A ceramic clay composition produced from natural quarry waste.

Abstract

The invention involves 40% monzonitic yenite, 77-83% of which is obtained from natural stone cutting factories. and natural stone waste containing 60% granite-granodiorite and 17-23% It relates to ceramic clay containing bentonite in a certain proportion. The invention involves cutting natural stone. recycling waste and using it as raw material in the ceramics industry. The aim is to address environmental waste problems through the evaluation of waste. while reducing, it achieves high strength at low temperatures comparable to porcelain. It enables the production of ceramic materials. It is also low-cost and... This invention provides an economic advantage by offering an energy-efficient production process. It introduces an innovation to the sector by offering an environmentally friendly and sustainable solution.

Description

1 TARIFF A ceramic clay produced from natural quarry waste. COMPOSITION 5 Technical Field to Which the Invention Relates The invention utilizes waste materials from natural stone cutting factories at a rate of 77-83% and 17- This relates to ceramic clay containing 23% bentonite. The natural stone in question... The logging waste contains 40% monzonite-syenite and 60% granite-granodiorite. The production of the ceramic clay that is the subject of the invention contributes to both environmental waste management. This is achieved while also significantly reducing raw material costs and energy consumption. This transformation reduces the strength of porcelain, which is achieved at low temperatures. obtaining a high-strength and versatile ceramic material It makes it possible. 15 State of the Art The ceramics industry has been producing ceramic products used in various fields for centuries. Its focus has been on development. Today, ceramic production is used in construction, healthcare, and energy. It plays an important role in various sectors, such as the arts and crafts. In this field The raw materials used are generally obtained from natural resources such as clay, feldspar, and quartz. However, these raw materials have limited reserves and natural resources. The need for sustainable management is a fundamental challenge facing the ceramics industry. This is one of the problems. Extraction of clay and mineral raw materials used in ceramic production from nature, This presents significant disadvantages in terms of environmental impacts and costs. Clay 25 The tendency of reserves to deplete threatens the raw material supply chain in the sector, Damage to natural habitats during the extraction of raw materials This is a cause for concern in terms of environmental sustainability. Furthermore, ceramics... High energy consumption and carbon footprint during the extraction and processing of raw materials. This leads to an increase in footprint. 30 The limitations and inadequacies of current technological solutions, ceramic raw materials high energy consumption, high carbon footprint during extraction and processing, and 2 Due to reasons such as its high cost, there is a need for development in the field of ceramic clay. It has been deemed necessary to do so. Brief Description and Objectives of the Invention The invention involves 40% monzonite-5, obtained from natural stone cutting factories at a rate of 77-83%. syenite and natural stone waste containing 60% granite-granodiorite and 17-23% It relates to ceramic clay containing bentonite in a specific proportion. One aim of the invention is to utilize natural stone waste and reduce environmental impact. The goal is to obtain a ceramic clay. In the production of the ceramic clay that is the subject of the invention, nature is not involved. Environmental burdens are reduced by disposing of waste that is left behind without control. Same 10 At the same time, thanks to the recycling of waste, both the resources available for waste disposal sites are reduced. This reduces the need and also contributes to the conservation of natural resources. Another aim of the invention is to obtain a low-cost ceramic clay. Traditional Replacing raw materials such as clay, feldspar, and quartz used in production with waste materials, It enables low-cost production. This results in both energy savings and 15 By saving raw materials, the production process is made more economical. The invention also involves obtaining a high-strength ceramic clay. The aim is to provide the ceramic clay described in the invention with low porcelain strength. It reaches high temperatures and offers a high-strength structure. This property of the mud a wide variety of 20 products including floor and wall tiles, artistic objects and industrial materials This makes it possible to use it in various fields. Thus, it caters to different sectors. The production of high-quality products is ensured. Explanation of the Figures Figure 1. Mineralogical composition of natural stone cutting waste 25 Detailed Description of the Invention The invention is a ceramic product obtained by recycling natural quarry waste. It relates to the clay. The composition of the ceramic clay subject to the invention is 40% monzonite-syenite, 3 77-83% by weight of natural stone cutting waste containing 60% granite-granodiorite. It contains bentonite in proportions of 23%-17% by weight. The chemical analysis of the waste used in the invention is shown in Table 1. These values ​​are... The mineralogical composition was calculated as follows: 14.46% clay ore, 27% free silica, and 54.27%... It is observed that it is in the form of feldspar in this ratio. These ratios are quartz, alkali feldspar, 5 When we examine the plagioclase in the feldspathoid (QAPF) diagram, we see the mineralogical properties of the waste. The values ​​are seen to be close to the soft porcelain area (Figure 1). Table 1. SQX Analysis Results 10 In the QAPF diagram, values ​​are drawn from the clay group to the porcelain region. The addition of minerals is required. The invention yields strong results in terms of strength. The shape it gives and the final product it forms is created with the addition of bentonite. 17-23% High-strength floor tiles (porcelain-like strength) with bentonite additive, 15 High-quality plastic that can be used in utilitarian, decorative, and artistic fields. A ceramic clay was formed (Table 2). 4 Table 2. Firing tests of the invention at 1050 degrees. Sample and Codes Bending Strength (MPa) This Suction Percentage % Cooking Shrinking Color Measurement Values L* (Whiteness) a* (Redness) b* (Jaundice) ΔE* (Colour Change (Value) Y-2 (83% waste + 17% bentonite) 53.63 0.008 12.5 36.64 4.36 5.36 28.28 Y-3 (77% waste + 23% bentonite) 42.15 0.006 15.01 10.23 4.4 7.38 54.41 Porcelain tiles are preferred because of their high density and low water absorption properties. It has high strength requirements. Minimum bending strength is 35 MPa. It should be. Therefore, porcelain tiles obtained from ceramic clay, which is the subject of the invention, are 5. It can be used in various application areas. It can be cooked at temperatures between 1000-1050°C. Table 3. XRF Analysis Results Components % (Weighted) Ratios Na2O 1.83 MgO 1.49 Al2O3 16.9 SiO2 60.85 K2O 0.77 CaO 2.62 Fe2O3 3.47 Table 4. XRD Analysis Results of Waste Materials XRD Analysis Ratios (%) of Waste Materials Rock Composition Quartz in trace amounts. Kristobalit 8 Feldspar 20 Calcite 2 Total Clay Content: 70 Clay Composition Monmorillonite (17A) 70 Monmorillonite (15A) Trace amounts Trace amounts of illite Chlorite - Kaolinite - 10

Claims

REQUESTS 1. A ceramic product obtained by recycling natural quarry waste. Its mud composition is characterized by; 40% monzonite-syenite, 60% granite. Natural stone cutting waste containing granodiorite with a volume of 77-83% by weight. It contains bentonite in proportions of 17-23% by weight.

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