DRIVE SYSTEM FOR SPONGE PRODUCTION LINE

Abstract

The invention relates to a sponge production line (10) which is structured for sponge production, includes at least one movable table (20) on which the machines necessary for sponge production are located and which rotates around a central axis (I), includes at least one movable frame (21) connected to the said movable table (20), and includes at least one drive unit (30) which generates the drive for rotating the said movable frame (21). The novel aspect of the invention is that the said drive unit (30) includes at least two wheels (311) with which it is in contact to rotate the movable frame (21) around the central axis (I), that the said wheels (311) are positioned to contact opposite faces of the movable frame (21), and that it includes at least one drive element (31) which rotates at least one of the wheels (311) around itself. Figure 1

Description

1 TARIFF DRIVE SYSTEM FOR SPONGE PRODUCTION LINE TECHNICAL AREA 5 The invention is a system designed for the production of sponges, and requires components for sponge production. the top on which the machines are positioned and rotated around a central axis containing at least one movable table, with the aforementioned movable table connected to at least one movable table. containing a frame and generating a drive to rotate the aforementioned movable frame, at least 10 It relates to a sponge production line that includes a drive unit. PREVIOUS TECHNIQUE Die casting is a widely used technique in sponge production, and this 15 The process ensures a continuous production flow on a rotating line. Sponge The production process typically involves pouring a liquid polymer mixture into specially designed molds. It begins with the pouring of the molds. These molds are placed on a rotating conveyor belt. It takes molds and moves at a specific speed, forming the production line. The poured mixture reacts by being heated for a certain period of time, and the sponge 20 It takes on its final form. Then it is removed from the sponge molds and given its final form. subject to cutting, shaping or other processing stages before being brought in. is being held. The movement structure of the sponge production line generally consists of gear and chain mechanisms. 25 However, these mechanisms are subject to wear, noise, and maintenance difficulties. This brings with it certain problems. Gear and chain systems require precise alignment and Regular lubrication is required. Otherwise, irregularities will occur in the transmission of power. This can occur. Additionally, maintaining chain tension and gears is crucial. To prevent wear and tear, it needs to be checked frequently. This situation is 30 It reduces production efficiency. In conclusion, all the problems mentioned above require an innovation in the relevant technical field. This has made it necessary to do it. 2 A BRIEF DESCRIPTION OF THE INVENTION The present invention eliminates the aforementioned disadvantages and the related technical It is related to a sponge production line, aiming to bring new advantages to the field. 5 One aim of the invention is to create a sponge production line with high production efficiency. to place. All the objectives mentioned above and those that will emerge from the detailed explanation below are 10 The present invention is structured for the purpose of achieving sponge production, a center where the machines necessary for sponge production are located the aforementioned movable table includes at least one movable table rotated around an axis containing at least one movable frame in contact with the table, and the aforementioned movable frame A sponge production system containing at least one drive unit that generates a drive for rotation. 15 It is the line. Accordingly, its innovation lies in the movable frame of the aforementioned drive unit at the center. It must contain at least two wheels that are brought into contact with it in order to rotate it around an axis. the wheels in question will be in contact with opposite surfaces of the movable frame its positioning, with at least one wheel rotating around its own axis It includes a drive element. Thus, the sponge production line is balanced and efficient. 20 It is rotated in this way. A characteristic feature of a possible design of the invention is that it includes three wheels. Thus The movable frame provides greater stability and balance around the central axis. It is rotated in this way. 25 Another possible configuration of the invention would feature drive to all the wheels. It must contain at least one transmission element in contact with the drive element. Thus, all By ensuring equal power distribution to the wheels, the mobile frame becomes more stable, reliable, and It is made possible to rotate it efficiently. 30 A feature of a possible configuration of the invention is that the wheels are positioned towards the movable frame. It contains at least one pressure element that allows it to approach or move away. Thus, different It allows the use of this type of wheel and wheel changes. 3 BRIEF DESCRIPTION OF THE FIGURES Figure 1 shows a representative isometric view of the sponge production line, which is the subject of the invention. It has been given. 5 Figure 2 shows a representative top view of the drive unit that is the subject of the invention. Figure 3 shows a representative isometric view of the drive unit that is the subject of the invention. DETAILED DESCRIPTION OF THE INVENTION This detailed explanation of the invention only serves to better understand the subject. This is explained with examples that will not create any limiting effect. Figure 1 shows a representative isometric view of the sponge production line (10) which is the subject of the invention. Accordingly, the sponge production line (10) is structured for sponge production. at least one of the machines required for sponge production is located on it It includes a movable table (20). The movable table (20) rotates around a central axis (I). It is being rotated. 20 The aforementioned central axis (I) extends upwards from the ground and is perpendicular to the ground. It is in the form of. Automatic or manual filling into the cassette on the movable table (20). After this, the movable table (20) rotates around the central axis (I) and a The next cassette is refilled. The sponge inside the cassette is in the appropriate shape. 25 The cassette is rotated so that another cassette can be filled until the next one arrives. The cassettes filled on the movable table (20) are rotated 180 degrees after It is opened and the sponge is removed by the operator and the cassette is subjected to appropriate processing. It holds the mold and prepares it for refilling. This process is continuously repeated by refilling the mold. This continues in this way. Thanks to this, automated and continuous production is ensured. 30 The desired number of cassettes according to the dimensions of the movable table (20) It can be installed. 4 Figure 2 shows a representative top view of the drive unit that is the subject of the invention. According to this, the sponge production line (10) has at least one movable table (20) connected to the movable table. It includes a skeleton (21). The mentioned movable skeleton (21) is the movable table (20) It enables rotation around the central axis (I). The movable frame (21), 5 from the center of the surface on which the cassettes and molds are placed on the movable table (20) It passes through. The movable frame (21) has the same circular form as the sponge production line (10). It has a movable frame (21) under the surface of the movable table (20). It is located. It supports the movable table (20) during the production of sponge. It enables rotation around the central axis (I). 10 The sponge production line (10) produces the drive for turning the movable frame (21). It includes a small drive group (30). The said drive group (30) is movable The drive group (30) is positioned towards the ground-facing surface of the table (20). A 15 designed to rotate the movable frame (21) around the central axis (I). is the system and basic movement mechanism of the sponge production line (10). It provides. The movable frame (21) of the drive group (30) central axis (I) It includes at least two wheels (311) into which it is brought into contact in order to rotate it. The mentioned wheels (311) will make contact with opposite faces of the movable frame (21). It is positioned in this way. In the preferred configuration, the wheels (311) are three 20-inch wheels. and the two wheels (311) are on the same axis and the movable frame (21) while in contact with the surface, the other third wheel (311) of the movable frame (21) It is in contact with the surface. At least one drive element that rotates at least one of the wheels (311) around its own axis 25 (31) includes. The drive element (31) is typically a motor, gearbox or similar. It can be a mechanism that transmits motion at a specific speed and torque, thus enabling production. This enables the smooth operation of the line. Coming from the drive element (31) The power shaft rotates and turns the gear. The gear receives power from the drive element (31). It rotates the wheel (311) in the opposite direction of its own rotation by means of drive. 30 Sponge production line (10) drive element to drive all wheels (311) It contains at least one transmission element (32) connected to (31). Transmission element (32) It is essentially a chain. This enables the three wheels (311) to turn, thus turning the whole system. Simultaneous movement is created between the components by the gear. The rotating wheels (311) rotate the movable frame (21) and the movable table (20) is made to rotate. The drive group (30) brings the wheels (311) closer to the movable frame (21) It contains at least one printing element (33) that enables it to move away. Printing It contains at least one adjustment element (331) for adjusting element (33). Print 5 by adjusting the element (33) with the adjustment element (331) the wheels (311) to the movable frame. (21) The distance is adjusted. This allows the use of wheels of different sizes or It allows wheel change. Independent pressure element for all three wheels (311). (33) and includes adjustment element (331). All three wheels (311) are on the movable frame (21) The distance is determined independently. 10 Figure 3 shows a representative isometric view of the drive unit that is the subject of the invention. Accordingly, the drive group (30) balances the movable frame (21) of the central axis (I) ensuring it rotates steadily around its axis, a process in sponge production. It shortens the time and increases the production speed. In addition, the drive element (31) 15 The system reduces wear by transmitting power evenly through the wheels (311). and minimizes power losses. This enables axial rotation. by providing the drive unit (30) integrated into the sponge production line (10) is provided. The movable frame (21) is balanced around the central axis (I). Rotating it in this way allows the circular structure of the production line to remain stable. 20 It recognizes the correct positioning of the wheels (311) and the drive group (30). ensuring equal power transmission, allowing the line to rotate smoothly, and preventing any issues. This guarantees that the risk of deformation is eliminated. The drive group (30) prevents problems such as wear and tear and simplifies maintenance costs. The scope of protection of the invention is set out in the attached claims and is strictly adhered to. The detailed explanation cannot be limited to the examples given. Because in technology... A specialist, without deviating from the main theme of the invention, will do what is described above. It is clear that similar structures can emerge in light of this. 6 REFERENCE NUMBERS GIVEN IN THE FIGURE Sponge Production Line Movable Table 5 21 Movable Skeletons Drive Group 31 Actuator elements 311 Wheel 10 32 Transmission Elements 33 Printing Staff 331 Adjustment Elements (I) Central Axis 15

Claims

7 REQUESTS 1. The invention is structured for the production of sponges and requires the necessary components for sponge production. on which the machines are positioned and around a central axis (I) containing at least one rotating turntable (20), the aforementioned turntable 5 (20) and containing at least one movable skeleton (21) connected with the aforementioned movable At least one drive unit (30) that produces drive for turning the skeleton (21) a sponge production line (10) which includes the characteristic of the mentioned drive group (30) to rotate the movable frame (21) around the central axis (I) It must contain at least two wheels (311) that are in contact with it, and the said wheels (311) must contain 10 to make contact with opposite faces of the mobile skeleton (21) its positioning, at least one of the wheels (311) around itself It contains at least one drive element (31) that rotates.

2. According to claim 1, a sponge production line (10) has the following features; three wheels (311) 15 It includes.

3. A sponge production line (10) according to claim 1, and its feature is; all wheels (311) At least one transmission element connected to the drive element (31) to provide drive. (32) includes. 20 4. A sponge production line (10) according to claim 1, and its feature is; wheels (311) at least one that allows it to approach or move away from the movable skeleton (21) It contains a printing element (33).

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