AN INSULATION ELEMENT FOR USE IN THE FRAME OF AN AIR CONDITIONING UNIT.

TR202419511A1Pending Publication Date: 2026-06-22ÜNTES ISITMA KLİMA SOĞUTMA SANAYİ & TİCARET ANONİM ŞİRKETİ
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Patent Information

Authority / Receiving Office
TR · TR
Patent Type
Applications
Current Assignee / Owner
ÜNTES ISITMA KLİMA SOĞUTMA SANAYİ & TİCARET ANONİM ŞİRKETİ
Filing Date
2024-12-17
Publication Date
2026-06-22

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Abstract

The invention relates to an insulation element (40) to prevent the formation of a thermal bridge between at least one profile inner sheet (32) and at least one profile outer sheet (31) of the aforementioned profile (30) in an air handling unit frame (10) which has at least one panel (20) and at least one profile (30).The novelty of the invention is characterized by the fact that the profile inner sheet (32) and the profile outer sheet (31) have at least one cut edge (33) on the facing side to form an open end; the insulation element (40) has at least one first inner arm (41) and at least one second inner arm (42) on the side facing the profile inner sheet (32); it has at least one first outer arm (43) and at least one second outer arm (44) on the side facing the profile outer sheet (31); each of the aforementioned first inner arm (41), second inner arm (42), first outer arm (43) and second outer arm (44) has at least one groove (45) for the placement of the profile (30) cut edges (33); and it has a narrowed waist (46) to reduce heat transfer between the arms. Figure 2
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Description

1 TARIFF AN INSULATION ELEMENT FOR USE IN THE FRAME OF AN AIR CONDITIONING UNIT. TECHNICAL AREA 5 The invention describes an air handling unit having at least one panel and at least one profile section. its frame must have at least one profile inner sheet metal and at least one profile that matches the mentioned profile. An insulation element to prevent the formation of a thermal bridge between the profile's outer sheet metal. It is related to. 10 PREVIOUS TECHNIQUE The air handling unit improves indoor air quality by regulating temperature, humidity, and air quality. a ventilation and air conditioning system used to keep the distribution under control 15 It is a device. This device typically consists of an air handling unit, fans, filters, cooling, and heating coils and air humidification or drying components It consists of air handling units that take air from the outside environment, clean it, and process it according to specified parameters. It brings the temperature and humidity to the desired level and then distributes it indoors for a comfortable environment. It provides an environment. Optimizing energy efficiency and air quality 20 From this perspective, the design and maintenance of the power plant are of great importance. The known reference in the literature is WO2012097908 A1 for HVAC air handling units. It relates to an enclosure system with a thermal barrier for an Atomic Hull (AHU). This system, 25 to solve the thermal bridging problems of traditional sheet metal structures It is being designed. This invention involves polyurethane foam filling and extruded plastic thermal insulation. This involves the use of insulated panels containing a barrier. Insulated panels are used both inside and outside. Minimizing energy loss by preventing direct contact between external metals. It lowers the frame structure while providing thermal insulation with integrated plastic barriers. H-profile extrusions and rubber plugs increase airtightness and assembly 30 This reduces the need for sealant during the process. In air handling units, the frame system ensures the structural integrity of the entire system. It is the main supporting framework that makes it possible for the components to come together. However 2 in case of deficiencies in carcass design or material selection Significant heat loss can occur. These losses usually happen in the carcass. connection due to poor insulation properties of the material used lack of sealing at the points or heat escaping from the surface This is due to the transfer of heat. Also, there are high temperature differences. 5 In these situations, the frame acts as a thermal bridge, leading to energy loss and damage to the system. This leads to a decrease in productivity. Such heat losses increase the system's energy consumption and reduce indoor comfort. This leads to the destabilization of conditions. Especially low quality 10 thermal bridges are used in insulation materials or in frame design. If not sufficiently minimized, the outside temperature will rise into the indoor air. Its negative impact is increasing. Therefore, high insulation is necessary in frame design. Choosing materials with good performance at the connection points Improving sealing properties and eliminating thermal bridges, 15 This is critically important in terms of reducing energy losses and improving system performance. It carries. In conclusion, all the problems mentioned above require an innovation in the relevant technical field. This has made it necessary to do so. 20 A BRIEF DESCRIPTION OF THE INVENTION The present invention eliminates the aforementioned disadvantages and the related technical It is related to an insulation element, aiming to bring new advantages to the area. 25 One aim of the invention is to optimize thermal insulation, while also providing sound and vibration insulation. It is also a PVC-based material that can be easily placed between the inner and outer sheet metal parts of the profile. The goal is to create an insulation element. Another purpose of the invention is to minimize energy losses by fitting tightly to the inner and outer sheet metal of the profile. It has a groove structure suitable for cut edges that minimizes heat transfer. an insulation element that offers high efficiency with a tapered waist section to reduce weight. to reveal. 3 All the purposes mentioned above and those that will emerge from the detailed explanation below. The present invention, for the purpose of realizing this, consists of at least one panel and at least one profile section. in an air handling unit frame, at least one profile of the mentioned profile To prevent the formation of a thermal bridge between the inner sheet metal and at least one outer sheet metal profile. 5 It is an insulation element. Accordingly, its innovation lies in the fact that the inner and outer profile sheets are bonded together. It must contain at least one cut edge on each side to create an open end, for insulation. The element must have at least one primary inner arm and at least one secondary inner arm on the side facing the inner sheet metal of the profile. It must include an inner arm, at least one first outer arm on the side facing the outer sheet metal of the profile, and at least one including the second outer arm, the aforementioned first inner arm, the second inner arm, the first outer arm and the second 10 Each outer arm has at least one groove for the placement of the profile cut edges. and a tapered waist to reduce heat transfer between the arms It is having. Another possible configuration of the invention features 15 made from PVC-based material. The reason is that it is made and is essentially X-shaped. Thus, the insulation element provides both heat and heat. By minimizing transmission, it prevents the formation of thermal bridges, as well as vibration and By providing sound insulation, it improves the energy efficiency and performance of the air handling unit. It increases. The PVC-based material offers ease of installation thanks to its flexible structure. It enables continuous production through extrusion. 20 BRIEF DESCRIPTION OF THE FIGURE Figure 1 shows the air handling unit on which the insulation element, the subject of the invention, is located. A representative top-section view of the carcass is given. 25 Figure 2 shows a representative cross-sectional view of the insulation element that is the subject of the invention. DETAILED DESCRIPTION OF THE INVENTION This detailed explanation of the invention only serves to better understand the subject. This is explained with examples that will not create any limiting effect. 4 Figure 1 shows the air conditioner on which the insulation element (40) that is the subject of the invention is located. A representative top section view of the power plant frame (10) is given. Accordingly air handling unit frame (10), supporting and holding together all components of the system the main structural frame, usually made of durable materials such as steel or aluminum. It is manufactured from materials. The air handling unit frame (10) is both the air conditioning unit and the 5 mechanical strength and insulation between the outer part (12) and the inner part (11) By providing this, it increases energy efficiency. The interior of the air handling unit frame (10) (11), the air is processed to the determined temperature, This is the section where humidity and clean air conditions are achieved. This area is usually air 10 with aerodynamic designs optimized to ensure uninterrupted flow The materials used inside (11) are in compliance with hygienic requirements. and smooth surfaces minimize the contact of air with dust and particles. and offers easy cleaning. The exterior (12), air handling unit frame (10) These are the environmental conditions outside. Air conditioning unit frame (10) outer part (12) and inner part 15 (11) It is a structure that provides strength with reduced thermal bridges. At least one panel (20) on the lateral walls of the air handling unit frame (10) and the panels (20) contains at least one profile (30) where it intersects. Panels (20), air conditioning It forms the main barrier between the inner (11) and outer (12) parts of the power plant. 20 Panel (20) has a double-walled structure and at least one on the side facing the inside (11). at least one panel outer sheet (22) on the side facing the inner sheet (21) and the outer side (12) There is between the inner sheet metal (21) and the outer sheet metal (22) of the mentioned panel. At least one filler material (23) is included to provide insulation. Panel inner sheet (21), the surface in direct contact with the air flow inside the air handling unit (11) 25 It consists of the outer sheet metal of the panel (22) which protects the air handling unit against external factors. It is the part that provides the panel outer sheet (22) to the environmental conditions of the air handling unit. It increases durability and complements the aesthetic appearance of the system. Similarly At the same time, the outer sheet metal of the panel (22) contributes to the structural stability of the device It increases its durability. The 30 between the inner sheet metal (21) and the outer sheet metal (22) of the panel Filling material (23) is usually rock wool, polyurethane or polystyrene. It consists of materials. This filling material (23) reduces heat transfer by reducing energy. increasing efficiency and preventing external sounds from reaching the interior It prevents. Profiles (30) used at the corners of the panels (20) are structural components of the air handling unit. These are components designed to increase durability. They are usually made of aluminum or... These profiles (30), which are made of high-strength materials such as steel, are used to make the panels (20) ensures that they are joined tightly and leakproof. Corner 5 profiles (30) also facilitate the assembly of the air handling unit frame (10) It increases. Profile (30) essentially consists of two separate main parts (at least one profile outer sheet metal (31) and at least one profile inner sheet (32)) and at least one insulation element (40) between them It includes. The outer sheet metal of the profile (31) on the profile (30) faces the outside of the air handling unit (13) and It is an element that provides protection against environmental factors. This profile outer sheet (31), profile inner It has larger dimensions than the sheet metal (32) and the outer part of the profile (30) (13) By completely covering it, it increases mechanical strength. Profile outer sheet (31) 15, usually made of galvanized steel, aluminum, or similar durable materials. It is manufactured and coated with a protective coating. The profile outer sheet (31) square It has a cross-section and is designed with one corner open, and these open corners... Edges that extend straight are defined as truncated edges (33). Truncated edges (33) provides a suitable space for the placement of the insulation element (40) and It prevents energy losses by maintaining the structural integrity of the profile (30). 20 The inner sheet metal profile (32) faces towards the inside of the air handling unit frame (10) and the air It is the surface that is in direct contact with the flow. Profile inner sheet (32) profile outer sheet (31) They are smaller in size and usually smooth to ensure hygienic conditions. It is manufactured from stainless steel or galvanized sheet metal with a surface finish. The inner sheet metal of the profile (32) is also 25 It has a square cross-sectional structure and has an open corner and cut edges (33). The open corner is positioned so that it faces the open corner of the profile outer sheet (31). This The cut edges (33) in the section ensure that the insulation element (40) is correctly positioned. to ensure placement and at the same time to allow air passage or energy in the profile (30). They are combined in a way that will prevent loss. 30 Figure 2 shows a representative cross-sectional view of the insulation element (40) that is the subject of the invention. Accordingly, the cut between the inner sheet metal (32) and the outer sheet metal (31) of the profile is given. Insulation element (40) located at the edges (33) to increase energy efficiency and 6 It is designed to prevent thermal bridging. Preferably made of PVC. This insulation element is manufactured from materials with high insulation performance. (40), located between the cut edges (33) that extend toward the open corners of the profile (30). This insulation element (40) not only prevents heat loss, It also improves sound and vibration insulation, making the overall air handling unit 5. It improves its performance. The cross-section of the insulation element (40) is X in general form. It resembles the shape and is suitable for the cut edges (33) of the profile (30). This makes it possible to establish a settlement and a stable connection. At least one first inner arm 10 on the side of the insulation element (40) facing the inner sheet metal profile (32). (41) and at least one second inner arm (42) are located on the side facing the outer sheet metal (31) of the profile. There is at least one first outer arm (43) and at least one second outer arm (44). The arms expand the contact surfaces of the insulation element (40) with the profile (30) to form the connection. It increases its strength. Each arm has at least one groove (45). It is located. The mentioned groove (45) is the inward indentation form on the arms. 15 These grooves (45) are at least partially gripped by the cut edges (33) of the profile (30). It enables the placement of the insulation element (40) inside. The grooves (45) allow the insulation element (40) to be placed inside. allowing it to fit tightly to the profiles (30) both mechanical strength It increases and also provides leak tightness. In the middle of the insulation element (40) There is at least one waist section (46). This waist section (46), thanks to its thin structure, retains heat 20 It has been optimized to significantly reduce transitions. This compressed form, both It provides both thermal resistance and structural stability, the overall insulation element (40) It increases its efficiency. The scope of protection of the invention is specified in the claims attached hereto and is absolutely not limited to these 25 The detailed explanation cannot be limited to the examples given. Because in technology... A specialist, without deviating from the main theme of the invention, will do what is described above. It is clear that similar structures can emerge in light of this. 7 REFERENCE NUMBERS GIVEN IN THE FIGURE Air Handling Unit Frame 11 Interior 12 Exterior Part 5 Panel 21 Panel Inner Sheet 22 Panel Outer Sheet Metal 23 Filling Material 10 Profile 31 Profile Outer Sheet Metal 32 Profile Inner Sheet Metal 33 Cut Edge 15 40 Insulation Elements 41 First Internal Branch 42 Second Inner Arm 43 First External Branch 20 44 Second External Arm 45 Grooves 46 Waist Section

Claims

8 REQUESTS 1. The invention is an air conditioner having at least one panel (20) and at least one profile (30) section. in the power plant frame (10), at least one profile of the mentioned profile (30) 5. The formation of a thermal bridge between the inner sheet (32) and at least one profile outer sheet (31). It is an insulation element (40) to prevent; its feature is the inner sheet metal of the profile (32) and To form an open end on the facing side of the profile outer sheet (31) containing at least one cut edge (33), There must be at least one first on the side of the insulation element (40) facing the inner sheet metal of the profile (32). It must include an inner arm (41) and at least one second inner arm (42), 10 At least one first outer arm (43) on the side facing the outer sheet metal (31) of the profile and at least including a second outer arm (44), The first inner arm (41), second inner arm (42), first outer arm (43) and second outer At least for the cut edges (33) of profile (30) to fit in each of the arms (44). having a channel (45) and 15 A waistband that is narrowed to reduce heat transfer between the arms (46) It is having.

2. According to claim 1, an insulation element (40) whose characteristic is; PVC based. It is made of the following material: 20 3. According to claim 1, an insulation element (40) whose characteristic is essentially X-shaped. It is the fact that.