Neoprene Laminated Composite Fabric and Production Method

Abstract

The invention relates to a composite fabric and manufacturing method that combines neoprene and textile materials to provide waterproof, lightweight, breathable, and silent movement. It is specifically developed for use in sportswear, outdoor clothing, and technical textile applications to enhance user comfort, particularly in challenging environmental conditions.

Description

Neoprene Laminated Composite Fabric and Production Method TECHNICAL FIELD The invention is a combination of textile material and neoprene, developed for use in the field of technical textiles. Produced through integration, it provides lightweight, breathable and silent mobility. It relates to a composite fabric and its production method. PREVIOUS TECHNIQUE Neoprene is obtained by polymerizing chloroprene and is commercially known as polychloroprene. It is a well-known material. Neoprene is the first type of synthetic rubber material. This material is chemically... And due to its physical stability, it has a wide range of applications. -40°C to +125°C Its ability to operate at varying temperatures and features such as waterproofing make it suitable for outdoor use. It has become a preferred option for mechanical equipment and textile applications. However, in the current state of the technique, issues such as weight and breathability have been addressed. There are shortcomings. In the field of technical textiles, coated fabrics are a combination of woven, knitted or nonwoven surfaces. or structures produced by applying chemical substances to both sides. This technique is applied to fabrics. It provides properties such as waterproofing, durability, and chemical resistance. Coating process They are usually single-layered and offer a cost advantage. However, breathability, flexibility and There are shortcomings in features such as lightness. The coating may wear out over time or Cracking can cause a loss of performance. This situation affects higher-performance and This shows that durable solutions are needed. Coating fabric method While it can improve properties such as waterproofing and durability of the fabric, it generally prioritizes breathability. It fails to meet user needs such as lightness. Another challenge in the development of technical textiles is lightness, breathability, and water resistance. The goal is to be able to offer both waterproofing and impermeability properties simultaneously. Existing methods can meet these requirements individually. It is insufficient to combine these elements in a single product, especially to provide waterproofing. The intensive coating processes used can negatively affect other properties of the fabric. 1 In the current state of the art, the materials and techniques used in existing products are heavy and requires multi-layered structures, thus limiting user comfort. Water and land Textile products used in these conditions are generally heavy, which affects the user. It negatively affects his performance. Given these shortcomings, the current state of the art, especially in technical textiles, These shortcomings in this area mean that it fails to meet the needs of users. These shortcomings in current technologies are addressed by requiring a lightweight, waterproof, breathable, and ergonomic design. fabrics with innovative and advanced features so that they can be used by users This has created a need for a product that has this feature. By conducting R&D work on these studies, a new approach will be taken in the technical textile sector. The fabric products should be lightweight, waterproof, breathable, and ergonomic, all in one. Developing innovative solutions in the production of a fabric structure that provides instant results. It is necessary. A new technique is important for both producers and consumers. It will provide an advantage. In conclusion, all the problems mentioned above necessitate innovation in the relevant field. It has brought it to this state. THE PURPOSE OF THE INVENTION The present invention aims to eliminate the aforementioned problems and provide technical solutions in the relevant field. It is introduced with the aim of creating an innovation. The main purpose of the invention is to achieve waterproofing, lightness and breathability in the field of technical textiles. The goal is to develop a new fabric structure that offers these features simultaneously. Another aim of the invention is to allow the fabric to breathe in order to regulate the user's body temperature. The goal is to improve the receptiveness feature. Another aim of the invention is through the integration of neoprene and textile materials. The goal is to offer a fabric structure that minimizes friction noise. The aim of the invention is to create a lightweight combination of textile and neoprene that enhances user comfort. The goal is to design a flexible fabric. Another purpose of the invention is to create sportswear, outdoor clothing, diving suits and other garments. The aim is to offer a solution that can be used in technical textile applications. 2 Another purpose of the invention is to allow use in both water and land conditions thanks to its lightweight and ergonomic design. The goal is to maximize user comfort and performance. A BRIEF DESCRIPTION OF THE INVENTION All the purposes mentioned above and those that will emerge from the detailed explanation below. The present invention aims to realize the textile material in the technical textiles sector. It is a fabric production method that enables integration with neoprene. Accordingly; A. 15-20% by weight of textile material, 90-99% Polyester. + 1-10% Elastane fabric, 90-99% Polyamide + 1-10% Elastane fabric Selection of individuals or combinations of individuals from a group, B. To ensure waterproofness and breathability in the fabric, 70-80% by weight. within the ratio range, the neoprene thickness will be in the range of 1.50-2.15 mm. selection, C. Method A to ensure the fabric and neoprene layers are held together. The fabric selected in step B and the neoprene selected in step B (by weight) Using adhesive at a concentration of 5-10%, at a temperature range of 120-125°C. and by joining them using the lamination method in the pressure range of 0.2-0.5 MPa obtaining a composite fabric with at least 2 layers It includes the steps of the method. A preferred configuration of the invention is the composite obtained in step D of the method. In order to increase the elasticity and movement of the fabric, step A of the Method was selected. The textile material is knitted fabric. A preferred configuration of the invention is as the adhesive mentioned in step C, Methods.  Melt-in-the-mouth adhesives  Solvent-based adhesives  Water-based adhesives  EVA (ethylene vinyl acetate) adhesives  Silicone-based adhesives It includes individuals or combinations of individuals selected from the containing group. 3 DETAILED DESCRIPTION OF THE INVENTION In this detailed description, the subject of the invention is "A Neoprene Laminated Composite Fabric". and "Production Method" is merely for better understanding of the subject, without any limiting influences. This is explained with examples that will not create a problem. The invention enables the integration of textile material with neoprene in the technical textiles sector. It relates to a fabric production method that provides this. The invention enables the integration of textile material with neoprene in the technical textiles sector. by providing this, the composite fabric obtained will be increased in flexibility and mobility. and to ensure waterproofness and breathability in the resulting composite fabric. It is based on protecting the fabric produced using its manufacturing method. The methodological steps involved in the invention are suitable for composite fabric products with low elasticity. fabric, heavy fabric, restrictive fabric, non-breathable fabric, water permeable Assuming that it prevents fabric problems, it is explained below. The method is as follows: A. 15-20% by weight of textile material, 90-99% Polyester. + 1-10% Elastane fabric, 90-99% Polyamide + 1-10% Elastane fabric Selection of individuals or combinations of individuals from a group, B. To ensure waterproofness and breathability in the fabric, 70-80% by weight. within the ratio range, the neoprene thickness will be in the range of 1.50-2.15 mm. selection, C. Method A to ensure the fabric and neoprene layers are held together. The fabric selected in step B and the neoprene selected in step B (by weight) Using adhesive at a concentration of 5-10%, at a temperature range of 120-125°C. and by joining them using the lamination method in the pressure range of 0.2-0.5 MPa obtaining a composite fabric with at least 2 layers The method includes the steps. In the preferred configuration of the invention, step A, Method, 15-20% by weight. The textile material ranges from 90-99% Polyester + 1-10% Elastane fabric, 90- Individuals or combinations selected from a group containing 99% Polyamide + 1-10% Elastane fabric. The selection process is being carried out. 4 The first step in the invention is to create the textile material that will form the basic structure of the composite fabric. The choice is for textile materials to be polyester or polyamide in the range of 90-99%. Fabrics containing 1-10% elastane are preferred. These percentages ensure the fabric is lightweight. It is specifically designed to be flexible and durable. It has a knitted structure. These fabrics retain their flexibility after the lamination process, making them similar to composite fabrics. It enhances mobility. Polyester offers UV resistance and low cost advantages; Polyamide stands out for its abrasion resistance and durability. This combination makes the composite... It improves the technical performance of the fabric and enables it to adapt to harsh environmental conditions. Textile material: 90-99% Polyester + 1-10% Elastane or 90-99% Polyamide + 1- One of the elastane combinations is preferred. These textile materials offer lightness and flexibility. and are chosen to provide durability. Polyamide is a type of synthetic fiber widely used in technical textiles, and It stands out with its durability, flexibility and abrasion resistance. Polyamide-based composite fabric, It is ideal for use in particularly challenging conditions. This fabric, with its knitted structure... When combined, they offer lightness and mobility. The high quality of polyamide fibers Its strength ensures the fabric is resistant to deformation, while elastane... Its flexibility is increased thanks to the addition of polyamide. Furthermore, polyamide has a low water absorption rate. Therefore, it is suitable for waterproof lamination processes. When combined with neoprene, The technical performance of composite fabric is improved and it is used in sportswear, military textiles and outdoor applications. It becomes a reliable material in applications such as equipment. Polyester is a frequently preferred material in technical textile applications due to its lightness, It is known for its durability and resistance to environmental effects. Polyester-based composite. The fabric is suitable for outdoor use thanks to its high tensile strength and UV resistance. It is ideal for applications. The breathability of polyester allows for lamination processes. It creates a comfortable fabric structure by adapting to neoprene. Additionally, polyester... It is resistant to chemical substances and is economical due to its low cost. It is the solution. When combined with its elastane content, this fabric gains both flexibility and... Lamination improves user comfort of the resulting product. Polyester and neoprene. the combination, especially in raincoats, windproof clothing and sports textiles It is widely used. In the preferred design of the invention, step B, Method, involves waterproofing the fabric and... neoprene at a concentration of 70-80% by weight to ensure breathability 1.50-2.15 The selection process is carried out so that the thickness is within a range of mm. In this step, the neoprene layer to be bonded to the textile material is determined. By weight. Neoprene is selected with a composition of 70-80% and a thickness of 1.50-2.15 mm. Neoprene, Thanks to its waterproof, chemical resistant and elastic properties, the composite This gives the fabric superior performance. The thickness of neoprene, combined with the lightness of the fabric... It strikes an ideal balance between durability, breathability, and waterproofness. By providing these features simultaneously, this composite fabric is suitable for sports, military, and industrial applications. It makes it suitable for applications. In the preferred configuration of the invention, in step C, Method, fabric and neoprene The fabric selected in Method step A is used to hold the layers together. B. In the method step, the selected neoprene is used as adhesive in the range of 5-10% by weight. Lamination using a temperature range of 120-125°C and a pressure range of 0.2-0.5 MPa. The process of obtaining a composite fabric with at least two layers by combining them using this method. is being carried out. Lamination is the process of joining layers of different materials together using adhesive, heat, pressure, or a similar method. a multi-layered structure produced by combining using a combination It is a method. The lamination process involves selecting the textile material in steps A and B and It is achieved by bonding neoprene. During this process, 5-10% by weight of neoprene is added. An adhesive is used, and a temperature of 120-125°C and a pressure of 0.2-0.5 MPa are applied. This method, It ensures strong bonding of the layers and the creation of a homogeneous structure. Appropriate temperature and pressure during the lamination process ensure proper bonding of the neoprene and textile material. This ensures the production of a long-lasting composite fabric while preserving its properties. The alternative design of the invention is as an adhesive, as mentioned in step C, Method.  Melt-in-the-mouth adhesives  Solvent-based adhesives  Water-based adhesives  EVA (ethylene vinyl acetate) adhesives  Silicone-based adhesives It includes individuals or combinations of individuals selected from the group that contains them. 6 The adhesives used during the lamination process improve the performance of the composite fabric. direct effects. C. The types of adhesives used in the method step are listed above. These adhesives include melt adhesives, solvent-based adhesives, and water-based adhesives. adhesives, EVA (ethylene vinyl acetate) adhesives and silicone-based adhesives Each type of adhesive is selected according to different technical requirements. It optimizes the strength, flexibility, and durability properties of composite fabric. The alternative construction of the invention is the composite fabric obtained in step D of the Method. Textiles selected in Method A step to increase flexibility and mobility. The material is knitted fabric. Knitted fabrics, thanks to their natural elasticity... It provides an advantage in applications requiring mobility. This feature is especially important in sports and... It enhances user comfort in outdoor clothing. Additionally, the knitted structure and lamination... This helps the fabric maintain its breathability afterwards. The product obtained as a result of these processes has innovative features in the technical textiles sector. It is a composite fabric that offers features such as lightness, waterproofness, breathability and flexibility. It has superior performance characteristics. Composite fabric, textile material (knitted neoprene is combined with polyester or polyamide fabric through a lamination process. It is constructed with a neoprene layer that provides the fabric with high water and chemical resistance. While providing durability, the textile material enhances the breathability and mobility of the fabric. It increases the bonding between layers by applying the adhesive layer homogeneously. A strong bond has been formed, increasing the durability of the product. This composite fabric is suitable for sports. from clothing to outdoor wear, from military applications to industrial textiles Maximizing user comfort and performance across a wide range of applications. It is designed to be removed. In conclusion, the solution offered by this invention replaces traditional methods in the technical textiles sector. By addressing the shortcomings of existing methods, it provides lightness, waterproofness, breathability, and flexibility. The goal is to develop an innovative composite fabric production method that offers these features simultaneously. This invention, Thanks to the integration of textile material with neoprene through a lamination process, A product that enhances user comfort while providing resistance to environmental conditions. This provides a significant advantage for both producers and consumers. The technical properties are imparted to the fabric as a result of its integration with neoprene. Some experiments are being conducted on the neoprene-coated composite fabric obtained. This has been done. The experimental and optimization results are given below. 7 Test results obtained from quantitative data; Water Vapor Permeability (Potassium acetate method) Neoprene Coated Fabric 2 490 - 650 g / mx day These values ​​demonstrate the breathability of the neoprene-coated fabric. Medium high level of vapor permeability, allowing water vapor produced during sweating to escape. This feature enhances user comfort, especially during active use and prolonged wear. It is important for humidity control. Waterproofness – Hydrostatic Pressure Test (EN 20811) Neoprene Coated Fabric >4000 mmHg (Water pressure increase rate 60 cm HO / minute, Water temperature 27°C) 2 This test measures the fabric's resistance to high-pressure water, above 4000 mmHg. The value lies in the fact that the neoprene-coated fabric offers superior waterproofing performance. This demonstrates what it offers. This feature is suitable for heavy rain, pressurized water, or other challenging water conditions. Even under these conditions, it proves that the fabric provides reliable protection. Air Permeability Test (ISO 9237) Neoprene Coated Fabric 6.58 mm / s 2 (Measurement area 5 cm², Pressure difference 200 Pa) The air permeability value reflects the breathability level of the fabric. 6.58 mm / s The value lies in the fact that the fabric facilitates airflow, providing the user with a comfortable wearing experience. it offers and ensures that moisture caused by sweating is quickly removed. It shows. Neoprene-coated fabric offers critical properties such as waterproofing, breathability, and air permeability. It delivers superior performance by offering these features together. This makes the fabric suitable for both exterior and exterior use. It makes the space suitable for challenging conditions and also improves user comfort. 8 It maximizes [the potential]. As an innovative and versatile solution in the field of technical textiles. It is noteworthy. This innovative method is suitable for demanding applications such as sportswear, outdoor clothing, and military equipment. By improving the performance of textile products used in these conditions, they are lightweight and ergonomic. Its structure maximizes user mobility. Furthermore, in the production process... With optimized temperature and pressure values, energy consumption is reduced, resulting in a cost-effective solution. a method has been presented. Thus, this invention offers technical benefits for both producers and consumers. It stands out as a significant innovation in the textile field. This innovative solution improves the quality of similar products in the technical textiles sector. It has the potential to enhance the flexibility and movement of composite fabric products. to improve its capabilities and to enhance the waterproof and breathable properties of the resulting composite fabric. It provides a lasting solution to the technical textile sector with a method that ensures adaptability. The scope of protection of the invention is specified in the claims attached hereto, and these details are strictly adhered to. The explanation cannot be limited to those given for illustrative purposes. Because a technically skilled person... the person, without deviating from the main theme of the invention, in light of what has been described above, similar It is clear that these structures can emerge. 9

Claims

1) The invention relates to the integration of textile material with neoprene in the technical textiles sector. It is a fabric production method that provides; A. 15-20% by weight of textile material, 90-99% Polyester. + 1-10% Elastane fabric, 90-99% Polyamide + 1-10% Elastane fabric Selection of individuals or combinations of individuals from a group, B. To ensure waterproofness and breathability in the fabric, 70-80% by weight. within the ratio range, the neoprene thickness will be in the range of 1.50-2.15 mm. selection, C. Method A to ensure the fabric and neoprene layers are held together. The fabric selected in step B and the neoprene selected in step B (by weight) Using adhesive at a concentration of 5-10%, at a temperature range of 120-125°C. and by joining them using the lamination method in the pressure range of 0.2-0.5 MPa obtaining a composite fabric with at least 2 layers It is characterized by including methodological steps. 2) This method conforms to Claim 1 and its characteristic is; D. The composite obtained in method step In order to increase the elasticity and movement of the fabric, in Method A step... The chosen textile material is knitted fabric. 3) The method conforming to Claim 1 is characterized by; C. The adhesive mentioned in Method step. aspect  Melt-in-the-mouth adhesives  Solvent-based adhesives  Water-based adhesives  EVA (ethylene vinyl acetate) adhesives  Silicone-based adhesives It includes individuals or combinations of individuals selected from the group that contains them.