A battery cover for battery testing.

TR202417345U5Pending Publication Date: 2026-06-22İNCİ AKÜ SANAYİ & TİCARET ANONİM ŞİRKETİ
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Patent Information

Application Number
TR202417345U
Authority / Receiving Office
TR · TR
Patent Type
Utility models
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2026-06-22
Estimated Expiration
2034-12-02

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Patent Text Reader

Abstract

The invention relates to a battery cover (1). Accordingly, its novelty is that it includes at least one housing (10) for connecting with a single cell of the battery (40) for testing the batteries (40), that the said housing (10) includes at least one negative terminal (12) and at least one positive terminal (13) allowing for electrical connection, and that the said housing (10) includes at least one ventilation section (14). Figure 1
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Description

1 TARIFF A battery cover for battery testing. TECHNICAL AREA 5 The invention relates to a battery cover. PREVIOUS TECHNIQUE Batteries provide the electrical energy needed by vehicles and start the engine. Batteries are essential components. Generally consisting of acidic or lithium-ion cells, batteries are used in motors. It stores energy while running and powers electrical systems (headlights, radio, air conditioning) when the engine is off. (etc.) Continuous testing to prevent problems such as leaks and acidic liquid leaks 15 This is a critical technology that is required. The battery case usually consists of six cells. and there is a cover that goes over all the cells. A cell is the name given to the units that store energy, usually in electric batteries. Each cell contains a It consists of electrode, electrolyte and separator layers. It converts electrical energy into chemical energy. This structure, which converts energy into energy, performs the function of energy storage and release. Vehicle Batteries typically contain 2-volt cells, and these cells can be combined to create more batteries. High voltage is obtained. For example, a six-cell battery provides a 12-volt power source. It provides. As mentioned above, testing batteries is important. Currently, this test... To achieve this, a six-cell battery is taken from the production line, leaving only one cell. It is prepared for testing by cutting it in this way. In other words, the excess parts of the box are cut off and The positive / negative terminals are drilled through the side surfaces of the box. This makes it even clearer. To do this, in a six-cell battery, the terminals are connected to opposite ends (on different cells) 30 It is located. For the test, the battery was cut open leaving one cell, so one of the terminals... One of the pieces remains in the cut section. Of course, the lid is also cut off in the process. Therefore, a battery terminal needs to be created. This is usually done using a drill. The cell's side surface is punctured using a manual method, and connections are made through these holes. Problems such as acid levels and liquid leakage can occur during the processes. Acid 35 Leaks are overflowing from holes and welds, posing safety risks and This leads to inefficient test results. In addition, the bolt connection of the cover to the battery... 2 Using gaskets also causes leaks. Furthermore, this type of sealing also... This affects the accuracy of the tests. Such erroneous procedures lead to test instability. In addition to all this, processes such as cutting and drilling also require a significant amount of labor. It requires. In conclusion, all the problems mentioned above necessitate an innovation in the relevant technical field. It has made it mandatory. A BRIEF DESCRIPTION OF THE INVENTION The present invention aims to eliminate the aforementioned disadvantages and contribute to the relevant technical field. It is related to a battery cover, designed to bring new advantages. One purpose of the invention is to create a battery cover that enables a test to be performed with increased accuracy. to reveal. 15 Another aim of the invention was to create a battery cover that eliminates acid sealing problems. to place. Another aim of the invention is to significantly reduce the labor required to prepare the battery for testing. The goal is to create a battery cover that allows for reduction. Another aim of the invention is to make a battery, when cut open for testing purposes, behave like a real battery. A battery cover that simulates the process ensures the test is performed correctly. to put. 25 Another aim of the invention is to make the battery cover and the battery fit together as a single unit. The goal is to create a battery cover that facilitates the connections. All the objectives mentioned above and those that will emerge from the detailed explanation below are 30 The present invention relates to a battery cover. Accordingly, the innovation concerns batteries. For testing purposes, it must contain at least one casing to be connected to a single cell of the battery. The mentioned fuselage must have at least one negative terminal that allows for an electrical connection to be established. and containing at least one positive terminal, with at least one on the mentioned body It includes a ventilation section. Thus, any 35 that may occur during battery testing... Leakage problems, manual workmanship errors, and the risk of gas accumulation are minimized. 3 A feature of a possible design of the invention is that on the surface facing the battery, there is a connection between the battery and the surface facing it. It contains a melting zone that allows them to be connected by melting. Thus, melting By melting the battery cover in the region and ensuring a complete seal between the battery and the battery, liquid and gas are prevented from entering. This prevents leaks and increases the reliability of the tests. A feature of a possible design of the invention is that it is sealed on the surface facing the battery. It contains at least one protruding part that reinforces it. Thus, the cover fits perfectly over the battery cell. Fitting is made easier, pressure resistance is increased, and sealing performance is improved. It is being improved. A feature of a possible design of the invention is that the cover on the surface facing the battery fits perfectly into the cell. It contains multiple tabs that guide it to sit securely in place. Thus, The assembly process is made faster and more error-free, ensuring the lid is in the correct position. The possibility of it not being installed is eliminated. A characteristic feature of a possible design of the invention is that the number of claws mentioned is 12. This ensures that the lid adheres more firmly and evenly to the cell. and sealing performance is improved. A distinctive feature of the invention's possible construction is that it was achieved by plastic injection molding. 20 Thus, the production process is made faster and more cost-effective, while at the same time The dimensional accuracy and durability of the parts are increased. BRIEF DESCRIPTION OF THE FIGURES Figure 1 shows the battery cover, the subject of the invention, placed on a single battery cell. The isometric view is shown. Figure 2 shows the battery cover, the subject of the invention, placed on a single battery cell. A different isometric view is shown. 30 Figure 3 shows the battery cover, the subject of the invention, placed on a single battery cell. A cross-sectional view is shown. Figure 4 shows a freestanding isometric view of the battery cover, which is the subject of the invention. 35 Figure 5 shows the isometric view of the lower part of the battery cover, which is the subject of the invention. 4 Figure 6 shows a top view of the battery cover, which is the subject of the invention. Figure 7 shows a cross-sectional view of the battery cover, which is the subject of the invention. DETAILED DESCRIPTION OF THE INVENTION 5 In this detailed description, the subject of the invention, the battery cover (1), is only to better explain the subject. It is explained with examples that do not create any limiting effect on understanding. In Figure 1, the subject of the invention, the battery cover (1), is placed on a single battery cell (40) 10 The isometric view of the battery cover (1) is shown. The battery cover (40) to be tested It is designed to be placed on a single 2V cell. That is, on batteries (40) After cutting six cell batteries (40) to test, leaving one cell, the battery The cover (1) is placed over one of the mentioned cells. The battery cover (1) contains at least one housing (10). The aforementioned housing (10) is the sole housing of the battery (40). It is large enough to cover the top of one of its cells. The body (10) has four corners to the battery (40) It is in the shape of a straight bent rectangle. The body (10) was obtained by plastic injection. This makes the production process faster and more cost-effective, while also... By ensuring the desired shape and size accuracy, the durability and functionality of the parts are 20. is being increased. The battery cover (1) contains at least one negative terminal (12) on the housing (10). The aforementioned negative terminal (12) passes over the terminal (41) and connects the battery (40) to the outside. It enables the electrical connection between devices. Therefore, 25 The negative terminal (12) protrudes in both directions on the body (10). It is hollow. It is in the form of a cylinder and the pole head (41) passes through the body (10) to the outside environment It enables access. The battery cover (1) contains at least one positive terminal (13) on the housing (10). The aforementioned 30 positive terminal (13) and negative terminal (12) as mentioned for the positive pole head (41) by passing through it, it provides the electrical connection between the battery (40) and the external devices. It allows the positive terminal (13) to extend in both directions on the fuselage (10). It is a hollow, cylindrical protrusion (both towards the battery and towards the outside environment). 35 The battery cover (1) contains at least one ventilation section (14) on the housing (10). The mentioned ventilation section (14) allows the gases inside the battery (40) to escape safely. This ensures that the electrolyte is removed when the battery (40) is being charged, especially in lead-acid batteries. Hydrogen and oxygen gases are produced as a result of the electrolysis of water in (sulfuric acid). These gases are formed. If these gases accumulate inside the battery (40), they cause excessive pressure, which This can cause the battery (40) to explode or be damaged. The battery cover (1) has at least one protrusion (11) on the surface of the housing (10) facing the battery (40) It includes. The aforementioned protrusion (11) extends from the surface of the housing (10) to the battery (40). It is a rectangular extension (see Figure 5). That is, on the surface facing the battery (40). It is located. By the surface facing the battery (40) is the surface of the battery cover (1) on the battery (40). It is the surface that remains below when closed. The mentioned protrusion (11) is the high 10 formed in the battery (40). to increase pressure resistance and keep the battery cover (1) securely in place It also simplifies the production process, speeding up assembly and reducing costs. It lowers it. The protrusion (11) also ensures that the battery (40) fits more tightly into the housing (10) and 15 at least one tab (111) that guides the user during the installation of the cover (1) It allows the formation of the aforementioned nail (111), the inner side of the protrusion (11). It is in the form of an inclined rectangular prism extending from the surface to the battery (40). Preferred There are 12 claws (111) in the structure. Therefore, one of the cut batteries (40) Since the cell walls are located precisely between the tabs (111), the battery cover 20 (1) It is ensured that the data is transferred to the cell without error. The battery cover (1) is connected to the battery (40), that is, to a single cell of the battery (40) by melting. It includes a melting zone (15) to provide. The mentioned melting zone (15) It is located on the surface of the housing (10) facing the battery (40). The melting zone (15) is a possible 25 the region containing each edge where the projection (11) and the claws (111) are located in the structure That is, the current invention, the battery cover (1), is on the battery cell (40). They are bonded together by melting. This provides a leak-proof seal. This ensures a more reliable result. In the current technology, the battery covers (1) are sealed. The battery and cover are secured by being bolted together. This ensures a 30° seal. This causes the protrusion (11) and the nails (111) to completely cover the battery cover (1) into the cell. After ensuring its placement, each cell wall is melted from the melting zone (15). by combining the battery cover (1) and the battery (40) (a single cell) to form a single unit. Therefore, the parts where the battery cover (1) joins the battery (40) are completely sealed. Thus, the connection between the battery cover (1) and the battery (40) is stronger and more 35 This guarantees a durable structure and significantly reduces the risk of leakage. 6 In light of all that has been said, the invention works as follows: The battery cover (1), a single cell because it is produced by plastic injection to cover it and both negative terminal (12) The need to drill a hole is eliminated because it also contains a positive terminal (13). The cell is fitted precisely and easily onto the cell by means of the projection (11) and nails (111). The battery cover (1) is then melted on each side to make it completely sealed with the battery (40). They are linked. This eliminates safety risks such as acid leaks and gas buildup that may occur during testing. In addition, the need to puncture the cell to create a pole head (41) is minimized. By eliminating manual processes, labor costs are reduced and tests are completed in 10 years. Accuracy is increased. The battery cover (1) simulates an uncut battery (40) of the cell. This allows it to connect from the terminal (41) like a normal battery (40). This enables the tests to be conducted faster, more safely, and more accurately. It allows this to be done. The scope of protection of the invention is specified in the claims attached hereto, and these details are strictly adhered to. The explanation cannot be limited to those given for illustrative purposes. Because a technically skilled person... the person, without deviating from the main theme of the invention, in light of what has been described above, similar It is clear that these structures can emerge. 7 REFERENCE NUMBERS GIVEN IN THE FIGURE 1 Battery Cover Body 11 Projections 5 111 Nails 12 Negative Terminals 13 Positive Terminals 14 Ventilation Section Melting Zone 10 40 Batteries 41 Polar Heads

Claims

8 REQUESTS 1. The invention is a battery cover (1) and its feature is that it is used to test batteries (40) It must contain at least one body (10) to be in contact with a single cell, as mentioned There must be at least one negative 5 on the body (10) which allows for the establishment of an electrical connection. The body mentioned (10) must contain terminal (12) and at least one positive terminal (13). It must contain at least one ventilation section (14).

2. According to claim 1, a battery cover (1) has the following characteristic; on the surface facing the battery (40), the battery (40) a melting zone (15) that allows them to be connected by melting together 10 It includes.

3. According to claim 1, a battery cover (1) has the characteristic of having the surface facing the battery (40), It contains at least one protrusion (11) which strengthens the seal.

4. According to claim 1, a battery cover (1) has the characteristic of having a battery on its surface facing the battery (40). multiple guides to ensure the cover (1) fits perfectly into the cell It contains nails (111).

5. According to claim 4, a battery cover (1) has the characteristic that the number of tabs (111) mentioned is 12 20 It is menstruation.

6. According to claim 1, a battery cover (1) is characterized by being produced by plastic injection. It is the fact that.