WEIGHT CONTROL SYSTEM

Abstract

The invention relates to a weight control system (A) that enables the amount of buttermilk in each cup (B) to be checked after buttermilk is filled into cups (B) arranged on the first and second axes (E1,E2) on the table (T) used in buttermilk filling machines.

Description

1 TARIFF WEIGHT CONTROL SYSTEM TECHNICAL FIELD The invention relates to buttermilk filling machines used in the food industry, for buttermilk cups. By controlling the amount of buttermilk poured, a standard 5 is applied to the buttermilk glasses. with a weight control system that ensures the correct amount of buttermilk is filled according to the values. It is related. PREVIOUS TECHNIQUE In the food industry, especially in the filling processes of liquid foods such as buttermilk, each unit Various filling methods are used to ensure the desired quantity of product is filled and quality standards are maintained. systems are used. In existing ayran filling machines, the filling accuracy is... There is no integrated system for automatic provision. These machines, The filling processes are carried out via flow meters, and the filling accuracy is... It relies on manual controls by the operators. In each filling machine, the machine Depending on the design, there are at least 10 filling nozzles and flow meters. Flow rate 15 The need for periodic verification of the meters creates a significant workload. and causes a loss of efficiency in the operation process. Furthermore, flow meters... In case of malfunction, operators will have to perform frequent checks. This is causing leakage and negatively affecting the continuity and accuracy of the filling process. It affects. 20 In current techniques, checking the fill level of each cup after filling is done manually. This is being provided and this situation leads to deficiencies in the continuity of the quality control process. This opens up. These checks, which are carried out depending on the employee, are due to insufficient fillings. Customer complaints and overfilling lead to product loss and increased costs. is. 25 Known solutions in technology ensure that the filling process is carried out with the desired accuracy. It is insufficient to ensure and optimize filling rates. Post-filling Quality control processes such as weight measurement are performed manually and off-line by the operator. 2 This increases dependence and raises production costs. Therefore, filling automatic filling quantity with a weight control system integrated into the process This allows monitoring and immediate detection of under or overfilling situations. The need for a system whose settings can be optimized is obvious. In summary, the amount of ayran (a Turkish yogurt drink) poured into ayran cups by ayran filling machines is 5. Controlled using existing control methods; such as product loss, customer complaints, etc. This leads to negative consequences because current methods are not effective for measuring product quantity. The operation cannot be completed. Considering the problems mentioned above, in the food industry In the ayran filling machines used, the amount of ayran poured into the ayran cups is 10 By ensuring that it is checked, the amount of buttermilk in the glasses conforms to the standard values. A weight control system is needed to ensure the ayran (yogurt drink) is poured in. In conclusion, all the problems mentioned above necessitate innovation in the relevant field. It has brought it to this state. THE PURPOSE OF THE INVENTION 15 The present invention aims to eliminate the aforementioned problems and provide technical solutions in the relevant field. It is introduced with the aim of creating an innovation. The purpose of the invention is to improve post-filling processing in buttermilk filling machines used in the food industry. Precisely determining the amount of buttermilk in each glass without needing an operator. The goal is to ensure quality control by measuring. 20 The purpose of the invention is to ensure that the cups move in a balanced manner during the buttermilk filling process. This ensures that the specified amount of buttermilk is consumed without any spills or spills. The aim is to determine whether it complies with the standards. The purpose of the invention is to detect filling that deviates from the specified standards during the filling process. If this happens, it automatically sends a signal to the filling unit, increasing the filling amount to 25. The necessary percentages are increased or decreased. The purpose of the invention is to prevent product waste caused by overfilling and to reduce the amount of product used. The aim is to prevent customer complaints arising from the filling process. 3 A BRIEF DESCRIPTION OF THE INVENTION All the purposes mentioned above and those that will emerge from the detailed explanation below. The present invention, which aims to achieve this, is a weight control system. The invention is such that one glass will fit under each glass arranged on the first axis. The configured weight sensor measures the buttermilk in the cups lined up on the first axis. 5 The weight sensor moves along the third axis to enable the measurement of its quantity. The piston that enables this process connects each of the aforementioned weight sensors to the piston. The holder that provides the service is connected to the weight sensor and the filling unit that fills the cups with buttermilk. data received from the weight sensor, along with the specified recipe (amount of buttermilk) It allows comparison and according to the result, the amount of buttermilk in the glass is 10 Determines whether it is negative or positive and sends a signal to the buttermilk filling unit. The buttermilk filling machine is characterized by having a control unit with a PLC. Buttermilk is poured into cups arranged on the first and second axes on the table used in the machines. Checking the amount of buttermilk in each glass after filling it. It is related to the weight control system that provides 15. A preferred configuration of the invention allows the buttermilk in the cup to be placed without spilling. in order to enable the weight measurement process to take place in the buttermilk filling machine configured to be positioned between the inkjet unit and the conveying robot. It includes a weight control system. A preferred configuration of the invention is 20 to enable precise measurement. It contains a weight sensor called a "loadcell". BRIEF DESCRIPTION OF THE FIGURES Figure 1 shows a representative isometric view of the weight control system. Figure 2 shows a representative front view of the weight control system. Figure 3 shows a representative side view of the weight control system. 25 Figure 4 shows a representative side view of the weight control system. (weighing process) (appearance while doing it). Figure 5 shows the position of the weight control system on the buttermilk filling machine. A representative schematic view showing (its location) is provided. 4 Figure 6 shows a representative schematic view of the currently used ayran (yogurt drink) filling machine. It has been given. EXPLANATION OF REFERENCE NUMBERS IN THE FIGURES A. Weight control system 1. Weight sensor 5 2. Piston 3. Container 4. Control unit B. Table T. Bardak 10 E1. First axis E2. Second axis E3. Third axis C. Cup holder U. Ultraviolet lamp unit 15 D. Filling unit F. Foil collection unit Ironing unit P. Leak detection unit I. Inkjet unit 20 R. Picking robot V. Viol unit DETAILED DESCRIPTION OF THE INVENTION In this detailed description, the subject of the invention, weight control system (A), is only a better understanding of the subject. To ensure comprehension, it is explained with examples that do not create any limiting effects. In buttermilk filling machines used in the food industry, the first one is placed on a table (T). and the slots arranged on the second axis (E1,E2) and the cups placed in these slots (B) 5 It is located. The configuration of currently used ayran filling machines is shown in Figure 6. respectively; cup taking unit (C), ultraviolet lamp unit (U), filling unit (D), foil pickup unit (F), ironing unit (Ü), burst detection unit (P), inkjet unit (I), collection The robot (T) and the tray unit (V) are included. The invention involves placing 10 on the table (T) on the first and second axes. After buttermilk is poured into the glasses (E1,E2) arranged in rows (B), each glass (B) contains To ensure that the amount of buttermilk is controlled, as shown in Figure 5. Configured to be positioned between the injection unit (I) and the collection robot (R) It relates to the weight control system (A). The weight control system mentioned (A) has a 15-inch gap between the injector unit (I) and the collecting robot (R). Thanks to its positioning, the buttermilk in the glass (B) does not spill due to its weight. This enables the measurement process to take place. The invention is a weight control system (A) with the first axis (E1) as shown in figures 1-3. weight configured to fit under each cup (B) in the row It includes a sensor (1). To ensure accurate measurement, a "loadcell (load 20 The weight sensor (1) which is a cell) is used. Arranged on the first axis (E1) weight sensor to enable measurement of the amount of buttermilk in the glasses (B) (1) piston (2) which enables movement on the third axis (E3), each weight mentioned It includes a holder (3) which enables the sensor (1) to connect to the piston (2). The invention is a weight control system (A) consisting of a weight sensor (1) and buttermilk 25 in cups (B). data received from the weight sensor (1) in relation to the filling unit (D) It allows comparison with the specified recipe (amount of buttermilk) and according to the result obtained. Determine whether the amount of buttermilk in glass (B) is negative or positive and the buttermilk It includes a control unit (4) with a PLC that sends a signal to the filling unit (D). Thanks to the mentioned control unit (4), the amount of buttermilk in the glass (B) is 30 It is determined whether there is more or less than required, and a signal is sent to the filling unit. 6 increase or decrease in the amount of buttermilk that should be sent and poured into glasses (B) It ensures the transmission of the ratio. Table (T) moving along the second axis (E2), cups (B) arranged along the first axis (E1), When it reaches below the filling unit (D), it pauses (waits) and the cups (B) is filled with buttermilk. After the filling process is finished, the table (T) moves 5 on the second axis. (E2) move forward and bring the next group of cups (B) under the filling unit The filling process is carried out with repeated pauses. This process... It continues continuously. The cups coming out of the filling unit (D) are passed through (B) in sequence. As shown in Figure 6, it is progressing to the next unit. Weight control system (A), Because it is between the injection unit (I) and the collection robot (R), the filling process takes 10 minutes. During this process, when the table (T) stops, a signal is sent from the control unit (4) to the piston (2). With this signal, the piston (2) moves upwards on the third axis (E3) as shown in Figure 4. By moving correctly, the weight sensors (1) lift the cup (B) up from the tray (T) It enables the lifting of each cup (B) lined up on the first axis (E1). The weight is measured and transmitted to the control unit (4). The transmitted data is used to determine the prescription 15 The amount of buttermilk in glass (B) is determined by comparing it with (amount of buttermilk). If there is an amount outside the standard, the control unit (4) fills by sending a signal to unit (D) to readjust the filling process setting Here, the operation of raising and lowering the piston (2) weight sensors (1) provides filling. The unit (D) is designed to be shorter than the buttermilk filling process. 20 The scope of protection of the invention is specified in the claims attached hereto, and these details are strictly adhered to. The explanation cannot be limited to those given for illustrative purposes. Because a technically skilled person... the person, without deviating from the main theme of the invention, in light of what has been described above, similar It is clear that these structures can emerge.

Claims

7 REQUESTS 1. The invention relates to the table (T) used in buttermilk filling machines, on the first and second axes. After buttermilk is poured into the glasses (E1,E2) arranged in rows (B), each glass (B) a weight control system that allows monitoring of the amount of buttermilk inside (A) and its characteristic is; 5  Place one matching cup under each cup (B) arranged on the first axis (E1). weight sensor (1) configured to come in the future  The amount of buttermilk in the glasses (B) arranged on the first axis (E1) to enable the measurement of the weight sensor (1) on the third axis (E3) piston (2) that enables it to move, 10  Connecting each of the mentioned weight sensors (1) to the piston (2) providing holder (3),  With weight sensor (1) and filling unit (D) that fills buttermilk into cups (B) data received from the weight sensor (1) in connection with the determined It allows comparison with the prescription (amount of buttermilk) and 15 based on the result. the state of whether the amount of buttermilk in glass (B) is negative or positive Control unit with PLC that determines and sends a signal to the buttermilk filling unit (D). unit (4), It is characterized by its inclusion.

2. Weight control system (A) conforming to claim 1, its feature is; 20 in cup (B). ensuring the weight of the buttermilk containers is measured without spilling them. To provide transport with the inkjet unit (I) located in the buttermilk filling machine. weight control system configured to be positioned between robot (R) (A) is included.

3. Weight control system (A) conforming to Claim 1, characterized by precise measurement. weight sensor (1) which is a "loadcell" to enable it to be done It includes.

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