PROCESS PLANETARY GEAR SYSTEM

Abstract

The invention relates to a process planetary gear system that provides rotational motion using a planetary gear system connected to the tower diffusion main shaft for tower diffusion processes in the sugar industry. Specifically, the invention relates to a process planetary gear system comprising an electric motor (100) that drives the Planetary Gearbox (200) by converting electrical energy into mechanical energy, a planetary gearbox (200) that adjusts the speed and torque values ​​and transmits them to the Pinion Assembly (300), and a pinion assembly (300) that provides rotational motion to the tower diffusion peripheral gear.

Description

1 TARIFF PROCESS PLANETARY GEAR SYSTEM TECHNICAL FIELD The invention is a 5-piece tower diffusion shaft attached to a tower diffusion shaft for tower diffusion processes in the sugar industry. The process that provides rotational motion using a planetary gear system is a planetary gear system. It is related. The invention specifically involves converting electrical energy into mechanical energy to create a Planetary Gearbox. The electric motor that drives the system adjusts the speed and torque values ​​and transmits them to the pinion group. Planetary gearbox, pinion group that provides rotational movement to the tower diffusion perimeter gear. The process involved relates to a planetary gear system. STATE OF THE ART A planetary gear system consists of one or more planetary gears (planetary gears) that rotate around a main shaft. a complex gear system consisting of a gear (and a central gear (sun gear)) to which these are connected. This system is typically used where high torque transfer and a compact design are required. It is used in applications. Planetary gears that rotate around the sun gear form a planet. fixed on a carrier, it rotates around its own axis while simultaneously They also rotate around the sun gear. This mechanism provides high torque at lower speeds. It provides and increases the overall efficiency of the system. It also allows the use of more gears. Because of this, power transmission relationships become quite flexible. Planetary gear systems; in many areas such as automatic transmissions, robotic applications and industrial machinery It is widely used. 25 With current technology, the system comes to a complete standstill in the event of gearbox failure. This is necessary. This situation causes interruptions in the production process, and especially It has adverse effects on a sensitive product like sugar. In a tower diffusion system. Failure of any of the gearboxes currently in use will disrupt all processes. Because it results in downtime, it causes productivity and efficiency losses. Long downtime 30 2 Clearance times can disrupt production cycles, especially for high volumes of processed goods. It causes the sugar to spoil, increasing costs. In current technology, older types of gearboxes are notable for being large and heavy. These physical characteristics make disassembling gearboxes difficult and lead to failure 5. in this case, the duration of the repair operations to be carried out will be significantly reduced. This extends the workload. The large and heavy structure also increases the workload in assembly and maintenance processes. By increasing it, it indirectly affects operating costs. This situation affects maintenance and By extending repair times, it can negatively impact the overall efficiency of the business. 10 In current technology, the energy consumption of motors used in older type gearboxes is quite high. It is high. As a result, the business faces significant energy consumption. High power consumption increases operating costs and also has environmental impacts. When considered, this poses a problem in terms of sustainability. The situation also presents a negative picture in terms of cost effectiveness because energy 15 Costs are a significant item in the total operating budget. Therefore, being more efficient and We need to develop systems that provide low energy consumption. In conclusion, in order to solve the aforementioned problems that exist in the current technology, The need for a new economical, useful, practical process planetary gear system and 20 The inadequacy of existing solutions necessitates an improvement in the relevant technical field. He has done. THE PURPOSE OF THE INVENTION 25 The present invention aims to eliminate the aforementioned disadvantages and contribute to the relevant technical field. Tower diffusion processes in the sugar industry, developed to bring new advantages. for tower diffusion using a planetary gear system attached to the main shaft for rotational motion. The process that provides this is related to the planetary gear system. 30 3 The main purpose of the invention is to ensure that when a failure occurs in a planetary gearbox, the system... The goal is to ensure it continues to work without interruption. This innovation is especially important for sugar. It is of great importance in sectors that require sensitive and continuous production, such as the industrial sector. The process planetary gear system operates with 6 planetary gearbox groups. Any 5 If the planetary gearbox fails, the other motors and gearboxes will continue to operate. This continues and allows the system to operate without interruption. This situation, It increases the sustainability of production processes and greatly improves the overall efficiency of the factory. It improves it to a significant extent. 10 Another important objective of the invention is to achieve high torques and high efficiency. Planetary gear systems are more compact and lighter than older types of gearboxes. It has been designed to both save space and be energy efficient. This is increasing the problem of significant power losses and low efficiency encountered in older systems. By eliminating these problems, it offers a more efficient power transmission. High efficiency 15 by reducing energy consumption, it lowers operating costs and improves the environment. It increases sustainability. Another important aim of the invention is to simplify maintenance and repair processes. Old-type gear. Unlike the large and heavy structures of gearboxes, planetary gear systems are lighter and more modular. Because it is a single-structure system, maintenance time is significantly shortened in case of malfunctions. Any A planetary gearbox can be quickly removed from the system, making maintenance easier. This allows teams to respond more quickly. In this way, production... This ensures the uninterrupted progress of the process and minimizes workforce loss. 25 Another important objective of the invention is to save energy. Planetary gear systems, more It has the capacity to deliver high performance with low power consumption. This allows the business It provides economic benefits by reducing overall energy costs, while also being environmentally friendly. It also reduces the negative effects. Thanks to energy-efficient design, businesses benefit both financially and otherwise. 4 It becomes more sustainable and also more responsible in terms of energy consumption. The approach is adopted. The structural and characteristic features and all the advantages of the invention are given in the figures below. Thanks to the detailed explanation written with references to these figures, 5 is clearer. This will be understood, and therefore the evaluation should also take these forms and detailed explanations into consideration. It needs to be done by taking precautions. FIGURES THAT WILL HELP UNDERSTAND THE INVENTION FIGURE 1; This is a drawing showing the planetary gearbox assembly that is the subject of the invention. 10 FIGURE 2; This image shows the planetary gearbox, the subject of the invention, in disassembled form. FIGURE 3; This is a drawing showing the pinion gears that are the subject of the invention. FIGURE 4; This image shows the planetary gears that are the subject of the invention. FIGURE 5; This is a drawing showing the peripheral gears that are the subject of the invention. FIGURE 6; This is a drawing showing the carriers that are the subject of the invention. 15 FIGURE 7; Showing the planetary gear system, the subject of the invention, on a tower diffusion. It is a picture. REFERENCE NUMBERS 100. Electric Motor 20 200. Planetary Gearbox 210. Peripheral gears 211. Stage 1 Circumferential Gear 212. Stage II Circumferential Gear 213. Stage III Circumferential Gear 220. Planetary Gears 221. Stage 1 Planetary Spur Gears 5 222. Stage II Planetary Spur Gears 223. Stage III Planetary Spur Gears 230. Carrier 231. Level I Carrier 232. Level II Carrier 10 233. Level III Carrier 240. Pinion Gears 241. First Stage Pinion Straight Gear 242. Stage II Pinion Straight Gear 243. Stage III Pinion Straight Gear 15 250. Electric Motor Housing 300th Pinion Group 20 6 DETAILED DESCRIPTION OF THE INVENTION This detailed explanation describes the preferred configurations for process planetary gear systems, only. 5 for the purpose of better understanding the subject and without creating any limiting effects This is explained as follows. Figures 1-4 show the planetary gearbox that constitutes the process planetary gear system, which is the subject of the invention. The invention is shown in the diagram (a total of 6 units were used in the system) and its details. Process planetary gear systems are used in diffusion systems in the sugar industry. 10 Our invention enables multiple drive units to be engaged simultaneously with a single drive. It provides rotational motion to the diffusion drive system. Diffusion drive The shaft-integrated tower diffusion circumferential gear in the system, in these drive groups By receiving an equicentric movement through Pinion Gear Groups (300) the diffusion system It rotates. This structure ensures that the required torque is applied to the system from equal points. 15 By providing this, it offers a high-capacity and efficient working environment. Electric Motor (100), Planetary Gearbox (200) and Pinion Gear (300) in the system their axes are in the same plane and therefore their centers of gravity are also on the same axis. This design allows the system to withstand axial and radial loads of up to 20%. by ensuring its balance, it enables the system to function safely and reliably. It is known. Planetary Gearboxes (200) are given the first movement when the tower diffusion is done. Thanks to this, the system is operated at a low speed and then the speed increases to diffusion level. The ratios can be increased to the desired levels. This ensures high-efficiency work. While this is ensured, energy consumption is also minimized. 25 7 Planetary Gearboxes (200) reduce the high rotational speeds of electric motors (100) four key elements that can reduce speed to the desired level and provide the necessary high torque values It consists of components. The circumferential gears (210) are located on the outside of the reducer. It is a fixed gear ring, and there is one fixed circumferential gear in each stage. (Stage I Circular Gear (211), Stage II Circular Gear (212), Stage III Circular Gear (213)) 5 These fixed circumferential gears (210) enable the carriers of the planetary spur gears (230) to rotate. It provides. Planetary Gear (220) is mounted on a carrier, connected to the inner gear circle. It consists of a series of gears. I. Stage Planetary Straight Gears (221) three, II. 10 The Stage III Planetary Spur Gears (222) are three and the Stage III Planetary Spur Gears (223) are four. It ensures that the required torque values ​​are provided. The carriers (230) support the planetary gears (220) and the rotatable gearbox. It is a part of the I. Stage Gear Carrier (231), the rotational movement in the I. Stage II. 15 The stage; II. Stage Gear Carrier (232), the rotational movement in the II. Stage III. The Stage III Gear Carrier (233) is the Pinion that carries the rotational movement in the Stage III. He transfers it to his group (300). Pinion Gear (Sun Gear) (240), usually located in the center of the gearbox and shaft 20 It is a gear circle that rotates on it. There is one pinion gear at each stage. (I. Stage Pinion Straight Gear (241) II. Stage Pinion Straight Gear (242), III. Stage Pinion Straight Gear (243)), these gears transmit the movement of the carriers to the next stage planetary gears. It transmits to the gears (220). In the Planetary Gearbox (200), Electric Motor (100) It transmits the rotational motion through the Electric Motor Housing (250) in each stage 25 While reducing torque, it also increases the torque value to the desired extent at each stage. This increase The gear ratio is determined by the design of the gear system. 8 In the invention, the Stage I Pinion Straight Gear (241) receives rotation from the Electric Motor Housing (250). its movement to the Stage I Planetary Straight Gears (221) and the fixed Stage I Circular Gear (211) transmits. Thus, the speed is reduced somewhat in the first stage and the torque is increased. These gears are connected The Stage I Gear Carrier (231) to which it is attached is connected to the Stage II Pinion Straight Gear (242) It transmits the rotational movement. The Stage II Pinion Straight Gear (242) transmits the received rotational movement to Stage II. 5 It transmits to the Stage Planetary Straight Gears (222) and the fixed Stage II Circular Gear (212). Thus, in Stage II, the speed decreases slightly and the torque increases. Stage II is to which these gears are connected. The Step Gear Carrier (232) rotates to the III. Step Pinion Straight Gear (243) to which it is connected. It transmits the rotational movement received by the III. Stage Pinion Straight Gear (243) to the III. Stage. It transmits to the Planetary Straight Gears (223) and the fixed Stage III Circular Gear (213). Thus, 10 In the third stage, the speed decreases slightly and the torque increases. These gears are connected to stage III. The Step Gear Carrier (233) determines the torque and reduction value of the Pinion at the desired speed. By transferring it to the group (300), the tower diffusion circumference gear has equal torques from equal points It arouses. 15 In terms of strength characteristics, the First Stage Pinion Straight Gear (241), Second Stage Pinion Straight Gear (242), III. Stage Pinion Straight Gear (243), I. Stage Planetary Straight Gear (221), II. Stage III Planetary Spur Gear (222) and Stage III Planetary Spur Gear (223) materials, Our invention is preferably manufactured from 17CrNiMo6 alloy and has the desired hardness values. Cementation was applied as a heat treatment for this. On the other hand, Stage I Circumferential Gear 20 (211), II. Stage Circumferential Gear (212) and III. Stage Circumferential Gear (213) materials preferably manufactured using C4140 and having the required hardness values ​​on the internal gear surfaces. Nitriding treatment was carried out for this purpose. Our invention is resistant to vibrations and oscillations occurring in tower diffusion systems. Tower diffusion chassis to prevent deformations on the pinion gear. Pinion Group (300) by placing flywheel support mechanisms on it This has been supported. In addition, 17CrNiMo6 was preferred as the pinion gear material, and Gas carburization heat treatment was applied to achieve the required hardness values. 30 9 The scope of protection in this application is defined in the claims section and is explicitly stated above. The examples given cannot be limited to those described; a person skilled in the technique can make a difference in the invention. the innovation presented can be achieved by using similar structures and / or This structure can also be applied to other similar fields using the same technology. It is clear that it can be implemented. Therefore, such structures foster innovation and especially technology. 5 It is also obvious that it will lack the criterion of exceeding the known situation.

Claims

REQUESTS 1- The invention relates to a tower diffusion shaft for tower diffusion processes in the sugar industry. Process planetary gear system that provides rotational motion using a connected planetary gear system. It is related to and its feature is; converting electrical energy into mechanical energy, Planetary Gear 5 The electric motor (100) that drives its box (200) adjusts the speed and torque values. Transmit the planetary gearbox (200) to the pinion group (300), to the tower diffusion circumference gear. It is characterized by containing the pinion group (300) that provides the movement. 2- Planetary gearbox (200) conforming to Request 1, its feature is; 10 outside the reducer. Peripheral gears (210) consisting of fixed gear circles positioned on the inner gear circle. Planetary gear (220), which has a series of gears mounted on a carrier, planet The carrier (230) which carries the gears (220) and is a rotatable part of the reducer, Pinion gears (240) are a circle of gears that rotate on a shaft at the center of the reducer. It is characterized by its inclusion. 15 3- Planetary gearbox (200) conforming to Request 1, its feature is; From the electric motor housing (250) receives the rotational motion into the Stage I Planetary Straight Gears (221) and the fixed Stage I. I. Reduces the speed slightly and increases the torque when transmitting to the Step Gear (211). Step Pinion Straight Gear (241), connected to these gears and the movement II. Step Pinion Straight 20 The Stage I Gear Carrier (231), which transmits the received rotational movement to its gear (242), transmits it to the Stage II. Transmits the rotation to the Planetary Straight Gears (222) and the fixed Stage II Circular Gear (212). The Stage II Pinion Straight Gear (242), which reduces the torque by a certain amount and increases it, is connected to these gears. The second stage gear carrier which transmits the motion to the third stage pinion straight gear (243). (232) transferred the rotational motion it received to the III. Stage Planetary Straight Gears (223) and the fixed III. 25 The third gear, which reduces the speed slightly and increases the torque when transmitting to the Circular Gear (213). Step Pinion Straight Gear (243), these gears are connected and at the desired speed, torque and By transferring the reduction value to the Pinion Group (300), the tower diffusion circumference gear is equal. III. Stage Gear Carrier (233) which enables the drive from the points with equal torques It is characterized by its inclusion. 30

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