A NEW MECHANICAL GEAR ASSEMBLY FOR GUIDING CONVEYOR SYSTEMS USED IN PRODUCT SEPARATION SYSTEMS ON CONVEYOR LINES.

Abstract

The invention relates to a mechanical gear assembly (100) developed to replace existing O-ring based motion transmission mechanisms in guiding conveyor systems used to direct products to the right or left, particularly in the field of product separation systems on conveyor lines.

Description

1 TAR FNAME GUIDING SYSTEMS USED IN PRODUCT SEPARATION SYSTEMS ON CONVEYOR LINES NEW MECHANISM COMPLEX FOR CONVEYOR SYSTEMS Technical Area Bulu specializes in product separation systems for conveyor lines, particularly for separating products to the right or left. In guiding conveyor systems used for guidance purposes, existing O-ring based mechanical gear assembly developed for use in replacement of motion transmission mechanisms It is related. The Known State of Technology Conveyor lines are used in industrial production processes to ensure the accurate transport of products. These systems are vital for the management of products. In these systems, especially the sale or distribution of products... The guiding conveyors used for directing traffic to the left enable effective automation. 15 It plays a critical role in this process. Such systems typically facilitate the movement of products. It operates via wheels and rollers beneath those wheels. Motion transmission is generally It is made using flexible elements such as O-rings, and this mechanism ensures that the products are oriented correctly. It enables the guidance of the situation. In current systems, the wheels that guide the products move via rollers underneath them. It receives the motion via an O-ring. However, these O-ring based motion transmission mechanisms have deteriorated over time. Some significant problems are encountered. The most common problem is the wear and tear of O-rings over time, and It is the failure or breakage of O-rings. The wear and tear of O-rings stops all motion transmission in the system, and this This also leads to disruptions in production processes. Such disruptions affect the operation of the system. This causes interruptions and leads to significant productivity losses in the production line. Regular maintenance to prevent O-ring breakage can lead to other issues such as high maintenance costs. This brings up a negative factor: the constant replacement and maintenance of O-rings. Because this needs to be done, operating costs increase significantly. This situation means that businesses will have long-term problems. This increases future costs, and the time spent on maintenance results in a loss of production. This is reflected in the return process. Furthermore, maintenance procedures are time-consuming, disrupting production processes. This stops the process and negatively impacts operational efficiency. 2 Reliability is another significant weakness of O-ring based systems. O-ring breakage can not only cause problems... This not only leads to maintenance requirements, but also jeopardizes the reliability of the system. It is malfunctioning. Due to the O-ring breaking, the mechanism loses its movement, and this situation affects production. This leads to unexpected disruptions in the pipeline. Such failures result in both time and cost losses. This leads to losses, reduces labor efficiency, and causes disruptions in production processes. Furthermore, such interruptions negatively impact the achievability of production targets. It lowers the overall performance of businesses. In summary, the biggest shortcomings of current O-ring based systems are reliability and efficiency issues. The problem is that O-rings frequently break, leading to increased maintenance costs and continuous disruption in production processes. This leads to disruptions. These negative situations result in frequent breakdowns in production lines and delays. This leads to losses and increased costs. These shortcomings of the current systems, more There is a need for reliable, low-maintenance, and efficiency-enhancing alternative solutions. In conclusion, a mechanical gear system that eliminates the disadvantages existing in the current technology. The existence of the need and the inadequacy of the current solutions necessitate a development in the relevant technical field. 15 It has been made mandatory. A Brief Description of Bulu The current solution, which meets the aforementioned requirements and eliminates all disadvantages, is 20 and especially in the field of product separation systems in conveyor lines, which bring some additional advantages, In guide conveyor systems used to direct products to the right or left, Developed to replace existing O-ring based motion transmission mechanisms. It is related to the mechanical gear complex. Based on the known state of the technology, the aim of the invention is to provide O-ring based motion transmission. Thanks to the mechanical gear assembly developed to replace the mechanisms of the system increasing reliability, reducing maintenance costs and optimizing production efficiency The goal is to ensure that it is done. The aim of Bulu is to eliminate the O-ring breakage problem by modifying the mechanical gear assembly. By using it, the reliability of the system is increased, thus preventing O-ring breakages. The goal is to prevent disruptions and production stoppages. Another purpose of Bulu is to improve maintenance by using a mechanical gear assembly instead of an O-ring. 35 by reducing costs and eliminating the need for regular O-ring replacement and ensuring the reduction of operating costs. 3 Another aim of Bulu is to improve product guidance processes thanks to its conical conveying mechanism. making it more efficient and thus reducing the mechanical aspect during product orientation. The goal is to minimize malfunctions and system disruptions. Another aim of Bulu is to reduce the need for less than 5 thanks to its highly durable mechanical gear assembly. The goal is to provide a maintenance-free and long-lasting solution. Another objective of Bulu is to ensure the system's high strength thanks to the mechanical gear assembly. The goal is to increase reliability and ensure uninterrupted operation in production processes. The structural and characteristic features and all the advantages of Bulu are given in the figures below and these figures This will be understood more clearly thanks to the detailed explanation written with references. Therefore, the evaluation should be done taking these figures and detailed explanations into consideration. is required. Brief Description of the Figures To best understand the advantages of the current structure and additional elements. It should also be evaluated together with the figures explained in section aa. Figure 1 shows the schematic overview of the mechanical gear assembly. Figure 2 shows a schematic overview of the disassembled mechanical gear assembly. Figure 3 shows a schematic overview from below of the steering and thrust module. Figure 4 shows the graphical overview of the central support plate. Figure 5 shows the graphical overview of the base support plate, 25 Figure 6 shows a schematic overview of the disassembled steering and thrust module. Figure 7 shows a schematic overview of the timing belt and its bearing system. Figure 8 shows the schematic overview of the central axis. Reference Numbers 30 100. Mechanical gear assembly 101. Routing and TME Module 102. Middle support plate 103. Base support plate 35 104. Di ase 105. Central language 4 106. Motion transmission system 107. Motor transmission left-handed tongue 108. Motor drive shaft bearing 109. Timing belt tensioner 110. Timing belt tensioner left gear 5 111. Double-sided timing belt 112. Product ejection drive bearing 113. Lower sliding plate 114. Side slider plastic 115. Upper slider plastic 10 116. First pneumatic actuator 117th pneumatic actuator 118. Lower gear housing 119. commercial support sheet 120. tic joint 15 121. Pneumatic actuator support plate 122. Plastic bearings 123. Motion transmission sheet metal support shaft 124. Guiding and thrust plastic gear bearing and rotating shaft. 125. Steering and pushing plastic bearing 20 126. Steering and pushing plastic housing. 127. Guiding and pushing plastic gear 128. Six-sided rotating element bearing 129. Bearing inner housing 130. Plastic tooth holder 25 131. Gear drive holder 132. Upper protective cover 133. Protective cover for the tongue. 134. Upper drive shaft bearing 135. Timing belt and bearing 30 136. Lower bearing support piece 137. Upper drive transmission gear 138. Drive shaft 139. Lower drive transmission signal 140. Lower drive shaft adjustment plate 35 Detailed Description of Bulu This detailed explanation focuses specifically on product sorting systems in conveyor lines, In guide conveyor systems used to direct products to the right or left, Developed to replace existing O-ring based motion transmission mechanisms. The mechanical language complex (100) is only an example to help better understand the subject and in no way It is explained in a way that will not create a limiting effect. The mechanical gear assembly (100) shown in Figure-1 is the main component that transmits all motion. This component, It is at the center of the motion transmission that makes up the entire system. The mechanical part shown in Figure 2 is 10. The steering and pushing module (101) included in the di li complex (100) moves the products in the right direction. It enables the animal to move and pushes it towards the target position. The steering and pushing action is shown in Figure 3. Module (101) enables the correct positioning of products using movable components. It is providing. The middle support plate (102) shown in Figure 4 increases the stability of the mechanical gear assembly (100) and It is a component that ensures the loads are distributed correctly. The mentioned middle support plate (102), strengthens the connection between the modules and ensures the smooth operation of the mechanical gear assembly (100). It enables the study. The base support plate located in the mentioned mechanical gear assembly (100) and shown in Figure 5. (103) is the main load-bearing element and ensures that all loads are distributed evenly. This component is essential for the structure. It increases durability and ensures stable transport. The outer casing (104) is the outer covering of the entire system and protects the internal components from external factors. 25 In addition, it completes the aesthetic appearance of the mechanical gear assembly (100) and all components are one This ensures that it functions properly from time to time. The central gear (105) shown in Figure 8 directs the movement of the mechanical gear assembly (100) and The basic component that transmits is the right-hand drive (106) and the left-hand drive (107), central 30 By transmitting the movement they receive from the gear (105) to the right and left sides respectively, the mechanical gear complex (100) It ensures proper functioning. The motor drive shaft plays an important role in the operation of the mentioned mechanical gear assembly (100). The bed (108) transmits the power produced by the motor to the mechanical system, ensuring smooth movement. It enables the transmission of the timing belt tensioner right gear (109) and the timing belt tensioner left gear. (110) ensures smooth operation by adjusting the tension of the bidirectional timing belt (111). 6 These arrangements are bidirectional, using a toothed surface to transmit motion in both directions. bidirectional transmission of the movement of the timing belt (111) and the mechanical gear assembly (100). It is made of a lower sliding plate (113), a side sliding plastic (114) and a upper sliding plastic (115), double. The directional timing belt (111) ensures smooth movement and reduces friction. Lower gear Its housing (118) guides the movement of the bidirectional timing belt (111) smoothly and lower 5 The sliding plate (113), side sliding plastic (114) and top sliding plastic (115) provide bearing. Product ejection drive bearing (112) ensures that the products move in the correct position and this It helps the movement to be carried out smoothly. First pneumatic actuator (116) and the second pneumatic actuator (117), which operates with air pressure and the mechanical gear assembly (100) is correct 10 These are the parts that enable movement to positions. The first pneumatic actuator (116) and the second The products are assembled with pneumatic actuator (117), pusher support plate (119) and pusher joint (120). It enables the pushing of the first pneumatic actuator (116) and the second pneumatic The actuator (117) is fixed to the base support plate (103) with the pneumatic actuator support plate (121). The inner diameter of the plastic bearing (122) which provides bearings in the slots in the moving plate is 15 The power transmission support reduces friction by bearing the shaft. Power transmission plate support. The shaft (123) transmits the motion it receives from the drive sheet to the steering and thrust module (101). Guidance and thrust plastic gear bearing and rotating shaft (124), product ejection drive bearing (112) 20 made of plastic material which transmits the rotational force it receives by directing and pushing with plastic gear (127). Even lower. The steering and pushing plastic bearing (125), bearing for the steering and pushing module (101). and fixes the whole system to the outside chassis (104). The steering and pushing plastic housing (126), It provides a bearing for the rotating part of the steering and pushing module (101) that tries to throw the products. The steering and pushing plastic gear (127) rotates the gear drive housing thanks to its conical gear. It directs the movement of the products. Six-sided rotating element bearing (128), rotating elements 25 It ensures smooth movement by holding it in place. The bearing inner bearing (129) is a hexagonal rotating element. By fitting it to the bearing (128), it directs the movement of the bearing smoothly. Plastic teeth The gripper (130) ensures that the products move forward by holding them correctly during their movement. The gear drive holder (131) shown in Figure 6 receives the rotational force from the gear drive housing 30 By transmitting power to the products, it ensures that the products move without loss. Upper drive transmission. The gear (137) and the lower drive transmission gear (139) transmit the motion from the drive shaft (138) to the other gears. It ensures the proper functioning of the mechanical gear assembly (100) by transmitting the drive. The shaft (138) stabilizes the movement of gear systems and regulates distances. 35 Finally, the lower bearing support piece (136) ensures the smooth operation of the mechanical gear assembly (100). By doing so, it helps to achieve a vibration-free rotation. The upper protective cover (132) and 7 The gear protective cover (133) protects the mechanical gear assembly (100) from external factors and facilitates its cleaning. It is shown in Figure 7. The upper drive shaft bearing (134) and timing gear and bearing (135) are components that transmit rotational motion smoothly. The working principle of the mechanical gear complex (100) is as follows; 5 Bulu is designed to guide products correctly and push them to their target position. It is a mechanical gear assembly (100). The motion is transmitted through the central gear (105). Central gear (105), the right-hand drive (106) and the left-hand drive which transmit movement to the right and left sides It is related to (107). The mechanical gear assembly (100) can operate at the correct speed and precision. The steering and pushing module (101) is used for this. During the operation of the mentioned mechanical gear assembly (100), the motor drive shaft bearings (108), By transmitting the power produced by the engine to the mechanical system, the motion is transferred safely and efficiently. The tension of the belt is 15 via the trigger belt tensioner right gear (109) and trigger belt tensioner left gear (110). This arrangement is made by the bidirectional timing belt (111) and the mechanical gear assembly (100). It continues to transmit its movement in two directions. The products move in the correct position. Product ejection drive bearings (112) are used to enable it to eject. First pneumatic actuator (116) and the second pneumatic actuator (117) ensure that the products are pushed to the correct positions. The movement is transmitted through the pusher support plate (119) and the pusher joint (120), ensuring the products are delivered correctly. Guidance is provided. The mentioned mechanical gear assembly (100), gear drive holder (131) and upper drive transmission gear (137) Even with features like these, it ensures smooth motion transmission. In addition, protective covers protect the system. It ensures a long lifespan, protects against external factors, and keeps it clean. 25 All these components of the Bulu system are perfectly combined for an efficient product handling and routing process. It operates within this system. This system ensures that products are transported in the correct position and safely to their destination. It contains all the necessary elements to push it to that point.

Claims

8 STEMS 1. In the field of product sorting systems on conveyor lines, especially regarding sorting products to the right or left. In guiding conveyor systems used for guidance purposes, O-ring based mechanical gears developed to replace motion transmission mechanisms The whole is (100) and its feature is; to properly direct the movement within the system and position the products correctly. Guidance and thrust module (101) to enable it to be pushed; to ensure system stability, even distribution of loads and system operation. Middle support plate for safety (102); 10 Base support plate that serves as the main load-bearing element to increase durability and safety. (103); central li (105) to direct and transmit the movement of the system; For the proper operation of the mechanical gear assembly (100), they receive from the central gear (105). motion transmission system (106) which transmits motion to the right and left sides respectively and motion 15 transmission left tongue (107); the power produced by the engine to ensure the smooth transmission of motion motor drive shaft bearing (108) which transmits to the mechanical system; A bidirectional trigger with a toothed surface, used to transmit motion in both directions. Kayı ı (111): 20 the two-way movement of the mechanical gear assembly (100) with the double-acting timing belt (111). the transmission and tension of the bidirectional timing belt (111) for proper operation Timing belt tensioner right gear (109) and timing belt tensioner left gear (110) It includes.

2. The mechanical gear assembly (100) is suitable for stem 1 and its feature is; the mechanical gear assembly (100) is 25 the first pneumatic actuator that works with air pressure to move to the correct positions (116) and includes a second pneumatic actuator (117).

3. The mechanical gear assembly (100) is suitable for stem 1 and its feature is that its internal components are protected from external factors. It contains an external casing (104) that closes the entire system to protect it.

4. Mechanical gear assembly (100) suitable for stem 1, its feature is; products in the correct position 30 The product ejection drive is necessary for the movement to occur and for this movement to take place smoothly. It is that the bed contains (112).

5. Mechanical gear assembly (100) suitable for stem 1, its feature is; products without loss The gear that transmits the rotational force it receives from the drive housing to the products in order to move. It includes a drive holder (131). 35 6. The mechanical gear assembly (100) conforming to stem 1 has the feature of; the movement of gear systems. It includes a drive shaft (138) for fixing and adjusting distances. 9 7. The mechanical gear assembly (100) suitable for stem 1, its feature is that the movement is from the drive shaft (138) Upper drive transmission gear (137) and lower drive transmission gear (139) for transmission to other gears It includes. The mechanical gear assembly (100) suitable for stem 1, has the feature of obtaining a vibration-free rotation. It includes a lower bearing support piece (136) for its construction. 5 9. The mechanical gear assembly (100) is suitable for stem 1 and its feature is; mechanical gear assembly (100) top protective cover (132) and bottom protective cover (133) to protect against external factors It includes.

10. The mechanical gear assembly (100) suitable for stem 1 has the feature that the rotational movement is smooth. Upper drive shaft bearing (134) and timing gear and bearing (135) for transmission in the figure 10 It includes.

11. The mechanical gear assembly (100) suitable for stem 1, its feature is; first pneumatic actuator (116) and the products are pushed into the correct positions by the second pneumatic actuator (117) It includes a pusher support plate (119) and a pusher joint (120) that transmit the movement made.

12. The mechanical gear assembly (100) suitable for stem 1, its feature is; first pneumatic actuator (116) 15 and pneumatic actuator fixing the second pneumatic actuator (117) to the base support plate (103) It contains support sheet metal (121).

13. The mechanical gear assembly (100) suitable for stem 1, its feature is; to reduce friction, the outside The inner diameter of the bearing is located in the slots in the drive plate, and the inner diameter is the bearing for the drive transmission support shaft. It includes plastic bearings (122). 20 The mechanical gear assembly (100) is suitable for stem 14 and its feature is that it receives the movement from the moving plate. The motion transmission sheet metal support shaft (123) transmitting to the steering and thrust module (101) It includes. The mechanical gear assembly (100) suitable for stem 15 is; its feature is; from the product ejection drive bearing. (112) received the rotational force and transmitted it by the plastic gear (127) 25 Guide and push bearing and rotating shaft made of plastic material (124) It includes. The mechanical gear assembly (100) suitable for stem 16 is; steering and pushing module. (101) guiding and pushing plastics that support the bed and fix the whole system to the outside (104). It includes beds (125). 30 The mechanical gear assembly (100) is suitable for stem 17 and its feature is the steering and pushing module. (101) guiding and pushing plastic bearing for the rotating part of the product trying to throw It contains the body (126). The mechanical gear assembly (100) conforming to stem 18 is characterized by its gear drive thanks to its conical teeth. The guiding and pushing plastic gear (127) 35 rotates the body and directs the movement of the products. It includes. The mechanical gear assembly (100) is suitable for stem 19 and its feature is to provide a smooth movement. It includes six corner rotating element bearings (128) that hold the rotating elements in place. The mechanical gear assembly (100) conforming to stem 1, 20. has the feature of; smooth movement of the bearing. The bearing inside the hexagonal rotating element bearing (128) is fitted to guide it in this way. It includes beds (129). 5 21. The mechanical gear assembly (100) conforming to stem 1, its feature is; during the movement of the products, It contains plastic tooth holders (130) that hold them in place to prevent their progress.

22. The mechanical gear assembly (100) suitable for stem 1 has the feature of; double-acting timing belt (111) lower sliding plate (113) for smooth movement and reduction of friction, It includes side slider plastic (114) and top slider plastic (115). 10 23. The mechanical gear assembly (100) is suitable for stem 1 and its feature is; double-acting timing belt (111) To guide its movement smoothly, the lower sliding plate (113), the side sliding plastic (114) and the lower gear housing (118) which houses the upper sliding plastic (115).

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