manual process. In the current system, large oil Tanks and pipelines are used. In this system, operators manually operate the valves. It prepares the oil-water mixture by opening and closing it. Oil tanks have capacities of tons. They are installed and have drain valves under the tanks. First, the drain valve... The tank is closed and the water (pure water) valve is opened to fill it with water. Water filling takes 15 minutes. Once completed, oil is added to the reservoir and the filling process is finished. Filling Once completed, operators manually adjust the oil-water ratio by mixing the ingredients. It is controlled. The mixture is made manually by operating the mixer motor, and The machines are fed with this mixture. The tank, with a capacity of 1000 kilograms, will contain 830 kilograms of water and 170 kilograms of oil. The tank is filled accordingly. The mixing ratios are determined by eye and taking into account the height of the tank. is adjusted. After the mixing is complete, the oil-water ratio is measured with a refractometer. They are measured. Due to calculations done by eye, the ratios often do not match and The mixture is adjusted by adding water or oil again. This process requires time and labor. It increases costs. 25 Due to manual processes, accurate and consistent oil-water ratios are required. It is difficult. Material waste and production processes occur due to incorrect mixing ratios. Malfunctions are occurring. These include leaving manual valves open or using the wrong oil. There are similar security risks involved. Continuous monitoring and adjustment are necessary. These processes, which require specific techniques, reduce efficiency and increase the workload for operators. 30 Also, when the mixing ratios are not correct during manual mixing processes, 2 The amount of liquid in the tank needs to be reduced and then oil and water need to be added again, and this... It leads to material waste. In the known state of the art, operators' eyesight is crucial for ensuring the mixture is made in the correct proportions. They need to rely on decision-making and manual measurement methods. This also means that operators Depending on experience and attention, errors may occur. Mixtures prepared with incorrect proportions lead to quality problems in the production process. and negatively affects the performance of the final product. For all these reasons, manual The mixing process is an inefficient, costly, and time-consuming method. 10 This previous technique was inefficient due to the difficulties and errors introduced by manual processes, and It is a costly system. This process can be improved using automation and sensor technologies. Improving it will increase productivity by saving time and labor. is the goal. This invention eliminates the problems mentioned above and enables fiber spinning from melt 15 By automating the preparation of the fiber drawing oil used in the process, accurate and consistent results are achieved. The aim is to maximize efficiency through optimal mixing ratios. In conclusion, all the problems mentioned above necessitate innovation in the relevant field. It has brought it to this state. THE PURPOSE OF THE INVENTION 20 The present invention aims to eliminate the aforementioned problems and provide technical solutions in the relevant field. It aims to create an innovation. The main purpose of the invention is to improve the fiber spinning oil used in the melt spinning process. By automating the preparation process, efficiency is achieved through accurate and consistent mixing ratios. to increase. 25 The purpose of the invention is to improve the process of preparing oil-water mixtures, which is carried out manually. Automation reduces the time and labor spent by operators. This This allows operators to focus on other production processes. The purpose of the invention is to correct errors occurring in manual processes and inconsistencies in mixing ratios. Deviations are eliminated. 30 3 Another purpose of the invention is the automatic preparation of oil and water mixtures during production. This ensures that the process continues uninterrupted and efficiently. This also applies to general It increases production efficiency. 5 Another purpose of the invention is that, thanks to the automation system, the mixing process can be easily monitored and It is becoming controllable. This system instantly detects potential malfunctions or problems. This allows for intervention. A BRIEF DESCRIPTION OF THE INVENTION All the objectives mentioned above and those that will emerge from the detailed explanation below are 10 The present invention aims to achieve the following: preparation of drawing oil as an emulsion, It is a tank system that enables mixing and storage. The invention consists of a reservoir into which liquids that will form an emulsion are fed, and the aforementioned reservoir... To ensure the supply of liquids that will form the emulsion, at least 1 for each liquid. 15 units connected to the reservoir from the top of the reservoir and actuated. at least one water supply pipe with an automatic valve and at least one oil supply pipe. the tube mixes the emulsion-forming liquids inside the aforementioned reservoir. The mixer that provides this, the rotational speed of the mixer mentioned, and the mixing time The motor that enables control transfers the aforementioned mixture to the target area. drain pipe with actuator-operated automatic drain valve to provide the aforementioned 20 liquid level dipstick that allows monitoring the emulsion levels inside the reservoir, Determining mixing ratios, sensing liquid level, and reservoir volume. The magnetic liquid level indicator located on the liquid level indicator that enables calculation is sensors enable the automatic operation of actuator valves in the aforementioned oil and water supply pipes. or by manually opening and closing it, every 25 of the emulsion-forming liquids to ensure one of them is at the desired level and the automatic drain valve with actuator at least to control the flow of liquid to be discharged by opening and closing it. It is characterized by containing a control unit associated with one tank. emulsion of fiber spinning oil used in melt spinning processes in the textile industry. with a tank system that enables its preparation, mixing and storage 30 It is related. A preferred configuration of the invention would allow the aforementioned tank system to interact with the environment or the system. the control unit to ensure it is stopped in an emergency if it is damaged It has an emergency stop button. 4 A preferred configuration of the invention ensures that the aforementioned reservoir makes contact with the ground. It must contain at least 3 legs. A preferred configuration of the invention is the aforementioned motor, whether it is an AC motor, a DC motor, or a 5 an individual selected from a group containing a servo motor, geared motor, or asynchronous motor with gear reducer or one of the combinations. A preferred configuration for the invention is a reservoir made of stainless steel. It includes. A preferred configuration of the invention allows for observation of the mixture inside the reservoir. 10 It contains a reservoir made of transparent material to provide this. A preferred configuration of the invention is for the control unit to have a separate button for each tank. From the same control panel, at least one tank can be filled with the mixture in the desired proportions. It is to be filled. A preferred configuration of the invention is the invention of melt spinning of fibers in the textile industry. 15 Preparation and mixing of the fiber drawing oil used in the process as an emulsion. It is a method that enables storage. Accordingly; a) Determining the water and oil ratios that will form the emulsion, b) water and oil are supplied to the reservoir via the supply pipe in accordance with the specified ratios. To prevent foaming and affecting the sensor levels, first add water 20 then oil is added, c) Mixing the emulsion inside the tank with a stirrer, d) to determine the fat content of the emulsion in the reservoir Measurement of emulsion using a refractometer, e) to ensure the fat content remains between 9% and 11% 25 After measurement with a refractometer, the fat percentage reached 9%. Oil is supplied to the reservoir via an oil supply pipe with an actuator-operated automatic valve. addition; fat percentage reaching 11% after refractometer measurement. As a result, the water supply pipe with an actuator-operated automatic valve connects to the reservoir. adding water, 30 f) discharge of the emulsion from the reservoir through discharge pipes, g) sudden shutdown of the system in an emergency It includes the steps of the method. A preferred design of the invention facilitates cleaning during oil changes. and to ensure that production is accelerated, the oil and water supply to the reservoir must be at least It is carried out with 2 pipes. 5 A preferred configuration of the invention involves a mixing process at 15 revolutions per minute. Mix for 10 minutes with a mixer that has a mixing speed in the range of 300 rpm and then 50 This is done by pausing the device for a few minutes. A preferred configuration of the invention is for the program to be controlled by a control unit. When executed, a 10 contains instructions that cause the control unit to execute the method. It includes the control unit program. A preferred configuration of the invention is one in which the control unit program is stored. It includes a medium that is readable by the control unit. A preferred configuration of the invention is a PLC program or SCADA system for the environment in question. It is a system. 15 BRIEF DESCRIPTION OF THE FIGURES Figure 1 shows a detailed view of the tank system. Figure 2 shows the front of the control unit. The drawings do not necessarily need to be scaled and are useful for understanding the invention. Unnecessary details may have been omitted. Furthermore, at least the major 20 Elements that are identical to a certain extent, or at least have largely identical functions, are the same. It is indicated by a number. EXPLANATION OF REFERENCE NUMBERS T. Tank system 1. Reservoir 25 2. Automatic valve with actuator 4. Actuated automatic drain valve 5. Water supply pipe 6. Oil supply pipe 6 7. Liquid level dipstick 8. Mixer 9. Engine 5 10. Drain pipe 11. Magnetic liquid level sensors K. Control unit E. Main Screen B. Start button 10 L. Login button A. Emergency stop button D. Stop button H. Evacuation button A1. On / off button 15 B1. Home screen button M. Manual button T2. Tank 2 T3. Tank 3 S. Water level display 20 Y. Oil level display I. Additional button SE. Level display U. Upper limit screen SA. Clock display 25 7 TA. History screen i1. Driver and driver malfunction screen DETAILED DESCRIPTION OF THE INVENTION 5 In this detailed explanation, the subject of the invention is "Fiber Recycling Oil in the Melt Fiber Recycling Process". "System Design for Preparation" is not just for better understanding of the subject. This is explained with examples that will not create any limiting effects. The invention relates to the spinning finish oil used in the melt spinning process. It relates to a system and method for its preparation. This system involves 10 manual processes. By automating oil-water mixture preparation processes, a more efficient, accurate, and consistent result can be achieved. It enables the mixture to be obtained. The oil and water mixture is obtained using the control system (K). It is automatically prepared and controlled in the correct proportions. This ensures that... Time and labor savings are achieved, material waste is reduced, and the production process is streamlined. Efficiency is being increased. 15 As shown in Figure 1, a detailed view (T) of the aforementioned tank system is given. The invention relates to the fiber spinning oil used in the melt spinning process in the textile industry. a tank that enables the preparation, mixing and storage of an emulsion system (T) and as seen in figure 1 a reservoir into which liquids to form emulsion are fed (1), 20 To ensure that each reservoir (1) is fed with liquids that will form an emulsion For each liquid, at least 1 unit must be placed in the container (1) from the top of the container (1). At least 1 water valve connected and actuated automatic valve (2) feed pipe (5) and at least 1 oil supply pipe (6), 25 which enables the mixing of the emulsion-forming liquids inside the reservoir (1) mixer (8), Enables you to control the speed of the mixer (8) and the mixing time. engine (9), Automatic actuator for transferring the mixture to the target area Drain pipe (10) with drain valve (4), 30 liquid that allows you to control the emulsion levels inside the reservoir (1) level bar (7), 8 Determining the mixing ratios, sensing the liquid level and the reservoir (1) on the liquid level bar (7) which enables the calculation of the volume magnetic liquid level sensors (11), 5 the actuator valves in the mentioned oil and water supply pipes (5,6) emulsion by enabling automatic or manual opening and closing. to ensure that each of the constituent fluids is at the desired level and by opening and closing the automatic drain valve (4) with actuator At least one tank to control the flow of the liquid to be discharged, and 10 an associated control unit (K) It includes. The reservoir (1) mentioned in the invention is the container into which the liquids that will form the emulsion are fed and mixed. It is the main section. The mentioned reservoir (1) is where the emulsion liquids are brought together and emulsified. It serves as the place where it is mixed to form. The reservoir mentioned in the invention (1) 15 It includes at least 3 feet that provide contact with the ground. The feed tubes mentioned in the invention are used to feed liquid into the reservoir (1) to form an emulsion. It is designed to supply liquids. There will be at least one supply tube for each liquid. It is connected to the reservoir (1) from the top of the reservoir (1). The top part At least one water supply pipe (5) equipped with automatic valves with actuators (2) and at least 20 1 oil supply pipe (6) to transfer the correct amount of liquids to the reservoir (1) It provides. The mixer (8) mentioned in the invention is used to mix the emulsion liquids inside the reservoir (1). It ensures mixing. The mixer (8) ensures that the liquids are mixed homogeneously into an emulsion. It constantly moves to enable the formation of fluids. This movement causes the fluids to mix with each other. It causes them to mix. The motor (9) mentioned in the invention is the component that controls the operation of the mixer (8). By controlling the number of revolutions (rotational speed) and mixing time of the mixer (8), It adjusts how fast and for how long the mixing process takes place. This... It ensures that the emulsion has the desired consistency. The motor mentioned in the invention (9) 30 as AC motor (9), DC motor (9), servo motor (9), geared motor (9) or geared It is one of the individuals or combinations selected from the group containing the asynchronous motor (9). 9 The drain pipe (10) mentioned in the invention ensures the discharge of the correct amount of liquids. It provides. The drain pipe (10) is connected to the tank (1) from the bottom. Bottom The drain pipe (10) equipped with the automatic drain valve with actuator (4) in the section, liquids 5 It ensures that the correct amount is discharged. The automatic valve with actuator (2) mentioned in the invention controls the flow of liquids that will form an emulsion. It is a device that enables automatic control. Actuator-operated automatic valves (2) Thanks to this system, the supply of liquids is automatically controlled. The automatic drain valve with actuator (4) mentioned in the invention can drain 10 emulsion liquids. It is a valve that enables the automatic controlled discharge of water from the reservoir (1). Thanks to the actuator-operated automatic drain valve (4), the liquids are drained automatically. It is being checked. The liquid level bar (7) mentioned in the invention indicates the emulsion levels inside the reservoir (1). It controls the liquid level bar (7) at the bottom and top of the reservoir (1) galvanized 15 It is connected by a metal pipe. This level measuring rod detects the liquid level. There are magnetic liquid level sensors (11). The magnetic liquid level sensors (11) mentioned in the invention can measure the liquid level in the tank (1). These are devices that measure and determine the mixing ratios according to this level. Sensors detect liquid level using changes in magnetic fields. 20 Magnetic liquid level sensors (11) detect magnetization or the magnetic field around them. an electronic device that senses and transmits a voltage, current, or contact through its internal circuitry. They are components. Automatic actuator valves in the oil and water supply pipes (5,6) mentioned in the invention. or by manually opening and closing it, every 25 of the emulsion-forming liquids to ensure one of them is at the desired level and the automatic drain valve with actuator (4) by opening and closing it to control the flow of the liquid to be discharged a control unit (K) associated with at least 1 tank of the tank system (T) It controls its automation. Figure 2 shows the front face of the control unit (K). Automation of the tank system (T) 30 It is controlled from the control unit (K). The main screen (E) used to access the aforementioned tank system (T) It is located. To access the aforementioned tank system (T), a user login is required. There is a button (L). User login is done via this button. The on / off button that indicates whether the mentioned tank system (T) is on or off is 5 (A1) is located. This button is to check whether the tank is active or not. It is used. In the aforementioned tank system, (T) is used to return the user to the main screen (E). There is a start screen button (B1). This provides a quick access to the system's main menu. It is important to return. 10 The start button (B) that initiates the filling process of the mentioned tank system (T) It is located in the tank system (T). This button is used when it is necessary to start the filling process. It is used. The stop button (D) of the mentioned tank system (T) enables the filling process to stop. It is located. Stopping operation at any stage of the tank system (T) 15 This button is used when needed. The manual button that enables manual control of the mentioned tank system (T) (M) is located. This button allows manual intervention outside of the automated system. Emergency situation in case of damage to the environment or the system (T) of the mentioned tank system Emergency stop 20 on the control unit (K) to ensure it stops immediately. button (A) is located. The condition of the drivers who enable the operation of the mentioned tank system (T) There is a driver and driver malfunction display (I1). If there is a malfunction in the driver If available, a warning is given via this indicator. The percentage of water in the emulsion mixture inside the mentioned container (1) is 25 The screen showing the amount is the water quantity screen (S). It is expressed as a percentage (%). The percentage of fat in the emulsion mixture inside the mentioned container (1) The screen showing the amount is the fat content screen (Y). It is expressed as a percentage (%). If necessary, additional water or oil may be added to the emulsion mixture in the mentioned container (1). There is an additional button (i) used for adding items. 30 11 Level display (SE) showing the fill level of the liquid inside the mentioned reservoir (1) It is expressed as a percentage (%) and the indicator values increase as the liquid level increases. It also increases. 5 The emulsion mixture inside the mentioned container (1) has reached the top level of the tank. There is an upper limit display screen (U) showing this. The screen displays the clock display (CC) showing the time the system is in operation. It is used to track the time periods in which operations took place. The screen displays the date display (DV), showing the current date the system is in operation. 10 It is used to track the dates on which system-related transactions were performed. Enabling the discharge of the emulsion mixture inside the mentioned reservoir (1). There is an evacuation button (H). The discharge of the fiber drawing oil mixture into the tanks of the mentioned tank system (T) There are Tank 2 (T2) and Tank 3 (T3) buttons that enable this. This is a multi-tank 15 In these systems, the user can control multiple tanks simultaneously using these buttons. It enables the transmission of this data. Fiber drawing oils used in yarn production by the melt spinning method The preparation process involves mixing the oil and water in the correct proportions and efficiently. It is automated to ensure its preparation. This unit prepares the 20 in the supply pipes. by automatically controlling the opening and closing of valves, emulsion liquids It ensures that the correct amount and sequence of ingredients are added to the container (1). At the same time, the mixture It also manages the drain valve that controls the discharge. Transfer of the mixture to tanks, It is managed by the control unit (K). The mixing tanks are controlled by the control unit (K). It is transitioning. The control unit (K) determines the mixing ratios and controls each step of the process 25 These traces allow the emulsion to be continuously monitored, thus ensuring an uninterrupted production process. and its efficient continuation is ensured. Multiple tank connections allow for efficient oil and water mixing into multiple tanks (1). It is designed to ensure that the emulsion is distributed in this way. The control unit (K) 30 to ensure that liquids are transferred to tanks in the correct proportions and at the right time It offers access to multiple tanks (Tank 2 (T2), Tank 3 (T3)). Each tank is automatically... It is equipped with valves and supply pipes. This structure allows users to manage multiple tanks. allows simultaneous control and transfer of data via buttons. 12 This system recognizes the mixture simultaneously in different production lines or stages. By facilitating its distribution, it increases the continuity and efficiency of business processes. In this way, The integration of multiple tanks expands production capacity and operational flexibility. It provides. The invention's operating principle begins with filling and level control. User initiates. Pressing button (B) starts filling the tank. The tank's fill level is displayed on the level screen. It is monitored with (SE). When the determined level is reached, the filling stop button (D) is used. It is stopped. 10 Water and oil ratios are adjusted in the water content display (S) and oil content display (Y) sections. Water and oil amounts are determined as percentages and, if necessary, additional information can be added using the (i) button. Adjustments are made. The filling and mixing process is started with the start button (B). When the mixing is complete or, if necessary, the liquid in the reservoir (1) is emptied using the drain button (H). 15 This system allows users to easily manage tank filling, mixing, and emptying. It is designed to provide the necessary control to the user through buttons and indicators. It is positioned in a clear and understandable way to ensure this. The control unit (K) described in the invention controls the automation of the tank system (T). This unit feeds and discharges the liquids into the reservoir (1) in the desired amount. It ensures that the operation is performed correctly. Thanks to the control unit (K) Opening and closing of the actuator-operated automatic valve (2) and the flow of emulsion liquids through the pipe Passage through the line is ensured. Thanks to the control unit (K), the entire process is automated. This ensures that the emulsion is formed to the same standards every time. Each part of the tank system (T) works together to prepare the emulsion 25 It optimizes the mixing process and performs this operation efficiently. The invention relates to the fiber spinning oil used in the melt spinning process in the textile industry. a system designed to prepare, mix, and store an emulsion It is a method. Accordingly; a) Determining the water and oil ratios that will form the emulsion, 30 b) through the water and oil supply pipe (5,6) in accordance with the determined ratios to prevent foaming in the reservoir (1) and affecting the sensor levels first water then oil is added, 13 c) mixing the emulsion in the tank (1) with the mixer (8) in the tank (1), d) to determine the fat content of the emulsion in the reservoir (1) Measurement of the emulsion with a refractometer, 5 e) to ensure the fat content remains in the range of 9% - 11% After measurement with a refractometer, the fat percentage reached 9%. oil supply pipe (6) with automatic valve (2) with actuator into reservoir (1) Addition of fat; after measurement with a refractometer, the fat content was reduced to 11%. As a result of reaching the water supply with an actuator automatic valve (2) 10 Adding water to the reservoir (1) through the pipe (5), f) discharge of the emulsion from the reservoir (1) through the discharge pipes (10), g) sudden shutdown of the system in an emergency It includes the steps of the method. The invention relates to 15 fiber drawing oils used in the melt spinning process in the textile industry. a system designed to prepare, mix, and store an emulsion It is a method. The developed method is used in the fiber spinning process from melt to fiber. Automating the oil preparation process increases efficiency with accurate and consistent blending ratios. It aims to increase the number of steps involved in the invention, oil-water emulsion. The process of preparing the mixture is described below, assuming automation. 20 In the preferred configuration of the invention, in method step a, water to form the emulsion. and the fat content is determined. In the preferred design of the invention, in method step b, in method step a. Water and oil are supplied to the reservoir (1) via the supply pipe (5,6) in accordance with the determined ratios. To prevent foaming and affecting the sensor levels, first water, then oil 25 The addition process is being carried out. In the preferred design of the invention, it aims to facilitate cleaning during oil changes. and to ensure the speed of production, the oil and water supply to the reservoir (1) is It is carried out with at least 2 pipes. Water is added to the reservoir (1) by the water supply pipe (5). After completion, the process of adding oil to the reservoir (1) through the oil supply pipe (6) 30 This is carried out. Oil is removed during the closing and cleaning of the water supply pipe (5). Liquid is added into the reservoir (1) through the supply pipe (6). Oil supply pipe (6) During closing and cleaning, liquid is added into the reservoir (1) through the water supply pipe (5). is being done. 14 Mixing is a process that generally involves homogeneously mixing solid particles within a liquid. the dispersion or homogeneous distribution of solutes within a liquid This is a process carried out to ensure dispersion. This process ensures the homogeneity of the mixture. 5 This is done with the aim of increasing and ensuring an equal distribution among the components. The mixing process takes place for a specific period of time and at a specific speed. In the preferred configuration of the invention, in method step c, inside the reservoir (1) The process of mixing the emulsion with the mixer (8) in the tank (1) is carried out. The aforementioned mixing process involves mixing at speeds ranging from 15 rpm to 300 rpm. Mixed with a mixer (8) with a certain speed for 10 minutes and stopped for 50 minutes is being carried out. In the preferred configuration of the invention, in method step d, the emulsion in the reservoir (1) Measuring the emulsion with a refractometer to determine the fat content. The process is underway. 15 In the preferred configuration of the invention, in step e of the process, the oil content is between 9% and 11%. to ensure that the fat percentage remains within the range after measurement with a refractometer As a result of reaching 9%, the oil supply pipe with an actuator automatic valve (2) (6) Adding oil to the reservoir (1); after measurement with a refractometer, the oil content is 11% As a result of reaching it, the water supply pipe (5) with automatic valve (2) with actuator 20 The process of adding water to the reservoir (1) takes place. In the preferred configuration of the invention, in step f of the process, the emulsion is discharged. The discharge process is carried out through the pipe (10). In the preferred configuration of the invention, in step g, the system in an emergency situation. The process of stopping abruptly is taking place. 25 Fiber drawing oils used in yarn production by the melt spinning method Preparation is a critical process in the textile industry. The invention is preferred. In its structure, a PLC program or SCADA system is used for the automation system. The oil-water mixture is automatically prepared and controlled to the correct proportions. The control system (K) instantly detects potential malfunctions or problems. These innovations, 30 A more efficient and precise mixing process by automating manual operations. It provides. The scope of protection of the invention is specified in the claims attached hereto, and these details are strictly adhered to. The explanation cannot be limited to those given for illustrative purposes. Because a technically expert person... The person, without deviating from the main theme of the invention, can create similar 5 based on the above-mentioned points. It is clear that these structures can emerge.
Claims
16 REQUESTS 1. The invention relates to the production of fiber drawing oil used in the melt spinning process in the textile industry. a tank that enables the preparation, mixing and storage of the emulsion The system is (T) and its feature is; a reservoir into which liquids that will form an emulsion are fed (1), To ensure that each reservoir (1) is fed with liquids that will form an emulsion For each liquid, at least 1 unit must be placed in the container (1) from the top of the container (1). at least 1 water 10 connected and actuated automatic valve (2) feed pipe (5) and at least 1 oil supply pipe (6), enables mixing of the emulsion-forming liquids inside the reservoir (1) mixer (8), Enables you to control the speed of the mixer (8) and the mixing time. engine (9), 15 Automatic actuator for transferring the mixture to the target area drain pipe (10) with drain valve (4), liquid that allows you to control the emulsion levels inside the reservoir (1) level bar (7), Determining the mixing ratios, sensing the liquid level and the reservoir (1) 20 on the liquid level bar (7) which enables the calculation of the volume magnetic liquid level sensors (11) the actuator valves in the mentioned oil and water supply pipes (5,6) emulsion by enabling automatic or manual opening and closing. to ensure that each of the constituent fluids is at the desired level and 25 by opening and closing the automatic drain valve (4) with actuator with at least one tank to control the flow of the liquid to be discharged an associated control unit (K) It is characterized by its inclusion.
2. A tank system (T) conforming to Claim 1, and its characteristic is that the said tank system (T) has 30 To ensure that it is shut down in an emergency if the environment or system is damaged. This includes the emergency stop button (A) on the control unit (K). 17 3. A tank system (T) conforming to Claim 1, the characteristic of which is that the mentioned reservoir (1) is on the ground. It must contain at least 3 feet that provide contact.
4. A tank system (T) conforming to Claim 1, and its characteristic is that the engine (9) mentioned is AC. motor (9), DC motor (9), servo motor (9), geared motor (9) or geared asynchronous It is one of the individuals or combinations selected from the group containing the motor (9).
5. A tank system (T) conforming to Claim 1, with the characteristic of being made of stainless steel material 10 The product contains a container (1).
6. A tank system (T) conforming to Claim 1, the characteristic of which is that the mixture inside the tank (1) container made of transparent material to enable observation (1) It includes. 15 7. A tank system (T) conforming to Claim 1, characterized by having a control unit (K) for each tank. For this, at least one tank can be filled with the mixture using a separate button from the same control panel. It is about filling it in the required proportions.
8. The invention relates to the production of fiber drawing oil used in the melt spinning process in the textile industry. a process that allows for the preparation, mixing, and storage of an emulsion It is a method, and its characteristic is; a) Determining the water and oil ratios that will form the emulsion, b) water and oil supply via pipe (5,6) in accordance with the determined ratios 25 to prevent foaming in the reservoir (1) and affecting the sensor levels first water then oil is added, c) mixing the emulsion in the tank (1) with the mixer (8) in the tank (1), d) to determine the fat content of the emulsion in the reservoir (1) Measurement of the emulsion with a refractometer, 30 e) to ensure the fat content remains in the range of 9% - 11% After measurement with a refractometer, the fat percentage reached 9%. oil supply pipe (6) with automatic valve (2) with actuator into reservoir (1) Addition of fat; after measurement with a refractometer, the fat content was reduced to 11%. As a result of reaching the water supply with an actuator automatic valve (2) 35 Adding water to the reservoir (1) through the pipe (5), 18 f) discharge of the emulsion from the reservoir (1) through the discharge pipes (10), g) sudden shutdown of the system in an emergency It is characterized by including methodological steps. 5 9. This method complies with Claim 8 and its characteristic feature is cleaning during oil change. Oil is added to the reservoir (1) to facilitate and speed up production. The water supply must be carried out with at least two pipes.
10. The method is in accordance with claim 8 or 9, and its characteristic is; c. mentioned in method step 10. the mixing process at a mixing speed between 15 rpm and 300 rpm Mixed with the mixer (8) for 10 minutes and stopped for 50 minutes It is the realization of.
11. When the program is executed by a control unit (K), the control unit (K) must comply with Claim 15 Instructions that cause the method in any of the 8-10 requests to be executed a control unit (K) program containing.
12. Control unit (K) on which the program of control unit (K) in claim 11 is stored. a readable medium. 20 13. The environment mentioned in claim 12 is either a PLC program or a SCADA system.