INNOVATION IN EGG LAYERING MACHINES.

Abstract

This invention relates to an egg sorting machine that arranges eggs, which arrive mixed from egg packaging and production facilities, into different types of containers and trays according to specific rules without manual handling, stacks the egg-filled trays on top of each other and prepares them for shipment, and performs all these operations without the need for an operator. It is a plug-and-play machine that is easy to repair and clean.

Description

1 INNOVATION IN EGG LAYERING MACHINES. Specifications Technical Area 5 The invention concerns a device used in egg production and packaging facilities to separate scattered eggs. It relates to egg sorting and stacking machines used to arrange eggs into different containers and trays. State of the Art 10 Today, both traditional and conventional agriculture and animal husbandry employ different techniques. It is possible to produce. Especially with the increase in conventional agricultural and livestock production. This plan contributes to the development of both the products manufactured and the machine technologies used. Regarding our current invention, the high volume of table egg production and this The difficulty of sorting eggs has created a need for machinery. Eggs Sorting machines differ both in their functions and in the areas in which they are used. is doing. Egg sorting machines generally collect eggs of different types and scattered patterns onto a conveyor. after being unloaded and classified on the conveyor, they are sorted according to their predetermined size and dimensions. It operates on the principle of directing people to specific areas. In egg sorting machines, many processes, and especially size determination, are constantly performed manually. 25 And because it's done visually, the egg loading process proceeds slowly. Otherwise... Egg piles and mixing occur on the conveyors. This situation reduces labor and... It also negatively affects their costs. In current techniques, after the eggs are sorted, they are checked again in the areas they passed through. 30 This is necessary because, due to the oval shape of the egg, the operator must intervene with each egg individually. The egg must be turned upwards, with the relatively pointed head end facing upwards. This process... If this is not done, the process of placing the eggs in the trays is disrupted. Also, the process of lowering them into the trays... Because it lacks a mechanism, manual intervention is required. 35 After sorting the eggs one by one, the nests are uniform, and the eggs are of different sizes. Therefore, it can get stuck when passing through these compartments. 2 The eggs have to travel a certain distance on their way to the trays after sorting. In the current technique... Since this structure is uniform, the use of viols of any size or structure is not possible. Finally, since existing structures often involve assembly systems such as screwing, a possible repair and The production process is disrupted when maintenance conditions are in place. Moreover, the egg has a thin shell. 5 Due to its structure, it is easily cracked and broken, and the egg liquid sometimes leaks out, affecting the machine's efficiency. It can also hinder its functioning. As a result of our research, we have come across invention number 2015 / 11971. The invention concerns eggs. A 10 that displays all the information and provides adjustment options to facilitate the use of the packaging machine (A). LCD screen (1), a reel that rolls the scattered eggs in an orderly and neat manner a conveyor (3) that lowers the eggs by turning their pointed ends downwards and placing them into viols (13). mechanism (4) and a flat egg that brings the eggs approaching each other down flat into violet (13) eggs on the conveyor coming from the poultry houses in egg production facilities, which includes channel (12). It relates to an egg packing machine (A) that collects and stacks eggs in viols (13). 15 Invention No. 2011 / 12284 is an egg stacking and traying machine, characterized by its egg conveying belt. (1), egg preparation sections (vibrating cartridges) (2), reel 5 (3), egg transfer star (4), lock tongue (5), egg tray nDbot (6), direction finding star (7), silicone fan (8), egg receiving device (9), egg spoon (10), flap plate (11), and egg tray control mechanism (12) are included. Invention 20 Our subject is the egg stacking and traying machine, whose feature is that it stacks and trays a large number of eggs using the effect of gravity. designed to ensure the transfer of eggs into the trays in a specific order. It is characterized by being an egg stacking and traying machine. Invention No. CN206704609U describes a self-grading egg packaging machine for 25 eggs. The features include: horizontal conveyor belt, final buoyancy direction, multiple slot support, and horizontal conveying. Fixed-direction multi-slot support provided by the band, directional multi-slot support with fixed-direction multi-slot Among the supports, there are several rubber strips for performing multiple slot flexonics for installation. It has a plate block, horizontal conveyor belt end, directional multi-slot support terminal vertical floating. It is provided and secured by a barrier, the external floating barrier, corresponding to a fixed directional multi-slot support of 30 This is achieved with unstable multi-slot support under incoming oblique sensing, floating multi-slot support. The end is secured with a fixed stopper, which is finally secured with three rows of hierarchical holes. The external fixed stop responds to the oblique direction with three rows of hierarchical pore pairs in sequence. This is related to its ability to provide support for three fixed multi-slot designs underneath. 35 Invention CN106937611A describes an egg weighing and sorting machine. The egg weighing and sorting machine consists of an egg conveying line, a weighing bracket, and a weighing mechanism. 3 from scales, weight sensors, clamping jaws, lifting devices and a control device It consists of, where the weighing bracket is arranged above the egg conveyor line; weight The scales are arranged sequentially under the weighing bracket by means of lifting devices; each The clamping jaws are arranged at the lower end of the respective weighing scale and connected to the corresponding weight sensor. They are connected; each weight sensor is arranged on its respective scale and 5 to the controller. It is connected. With the adoption of the method, the egg weighing and sorting machine, each The eggs are weighed and classified by clamp jaws and weighing scales. The product can be weighed efficiently and accurately if the weight information is transmitted by weight sensors. recording with the controller, classification of the eggs by the controller according to their weight information, and Checking the clamp jaws to classify eggs of the same or similar weight. 10 It has advantages such as these. Utility model number CN202918852U covers an egg feeding and ordering device, a weighing device, and a An egg horizontally operating and multi-row electronic sorting device containing a sorting device and an output device. This relates to the weighing and sorting machine, where the egg feeding and ordering device weighs 15. It is connected to the device, the weighing device is connected to the classification device, the classification device output. The device is connected to the weighing device, a weighing frame, weighing push rods, weighing guide rails, It includes egg trays and a main conveying mechanism, a sorting device, and a sorting mechanism. frame, sorting push bars, sorting guide rails and egg dropper It includes mechanisms and the output device is a belt conveyor. The electronic scale and weighing machine has 20... Its advantages include a simple structure, low cost, low waste rate, and reliable operation. Invention number CN214339416U relates to the classification of egg products, in particular egg products. It relates to a sorting machine; this machine consists of a rack and two horizontal and coplane egg separators. It includes a rope and the two egg separating ropes are arranged at an angle to each other, that is, two 25 the distance between egg separating ropes from one end of each egg separating rope to the other Increasing the speed gradually towards the end; placing four drive rollers on the rack and rotating the rack The connection; the winding of two egg-separating ropes around two of the four conveying cylinders respectively and the conveying The axes of the cylinders must be perpendicular to the direction of extension of the respective egg separating ropes; on the shelf The fixed first engine is placed on one of the two transmission cylinders and the first engine is a 30 Fixed connection of the output shaft to the transmission cylinders; and classification of egg bodies. reducing the possibility of jamming during the process, thus ensuring smoother egg bodies. The classification purposes are being achieved. Invention CN115504003A describes an automatic egg sorting and packaging device and 35 It belongs to the technical field of egg production and packaging equipment, automatic egg sorting and The packaging device includes an egg packaging machine and also a sequential feeding device and a 4 It includes a dimension scanning device, the sequential feeding device is arranged in the horizontal plane, and the dimension scanning The device is arranged at the side end of the sequential feeding device; egg packaging machine dimensions It is arranged on one side of the scanning device, the size scanning device is a transport device, a scanning Its frame includes an egg centering device and a discharge device, the discharge device being in-line. The feeding device is arranged on one side, the conveying device is above the unloading device 5 It is arranged, the screening frame is arranged on top of the transport device and the egg The centering mechanism is arranged on the scanning frame. Egg centering mechanism, It is located at the side end of the conveying mechanism; the device automatically sorts the finished eggs according to their size. By achieving a classification effect, it increases packaging efficiency. Invention CN209931219U describes an electronic weighing, sorting, and processing system for poultry eggs. This describes the counting device. The electronic weighing, grading, and counting device is used to measure an egg. a feeding and sorting device, a rack, an electronic weighing device, a sorting device and a It consists of an adjustment, counting and output device, egg feeding and sorting device on the side of the rack. arranged on the side; sorting devices at the top end of the rack and the front and rear 15 of the top plane They are arranged on the sides; the electronic weighing device is arranged at the upper end of the right end of the shelf and The top-end sorting device is arranged at the left output; the adjustment counting output device is located at the left end of the rack. It is arranged on the side and is located at the lower end of the front of the sorting device. Useful The model adopts electronic weighing mode and has high weighing accuracy, for poultry. It offers an electronic weighing, sorting and counting device for poultry eggs. Poultry eggs 20 The eggs are extracted using an air cylinder and a circular elastic rubber pad, preventing damage to poultry eggs. reduced; from weighing, sorting and unloading poultry eggs to a fully automated assembly. The production line is created, the intermediate transitions are automatically completed by the equipment, and production efficiency is increased. The efficiency is high; poultry eggs can be counted automatically, the accuracy is high, and it saves labor. It is designed; the device has a simple structure and is easy to use. 25 Invention number CN209931218U describes an electronic weighing system for multi-row poultry eggs and... This describes the classification device. The electronic weighing and classification device is used for egg feeding. The system consists of a calibration device, a rack, an electronic weighing device, a sorting device, and an output device for eggs. The feed adjustment device is located at the front end of the rack and secured with a bolt. Optical detection 30 The device is located at the upper end of the conveying cylinder; the electronic weighing device is located at the upper end of the rack and on the rack. It is located at the front end; the sorting device is connected to the electronic weighing device; the output device is on the shelf. They are placed on the side and arranged linearly. The utility model is for electronic weighing. Electronic scale for multi-row chicken eggs that adopts this mode and has high weighing accuracy. and offers a classification device. From egg classification to unloading, a full 35 An automated assembly line has been created, and the transitions between stages are automatically handled by the equipment. completed by saving labor; multiple rows of chicken eggs at the same time It is easy to process and has high production efficiency; the device is simple in structure and easy to use. Purpose of the Invention The present invention meets the aforementioned requirements while eliminating all disadvantages. and it relates to egg sorting machines, which offer some additional advantages. The main purpose of the invention is to organize scattered egg batches arriving on a conveyor belt without manual intervention. This egg organizer, designed with a plug-and-play structure for easy cleaning and maintenance, brings 10 eggs. It is a mechanism. Another purpose of the invention is to turn the eggs' pointed noses downwards and then on the conveyor belt below. It has a fast and safe operating principle that allows it to descend all the way to empty egg cartons. that is. 15 Another purpose of the invention is that, due to the adjustable jaws of the vial holder, it is suitable for all vial sizes. It is an integrated structure. Another purpose of the invention is to enable the egg-filled trays to be processed without requiring separate labor. The advantage is that they can be stacked on top of each other in the same machine. Another aim of the invention is to eliminate the possibility of egg crates getting stuck or jammed. It has a lane structure with adjustable clearances that allows it to lift. Another aim of the invention is to make the silicon discs plug-and-play and easy to assemble and disassemble. Another aim of the invention is to make the lowering elevators plug-and-play and easy to assemble and disassemble. It is the fact that. Another aim of the invention is to create self-adjustable fallopian tubes that are suitable for the egg structure and egg tray. It is a structure that can determine distances according to its composition. Figures that will help understand the invention. 35 In order to best understand the mechanism of the present invention and its advantages together with additional elements It should be evaluated together with the figures explained below. 6 Figure 1: Side perspective linear view of the egg stacking machine, which is the subject of the invention. It is receiving. Figure 2: Top-down perspective linear view of the egg-regulating mechanism subject to the invention. Its appearance is shown. 5 Figure 3: Linear view from above of the width adjustment lever, which is the subject of the invention. Figure 4: Detailed linear view of the cup and tray opener mechanism that is the subject of the invention. Figure 5: Scaled linear view of the egg-lowering elevator mechanism described in the invention. It is receiving. The drawings do not necessarily need to be scaled and are necessary for understanding the invention. Details that are not present may have been omitted. Furthermore, at least to a large extent identical 15 Elements that have, or at least substantially identical, functions are numbered the same. It is shown. Part References Egg stacking machine Egg regulator 21 Stack opener disc 22 Pressure spring plate 23 Lanes 25 24 Silicon discs Egg inspection photocell unit Adjustment lever 40 Egg Elevator 41 Coupling set 30 42 Beds and locks 43 Channel spacing adjustment lever 44 Fallopian Tubes 45 Channel-elevator distance adjustment disc 50 Cup and vial opener 35 51-tooth trap 60 Stacking mechanisms 7 Detailed Description of the Invention Figure – 1 is a side perspective linear view of the egg stacking machine (10) which is the subject of the invention. Egg stacking machine (10), egg regulator (20), adjustment lever (30), cup and viol opener 5 The mechanism (40) includes the main elements of the typesetting mechanism (50) and the lowering mechanism (60). Empty containers and trays in which the eggs will be placed are stacked on the tray opener (50). Thanks to the sawtooth trap (51) located in the viol opener (50), empty viols of different types and sizes can be opened. It is efficiently separated from the pile. From here, the egg elevator (40) and egg channels 10 (44) passes to the egg filling area (20) where it is located. Egg regulator (20), the scattered eggs coming from the conveyors pile up at the entrance of the lane It is delayed in entering due to being jammed. The stack opener discs (21) rotating in the opposite direction at the lane entrance By dissolving the crowded egg masses, the eggs enter the lanes (23) in a series of 15 It ensures its progress, controlled by a photocell (25) that checks the eggs at the ends of lanes (23). It includes a five-arm egg transfer wheel (26) that rotates in this way and an upper pressure spring plate (22). To ensure the easy passage of eggs of different sizes in the egg regulating (20) mechanism. 20 that allows the width of the transition gaps between the lanes (23) to be adjusted. It includes an adjustment lever (30) which operates the egg passage width adjustment mechanism. Each The wall of lane (23) consists of two structures standing back to back. The adjustment lever (30) is positive. When rotated, the lane (23) walls come closer together and the area where the eggs pass It expands. When the adjustment lever (30) is moved in the negative direction, the lane (23) walls separate from each other. They are moving away and the areas through which the egg passes are narrowing. 25 They rotate on the pulleys around their axes and orient themselves in the direction of their pointed noses. a plug-and-play washable silicone disc (24) that turns the eggs downwards with their pointed noses It has a mechanism. Passing through the egg regulator (20) and silicone discs (24). The eggs are moving towards the elevator mechanism (40). The egg lowering elevator mechanism 30 (40), coupling set (41), bearing and locking mechanism (42), vertical egg channels (44), inter-channel It includes the distance adjustment lever (43) and the channel-elevator distance adjustment disc (45). The elevator mechanism (40) places the eggs with their pointed noses downwards on the lower conveyor. and includes a modularly designed structure that allows it to descend to the violets. 35 8 The elevator mechanism (40) prevents the descending eggs from rolling to the right or left with their pointed noses enabling them to descend into the viols and containers without falling, while remaining below The gap between the elevator and the eggs can be easily adjusted according to their size. The channel-elevator distance adjustment disc (45) which enables adjustment, also includes the viol and the cap. Depending on the species, it allows the eggs to land closer together or further apart, making it easier. 5 It contains active egg ducts (44) designed to be cleaned. The elevator mechanism (40) has egg landing intervals according to the trays or containers to be filled. Because it is adjustable, it is suitable for all types of packaging methods and vehicles. In case of possible machine contamination or repair, the bed and locking mechanism (42) is plug and play. Because of this, it can be easily removed and reattached after cleaning using the same principle. There is also a coupling set (41) that allows it to work in a plug-and-play manner. Typesetting 15 allows the filled containers and vats to be stacked on top of each other in the number desired by the operator. There is a stacking mechanism (60) integrated inline to the line output of the machine. In summary, the typesetting machine (10) has two inputs, the first being scattered eggs and the second being These are empty boxes or trays. The typesetting machine simultaneously picks up a tray from the empty tray stack and fills it. It moves to the section, while at the same time passing the eggs coming from the egg entry belt through the regulator (20) 20 After passing through, turn it so that the pointed nose is facing downwards, and the vertical fallopian tubes (44) and With the help of the elevator mechanism (40) the empty viols waiting in the filling area are arranged It provides this. The egg tray, which is filled with eggs, can be stacked in groups of 5 or more thanks to the stacker located at the exit. They can be stacked in sets of six for easy transport. 30 35

Claims

9 REQUESTS 1. The invention is an egg sorting and stacking machine, the feature of which is; - Egg 5, which organizes scattered piles of eggs without touching them. regulatory mechanism (20), - The eggs, which have been arranged in a regular pattern, have their pointed noses turned downwards and then placed on the conveyor belt below. It attaches easily and cleanly, allowing it to descend into empty egg cartons. Lowering elevator mechanism designed in working structure (40), 10 - Supporting all types of containers and trays, separating and assembling containers delivered in bulk. the mechanism that feeds the machine, opens the lid and tray (50), - Stacking egg-filled containers and trays on top of each other for storage and shipment purposes. 15 It includes elements of a stacking mechanism (60) that provides 2. Egg sorting and stacking machine related to claim 1; its feature is that it prevents eggs from getting stuck at the lane entrance. by unraveling the egg masses and allowing the eggs to move rapidly between the lanes. It includes a stack opener disk (21) which provides 20 3. The egg sorting and stacking machine, related to claim 1, is characterized by its plug-and-play operation. Egg regulating mechanism in a structure that can be used and repaired (20) It includes.

4. Egg sorting and stacking machine, which is connected to claim 1; its feature is that it is at the ends of lanes (23). a five-armed egg transfer wheel that rotates in a controlled manner with a photocell that monitors the eggs It contains an upper pressure spring plate (22).

5. Egg sorting and stacking machine related to claim 1; its feature is that it can sort and stack 30 eggs of different sizes. the passage gaps between the lanes (23) to allow easy passage of the eggs Channel spacing adjustment lever (43) which allows the width to be adjusted It includes.

6. Egg sorting and stacking machine, as per claim 1; its feature is that it rotates around its axes 35 directing the eggs in the direction of their pointed noses and pulling the pointed noses of the eggs downwards a plug-and-play washable silicone disc mechanism that rotates in one direction (24) It includes.

7. Egg sorting and stacking machine, related to claim 1; its feature is that the eggs are placed at the bottom. a modular structure designed to allow it to descend into containers and trays located on the conveyor It includes a lowering elevator mechanism (40).

8. Egg sorting and stacking machine as per claim 1; its feature is egg spacing. allowing for easy adjustment of the distance and intervals, as well as the vial and cap. Depending on the species, it allows the eggs to land closer together or further apart, making it easier. It contains active egg ducts (44) designed to be cleanable.

9. Egg sorting and stacking machine, related to Claim 1; its feature is that the egg sorting machine... (10) He considers the empty containers or trays that he will use for filling as a pile and takes them one by one from the pile. each It includes a container and tray opener mechanism (50) suitable for various packaging.

10. Egg sorting and stacking machine related to claim 1; its feature is that it can sort and stack empty eggs of different types and sizes. The sawtooth design was developed to ensure the most efficient separation of the trays from the stack. is that it includes the closing mechanism (51) 11. Egg sorting and stacking machine related to claim 1, its feature is; the container to be filled and 20 a typesetting machine that enables the trays to be stacked on top of each other in the number desired by the operator It includes a stacking mechanism (60) integrated inline to the line output.

12. Egg sorting and stacking machine related to Claim 1; its feature is; in the egg sorting machine (10) bearing and lock that ensures all mechanisms are easily removable and attachable 25 It includes mechanisms (42).

13. Egg sorting and stacking machine, related to claim 1, its feature is that it can be driven. It includes a plug-and-play coupling set (41). 35 40

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