EXTERNAL TEST UNIT

Abstract

The invention relates to a test unit (10) used in the leak test of the deburring apparatus (30) and which allows the leak test to be performed externally without being connected to the machine. Accordingly, its novelty is characterized by the fact that the said test unit (10) includes at least one hydraulic power unit (20) which produces the hydraulic energy required to perform the leak detection; that the said hydraulic power unit (20) includes at least one motor (21) which converts electrical energy into mechanical energy; that it includes at least one hydraulic pump (22) which enables the pressurization of the fluid that provides leak detection thanks to the drive of the said motor (21); that it includes at least one connecting hose (40) which conveys the pressurized fluid from the said hydraulic pump (22) to the cooling channels in the deburring apparatus (30); and that it includes at least one fixing mold (50) which allows the deburring apparatus (30) to be fixed. Figure 1

Description

1 TARIFF EXTERNAL TEST UNIT TECHNICAL AREA 5 The invention relates to devices used in leak testing of deburring apparatus and the leak testing process. It relates to a test unit that allows the test to be performed externally without being connected to a machine. PREVIOUS TECHNIQUE 10 In steel pipe production, the high temperature during the welding process causes damage to the inner and outer parts of the pipe. Burr formation is observed on the surface. These burrs create a rough appearance on the pipe surface. By forming this structure, it both reduces the mechanical performance of the pipe and the subsequent process. This leads to quality problems in the steps. In particular, the burrs accumulating on the inner surface 15 Cleaning the pipe is of great importance, depending on its intended use. This problem... Deburring devices have been developed to eliminate this problem. These devices are used after welding. by removing the resulting burrs by scraping or cutting, the surface quality of the pipe is improved. It improves and brings it into compliance with production standards. For deburring devices to function effectively, integrated cold water channels are particularly important. These channels have been constructed to prevent the high temperatures generated during welding from damaging the equipment. This prevents leakage and preserves the appliance's performance. However, this type of cold water... Leak testing of the channels is a critical step in terms of production reliability. Existing In technology, the watertightness of cold water channels is ensured by attaching the deburring device to the machine and 25 It is tested by running it. During this process, the apparatus is mounted on the production line. The system is tested and pressure is applied to the leak-proof fluid to determine if there is a leak. It is being checked. Installing and testing the deburring device on the machine saves time and reduces the production line by 30 minutes. This causes production to stop and creates significant disadvantages. Production during the testing period. The shutdown of the production line reduces production capacity and increases costs. In addition, if leaks are detected during tests while the apparatus is attached to the machine, the apparatus will be removed. The dismantling and repair process also leads to additional time loss. The burrs in the current technology... Leakage tests applied to deburring devices, deburring device 35 This cannot be done externally, without a connection. Therefore, the testing process can only be carried out externally. This is done after the apparatus is assembled on the production line and as described above. 2 It includes disadvantages. These disadvantages negatively affect production efficiency. It does not offer a sustainable solution from a business perspective. In conclusion, all the problems mentioned above necessitate an innovation in the relevant technical field. has brought. 5 A BRIEF DESCRIPTION OF THE INVENTION The present invention aims to eliminate the aforementioned disadvantages and contribute to the relevant technical field. It is related to an external test unit, with the aim of bringing new advantages. 10 One aim of the invention is to save time by performing leak tests externally. The solution is to install an external test unit, which saves on labor and costs. Another purpose of the invention is to enable effective leak testing. The goal is to develop an external testing unit. All the purposes mentioned above and those that will emerge from the detailed explanation below. The present invention is designed to perform leak testing of deburring devices. 20 used and allowing leak testing to be performed externally without connecting to the machine. It is a test unit that enables leak detection. Accordingly, its innovation lies in the fact that the aforementioned test unit allows for leak detection. at least one hydraulic power unit that produces the hydraulic energy needed to perform the task its inclusion, the aforementioned hydraulic power unit converts electrical energy into mechanical energy It must contain at least one motor, and the leak detection is made possible thanks to the motor's drive. It must contain at least a hydraulic pump capable of pressurizing the fluid supplying it, 25 the pressurized fluid coming from the aforementioned hydraulic pump in the deburring apparatus It must include at least one connecting hose that transmits heat to the cooling channels and a deburring attachment. It contains at least one fixing mold that allows for fixation. Thus, deburring. Leakage test of the cooling channels in the apparatus, connection to the machine. It is performed externally without the need for external assistance and, if necessary, instantly on 30 It is possible to intervene. Another possible configuration of the invention features the deburring apparatus during testing. It must contain at least one support on which it is positioned. Thus, the deburring apparatus It can be positioned during the testing process. 35 BRIEF DESCRIPTION OF THE FIGURES 3 Figure 1 shows a representative perspective view of the external test unit, which is the subject of the invention. Figure 2 shows a representative diagram of the fixing mold configuration in the external test unit, which is the subject of the invention. A perspective view is provided. 5 DETAILED DESCRIPTION OF THE INVENTION This detailed explanation of the invention does not merely aim to improve understanding of the subject matter; it does not contain any other information. This is explained with examples that will not create a limiting effect. 10 Figure 1 shows a representative perspective view of the test unit (10) that is the subject of the invention. The mentioned test unit (10) is the leak test performed on deburring apparatus. It allows the test to be performed externally without being connected to a machine. The subject of the invention is the test. unit (10) makes the test process faster and easier, while possible leakage 15 This allows for the early detection of problems. Additionally, the device can be tested externally. by reducing labor and time loss resulting from assembly and disassembly processes It reduces costs and increases the overall efficiency of the production line. The test unit (10) which is the subject of the invention includes at least one hydraulic power unit (20). The aforementioned 20 hydraulic power unit (20), which is located in at least one deburring apparatus (30) and welding process Depending on the high ambient temperature during the process, the aforementioned deburring apparatus (30) conveying pressurized liquid through water channels developed to prevent deformation It provides. The hydraulic power unit (20) includes at least one motor (21). The motor (21) in the preferred configuration is an electric motor and has at least one hydraulic pump (22) 25 It drives the mentioned hydraulic pump (22), the fluid used in the test unit (10). pressure to transmit cold water to the channels inside the deburring apparatus (30) This increases the risk of leakage, even from small leaks within the cooling duct. This makes it easier to detect as it occurs. The subject of the invention is pressurized by the hydraulic pump (22) located in the test unit (10). The liquid circulates through cold water channels inside the deburring apparatus (30) to detect the leak. This testing process ensures the reliability of cold water channels even under high temperature conditions. while ensuring that the deburring apparatus (30) works in the production line This ensures that it is checked before use. Furthermore, this external testing method, 35 by eliminating the time wasted by having to plug it into the machine and perform tests It increases efficiency and reliability. Hydraulic pump (22) at least one connecting hose (40) 4 It is connected to the hydraulic pump (22) and the burr. important for pressurized liquid transfer between the cold water channels in the receiving apparatus (30) It is an element. The connecting hose (40) is made of high pressure produced from the hydraulic power unit (20). It conveys the liquid to the cooling channels in a leak-proof manner. In the preferred configuration of the invention, the hydraulic pump (22) and the connecting hose (40) High-pressure resistant sealing elements are used in the connection. In this way, fluid leaks between the hydraulic pump (22) and the connecting hose (40) are prevented, A reliable connection is established. The other end of the connection hose (40) releases the pressurized fluid. To transfer, 10 to the inlet connection points on the deburring apparatus (30). It is connected. The inlet located on the deburring apparatus (30) is connected to the connecting hose (40). Sealing elements are also used between the connection points. This ensures pressure resistance. Leakage is also achieved at the inlet and outlet of the liquid to the connecting hose (40). The test unit (10) that is the subject of the invention contains at least one fixing mold (50). The aforementioned 15 The fixing mold (50) ensures a safe and stable position during the testing of the deburring apparatus (30). It is the assembly element that enables it to be positioned in this way. Stabilizer mold (50) structure the deburring apparatus (30) may be affected by the pressure and mechanical forces that may occur during testing It prevents it from changing position or moving by affecting it. Also, the connection By aligning the points precisely, it increases the accuracy of the testing process. (Figure 2 shows 20) A representative perspective view of the fixing mold (50) structure is given. Invention The subject is the structure of the fixing mold (50) located in the test unit (10), both deburring to ensure the safety of the apparatus (30) and to ensure that the test process is carried out smoothly. It makes it possible. The test unit (10) that is the subject of the invention includes at least one support (60). The mentioned The support (60) is made of high-strength material and has undergone leak testing. It resists the hydraulic pressure generated during the process. Supporting (60), To increase the accuracy of the leak test, the deburring apparatus (30) should be immobilized. This ensures that it remains in place, thus preventing misleading actions during leak detection. 30 It passes. In addition, after the test process is completed, the deburring apparatus (30) can be easily removed. It can be detached and reconnected to the machine. The subject of the present invention is deburring during the leak test in the test unit (10). The reliability of the cooling channels in the apparatus (30) is checked. During the test, 35 The pressurized fluid supplied by the hydraulic power unit (20) is conveyed to the cooling channels. and the system is kept under pressure. If at any point in the cooling ducts If there is a leak, this is detected by the outflow of liquid. This early detection Thanks to this, the necessary maintenance and before the deburring apparatus (30) is installed on the production line, Repair work is carried out and the sealing problem is resolved. Thus, deburring is performed. By eliminating potential errors before the process begins, time loss, downtime, and disruptions are avoided on the production line. Quality problems are prevented, and the reliability and efficiency of the system are increased. 5 In line with all that has been described, the invention works as follows; deburring apparatus (30) firstly, the fixing mold (50) in the test unit (10) independently of the production line It is fixed by and positioned on the support (60). Then By activating the hydraulic power unit (20), 10 through the hydraulic pump (22) in the system pressurized liquid, located in the deburring apparatus (30) via the connecting hoses (40) The cold water is conveyed to the cooling channels. In this way, the cold water flows under pressure through the channels. The system is being tested to see if there are any leaks. Liquid is flowing out. When observed, it becomes clear that there is a leakage problem. If a leak is detected... If done, the deburring apparatus (30) can be easily removed from the test unit (10) for maintenance and repair. It can be disassembled. This allows the problem to be resolved before it is assembled onto the production line. This ensures that the production line is streamlined by eliminating machine downtime. enabling uninterrupted operation and reliable deburring apparatus (30) test unit (10) that allows it to be made ready for use in the production process is obtained. 20 The scope of protection of the invention is specified in the claims attached hereto, and these details are strictly adhered to. The explanation cannot be limited to those given for illustrative purposes. Because a technically skilled person... the person, without deviating from the main theme of the invention, in light of what has been described above, similar It is clear that this can lead to the emergence of new structures. 25 6 REFERENCE NUMBERS GIVEN IN THE FIGURE Test Unit Hydraulic Power Unit 21 Motor 5 22 Hydraulic Pumps Deburring Tool 40 Connection Hoses 50 Stabilizer Molds 10 60 Supporters 20 30 35

Claims

7 REQUESTS 1. The invention relates to the leak test of the deburring apparatus (30) and the leak test. a test that allows the test to be performed externally without connecting to the machine unit (10) and its feature is; leak detection of the mentioned test unit (10) 5 at least one hydraulic power source that produces the hydraulic energy needed to perform the operation The inclusion of unit (20) means that the mentioned hydraulic power unit (20) has electrical energy. It must contain at least one motor (21) that converts mechanical energy into mechanical energy, the motor in question (21) the liquid which enables leak detection thanks to its actuation It must contain at least one hydraulic pump (22) that allows it to be pressurized, 10 deburring the pressurized fluid coming from the mentioned hydraulic pump (22) at least one connecting hose (40) that transmits to the cooling channels (30) in the apparatus it must include at least one which allows the deburring apparatus (30) to be fixed. It contains a stabilizing mold (50).

2. According to claim 1, a test unit (10) is characterized by; testing of the deburring apparatus (30). It contains at least one support (60) on which it is positioned.

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