A high-performance and long-lasting sealing system designed for industrial sealing applications.

Abstract

This invention is an innovative High Performance and Long Life Seal System developed to provide effective and long-lasting solutions in industrial sealing applications. Designed to provide excellent sealing around a parallel-moving shaft, this system offers durability, chemical resistance and thermal stability with different materials such as Tool Seal No. 1 (1), Tool Seals No. 2-4 and 6 (2) and Tool Seal No. 5 (3). The No. 7 Compression Spring (4) ensures that the felt layers work under uniform pressure, minimizing wear and deformation. The No. 8 Support Washers (5) increase structural stability, while the No. 9 O-Ring (6) functions as a complementary element to the sealing effect. This innovative design provides high resistance to wear and deformation, offering a long-term and reliable solution for industrial applications. The system offers the advantage of maximum efficiency and minimum maintenance costs, especially under demanding operating conditions.

Description

1 TARIFF High-performance, designed for industrial sealing applications. A Long-Lasting Felt System TECHNICAL FIELD This invention features an innovative group of seals designed for sealing systems and industrial applications. It is related. STATE OF THE ART Existing felt batches generally encounter the following problems: 1. Material Deficiencies: Many of the felts used today have thermal and chemical deficiencies. It is insufficient in terms of durability, especially when exposed to high temperatures or chemical substances. In environments where they come into contact with each other, felts quickly deform and lose their functionality. 2. Sealing Problems: Traditional seal systems have problems around a shaft that moves parallel to the surface. It cannot provide a continuous seal. This is especially true where there are moving parts. This leads to liquid or gas leaks in the systems. 3. Wear and Durability: The seals wear down over time due to friction, affecting the seal. This leads to a decrease in performance, which in turn necessitates frequent maintenance and replacement. This increases costs by generating income. 4. Assembly and Disassembly Difficulties: Assembling traditional seals is often complex and time-consuming. It is a receiver. Also, there is a risk of damaging other parts of the system during the disassembly of the seals. It is located. 5. Incompatibility of Different Materials: Many existing felt systems have issues with the materials used. It is unable to provide optimal performance due to the incompatibility of its combinations. This, This poses a problem, especially in environments requiring thermal expansion and chemical resistance. These types of problems lead to increased costs and decreased system efficiency in industrial applications. and this leads to increased safety risks. For Industrial Sealing Applications The engineered, high-performance, and long-lasting felt system offers an innovative and effective solution to these problems. It offers a solution. DEFINITION OF INVENTION High-performance, long-lasting seal designed for industrial sealing applications. The system has a structure that provides an effective seal around the parallel-moving shaft. It consists of the following parts: 1. Team Felt No. 1 (1): Made using graphite-reinforced Teflon material for high temperature and chemical It provides durability. 2 2. Team Felts No. 2-4 and 6 (2): Made of PTFE Teflon material, each felt layer It is designed to optimize the operating temperature range and durability. 3. Set No. 5 Felt (3): Made of Viton material, it can withstand a wide temperature range (-45°C to +204°C) provides excellent sealing. Thanks to its soft structure, it provides maximum sealing in compressed areas. It delivers performance. 4. V-Ring Pressure Spring No. 7 (4): Minimizes the wear effects of the seals over time and ensures a long lifespan. It prolongs life. 5. Team 8 Felt Washer (5): It is a support piece that prevents the spring from damaging the felt. 6. Team 9 Felt O-Ring (6): Provides a complementary structure that enhances the sealing effect. PARTS AND COMPONENTS THAT MAKE UP THE INVENTION 1. Team Felt No. 1 2. Team Felt No. 2 3. Team Felt No. 3 4. Team Felt No. 4 5. Team Felt No. 5 6. Team Felt No. 6 7. V-Ring Compression Spring 8. Team Felt Washers 9. Team Felt O-Ring BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 / 4 - Cross-sectional View: High-performance, designed for industrial sealing applications. Technical diagram showing the internal structure and material components of the High-Performance and Long-Lasting Felt System. It is the appearance. Figure 2 / 4 - Technical Cross-Section Bottom View: This is a technical drawing showing the bottom cross-section of the felt system, and different It details how the components are positioned and how they interact with each other. Figure 3 / 4 - Appearance of Tool Seal Washer: Tool seal washer found in industrial sealing systems. It provides a detailed view and explains its function within the system. Figure 4 / 4 - Appearance of the Tool Felt O-Ring: The tool felt O-ring is a complementary part of the felt system. This is a technical drawing showing the shape and design details of the ring. 3 EXPLANATION OF THE INVENTION High-performance, long-lasting seal designed for industrial sealing applications. The system is designed to optimize the sealing performance of felt systems in industrial applications. It has a designed structure. 1. Team Felt No. 1 (1): Provides superior thermal and chemical resistance with graphite-reinforced Teflon material. It is resistant to high temperature conditions and minimizes the adverse effects of chemical substances. does. Team Felts No. 2-4 and 6 (2): Made with PTFE Teflon material. This material can withstand temperatures up to -250°C. It performs effectively in a temperature range of +260°C. Furthermore, it has high resistance to chemicals and moisture. It provides resistance, thus offering a long lifespan. 2. Team Felt No. 5 (3): It is produced using Viton material. Its elastic structure and wide temperature range with a temperature range of (-45°C to +204°C), it maximizes the sealing effect, especially in moving systems. It raises the level. 3. No. 7 V-Ring Pressure Spring (4): Applies constant pressure to the felt layers and reduces the pressure that forms over time. It maintains sealing performance by compensating for wear. 4. Team 8 Felt Washer (5): A supporting washer that prevents the spring from damaging the felt surface. It provides a structure. It increases the long-term durability of the system. 5. No. 9 Team Felt O-Ring (6): Provides extra sealing and increases the overall efficiency of the system. It plays an effective role, especially in high-pressure systems. This structure is resistant to both thermal and chemical conditions, making it suitable for long-term industrial applications. It offers a reliable solution. High-performance and long-lasting sealing system, continuously wrapping around a parallel-moving shaft. It is designed to provide a leak-proof seal. The system works on the following principle: 1. Shaft Movement and Sealing: When the shaft moves, Team 1 Seal (1) and Team 2-6 Felts (2) keep the friction force under control by contacting the surface and the liquid or gas It prevents leaks. 2. Pressure Balance: V-Ring Pressure Spring No. 7 (4) presses the seals towards the surface with a slight pressure. It ensures proper contact. This prevents the seals from deforming and losing their sealing properties. 3. Supporting Structures: Team 8 Felt Washer (5), the felts are supported by the force created by the compression spring. It ensures even distribution. It also stabilizes the scale system. 4. Extra Sealing: Set No. 9 Felt O-Ring (6), especially for high pressure and chemical It creates an additional sealing layer in various environments. This operating principle ensures that the system is protected from adverse effects such as wear and deformation. It offers long-lasting performance. Thus, it provides reliability and cost savings in industrial applications. It is provided.

Claims

4 REQUESTS 1. A high-performance and long-lasting seal designed for industrial sealing applications. The felt system consists of at least one graphite Teflon felt (1), at least one PTFE Teflon felt (2), and at least one Viton felt. (3), at least one V-Ring pressure spring (4), at least one set of felt washers (5) and at least one set of felt O-Rings (6) includes and optimized to provide sealing around a parallel moving shaft. It has been done.

2. The felt system, graphite Teflon felt (1) provides high temperature and chemical resistance, PTFE Teflon The felts (2) offer a working range between -250°C and +260°C, and the Viton felt (3) between -45°C and It possesses properties that provide superior elasticity in a temperature range of +204°C.

3. The felt system presses the felts of the V-Ring pressure spring (4) against the surface with constant pressure. minimizing wear, the force applied by the pressure spring (4) of the tool felt washer (5) By ensuring even distribution, the tool seal O-ring (6) prevents deformation of the seals. features that create an additional barrier to improve the overall sealing performance of the system. It has.

4. The seal system ensures that when the shaft moves, the seals (1, 2, 3) control friction, thus preventing fluid and gas leaks. It prevents leaks, the pressure balance is kept constant thanks to the V-Ring pressure spring (4), and the felt (1, It has the properties of a combination of 2, 3) and washers (5) that minimize wear and deformation.

5. The sealing system can be produced in different diameters and adapts to the direction of shaft rotation, allowing it to rotate in the opposite direction. It has a design that prevents leaks.

6. The felt system is suitable for demanding industrial environments requiring chemical and thermal resistance. It can be used in heavy industry, petrochemical and automotive applications.

7. The felt system ensures that the felts (1, 2, 3) do not damage other components of the system during assembly and disassembly. It features a special design to prevent leakage and is easily replaceable for maintenance. It increases operational efficiency by reducing lead times.