Mineral Based Breastfeeding Yontemi

Abstract

The invention enables the dyeing of cotton textile fibers using an impregnation method with mineral salts or natural minerals. The mineral-based impregnation method minimizes the environmental impact of reactive dyeing while significantly accelerating the dyeing process and reducing costs.

Description

Mineral Based Impregnation Method TECHNICAL FIELD The invention involves the environmentally friendly blending of cotton textile fibers with natural minerals or mineral salts. It is related to dyeing using the mineral impregnation method. Especially water and energy consumption. By reducing costs, it provides a sustainable dyeing process. PREVIOUS TECHNIQUE Widely used in the textile industry for dyeing cotton products. The method is reactive dyeing. Reactive dyeing is a method used to dye cotton textile fibers. It is based on the principle of using chemically reactive dyes in dyeing. This method, While it can give textile products vibrant and lasting colors, it also has some disadvantages. It is located. Chemical waste and dye residues during the production and use of reactive dyes. These wastes are generated. These wastes lead to water pollution and environmental damage. Chemical Mismanagement of resources has negative impacts on the environment and human health. It creates problems. Reactive dyeing processes use large amounts of water and consume energy. This situation leads to the depletion of water resources and the increase in energy costs. This occurs because the reactive dyeing process involves processing at high temperatures, which in turn requires energy. It is further increasing its consumption. Applying reactive dyes to fibers can be difficult in some cases. The dye must adhere to the fibers during the process. Careful attention is paid to ensuring even penetration into the fibers and achieving a homogeneous color. The application is necessary. Therefore, the complexity of the process and labor requirements increase. Some Reactive dyes retain their color especially under certain conditions (e.g., exposure to sunlight). The color fastness is limited. This shortens the lifespan of textile products and reduces colorfastness. This causes them to fade. Reactive dyes are generally more effective than other staining methods. It is expensive. This leads to increased costs for textile manufacturers. Reactive dyeing. Chemical and energy costs in the process also increase production costs. Some chemicals in reactive paints pose potential health risks to workers and users. These chemicals can cause skin and respiratory irritations, allergic reactions, and 1 This leads to long-term health problems. Appropriate measures are needed to manage these risks. Security measures must be taken. Reactive dyeing method is a common method used especially on cellulosic fibers such as cotton. It is a textile dyeing technique. This method typically involves a complex and multi-stage process. It includes the following steps in the reactive staining method: Step 1 of painting: Dyeing begins at a temperature range of 30-60°C, with the fabric being rotated for 15 minutes. Painting is being done. Step II: Addition of Reactive Dye: Reactive dyes are added to the tank by dosing for several minutes, and This process ensures that the dyes are evenly distributed throughout the fabric. After applying the dye for 25 minutes, the fabric product is spun again. Step III: Adding Baking Soda: Baking soda is added to fix the dye onto the fabric. The color is then abraded. To prevent this, soda is given in two stages. First, 1 / 4 of the soda amount is given over 20 minutes. It is added during this time and the fabric is rotated for 20 minutes. Then, the remaining 3 / 4 soda is added for 20 minutes. The dosage is increased by one more minute. After all the chemicals have been applied, the fabric is coated with these chemicals and dyes. They are rotated together for 45 minutes. Step IV: Washing Remove excess dyes and chemicals from the fabric with cold water. Washing is performed. This process is repeated multiple times if necessary. First, washing is done with cold water at 50°C for 10 minutes. Then, washing is done with cold water at 50°C for 10 minutes. V. Soaping step: 2 To remove stubborn dyes, use hot water at 85°C with added soap. The soaping process is carried out by... VI. Washing step with warm water: Then, a hot water wash at 80°C is performed for 10 minutes. Then, a hot water wash at 70°C is performed for 10 minutes. Step VII: Neutralization: To balance the pH of the fabric and complete the fixation of the dyes. Neutralization is performed using buffer acid. VIII. Final Rinsing and Drying Step: After all the processes are complete, the fabric is rinsed and dried one last time. Reactive dyeing method provides high color fastness and bright colors. It is preferred, but water and energy consumption is quite high and it involves numerous steps. In summary, reactive dyeing is a widely used method in the textile industry. However, environmental impacts, energy and water consumption, application difficulties, color fastness, There are several disadvantages, including cost and health risks. These disadvantages include: textile manufacturers more sustainable, environmentally friendly and economical dyeing methods It leads to a search. By conducting R&D work on this dyeing method, these disadvantages were addressed. eliminating and developing an innovative alternative method for the textile industry is required. The following documents were encountered during the preliminary patent search. In the patent document with publication number WO9527026A1, with concentrated surfactants It cleans by creating a foam with low water content and distributing it evenly over the textile surface. However, mineral-based impregnation is used to achieve a permanent and homogeneous color. There is no statement regarding the painting process. In the patent document with publication number KR100362043B1, regarding the dyeing of textile fibers... a dye composition containing natural minerals and a dyeing process using this composition 3 It presents a method. However, there is no statement regarding painting at low temperatures. It is not available. In conclusion, all the problems mentioned above necessitate innovation in the relevant field. It has brought it to this state. THE PURPOSE OF THE INVENTION The present invention aims to eliminate the aforementioned problems and provide technical solutions in the relevant field. It is introduced with the aim of creating an innovation. The main purpose of the invention is to replace traditional reactive dyeing methods with a less environmentally damaging alternative. By offering a non-damaging mineral-based impregnation method, it promotes sustainability in the textile industry. The goal is to create an alternative. Another aim of the invention is to use mineral dyes instead of reactive dyes in chemical processes. The goal is to reduce waste and environmental damage. Another aim of the invention is to optimize the dyeing and fixing processes, thereby saving water and energy. and to reduce labor costs. Another aim of the invention is to ensure that mineral dyes penetrate fabric fibers homogeneously. The goal is to achieve a lasting and durable color, especially in darker shades. Another purpose of the invention is to improve the quality of fabric during dyeing with mineral-based dyes. The aim is to increase color fastness and resistance to fading. The aim of the invention is to reduce processing time by offering a flexible dyeing process for both dark and light colors. and being able to adjust the number of repetitions according to the color tone of the fabric. A BRIEF DESCRIPTION OF THE INVENTION All the purposes mentioned above and those that will emerge from the detailed explanation below. The present invention aims to achieve this by utilizing the natural properties of cotton textile fibers in the textile industry. a dyeing method that involves coloring using minerals or mineral salts related to and enabling the dyeing of cotton textile fibers by impregnation method. It relates to the steps of the developed method. Accordingly; 4 A. 15-30 g / L mineral dye chemical and 40-70 g / L water-soluble. mixing of the emulsion chemical and the mixed chemical solution Transfer of the impregnation machine to the foulard bath, B. color efficiency and homogeneous penetration of the chemical solution into the fibers. To ensure this, the towel fabric should be repeated at least once (A). In the procedure step, the chemical solution is transferred to the fulard bath. painted by passing through a temperature range of 35-45°C, C. To ensure the chemical solution adheres to the fabric surface. B. In the dyeing process, the towel fabric is dyed at a temperature range of 125-145°C. It should be fixed and dried for 7-15 minutes. The DC Method step aims to ensure the stabilization of the dried fabric and To increase the durability of the mineral dye, the fabric is impregnated. Rinsing by immersing in a bath at a temperature range of 20-25°C, In the ED method step, 2-6 g / L of sodium percarbonate is added to the rinsed fabric. and washing for 10-15 minutes, F. To ensure the chemical solution adheres to the fabric surface. E. During the washing process, the towel fabric is washed at a temperature range of 125-145°C. Drying by fixing for 7-15 minutes. It includes the steps of the method. DETAILED DESCRIPTION OF THE INVENTION In this detailed description, the subject of the invention is only the "Mineral-Based Impregnation Method". to help better understand the subject, with examples that will not create any limiting effects. It is explained. The invention relates to the processing of cotton textile fibers with natural minerals or mineral salts in the textile industry. It relates to a dyeing method involving the dyeing of cotton textile fibers using a dyeing process. It relates to the steps involved in developing a method for dyeing using the impregnation technique. The mineral-based impregnation method aims to offer a more environmentally friendly and efficient process. It has been developed. The steps of this method are as follows: A. 15-30 g / L mineral dye chemical and 40-70 g / L water-soluble emulsion. mixing the chemical and impregnating the mixed chemical solution. transfer of the machine to the fulard bath, B. color efficiency and homogeneous penetration of the chemical solution into the fibers. To ensure this, the towel fabric should be repeated at least once in step A of Method A. The chemical solution is passed through a foulard bath and heated to 35-45°C. painting within the range, C. Method B. To ensure the chemical solution adheres to the fabric surface. In the next step, the towel fabric is dyed at a temperature range of 125-145°C for 7-15 minutes. drying by fixing it within a certain range, The DC method step aims to ensure the stabilization of the dried fabric and the mineral content. To improve the permanence of the dye, the fabric is impregnated into the bath. Rinsing after taking it at a temperature range of 20-25°C, In the ED method step, 2-6 g / L of sodium percarbonate is added to the rinsed fabric. and washing for 10-15 minutes, F. Method E. to ensure the chemical solution adheres to the fabric surface. In this step, the towel fabric should be washed at a temperature range of 125-145°C for 7-15 minutes. drying by fixing in the interval It includes the steps of the method. Mineral-based impregnation methods have a lower cost compared to traditional reactive dyeing processes. It includes steps, and at each step, it reduces the use of energy, water, and chemicals to minimize environmental impact. It minimizes [the effects of dyeing]. These characteristics make mineral dyeing particularly suitable for sustainable textiles. This makes it the preferred choice in production. Step A: Preparation of the Chemical Solution: To enable the effective dyeing of cotton textile fibers with mineral dyes. A chemical mixture is prepared in specific proportions. The dyeing solution is prepared at a rate of 15-30 g / L. mineral dye and 40-70 g / L water-soluble emulsion chemical It is obtained by combining them. In the preferred configuration of the invention, step A, Method involves 15-30 g / L mineral dye. mixing the chemical and an emulsion chemical that is soluble in water at a rate of 40-70 g / L. Transfer of the mixed chemical solution to the fulard bath of the impregnation machine. The process is being carried out. A binder is a compound that allows dyes and chemicals applied to the fabric to adhere to the fibers. It is a chemical substance. Binders used in the dyeing process ensure that the colors are permanently attached to the fabric. 6 It helps the paint to penetrate and prevents the paint from being washed or used. It prevents it from coming out. Binders are a water-soluble emulsion chemical. They are polymeric emulsions. This makes them suitable for use in mineral dyeing. In the preferred design of the invention, examples of connectors are from Montega. The provided Resimax is being used. Mineral dyes give the fabric a natural color while emulsions act as binders. The chemical ensures that the mineral dye penetrates the fibers homogeneously. This prepared chemical solution is thoroughly mixed before being placed in the impregnation machine. It is transferred to the foulard bath. Mineral dyeing method involves dyeing cotton textile fibers with natural minerals or mineral salts. It is an environmentally friendly technique that adds color. In this method, materials such as iron oxide, cobalt, and copper are used. Natural compounds are used; thus, toxic waste is reduced and environmental sustainability is ensured. Mineral paints, offering a wide range of colors, are supported in terms of aesthetics and creativity. They are preferred in the design world. These dyes, obtained from natural resources, are chemical-free. It is safer than synthetic paints and offers advantages in terms of the environment and health. Step B: Dyeing the Fabric with a Chemical Solution: In the preferred configuration of the invention, color efficiency and the chemical solution to the fibers are important. To ensure even penetration, the terry cloth should be repeated at least once. In the method step A, the chemical solution is passed through the foulard bath. The painting process is carried out at a temperature range of 35-45°C. The dyeing process is necessary to achieve the desired color and properties in the fabric or textile product. This is the process of treating the fabric with dyes. During this stage, dyes are applied to the fabric fibers. It penetrates and forms a lasting bond. At this stage, the goal is to increase color efficiency and To ensure the dye is absorbed evenly by the cotton fibers, terry cloth, The fabric is passed through a prepared chemical bath. The fabric is in this bath at least once. By passing the fibers through the solution in such a way that the mineral dye is effectively and homogeneously applied to the fibers... This process ensures that the fibers are treated evenly at every point during the dyeing process. This is done meticulously to ensure the paint penetrates the skin. Depending on the desired color tone during the dyeing process, the fabric's chemical composition is adjusted accordingly. The number of times it spends time in the bathroom becomes important. The darkness of the fabric's color or Lightness affects the number of repetitions needed during the dyeing process. Dark shades 7 When this is desired, the dyeing process is repeated to allow the fibers to absorb more dye. The number of dyes needs to be increased; this will allow the mineral dye to penetrate deeply into each fiber of the fabric. It penetrates and makes it possible to obtain the desired dark shade. On the other hand, lighter shades... When this is desired, the dyeing process is completed with fewer repetitions. because less dye is applied to the fibers due to low dye concentration and short processing time. It is impregnated. This makes painting in light colors easier and faster. This difference makes it possible to achieve this. Darker colors require longer processing time. It offers advantages such as requiring less effort and lighter colors being easier to paint, thus The process is optimized according to the shade of the fabric's color. Step C: Fixative Drying: In the preferred configuration of the invention, in step C, the chemical solution is applied to the fabric. To ensure adhesion to the surface, the towel fabric dyed in step B of Method 125- The drying process involves fixing the product at a temperature range of 145°C for 7-15 minutes. is being carried out. Drying is the process of removing moisture from dyed fabric using heat and air. This step allows the dye to fix better into the fabric fibers and the dye... It increases its durability. To improve the color fastness of the fabric after dyeing, it needs to be fixed. In this step, the towel fabric, which was dyed in Method B step, is heated to a temperature of 125-145°C. It is fixed in place for 7-15 minutes. During this process, the chemical solution adheres to the fabric. It adheres strongly to the surface, thus ensuring the durability of the paint. Fixe This process ensures that the dye adheres completely to the fibers and is resistant to washing or use. It prevents it from coming off easily. Step D: Rinsing the fabric with cold water: In the preferred structure of the invention, D. Method step, C. Method step to ensure the stabilization of the dried fabric and to increase the durability of the mineral dye To ensure this, the fabric is placed in an impregnation bath at a temperature range of 20-25°C. The rinsing process is carried out. Cold rinsing removes excess dye remaining on the fabric after the dyeing process. It is done to clean substances and chemicals. 8 To ensure the stabilization of the fixed fabric and to increase the durability of the mineral dye. A rinsing process is performed. In this step, the fabric is washed at a low temperature (20-25°C). It is rinsed by soaking it in a soaking bath. Rinsing with cold water removes moisture from the fabric. while removing excess chemicals, it fixes the mineral dye in the fibers. This process helps to remove free chemicals remaining from the dyeing process and This is important for improving the color retention of the fabric. In the known state of the art, soda is used in the reactive dyeing method. The addition step is done in two stages. The reason for doing it in two stages is... homogeneous distribution on the fabric surface, preventing color mixing and color differences. The goal is reduction and the absence of color abrasion (error). Also, in the known state of the technique... in the applied reactive dyeing method, an extra step within the washing step A rinsing step is also performed. The purpose of the washing step is to remove impurities that do not adhere to the fiber. dyes, dyes remaining on the fiber surface, and non-chemically bonding agents The goal is to remove the dyes from the fabric surface. Then, Method V. With the soaping step, any dyes that do not adhere to the fabric surface are removed in one go. It is being cleaned further. These lengthy steps are involved in the mineral-based impregnation method. The color has been removed and the cold rinse process applied in step D of the method. Differences are prevented and dyes that do not adhere to the fabric surface are applied in a single step. It is being cleaned. Step E: Washing with Sodium Percarbonate: In the preferred structure of the invention, in step E. Method, in step D. Method Add 2-6 g / L of sodium percarbonate to the rinsed fabric and leave for 10-15 minutes. The washing process is carried out within this interval. The washing step is done to ensure the fabric is completely clean. This stage removes the dirt from the fabric. It is important to improve quality and color fastness. After rinsing, the fabric is cleaned and the dye's durability is increased. For this purpose, a wash containing sodium percarbonate is performed. In this step, 2-6 g / L of sodium percarbonate is added to the fabric. Rinse for 10-15 minutes after adding sodium percarbonate. Sodium percarbonate, It acts as a washing aid. Sodium percarbonate removes residue from the fabric. Mineral dyes neutralize and render chemical substances ineffective while simultaneously treating the fabric. It fixes the color. This wash allows the mineral dye to bind more strongly to the fibers. This ensures that the colors last longer, thus increasing their durability over time. 9 Step F: Second Fixing and Drying Process: In the preferred design of the invention, in step F. Method, the chemical solution is applied to the fabric. To ensure that it adheres to the surface, the towel fabric washed in step E of the method is 125- The drying process involves fixing the product at a temperature range of 145°C for 7-15 minutes. is being carried out. Finally, the washing process increases the fabric's resistance to mineral dyes. A second fixation process is performed. The fabric is again kept at a temperature range of 125-145°C for 7-15 minutes. It is dried by being fixed throughout. This second fixation process ensures that the dye is completely absorbed into the fabric. By ensuring proper processing, it maximizes color retention and durability. Thus, Mineral dyes integrate with the fibers, improving both the aesthetic appearance and durability of the fabric. It will be protected. The reactive dyeing method applied in the known state of the art and the rights of the invention When comparing the mineral-based impregnation method applied in the structure, the method Based on the steps involved, the mineral-based impregnation method takes less time. Some of the steps involved in reactive staining methods include mineral-based impregnation. It was eliminated by being improved upon in the method. The reactive dyeing method used in the known state of the art and the limitations of the invention When compared to the mineral-based impregnation method used in its composition, reactive dyes The potential health risks caused by using mineral paints are reduced. The natural composition of mineral paints can cause skin and respiratory irritations and allergic reactions. It contributes to reducing reactions. For this reason, mineral-based impregnation is preferred. This method provides a safer environment for workers and end-users. The reactive dyeing method used in the known state of the art and the limitations of the invention Compared to the mineral-based impregnation method used in its composition, reactive dyeing... In step VI of the process, the dyeing process is carried out at temperatures ranging from 80-85°C. In the mineral-based impregnation method, the painting process takes place at a temperature range of 35-45°C. This is done using the mineral-based impregnation method, meaning painting is done at lower temperatures. is being done. Mineral-based impregnation methods use fewer chemicals in their production and application processes. For this reason, mineral paints are used and are less harmful to the environment compared to reactive paints. In addition, the production and use of mineral paints also results in energy and water consumption. is decreasing significantly, which affects the conservation of water resources and energy. It helps to reduce costs. Lower energy consumption, carbon emissions. It reduces the environmental footprint and supports environmental sustainability. The use of mineral paints, This is an important step in terms of sustainability. They are obtained from natural resources and... Their low potential for harming the environment makes textile production more sustainable. This ensures that it becomes available. Furthermore, environmentally friendly products meet consumer demand. It provides a marketing advantage for brands. with the process developed in the structure of the mineral dye which is the subject of the invention Adapting it for the impregnation method increases dyeing times by 70-90%. It is abbreviated. The conventional exhaustion process is used in the textile industry during dyeing and printing processes. It is a dyeing method used. The invention has a mineral-based structure. The impregnation method takes less time than the conventional extraction process. In conclusion, this invention offers the textile industry an environmentally friendly, sustainable, and innovative solution. By offering a dyeing method, we aim to solve existing problems in the industry and improve product quality. It aims to increase the long-term effectiveness of mineral-based impregnation methods in textile products. By offering color fastness, durability and aesthetic values, it benefits both manufacturers and consumers. It provides various advantages. Mineral-based impregnation method, especially in cotton textile products such as towels. It is designed for use with mineral dyes in towel product lines. It offers an innovative approach in the sector. This method improves the quality of textile products. While increasing efficiency, it reduces environmental impact and offers consumers more natural and sustainable options. For example, the use of mineral dyes in towel products, compared to reactive dyes. By reducing the water pollution and energy consumption it causes, it creates a more environmentally friendly production process. This provides. Therefore, the use of mineral dyes in cotton dyeing, This is an important step in terms of sustainability and quality in the textile industry. Furthermore, Towels dyed with mineral dyes offer long-lasting colorfastness and durability. They also extend the lifespan of products. Mineral paints are durable and resistant to sunlight. They are resistant. Mineral dyes are easily applied to textile fibers. Mineral dyes adhere well to the fibers. It penetrates the skin, making it easier to achieve homogeneous colors. This is the case in painting. This increases the efficiency of the process and reduces labor requirements. This situation applies to cotton. 11 It provides long-lasting color fastness in fabrics. Mineral dyes are resistant to washing and abrasion. It is more resistant to corrosion, which extends the lifespan of textile products. The scope of protection of the invention is specified in the claims attached hereto, and these details are strictly adhered to. The explanation cannot be limited to those given for illustrative purposes. Because a technically skilled person... the person, without deviating from the main theme of the invention, in light of what has been described above, similar It is clear that these structures can emerge. 12

Claims

1. The invention relates to the processing of cotton textile fibers with natural minerals or mineral additives in the textile industry. It is a dyeing method that involves coloring using salts, and its characteristic feature is; To enable the dyeing of cotton textile fibers by impregnation method A. 15-30 g / L mineral dye chemical and 40-70 g / L water-soluble. mixing of the emulsion chemical and the mixed chemical solution Transfer of the impregnation machine to the foulard bath, B. color efficiency and homogeneous penetration of the chemical solution into the fibers. To ensure this, the towel fabric should be repeated at least once (A). In the procedure step, the chemical solution is transferred to the fulard bath. painted by passing through a temperature range of 35-45°C, C. To ensure the chemical solution adheres to the fabric surface. B. In the dyeing process, the towel fabric is dyed at a temperature range of 125-145°C. It should be fixed and dried for 7-15 minutes. The DC Method step aims to ensure the stabilization of the dried fabric and To increase the durability of the mineral dye, the fabric is impregnated. Rinsing by immersing in a bath at a temperature range of 20-25°C, In the ED method step, 2-6 g / L of sodium percarbonate is added to the rinsed fabric. and washing for 10-15 minutes, F. To ensure the chemical solution adheres to the fabric surface. E. During the washing process, the towel fabric is washed at a temperature range of 125-145°C. Drying by fixing for 7-15 minutes. It is characterized by including methodological steps. 13